FORM-ENG-0018 REV A 06-02-03

ISO 9001 CERTIFIED

607 NW 27th Ave

Ocala, FL 34475
Phone: (352) 629-5020 or 800-533-3569
Fax: (352)-629-2902

SUITABLE FOR EXTERNAL DISTRIBUTION

TECHNICAL PRODUCT DATASHEET

ES-KEYTM
USM II (Universal Systems Manager)
P/N 122116
FORM-ENG-0018 REV A 05-27-03

PAGE 2 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

1. REVISION LOG .......................................................................................................................................................... 4

2. MODULE OVERVIEW ................................................................................................................................................ 5
2.1. FEATURES .................................................................................................................................................................. 5
3. SELECTABLE POLARITY SOLID STATE OUTPUTS ........................................................................................................ 5
4. SELECTABLE POLARITY DIGITAL INPUTS ................................................................................................................... 5
5. ES-KEY NETWORK DETAIL ........................................................................................................................................ 6
5.1. ADDING A SYSTEM MANAGER TO THE ES-KEY NETWORK DATABASE ...................................................................................... 6
5.2. NETWORK INPUT SPACE ................................................................................................................................................ 6
5.2.1. Low Oil Pressure network input space ........................................................................................................... 7
5.2.2. High temperature transmission Oil network input space .............................................................................. 7
5.2.3. Always ON network input space .................................................................................................................... 7
5.2.4. Neutral network input space ......................................................................................................................... 7
5.3. NETWORK OUTPUT SPACE ............................................................................................................................................. 7
6. SUPERNODE UTILITIES ............................................................................................................................................. 8
6.1. ADDING A SUPERNODE UTILITY MODULE TO THE ES-KEY NETWORK DATABASE ....................................................................... 8
6.2. CREATING A UTILITY IN THE SUPERNODE UTILITY MODULE .................................................................................................. 9
6.3. SUPERNODE UTILITY NAMING SYNTAX ........................................................................................................................... 10
6.4. SUPERNODE UTILITY NAMES AND FUNCTIONS ................................................................................................................. 11
6.5. PROGRAMMABLE DELAYS ............................................................................................................................................ 11
6.5.1. Delay ON ...................................................................................................................................................... 11
6.5.2. Delay OFF ..................................................................................................................................................... 11
6.5.3. Delay OFF after transition ............................................................................................................................ 12
6.5.4. Delay OFF after minutes .............................................................................................................................. 12
6.6. BI-STABLE TRIGGER .................................................................................................................................................... 13
6.6.1. Standard bi-stable trigger ............................................................................................................................ 13
6.6.2. Power-up ON bi-stable ................................................................................................................................. 13
6.7. TIMER FUNCTIONS ..................................................................................................................................................... 13
6.7.1. Timer run ..................................................................................................................................................... 13
6.7.2. Timer reset ................................................................................................................................................... 13
6.7.3. Timer trigger ................................................................................................................................................ 14
6.8. COUNTER FUNCTIONS ................................................................................................................................................. 14
6.8.1. Counter advance .......................................................................................................................................... 14
6.8.2. Counter reset ............................................................................................................................................... 14
6.8.3. Counter trigger ............................................................................................................................................ 14
6.9. VOLTAGE TRIP POINTS ................................................................................................................................................ 15
6.9.1. High voltage trip point ................................................................................................................................. 15
6.9.2. Low voltage trip point .................................................................................................................................. 15
6.10. FLASH RATE .............................................................................................................................................................. 15
6.11. SEQUENCER FUNCTION ............................................................................................................................................... 16
6.12. OIL PRESSURE TRIP POINTS .......................................................................................................................................... 16
6.12.1. High oil pressure trip point .......................................................................................................................... 16
6.12.2. Low oil pressure trip point ........................................................................................................................... 17
6.13. ENGINE RPM TRIP POINTS .......................................................................................................................................... 17
6.14. WATER TEMPERATURE TRIP POINTS ............................................................................................................................... 17
6.14.1. High water temperature trip point .............................................................................................................. 17
6.14.2. Low water temperature trip point ............................................................................................................... 17

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 3 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.15. TRANSMISSION HIGH TEMPERATURE TRIP POINT .............................................................................................................. 18

6.16. TRANSMISSION GEAR INDICATIONS. ............................................................................................................................... 18
6.16.1. Transmission reverse indication ................................................................................................................... 18
6.16.2. Transmission neutral indication ................................................................................................................... 18
6.16.3. Transmission park indication ....................................................................................................................... 18
6.17. ENGINE WAIT TO START WARNING ................................................................................................................................ 18
6.18. ENGINE WATER IN FUEL WARNING................................................................................................................................. 19
6.19. PARKING BRAKE INDICATION........................................................................................................................................ 19
6.20. VEHICLE SPEED TRIP POINT .......................................................................................................................................... 19
6.21. CHECK MODULE STATUS FUNCTION ............................................................................................................................... 19
6.22. FLIP-FLOP FUNCTIONS ................................................................................................................................................ 20
6.22.1. Flip-Flop SET ................................................................................................................................................. 20
6.22.2. Flip-Flop RESET ............................................................................................................................................. 20
7. UTILITY MODULE ....................................................................................................................................................21
7.1. ADDING A UTILITY MODULE TO THE ES-KEY NETWORK DATABASE....................................................................................... 21
7.2. UTILITY MODULE INPUT MEMORY SPACE FUNCTIONS ........................................................................................................ 21
7.3. UTILITY MODULE OUTPUT MEMORY SPACE FUNCTIONS ..................................................................................................... 22
8. UNIVERSAL SYSTEM MANAGER FUNCTIONS ...........................................................................................................23
8.1. LOAD MANAGEMENT ENABLING AND FUNCTIONS ............................................................................................................. 23
8.1.1. Operating modes ......................................................................................................................................... 23
8.1.2. Stage switch (master switch) ....................................................................................................................... 24
8.1.3. Priority ......................................................................................................................................................... 24
8.1.4. Sequence level.............................................................................................................................................. 25
8.1.5. High idle ....................................................................................................................................................... 25
9. USB PORT ...............................................................................................................................................................26
10. DIMENSIONS ......................................................................................................................................................27
11. CONNECTOR DESCRIPTIONS ...............................................................................................................................28
11.1. OUTPUTS / INPUTS .................................................................................................................................................... 28
12. DIAGNOSTIC LEDS ...............................................................................................................................................29
13. TECHNICAL DETAILS ............................................................................................................................................29

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 4 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

1. Revision Log

Rev Date Approved Changes

1.00 7-13-2012 BHS Initial release.
1.10 7-18-2012 BHS Added and changed graphics. Added SuperNode Utility workaround.

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 5 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

2. Module Overview

USM II (p/n 122116) is a solid state module that controls and monitors the ES-Key network database. The module is referred
to as the USM II (Universal System Manager II). In the ES-Key network, the USM II is responsible for arbitrating the network
variables to each module, monitoring faults and diagnostics and controlling electrical load management functions. The USM
II has 6 inputs and 5 outputs. The polarity of the inputs is selectable by the end user (see section 4). The module reports the
state of the inputs to the network and will activate the outputs on command from the network.

2.1. Features
5 selectable polarity outputs (500mA each) section 3
6 selectable polarity inputs section 4
SAE J1939 CAN engine message reception and ES-Key I/O association section 5.2
Programmable special utilities (timers, delays, etc) section 6
Incorporated Universal System Manager incl. load management functions section 8
USB port for database transfer and diagnostics section 9

3. Selectable Polarity Solid State Outputs

The USM II has five (5) selectable polarity outputs, each of which is capable of supplying 500mA of current continuously
at an ambient temperature of up to 85° Celsius (185° Fahrenheit).
See Section 4 for configuring the polarity of the outputs.

4. Selectable Polarity Digital Inputs

The USM II has six (6) digital inputs. The polarity of these inputs is determined by the switches correlating to
inputs 0-5 (labeled IN0, IN1, IN2, IN3, IN4, and IN5 on the circuit board).
Use the table below to determine what voltage is required to activate the selected polarity.

Polarity Input Requirements

To set the polarity of the digital inputs or outputs,
Ground Input "ON" when input voltage is < 40% of Supply + set the corresponding switches into either an
up (Positive) or down (Ground) position.
Positive Input "ON" when input voltage is > 60% of Supply +

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 6 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

5. ES-Key Network Detail

5.1. Adding a System Manager to the ES-Key network database

Add a System Manager to the ES-Key network by right-clicking on the ―ES-Key Network‖ block, select ―Add Device‖,
and select ―System Manager‖. The first USM II added will be assigned address 0; the second will be assigned
address 1, etc.

5.2. Network input space

The USM II can have up to 6 inputs (physical) assigned to the ES-Key network database. Use the ES-Key
Professional software to add network inputs by double clicking on the ―System Manager‖ to open the ―Device Editor‖
and then pressing CTRL+I on the keyboard to create each input.

The six (6) selectable polarity inputs are the physical inputs which have a direct connection through the USM II‘s
connector to the real world.

Input Description Input Description

0 Input 0 (selectable) 24 J1939 Stop Engine
1 Input 1 (selectable) 25 J1939 Check Engine
2 Input 2 (selectable) 26 J1939 Water Temp HIGH
3 Input 3 (selectable) 27 J1939 Oil PSI LOW (1)
4 Input 4 (selectable) 28 Trans Temperature HIGH
5 Input 5 (selectable) 29 Not Defined
30 Always ON
31 Neutral
(1)
Engine RPM must be greater than 600.

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 7 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

5.2.1. Low Oil Pressure network input space

The USM II associates low oil pressure (less than 5 PSI) into its ES-Key network input space.
A low oil pressure causes the USM II to activate input 27 of its network input space.
Engine oil pressure is received from the engine control unit via SAE J1939 PGN 65263.

5.2.2. High temperature transmission Oil network input space

The USM II associates high temperature transmission Oil (greater than 220 ºF) into its ES-Key network input space.
A high transmission Oil temperature causes the USM II to activate input 28 of its network input space.
Engine oil pressure is received from the transmission control unit via SAE J1939 PGN 65272.

5.2.3. Always ON network input space

The USM II‘s Always ON ES-Key network input space is activated one (1) second after the USM II is powered ON.
This network spaced remains ON until the USM II is powered OFF.

5.2.4. Neutral network input space

The USM II associates transmission in neutral into its ES-Key network input space.
Transmission in neutral causes the USM II to activate input 31 of its network input space.
Transmission selected gear is received from the transmission control unit via SAE J1939 PGN 61445.

5.3. Network output space

The USM II can have up to 5 outputs (physical) assigned to the ES-Key network database. Use the ES-Key
Professional software to add network outputs by double clicking on the ―System Manager‖ to open the ―Device Editor‖
and then pressing CTRL+O on the keyboard to create each output.

The five (5) selectable polarity outputs are the physical outputs which have a direct connection through the USM II‘s
connector to the real world.

Output Description
0 Output 0 (selectable polarity)
1 Output 1 (selectable polarity)
2 Output 2 (selectable polarity)
3 Output 3 (selectable polarity)
4 Output 4 (selectable polarity)

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 8 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6. SuperNode Utilities

6.1. Adding a SuperNode Utility Module to the ES-Key network database

The USM II contains many utilities for allowing unique operation. Section 6.4 contains a table which lists all of the
SuperNode Utilities available.

The SuperNode Utilities are available to the ES-Key network by adding a ―SuperNode Utility Module‖ with the ES-Key
Professional software. The SuperNode Utility Module is a virtual device that resides in the memory of the USM II.

For ES-Key Pro versions later than V. 1.20.04:

1. Add a SuperNode Utility to the ES-Key network by right-clicking on ―ES-Key Network‖, select ―Add Device‖, and
select ―SuperNode Utility Module‖.

For ES-Key Pro V. 1.20.04 and earlier:

(ES-Key Pro V. 1.20.04 and earlier will not allow a database with a System Manager to add a SuperNode Utility. The
steps below outline the workaround.)

1. Add a SuperNode Module to the ES-Key Network by right-clicking on ―ES-Key Network‖, selecting ―Add Device‖,
and selecting ―SuperNode Module‖ which will initially be set at address ―0‖.
2. Add a ―SuperNode Utility Module‖ under the ―Add Device‖ menu.
3. Change the address of the SuperNode Module to ―1‖.
4. Add a ―System Manager‖ under the ―Add Device‖ menu.
5. Finally, delete the ―SuperNode Module‖. The only items left now are the System Manager and the SuperNode Utility
Module in the ES-Key Network.

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 9 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.2. Creating a utility in the SuperNode Utility Module

All SuperNode utilities are added to the network input space of the SuperNode Utility. You must first create the
desired number of inputs (up to 32) to the SuperNode Utility by double clicking on the ―SuperNode Utility‖ to open the
―Device Editor‖ and then pressing CTRL+I on the keyboard to create each input.

Add the desired number of outputs (up to 32) to the SuperNode Utility by pressing CTRL+O on the keyboard to create
each output.

Highlight (click on) the desired SuperNode Utility input and assign a special utility function by selecting the ―Program
Port‖ folder tab and then clicking on the down arrow to open the ―Select Function‖ list box. Select the desired utility.

If the selected utility requires an additional parameter the ―Function Parameter #1‖ text box will be enabled so that the
value can be entered. Some utilities require an additional value to be entered into the ―Function Parameter #2‖ text
box (see section 6.4).

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 10 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.3. SuperNode Utility naming syntax

The ES-Key Professional software will automatically name the selected SuperNode utility port with the correct syntax
when using the ―program port‖ tab. (The details of the default syntax structure are found in each of the SuperNode
Utility description sections).
The ES-Key professional software adds extra text to the core naming syntax, but this extra text can be personalized
in the ―Port Name Additional Text‖ box to make the SuperNode utility port easier to identify. For example, below we
have created a ―Voltage Greater Than‖ trip point with a ―Function Parameter 1‖ of 150 (15.0 volts), and the additional
text was re-named ―Voltage HI‖.
The ES-Key Professional software only allows port names to be 16 characters long (including the core syntax) and
truncates names that exceed 16 characters (spaces count as a character).

It is not mandatory to use the ES-Key Professional ―program port‖ tab to create the naming syntax of a utility. A utility
input can be manually named using the ―settings‖ tab as long as the rules of the desired utility are followed. For
example, below a coolant temperature high utility is created by manually naming utility port 8.0 TH250.

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 11 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.4. SuperNode Utility names and functions

Function
Function Function Parameter 1 Function Parameter 2 Example Section
Syntax
Delay ON seconds DO Time (1/10 seconds) ---- DO600 6.5.1
Delay OFF seconds DF Time (1/10 seconds) ---- DF30 6.5.2
Delay OFF after transition DB Time (1/10 seconds) ---- DB300 6.5.3
Delay OFF minutes DM Time (minutes) ---- DM10 6.5.4
Bi-stable trigger BS ---- ---- BS 6.6.1
Bi-stable trigger (default ON) BO ---- ---- BO 6.6.2
Timer run TA Timer number (0,1,2,3) ---- TA2 6.7.1
Timer reset TR Timer number (0,1,2,3) ---- TR1 6.7.2
Timer trigger TT Timer number (0,1,2,3) Time (1/10 hours) TT0,2 6.7.3
Counter advance CA Counter number (0,1,2,3) ---- CA1 6.8.1
Counter reset CR Counter number (0,1,2,3) ---- CR1 6.8.2
Counter trigger CT Counter number (0,1,2,3) Trip count CT1,500 6.8.3
Voltage greater than VH Trip voltage (1/10 volts) ---- VH140 6.9.1
Voltage less than VL Trip voltage (1/10 volts) ---- VL119 6.9.2
Flasher F Flash rate (1/4 second) ---- F4 6.10
Sequence S Sequencer number (0,1,2,3) Number of steps (2-9) S0,4 6.11
Oil pressure high OH Pressure in PSI ---- OH60 6.12.1
Oil pressure low OL Pressure in PSI ---- OL5 6.12.2
Engine RPM warning R RPM ---- R2200 6.13
Coolant temperature high TH Degrees in F ---- TH250 6.14.1
Coolant temperature low TL Degrees in F ---- TL75 6.14.2
Transmission temp HIGH TX Degrees in F ---- TX250 6.15
Transmission – reverse RW ---- ---- RW 6.16.1
Transmission – park TP ---- ---- TP 6.16.3
Transmission – neutral N ---- ---- N 6.16.2
Wait to start warning WS ---- ---- WS 6.17
Water in fuel warning WF ---- ---- WF 6.18
Park brake warning PB ---- ---- PB 6.19
Vehicle speed warning M Miles per hour ---- M65 6.20
Check module status CM Device type (0-F) Device address (0-F) CM10 6.21
Flip flop set FFB ---- ---- FFB 6.22.1
Flip flop reset FFA ---- ---- FFA 6.22.2

6.5. Programmable delays

The USM II has four types of programmable delays: delay ON, delay OFF, delay OFF after transition, and delay OFF
after number of minutes. A delay is created by using the ES-Key Professional software to name an input with the
delay naming syntax in the SuperNode Utility (SNU) space.
The delay naming syntax consists of DX####. The D indicates delay, X is the type of delay (O = ON, F = OFF, B =
OFF after transition, M OFF after minutes), #### is the time of the delay in tenths of a second (101 = 10.1 seconds).
For example, DO15 is a delay ON for 1.5 seconds.

6.5.1. Delay ON
Delay ON causes the designated SuperNode Utility input to turn ON after the associated SuperNode Utility output
is activated and the designated delay time is met.
Example:
SuperNode Utility input 2 is labeled DO125 (delay ON after 12.5 seconds). When SuperNode Utility output 2 is
turned ON then DO125 (SuperNode Utility input 2) will turn ON after 12.5 seconds.

Resolution: minimum 1 (0.1 seconds), maximum 9999 (999.9 seconds).

6.5.2. Delay OFF

Delay OFF causes the designated SuperNode Utility input to turn ON with the associated SuperNode Utility output
and then turn OFF after the designated delay time.

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FORM-ENG-0018 REV A 05-27-03

PAGE 12 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

Example:
SuperNode Utility input 2 is labeled DF300 (delay OFF after 30.0 seconds). When SuperNode Utility output 2 is
turned ON then DF300 (SuperNode Utility input 2) will turn ON and then turn OFF after 30.0 seconds.

Resolution: minimum 1 (0.1 seconds), maximum 9999 (999.9 seconds).

6.5.3. Delay OFF after transition

Delay OFF after transition causes the designated SuperNode Utility input to turn ON after the associated
SuperNode Utility output is transitioned (ON to OFF or OFF to ON) and then turn OFF after designated delay time
is met.
Example:
SuperNode Utility input 2 is labeled DB55 (delay OFF after transition after 5.5 seconds). When SuperNode Utility
output 2 is turned ON or OFF then DB55 (SuperNode Utility input 2) will turn ON after 5.5 seconds.

Resolution: minimum 1 (0.1 seconds), maximum 9999 (999.9 seconds).

6.5.4. Delay OFF after minutes

Delay OFF after minutes causes the designated SuperNode Utility (SNU) input to turn ON with the associated
SuperNode Utility (SNU) output and then turn OFF after the designated delay time.
Example:
SuperNode Utility input 2 is labeled DM60 (delay OFF after 60 minutes). When SuperNode Utility output 2 is turned
ON then DM60 (SuperNode Utility input 2) will turn ON and then turn OFF after 60 minutes.

Resolution: minimum 1 minute, maximum 100 minutes.

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 13 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.6. Bi-stable trigger

The USM II has two bi-stable trigger functions (standard and power-up ON). The standard bi-stable trigger changes
the state of a SuperNode Utility input with the activation of the associated SuperNode Utility output. The power-up
bi-stable trigger turns ON when the USM II is initialized and then acts the same as a standard bi-stable trigger. The
naming syntax is BS (standard bi-stable) and BO (power-up ON bi-stable). Additional text should be added after the
naming syntax to create unique identifiers.

6.6.1. Standard bi-stable trigger

A standard bi-stable trigger is created by using the ES-Key Professional software to name an input BS (bi-stable
trigger naming syntax) in the SuperNode Utility space.
Example:
SuperNode Utility input 2 is labeled BS Light1. When SuperNode Utility output 2 is turned ON then BS Light1
(SuperNode Utility input 2) will change states.

6.6.2. Power-up ON bi-stable

A power-up ON bi-stable trigger is created by using the ES-Key Professional software to name an input BO (bi-
stable power-up ON trigger naming syntax) in the SuperNode Utility space.
Example:
SuperNode Utility input 2 is labeled BO Light2. When SuperNode Utility output 2 is turned ON then BO Light2
(SuperNode Utility input 2) will change states.

6.7. Timer functions

The USM II has four 1/10 hour timers. Each timer can be started/reset independently and can record a maximum of
16,666.6 hours. The timers only run when the vehicle power is applied and the associated timer run port is enabled.
When the timer reaches the defined time limit its timer trigger will be activated.
The timer functions are created by using the ES-Key Professional software to name an input with the timer function
naming syntax in the SuperNode Utility (SNU) space.

6.7.1. Timer run

The timer run naming syntax consists of TA# (where TA = timer advance, and # = timer number 0, 1, 2, or 3).
Create a timer by naming a SuperNode Utility input with TA#. When the associated SuperNode Utility output is ON
the timer will be advancing.
Example:
SuperNode Utility input 2 is labeled TA2 (timer advance number 2). When SuperNode Utility output 2 is turned ON
then timer 2 will be running.

6.7.2. Timer reset

The timer reset naming syntax consists of TR# (where TR = timer reset, and # = timer number 0, 1, 2, or 3). Create
a timer reset function by naming a SuperNode Utility input with TR#. When the associated SuperNode Utility output
is turned from OFF to ON, the timer will be reset.
Example:
SuperNode Utility input 3 is labeled TR2 (timer reset number 2). When SuperNode Utility output 3 is turned from
OFF to ON then timer 2 will be reset. Reset only occurs at the transition from OFF to ON of the associated
SuperNode Utility output.

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FORM-ENG-0018 REV A 05-27-03

PAGE 14 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.7.3. Timer trigger

The timer trigger naming syntax consists of TT#,xxxx (where TT = timer trigger, # = timer number 0, 1, 2, or 3, and
xxxx = trigger time). Create a timer trigger function by naming a SuperNode Utility input with TT#,xxxx.
When the associated timer has reached the designated time the SuperNode Utility input will turn ON.
Example:
SuperNode Utility input 4 is labeled TT2,500 (timer trigger number 2 at 50.0 hours). When timer 2 reaches 50.0
hours the SuperNode Utility input 4 will be turned ON.

Resolution: minimum 1 (0.1 hours), maximum 99999 (9999.9 hours).

6.8. Counter functions

The USM II has four event counters. Each counter can be incremented, enabled, and reset independently and can
record a maximum of 9999 events.
The counter functions are created by using the ES-Key Professional software to name an input with the counter
function naming syntax in the SuperNode Utility space.

6.8.1. Counter advance

The counter advance naming syntax consists of CA# (where CA = counter advance, and # = counter number 0, 1,
2, or 3). Create a counter by naming a SuperNode Utility input with CA#. The counter will advance with the
activation of the associated SuperNode Utility output.
Example:
SuperNode Utility input 2 is labeled CA1 (counter advance number 1). When SuperNode Utility output 2 is turned
ON then counter 1 will increment once.

6.8.2. Counter reset

The counter reset naming syntax consists of CR# (where CR = counter reset, and # = counter number 0, 1, 2, or 3).
Create a counter reset function by naming a SuperNode Utility input with CR#. Turn the associated SuperNode
Utility output from OFF to ON to reset the counter.
Example:
SuperNode Utility input 3 is labeled CR1 (counter reset number 1). When SuperNode Utility output 3 is toggled
from OFF to ON then counter 1 will be reset. Reset only occurs at the transition from OFF to ON of the associated
SuperNode Utility output.

6.8.3. Counter trigger

The counter trigger naming syntax consists of CT#,xxxx (where CT = counter trigger, # = counter number 0, 1, 2, or
3, and xxxx = counter value). Create a counter trigger function by naming a SuperNode Utility (SNU) input with
CT#,xxxx. The SuperNode Utility input set as the counter trigger will turn ON when the counter has reached the
designated count value.
Example:
SuperNode Utility input 4 is labeled CT1,500 (counter trigger number 1 at 500 events). When counter 1 reaches
500 events the SuperNode Utility input 4 will be turned ON.

Resolution: minimum 1 event, maximum 9999 events.

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 15 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.9. Voltage trip points

The USM allows configuring of high and low voltage trip points. The voltage trip points are created by using the ES-
Key Professional software to name an input with the voltage trip point naming syntax in the SuperNode Utility space.
System voltage is evaluated from the voltage potential between pins 1 (supply +) and 12 (supply -).

Resolution: minimum 1 (0.1 volts), maximum 300 (30.0 volts).

6.9.1. High voltage trip point

The high voltage trip point naming syntax consists of VH### (where VH = voltage high, ### = voltage in tenths).
Create a high voltage trip point by naming a SuperNode Utility input with VH###. The high voltage trip point
SuperNode Utility input will turn ON when the system voltage has exceeded the designated voltage level.
Example:
SuperNode Utility input 2 is labeled VH150 (voltage high at 15.0 volts), when the system voltage exceeds 15.0 volts
the SuperNode Utility input 2 will be turned on.

6.9.2. Low voltage trip point

The low voltage trip point naming syntax consists of VL### (where VL = voltage low, ### = voltage in tenths).
Create a low voltage trip point by naming a SuperNode Utility input with VL###. The low voltage trip point
SuperNode Utility input will turn ON when the system voltage has dropped below the designated voltage level.
Example:
SuperNode Utility input 2 is labeled VL119 (voltage low at 11.9 volts). When the system voltage drops below 11.9
volts the SuperNode Utility input 2 will be turned on.

6.10. Flash rate

The USM II allows configuring of variable flash rates in ¼ second intervals. The flash rates are created by using the
ES-Key Professional software to name an input with the flash rate naming syntax in the SuperNode Utility space.
The flash rate naming syntax consists of F### (where F = flash, and #### = rate in ¼ second increments). Create a
flash rate by naming a SuperNode Utility input with F###. The flash rate naming syntax is complete after a space is
entered so other text can also be used to identify the input. For example, ―F8 Warning Light‖ is a valid name.
The flash rate SuperNode Utility input will flash at the designated rate when the associated SuperNode Utility output
is activated.
Example:
SuperNode Utility input 2 is labeled F8 (flash at rate 8). The SuperNode Utility input 2 will toggle ON and OFF in 2
second intervals when SuperNode Utility output 2 is activated.

Resolution: minimum 1 (0.25 seconds), maximum 9999 (2499.75 seconds).

[flash rate value X 0.25 = time in seconds - e.g. rate 8 X 0.25 = 2 seconds]

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FORM-ENG-0018 REV A 05-27-03

PAGE 16 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.11. Sequencer function

A sequencer function is created by using the ES-Key Professional software to name an input with the sequencer
naming syntax in the SuperNode Utility space.
The sequencer naming syntax consists of S#,N (where S = sequence, # = number associated with the sequence
[0-9], and N = the number of cycles to sequence through [2-9]).
Example:
Label SuperNode Utility input 3 as S0,4 (this states that sequence 0 has 4 steps to cycle through). Then create
variable names X1 and X2 in the 2 successive inputs spaces (inputs 4 and 5). The three steps of the sequencer will
be the inputs S0,4, X1, and X2. Create variables for the ―sequencer control‖, and ―sequencer force off‖ in the
associated output space (in the below example named Seq 0 CONT and Seq 0 OFF). Toggling the Seq 0 CONT
output causes the sequence to step, and turning Seq 0 OFF forces the configured inputs OFF and resets the
sequence.

Resolution: minimum 2 steps, maximum 9 steps.

When Output 8.3 (in this example named ‗Seq 0 CONT‘)

is toggled from OFF to ON the input space sequences one step.
Inputs
The system initializes with the configured sequence steps all OFF
S0,4 8.3
X1 8.4
X2 8.5 Seq 0 CONT S0,4 (Input 8.3) X1 (input 8.4) X2 (input 8.5)
(Output 8.3)
Outputs First toggle ON OFF OFF
Seq 0 CONT 8.3
Seq 0 OFF 8.4 Second toggle OFF ON OFF

Third toggle OFF OFF ON

Fourth toggle OFF OFF OFF

Fifth toggle ON OFF OFF

6.12. Oil pressure trip points

The USM II allows configuring of high and low oil pressure trip points. The oil pressure trip points are created by
using the ES-Key Professional software to name an input with the oil pressure trip point naming syntax in the
SuperNode Utility space. Engine oil pressure is received from the engine ECU via SAE J1939 PGN 65263.

Resolution: minimum 1 PSI, maximum 999 PSI.

6.12.1. High oil pressure trip point

The high oil pressure trip point naming syntax consists of OH### (where OH = oil pressure high, ### = pressure in
PSI). Create a high oil pressure trip point by naming a SuperNode Utility input with OH###. The high oil pressure
trip point SuperNode Utility input will turn ON when the system voltage exceeds the designated pressure level.
Example:
SuperNode Utility input 2 is labeled OH80 (oil pressure high when greater than 80 PSI). When the engine oil
pressure exceeds 80 PSI the SuperNode Utility input 2 will be turned ON.

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 17 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.12.2. Low oil pressure trip point

The low oil pressure trip point naming syntax consists of OL### (where OL = oil pressure low, ### = pressure in
PSI). Create a low oil pressure trip point by naming a SuperNode Utility input with OL###. The low oil pressure trip
point SuperNode Utility input will turn ON when the engine oil pressure has dropped below the designated pressure
level.
Example:
SuperNode Utility input 2 is labeled OL20 (oil pressure low when less than 20 PSI). When the engine oil pressure
drops below 20 PSI the SuperNode Utility input 2 will be turned ON.

6.13. Engine RPM trip points

The USM II allows configuring of engine RPM trip points. The engine RPM trip points are created by using the ES-
Key Professional software to name an input with the engine RPM trip point naming syntax in the SuperNode Utility
space. The engine RPM trip point naming syntax consists of R#X## (where R = engine RPM, #### = engine RPM).
Create an engine RPM trip point by naming a SuperNode Utility input with R####. The engine RPM trip point
SuperNode Utility input will turn ON when the engine RPM reaches or exceeds the designated RPM level.
Engine RPM is received from the engine ECU via SAE J1939 PGN 61444.
Example:
SuperNode Utility input 2 is labeled R2200 (RPM trip when greater than 2200 RPM). When the engine RPM
increases above 2200 RPM the SuperNode Utility input 2 will be turned ON.

Resolution: minimum 1 RPM, maximum 9999 RPM.

6.14. Water temperature trip points

The USM II allows configuring of high and low water temperature trip points. The water temperature trip points are
created by using the ES-Key Professional software to name an input with the water temperature trip point naming
syntax in the SuperNode Utility space.
Engine water temperature is received from the engine ECU via SAE J1939 PGN 65262.

Resolution: minimum 1 ºF, maximum 999 ºF.

6.14.1. High water temperature trip point

The high water temperature trip point naming syntax consists of TH### (where TH = water temperature high, ### =
temperature in ºF). Create a high water temperature trip point by naming a SuperNode Utility input with TH###.
The high water temperature trip point SuperNode Utility input will turn ON when the engine water temperature
exceeds the designated temperature level.
Example:
SuperNode Utility input 2 is labeled TH250 (water temperature high when greater than 250 ºF). When the engine
water temperature exceeds 250 ºF the SuperNode Utility input 2 will be turned ON.

6.14.2. Low water temperature trip point

The low water temperature trip point naming syntax consists of TL### (where TL = water temperature low, ### =
temperature in ºF). Create a low water temperature trip point by naming a SuperNode Utility input with TL###.
The low water temperature trip point SuperNode Utility input will turn ON when the engine water temperature is less
than the designated temperature level.
Example:
SuperNode Utility input 2 is labeled TL65 (water temperature low when less than 65 ºF). When the engine water
temperature falls below 65 ºF the SuperNode Utility input 2 will be turned ON.

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 18 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.15. Transmission high temperature trip point

The USM allows configuring of high transmission temperature trip point. The transmission temperature trip point is
created by using the ES-Key Professional software to name an input with the transmission temperature trip point
naming syntax in the SuperNode Utility space.
Transmission temperature is received from the transmission ECU via SAE J1939 PGN 65272.
The high transmission temperature trip point naming syntax consists of TX### (where TX = transmission temperature
high, ### = temperature in ºF). Create a high transmission temperature trip point by naming a SuperNode Utility input
with TX###. The high transmission temperature trip point SuperNode Utility input will turn ON when the transmission
temperature exceeds the designated temperature level.
Example:
SuperNode Utility input 2 is labeled TX250 (transmission temperature high when greater than 250 ºF). When the
transmission temperature exceeds 250 ºF the SuperNode Utility input 2 will be turned ON.

Resolution: minimum 1 ºF, maximum 999 ºF.

6.16. Transmission gear indications.

The USM II has three transmission gear indications (reverse, neutral, and park). Transmission gear indications are
received from the transmission control unit via SAE J1939 PGN 61445.

6.16.1. Transmission reverse indication

The transmission reverse indication is created by using the ES-Key Professional software to name an input RW
(reverse warning) in the SuperNode Utility space.
Example:
SuperNode Utility input 2 is labeled RW (reverse warning). When the transmission is in the reverse gear the
SuperNode Utility input 2 will be turned ON.

6.16.2. Transmission neutral indication

The transmission neutral indication is created by using the ES-Key Professional software to name an input N
(neutral) in the SuperNode Utility space.
Example:
SuperNode Utility input 2 is labeled N (neutral). When the transmission is in the neutral gear the SuperNode Utility
input 2 will be turned ON.

6.16.3. Transmission park indication

The transmission park indication is created by using the ES-Key Professional software to name an input TP
(transmission park) in the SuperNode Utility space.
Example:
SuperNode Utility input 2 is labeled TP (transmission park). When the transmission is in the park gear the
SuperNode Utility input 2 will be turned ON.

6.17. Engine wait to start warning

The engine wait to start warning is created by using the ES-Key Professional software to name an input WS (wait to
start) in the SuperNode Utility space.
Example:
SuperNode Utility input 2 is labeled WS (wait to start). When the warning is received from the engine ECU via SAE
J1939 PGN 65252 SuperNode Utility input 2 will be turned ON.

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FORM-ENG-0018 REV A 05-27-03

PAGE 19 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.18. Engine water in fuel warning

The engine water in fuel warning is created by using the ES-Key Professional software to name an input WF (water in
fuel) in the SuperNode Utility space.
Example:
SuperNode Utility input 2 is labeled WF (water in fuel). When the warning is received from the engine ECU via SAE
J1939 PGN 65279 SuperNode Utility input 2 will be turned ON.

6.19. Parking Brake indication

The Parke Brake indication is created by using the ES-Key Professional software to name an input PB (Park Brake) in
the Supernode Utility space.
Example:
SuperNode Utility input 2 is labeled PB (park brake). When the warning is received from the engine ECU via SAE
J1939 PGN 65265 SuperNode Utility input 2 will be turned ON.

6.20. Vehicle Speed trip point

A Vehicle Speed trip point is created by using the ES-Key Professional software to name an input M### (MPH) in the
Supernode Utility space. The port becomes active when the vehicle speed exceeds the value in the ### place holder
(mph).
Example:
SuperNode Utility input 2 is labeled M55 (speed greater than 55 MPH). When the vehicle speed received from the
engine ECU via SAE J1939 PGN 65265 is greater than 55 MPH SuperNode Utility input 2 will be turned ON.

Resolution: minimum 1 MPH, maximum 999 MPH.

6.21. Check module status function

The USM II allows the status of a module to be verified. A check module status function is created by using the ES-
Key Professional software to name an input CMDA in the Supernode Utility (SNU) space where D is the module type
and A is the module address. When the designated module is offline the SNU input will be ON.
Example:
SuperNode Utility input 2 is labeled CM15 (check module device type 1 address 5). When Power Module address 5
is not transmitting on the CAN bus then SuperNode Utility input 2 is ON.

Resolution:
Device Type Description Address Description

1 Power Module 0 Address 0

2 Input Module 1 Address 1
3 Output Module 2 Address 2
4 Input/Output Module 3 Address 3
5 SPS Panel 4 Address 4
6 SuperNode 5 Address 5
7 Special Module 6 Address 6
7 Address 7
8 Address 8
9 Address 9
A Address 10
B Address 11
C Address 12
D Address 13
E Address 14
F Address 15

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FORM-ENG-0018 REV A 05-27-03

PAGE 20 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

6.22. Flip-Flop functions

The USM II has two flip-flop trigger functions (SET and RESET). The naming syntax is FFA (Flip-Flop RESET) and
FFB (Flip-Flop SET). The SuperNode Utility input space named FFB is the flip-flop output and is controlled by the
associated SuperNode Utility outputs. Additional text should be added after the naming syntax to create unique
identifiers.

6.22.1. Flip-Flop SET

Create a flip-flop SET by naming a SuperNode Utility input with FFB. The flip-flop will turn ON with the activation of
the associated SuperNode Utility output.
Example:
SuperNode Utility input 2 is labeled FFB. When SuperNode Utility output 2 is turned ON then the flip-flop will turn
ON (SuperNode Utility input 2 turns ON).

6.22.2. Flip-Flop RESET

Create a flip-flop RESET by naming a SuperNode Utility input with FFA. The flip-flop will turn OFF with the
activation of the associated SuperNode Utility output.
Example:
SuperNode Utility input 3 is labeled FFA. When SuperNode Utility output 3 is turned ON then the flip-flop will turn
OFF (SuperNode Utility input 2 turns OFF).

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FORM-ENG-0018 REV A 05-27-03

PAGE 21 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

7. Utility Module

7.1. Adding a Utility Module to the ES-Key network database

The USM II contains all of the standard utilities of the Universal System Manager (USM) for allowing unique
operation. Section 7.2 contains a table which lists all of the Utilities available. These utilities are only available for a
USM II set to address 0.

The Utilities are available to the ES-Key network by adding a ―Utility Module‖ with the ES-Key Professional software.
The Utility Module is a virtual device that resides in the memory of the USM II. A USM II must be added to the
network before a Utility Module can be added.

Add a Utility Module to the ES-Key network by right-clicking on ―ES-Key Network‖, select ―Add Device‖, and select
―Utility Module‖. The Utility Module‘s input and output memory space is preloaded with most of the default functions.

7.2. Utility Module input memory space functions

The Utility module has 23 (0 through 12, 14 through 23) dedicated input memory space functions as described in the
table below.

Memory
Function Description
Space
Flasher 2Hz Input 0 Toggles at 2 Hz
Low voltage Input 1 Turns ON when the voltage drops below 11.8V for more than 10 seconds
High idle request Input 2 Turns ON when load management is enabled and voltage is 12.8V or less
System fault Input 3 Turns ON when any system fault is reported
Toggle #1 Input 4 Toggles state based on output 4 (Toggle #1)
Toggle #2 Input 5 Toggles state based on output 5 (Toggle #2)
Delay #1 (3 seconds) Input 6 Turns ON 3 seconds after output 6 (Delay #1) transitions from OFF to ON
1 second positive trigger Input 7 Turns ON for 1 second after output 7 transitions from OFF to ON
1 second trigger Input 8 Turns ON for 1 second after output 8 transitions from OFF to ON or ON to OFF
Delay #2 (5 seconds) Input 9 Turns ON 5 seconds after output 9 (Delay #2) transitions from OFF to ON
Delay #3 (30 seconds) Input 10 Turns ON 30 seconds after output 10 (Delay #3) transitions from OFF to ON
Delay #4 (5 seconds) Input 11 Turns ON 5 seconds after output 11 (Delay #4) transitions from OFF to ON
8 second positive trigger Input 12 Turns ON for 8 seconds after output 12 transitions from OFF to ON
Toggle #4 Input 14 Toggles state based on output 14 (Toggle #4)
Toggle #5 Input 15 Toggles state based on output 15 (Toggle #5)
Toggle #6 Input 16 Toggles state based on output 16 (Toggle #6)
Toggle #7 Input 17 Toggles state based on output 17 (Toggle #7)
Toggle #8 Input 18 Toggles state based on output 18 (Toggle #8)
Toggle #9 Input 19 Toggles state based on output 19 (Toggle #9)
Delay #5 (3 seconds) Input 20 Turns ON 3 seconds after output 20 (Delay #5) transitions from OFF to ON
Delay #6 (5 seconds) Input 21 Turns ON 5 seconds after output 21 (Delay #6) transitions from OFF to ON
Delay #7 (30 seconds) Input 22 Turns ON 30 seconds after output 22 (Delay #7) transitions from OFF to ON
Delay #8 (600 seconds) Input 23 Turns ON 600 seconds after output 23 (Delay #8) transitions from OFF to ON

Shaded inputs are related to load management functions.

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FORM-ENG-0018 REV A 05-27-03

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TECHNICAL DATA SHEET DATE 7/18/2012
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Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

7.3. Utility Module output memory space functions

The Utility module has 24 (0 through 23) dedicated output memory space functions as described in the table below.

Memory
Function Description
Space
High idle cancel Output 0 Forces a cancel of the high idle request (input 2)
Enable load management Output 1 Enables all load management functions
Mode switch Output 2 Enables secondary mode of the load management system
Stage switch Output 3 Enables secondary stage of the load management system
Toggle #1 Output 4 Each OFF to ON transition changes the state of input 4 (Toggle #1)
Toggle #2 Output 5 Each OFF to ON transition changes the state of input 5 (Toggle #2)
Delay #1 Output 6 Each OFF to ON transition activates input 6 (Delay #1)
1 second positive trigger Output 7 Each OFF to ON transition activates trigger of input 7 (1 second positive trigger)
1 second trigger Output 8 Each OFF to ON transition activates trigger of input 8 (1 second trigger)
Delay #2 (5 seconds) Output 9 Each OFF to ON transition activates input 9 (Delay #2)
Delay #3 (30 seconds) Output 10 Each OFF to ON transition activates input 10 (Delay #3)
Delay #4 (5 seconds) Output 11 Each OFF to ON transition activates input 11 (Delay #4)
8 second positive trigger Output 12 Each OFF to ON transition activates trigger of input 12 (8 second trigger)
24 Volt load management Output 13 Set the load management system to 24V values rather than 12V values
Toggle #4 Output 14 Each OFF to ON transition changes the state of input 14 (Toggle #4)
Toggle #5 Output 15 Each OFF to ON transition changes the state of input 15 (Toggle #5)
Toggle #6 Output 16 Each OFF to ON transition changes the state of input 16 (Toggle #6)
Toggle #7 Output 17 Each OFF to ON transition changes the state of input 17 (Toggle #7)
Toggle #8 Output 18 Each OFF to ON transition changes the state of input 18 (Toggle #8)
Toggle #9 Output 19 Each OFF to ON transition changes the state of input 19 (Toggle #9)
Delay #5 (3 seconds) Output 20 Each OFF to ON transition activates input 20 (Delay #5)
Delay #6 (5 seconds) Output 21 Each OFF to ON transition activates input 21 (Delay #6)
Delay #7 (30 seconds) Output 22 Each OFF to ON transition activates input 22 (Delay #7)
Delay #8 (600 seconds) Output 23 Each OFF to ON transition activates input 23 (Delay #8)

Shaded outputs are related to load management functions.

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FORM-ENG-0018 REV A 05-27-03

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TECHNICAL DATA SHEET DATE 7/18/2012
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Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

8. Universal System Manager Functions

A USM II configured will also function as the ES-Key system Universal System Manager (USM) as long as a
standard (stand-alone) ES-Key USM is not in the physical network.

8.1. Load management enabling and functions

The USM II can be used as a load manager by implementing a Utility Module. Enable the load management function
by activating output memory space 1 of the Utility Module (see section 7.3). There are five basic processes of the
load management system: operating mode, stage switch, priority, sequence level, and high idle.

8.1.1. Operating modes

The USM II load management allows two operating modes: mode A and mode B. Mode A is the default operating
mode but mode B can be selected by activating output memory space 2 of the Utility Module (see section 7.3). Any
output in the ES-Key database can be tied to one or both of the operating modes by checking the desired mode in
its ―Output Port Load Settings‖ under the ―Settings‖ tab.

When an output is tied to both operating modes then the state of the mode switch is not important to the state of the
output. However, if an output is tied to just one operating mode then the state of the output is controlled by the
state of the mode switch as well as its normal multiplexing equation.
The names of the operating modes can be changed from the standard ―modeA/modeB‖ to anything desired by
modifying the text in the ―Output Port Load Settings‖ area. On fire apparatus, mode A is typically referred to as
―response‖ and mode B is typically referred to as ―scene‖.

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FORM-ENG-0018 REV A 05-27-03

PAGE 24 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

8.1.2. Stage switch (master switch)

All outputs can be tied or not tied to the stage switch. In fire apparatus this switch is typically referred to as the
master switch. The state of the stage switch is controlled by Utility Module output memory space 3. When this
output is active the stage switch is active. Any output tied to the stage switch will be OFF if the stage switch is not
active regardless of the output‘s multiplex equation.
Set an output‘s to be tied to the stage switch by checking the stage switch box in its ―Output Port Load Settings‖
under the ―Settings‖ tab.
The name of the stage switch can be changed from the standard ―stage‖ to anything desired by modifying the text
in the ―Output Port Load Settings‖ area.

8.1.3. Priority
Priority refers to the shed and unshed level to which the output is tied. There are eight (8) priority levels (0 through
7) which indicate the voltage level required to turn OFF (shed) or turn ON (unshed) the output in response to
changes in the vehicles system voltage level. Any output in the ES-Key database can be tied to one of the eight
priority levels in its ―Output Port Load Settings‖ under the ―Settings‖ tab.

12 Volt system 24 Volt system

Priority Shed voltage Unshed voltage Shed voltage Unshed voltage

7 < 12.8V > 12.7V < 25.5V > 25.4V

6 < 12.7V > 12.6V < 25.3V > 25.2V
5 < 12.5V > 12.4V < 24.9V > 24.8V
4 < 12.3V > 12.2V < 24.5V > 24.4V
3 < 12.1V > 12.0V < 24.1V > 24.0V
2 < 11.9V > 11.8V < 23.7V > 23.6V
1 < 11.5V > 11.3V < 22.9V > 22.8V
0 Never shed ---- Never shed ----

A. LOAD SHEDDING
An output is shed (turned OFF) when the system voltage drops below the designated priority level‘s shed voltage
for thirty (30) seconds. If the voltage has dropped below multiple priority level shed voltages then each higher
priority level will shed before the lower priority levels. For example, if the voltage was at 13.9 volts and then fell
rapidly to 12.4 volts, after 30 seconds all outputs at priority level 7 will shed, then 30 seconds later all outputs at
priority level 6 will shed, and 30 seconds later all outputs at priority level 5 will shed.
B. LOAD UNSHEDDING
An output is unshed (turned back ON) when the system voltage rises above the designated priority level‘s unshed
voltage for ten (10) seconds. If the voltage has risen above multiple priority level unshed voltages then each lower
priority level will unshed before the upper priority levels. For example, if the voltage was at 12.4 volts and then rose
rapidly to 13.9 volts, after 10 seconds all outputs at priority level 5 will unshed, then 10 seconds later all outputs at
priority level 6 will unshed, and 10 seconds later all outputs at priority level 7 will unshed.
C. LOAD MANAGEMENT VOLTAGE RANGE
The load management voltage range can be set to 12 volts (default) or 24 volts. Nothing needs to be done to use
the 12 volt shed/unshed ranges. To set the system to use the 24 volt shed/unshed ranges the Utility Module
memory output space 13 (24 volt load management) must be activated (see section 7.3).

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FORM-ENG-0018 REV A 05-27-03

PAGE 25 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

8.1.4. Sequence level

Outputs can be tied to one of 4 sequence levels (1 through 4). When the output is turned ON due to its association
with an operating mode (mode A, mode B) all outputs on sequence level 1 are turned ON first, then a half second
later all outputs on sequence level 2 are turned ON, then a half second later all outputs on sequence level 3 are
turned ON, and finally a half second later all outputs on sequence level 4 are turned ON. The reverse is true when
the associated operating mode is turned OFF.

8.1.5. High idle

The Utility Module‘s high idle request (input memory space 2) is activated when the system voltage drops below the
high idle threshold (12.8 volts standard or 25.6 volts if 24 volt load management is enabled) for 8 seconds or longer
AND load management has been enabled (Utility Module output memory space 1 is active). The high idle request
will remain active as long as the voltage remains below the voltage threshold and for 3 minutes after the system
voltage rises above the voltage threshold. High idle can be canceled by activating the Utility Module‘s high idle
cancel (output memory space 0).

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FORM-ENG-0018 REV A 05-27-03

PAGE 26 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

9. USB port

The USM II‘s USB port allows database transfers and diagnostics with the ES-Key Professional software.

Connect the USM II to a computer running the ES-Key Pro software with harness part number 513-00011.

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 27 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

10. Dimensions

The USM II is a water tight unit (IP67) and is mounted using two 1/4‖— 20 screws.
The overall dimensions are (L x W x D, inches [millimeters]) 5.240‖ [133.10] x 4.63‖ [117.60] x 1.460‖ [37.08].

Dimensions in inches [millimeters].

MOUNTING NOTE: When mounting the module vertically, make certain the connectors are pointed down so as
to eliminate the possibility of standing water in the connector.

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 28 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

11. Connector Descriptions

11.1. Outputs / Inputs

All outputs are located on the two 12-pin Deutsch connectors (gray and black).

Mating connector: Deutsch DT06-12SB BLACK Mating connector: Deutsch DT06-12SA GRAY
Mating sockets: 0462-201-16141 Mating sockets: 0462-201-16141
Wedge lock: W12S Recommended wire gage: 16-18 AWG Wedge lock: W12S Recommended wire gage: 16-18 AWG

PIN DESCRIPTION FEATURES PIN DESCRIPTION FEATURES

1 USB Power USB 2.0 1 Power (SUPPLY+) +9V…+32V (Vehicle Ignition)

2 USB Ground USB 2.0 2 ES-Key CAN High 250 Kbits /s

3 USB D + (Digital) USB 2.0 3 ES-Key CAN Shield 250 Kbits /s

4 USB D – (Digital) USB 2.0 4 Input 0 Selectable Polarity

5 USB Shield USB 2.0 5 Input 1 Selectable Polarity

6 Input 4 Selectable Polarity 6 Input 2 Selectable Polarity

7 Input 5 Selectable Polarity 7 Input 3 Selectable Polarity

Selectable polarity, Selectable polarity,

8 Output 3 8 Output 0
500mA max current 500mA max current
Selectable polarity, Selectable polarity,
9 Output 4 9 Output 1
500mA max current 500mA max current
Selectable polarity,
10 J1939 CAN High 250 Kbits /s 10 Output 2
500mA max current

11 J1939 CAN Low 250 Kbits /s 11 Es-Key CAN Low 250 Kbits /s

12 J1939 CAN Shield 250 Kbits /s 12 Ground (SUPPLY-) Vehicle Ground

PRINTED: 7/19/12
FORM-ENG-0018 REV A 05-27-03

PAGE 29 OF 29
TECHNICAL DATA SHEET DATE 7/18/2012
607 NW 27th Ave
Ocala, FL 34475
PRODUCT GROUP ES-KEY P/N 122116 REV 1.10
Ph: 352-629-5020 or 1-800-533-3569
Fax : 352-629-290 or 1-800-520-3473 PRODUCT USM II BY BHS

12. Diagnostic LEDs

The USM II has 5 LEDs located on the PCB board. There are 2 LEDs for power communication, 1 for ES-Key CAN
communication status, 1 for SAE J1939 CAN communication status, and 1 LED for USB connectivity status.

COM 1 LED (ES-Key) Description

ON solid USM II online
Flashing slow (1 Hz) CAN okay, not configured for network
Flashing fast (4 Hz) CAN has physical problem

COM 2 LED (J1939) Description

ON solid Receiving J1939 data
Flashing Not receiving J1939 data, configured
Flashing fast (4 Hz) Not receiving J1939 data, not configured

USB ACTIVE LED Description

ON USB port connected and ACTIVE
OFF USB port not connected

13. Technical details

Product category ES-Key network

Voltage range +9VDC…+32VDC
Power consumption Supply + Input (pin 1 of the gray 12-pin Deutsch connector)
@13.8VDC 100mA
@27.6VDC 125mA
Output power 500mA per selectable polarity output
Temperature range -40ºC…+85ºC
Environmental range IP 67
CAN specification SAE J1939 standard, 250 Kbits/second
LEDs 2 LEDs for power, 2 LEDs for comm, and 1 LED for USB connectivity.
Internal thermal fuse (750mA on pin 1 of gray 12-pin connector)
Reverse voltage protection (pins 1 (Supply+) and 12 (Supply-) of 12-pin gray
connector)
CAN buses protected to 24V
ESD voltage protected to SAE J1113 specification for heavy duty trucks (24V)
Protection
Transient voltage protected to SAE J1113 specification for heavy duty trucks
(24V)
Load dump voltage protected to SAE J1113 specification for heavy duty trucks
(24V)
Outputs protected for short circuit and thermal overload
Dimensions (W x H x D) in inches [mm] 11.06 [280.92] x 2.56 [65.02] x 7.31 [185.67]

PRINTED: 7/19/12