Gendex
Gendex
OP100
Orthoceph®
OC100
Electrical Operation &
Wiring
11/2002 63467-4AB
Copyright © 2002 by Instrumentarium Imaging
Documentation, trademark and the software are copyrighted with all rights
reserved. Under the copyright laws the documentation may not be copied,
photocopied, reproduced, translated, or reduced to any electronic medium or
machine readable form in whole or part, without the prior written permission
of Instrumentarium Imaging.
WARNING
Always make sure OP100 has a good protective ground.
MAIN FUSES
WARNING
Voltages in high voltage part of the power supply board can be deadly. the
peak-to-peak voltage level normally exceeds 600 V.
WARNING
The line voltage selection jumper must all be at the correct position; left for
230 VAC and right for 110 VAC
NOTE
Jumper connectors S1 or S2 from unit s/n 71505.
In high voltage section (upper half of the PC board) there is a rectifier D 4 for
line voltage and loading circuitry K1-K2-R6 for two capacitors C1 and C2,
which are connected to the PC board through connector X 22.
In low voltage section (= lower half of the PC board) there are fuses, rectifiers
and filter capacitors for low operating voltages:
NOTE
F1 with 10 AT rating is needed, if the OP100 has with 5 projectors for double
side patient positioning.
List of indicators and test points, see Service Manual Vol.V Trouble
Shooting.
CPU controls all operations by supplying control signals through it’s input/
output (I/O) and timer circuits.
CPU
RS-232
RS-232 driver ICD37 (MAX232) is for two RS-232 serial links; one serial
link is divided into two links by PAL-circuit ICD25 (22V10).
RESET CIRCUIT
TIMER CIRCUITS
The three timers of ICD27 (8254) and timer 2 of ICD25 (8254) generate
clock frequencies for the stepper motor drivers in Interface Board by dividing
the 1.5 MHz clock signal. Timers 0 and 1 of ICD25 (8254) count the
frequencies AECFRQ and MAFRQ from the optoisolators ICD36 and ICD34
(6N136).
ICA1 (4962) regulates +5Vdc supply voltage for CPU Board from incoming
unregulated +25V.
PARALLEL INPUTS/OUTPUTS
I/O from I/O drivers to connectors is buffered and protected according to use:
SERVICE JUMPER
OPTION JUMPER
GROUNDING
LIST OF SWITCHES:
It is possible to increase power to the cassette holder down drive. This is done
by removing X 21 jumper. Full power is available for down movement. This
can be used if the cassette holder movement is jammed.
DC MOTOR DRIVERS
The Vertical carriage motor (Z-motor) and the Cassette lift motor (rack
motor) are driven accordingly by circuits around pulse width modulators
ICA10 and ICA11 (TL494).
Positioning projectors are controlled by relay K1. The X-ray warning lights
L1 and L2 are controlled by relay K2.
Interface board OT: Laser lights are used in Ortho Trans units. Lasers are
controlled by transistor T7.
+15V operating voltages for PWM circuits ICA10 and ICA11 are regulated
from unregulated +25V by ICA1 (LM317).
Filament Control Board regulates filament heating level prior to the exposure
(preheat control) and during the exposure (mA control), according to the
digital references controlled by CPU Board.
MA-REFERENCE
The +5V input reference from D 17 (LM336-5.0) is fed to the D/A converter
via a buffer amplifier ICA1 (TL074). The output reference (MAREF) is also
buffered by ICA1.
MA-REGULATOR
PWM (pulse width modulator) ICA3 (TL494) regulates the filament heating
level by adjusting the duty cycle of the driver transistors so that the feedback
voltage at pin 1 is the same as the reference voltage at pin 2.
The feedback voltage to the pin 1 of the PWM circuit ICA3 (TL494) comes
through the multiplexer ICD2 (4052). The feedback source (from ICD2)
depends on the control signals PREH and PREHREL:
Pulse Width Modulator ICA3 (TL494) drives the FET switches T1 and T2,
which drive the filament transformer primary. Filament voltage is rectified
and monitored as signal PREHFB.
MA-FEEDBACK MONITORING
CPU is able to check some voltage levels in the Filament Control Board by
reading the frequency MAFRQ in different situations; The voltage to the U/F
converter ICA4 (AD654) comes through the multiplexer ICD2 (4052). The
voltage source (from ICD2) depends on the control signals PREH and
PREHREL:
If MAFB does not rise, signal MAOK does not go active during the exposure.
TP1= GND
TP2 = mAFB
TP4 = mAREF
WARNING
Voltages in high voltage part of the inverter board can be deadly. The peak-to-
peak voltage level normally exceeds 600 V.
KV REFERENCE
The +5V input reference D21 (LM336-5.0) of the D/A converter is buffered
by ICA1 (LM324). The output reference (KVREF) is also buffered by ICA1.
KV REGULATOR
Drivers ICA4 and ICA5 (SG3635) drive the pulse transformers TF3 and TF4,
which in turn drive the FET-switches of the H-bridge.
KV-FEEDBACK MONITORING
If kVfb does not rise, signal KVOK does not go active during the exposure.
TP17 = GND
TP18 = KVFB
TP19 = KVREF
BACK-UP TIMER
Back-up timer ICA2 (LM339) disables the pulses, if the EXPENA signal is
active for too long period (approximately 22 s).
TEST SWITCH
When testing the unit without x-rays, or without kV, TEST switch S, from
board version 1.3 jumper X35, allows the activation of the exposure
sequence and imaging movements regardless of the KVOK feedback.
Supply voltages to Inverter Board are connected via the Filament Control
Board. +25V is only present during exposure (when PREHREL signal is
active in Filament Control Board).
FUSE
High voltage fuse in the Inverter Board, to protect the printed circuit board in
case of short circuits. Fuse rating is 16 AFF, or 10 AT (from August 1994).
WARNING
Voltages inside the tube head assembly are deadly. Maintenance of the tube
head assembly can only be accomplished at the factory. There are no field
serviceable parts inside the tube head assembly, and opening of the tube head
assembly causes non-repairable damage and oil leakage.
AMPLIFIERS
Incoming current mode signal from the X-ray detectors D50 - D51 is
converted to voltage mode signal and amplified by ICA1 (AD546) and ICA3
(AD706).
OFFSET R3 is used to adjust the offset for operational amplifiers. It has been
adjusted at the factory for 0 VDC measured from TP1.
U/F CONVERTER
BASE FREQUENCY
GAIN
DISPLAY DATA IN
VOLTAGE REGULATOR
The three LED indicators H1 - H3 are driven from the CPU Board, and key
switches S1 - S9 are wired to the CPU Board. Pressing any key will ground
the CPU input line. Pressing any key (except “OK”) at power up causes Er 45
InP message.
The Patient Positioning Panel is usually installed to the left hand operation.
For the right hand operation, connect the panel to the right side of the lower
shelf and use the connectors on the right side. Cable C 10 has double
connectors (X 47/L, X 47/R and X 48/L, X 48/R) specially coded to inform
CPU about the panel location. Ortho Trans models have two panels.
CPU Board detects whether the panel is installed to the right side by
monitoring signal HOMESIDE in the CPU board. The operation is
automatically switched to right handed configuration: right handed unit lifts
the cassette rack from right and makes the exposure during counterclockwise
rotation.
NOTE
Technically it is possible to have two Patient positioning panels (option code
61248) installed on both sides at the same time. In this case, the operation is
left-handed, unless User Program “Pr 57 Hon” for bi-directional operation is
selected.
+ 25 VDC
Power is received from Power Supply board. When the OP100 power is on,
current is drawn through magnet L2 and the head lock is on. Circuit is opened
by pressing one of the switches S2 or S3 located at the sides of the head
support assembly.
NOTE
CPU does not control the head support lock operation.
With “Sr 89 rEo” or Sr 89 COP one can configure OP100 so that exposure
(Automatic and Manual Exposure control) can only be initiated from the
remote exposure button. However, Test mode can always be demonstrated
from Control Panel while “Sr 89 rEo” or “Sr 89 COP / 1 rE” is set “on”. This
option is not available with some of the early CPU board versions.
+25 VDC
ADJUSTMENTS
There are trimmers R6 and R7 to adjust offset for “0” and gain for “60”.
NOTE
This board has no feedback to CPU board
Code Document
68951-1S Wiring Diagram (from s/n 72000)
60110-3S Ceph Soft Tissue Display, Schematics
60112-3S CPU Board V1.5, Schematics (2
pages)
60113-3S Power Supply Board, Schematics
60114-3S Filament Control Board, Schematics
60115-3S Inverter Board, Schematics
60122-3S AEC Board, Schematics
60166-3S Interface Board V1.3, Schematics (2
pages)
60134-4S Head Support Lock, Schematics
60143-4S Ceph Up/Down Switch, Schematics
66370-3S Tube Head Assembly V1.4,
Schematics
60147-4S Cassette Opto Sensors, Schematics
60107-3S Control Panel and Display,
Schematics
60108-4S Patient Positioning Panel, Schematics
Tel. +1 800 558 6120, +1 414 747 1030 20090 Segrate (MI), Italy P.O.Box 2044, 77680 Kehl am Rhein, Germany
Fax +1 414 481 8665 Tel. +39 02 21 30 28 1 · Fax +39 02 21 30 28 60 Tel. +49 7851 932 90 · Fax +49 7851 932 930
[email protected] [email protected] [email protected]
Instrumentarium Imaging is constantly improving its products and reserves the right to
change these specifications without notice. Distributor:
www.InstrumentariumImaging.com