MV Circuit - Breakers
MV Circuit - Breakers
SF
1 to 40.5 kV
SF6 switchgear
SF
circuit breakers
1 to 40.5 kV
contents
page
SF6 gas
the universal technology 2
for medium voltage
the switchgear manufacturers' gas 3
breaking technique
auto-compression technique 4
operating 5
general
a high-performance 6
and reliable range
certified quality: ISO 9001 7
electrical characteristics 8
description
SF1 circuit breaker 10
SFset circuit breaker 11
SF2, ISF2, circuit breaker 12
auxiliaries 13
operating mechanisms
and diagrams
SF1/SFset circuit breaker 14
SF2 circuit breaker 16
protection and control/monitoring
protection units 18
VIP13 protection unit 20
VIP17 protection unit 21
VIP200/VIP201 control units 22
time/current curves 25
dimensions
SF1, SFset 28
SF2, ISF2 30
identification of units
examples of rating plates, 31
inspection sheet
order information 32
insensitivity to the
environment
In addition to the active parts (for breaking),
the sealed enclosure contains the essential
mechanical parts (for mechanical
transmission).
The result is a fully insulated system.
Furthermore, the long creepage distances of
the insulated enclosures contribute to high
insensitivity to the outside environment.
auto-compression technique
1 1 Upper current terminal. pole-unit description
2 Insulating enclosure.
3 Fixed main contact. The SF pole unit consists of:
■ a main circuit with:
2 4 Fixed arcing contact.
■ upper current terminal (1),
5 Moving arcing contact.
■ fixed main contact with self-wiping blades
6 Insulating nozzle.
7 Moving main contact. (3),
■ moving main contact (7),
8 Moving piston.
■ lower current terminal (10);
9 Pressure chamber.
■ a breaking circuit with:
10 Lower current terminal.
3 11 Connecting rod. ■ fixed arcing contact (4),
■ moving arcing contact (5);
12 Crank.
■ an auto-compression system with:
4 13 Sealing system.
■ pressure chamber (9),
5 14 Shaft.
■ moving piston (8),
6 15 Molecular sieve.
7 ■ insulating nozzle (6);
16 Bottom cover.
8 ■ a transmission mechanism with:
■ shaft (14),
■ crank (12),
9 ■ connecting rod (11);
■ a sealing system (13) of the "sealed
pressure system" type according to the
definition in IEC 56 appendix EE;
■ an insulating enclosure (2) containing all
the active components, including:
10 ■ SF6 at low relative internal pressure,
■ molecular sieve (15),
■ bottom cover (16).
11
principle
Simplicity
The movement of the arcing contacts
compresses a small volume of gas behind a
12 piston. The compressed gas is trapped and
cannot escape between the arcing contacts
13 until they begin to separate.
This pre-compression stage produces an
14 instantaneous difference in pressure making
it possible to inject the gas by forced
convection.
Efficiency
15 Injection of a small quantity of gas between
the contacts suffices to “ smother ” the arc
16 by electron capture. This technique breaks
low currents and short-circuit currents with
equal effectiveness.
Clogging effect
During breaking of heavy currents, the
cross-section of the arc is equal to that of
the inside of the injection nozzle at full
breaking capacity, which considerably
reduces the flow of the injected gas. That is
the clogging effect.
The phenomenon has two beneficial results:
■ storage, before the current passes through
zero, of almost all the compressed gas;
■ limiting of the arcing energy by the braking
of the moving parts, thus limiting the length
of the arc.
Moreover, during breaking of low currents,
the mass flowrate is reduced and breaking is
surge-free.
fig. 2
fig. 3
fig. 4
flexible installation
Small in size, SF6 switchgear is available in
a number of versions:
■ basic fixed units;
■ fixed units on support frames;
■ withdrawable units (please consult us).
Most can be equipped with either front or
side operating mechanisms.
electrical characteristics
ANSI C37.04-C37.06-C37.09
rated maximum voltage kV, 60 Hz 15.5 (2) 25.8 (1) (2) 38 (4)
rated voltage range K factor 1 1 1
rated insolation level kV, rms. 60 Hz-1 mn 50 60 80
kV, impulse 1,2/50 µs 110 150 150
rated continuous current A 600 ■ ■
1200 ■ ■ ■
2000
3000
rated short-circuit current kA, rms. 25 25 25
(at rated max kV)
rated maximum kA, rms 25 25 25
symmetrical interrupting
capability and rated short-time current
closing and kA, crest 68 68 68
latching capability
(2.7 K times rated short-circuit current)
rated interrupting time cycles 60 Hz 5 5 5
rating operation CO-15 s-CO ■ ■ ■
sequence
25.8(1)(2) 38(1)(2)
1 1
60 80 80
150 200 150
■ ■ ■
■ ■ ■ ■
■ ■
25 25 31.5 40(1)
25 25 31.5 40(1)
68 68 85 108
5 5 5 5
■ ■ ■ ■
technology
The SF1 implements the auto-compression
technique using SF6 gas as the current
interruption and insulation medium.
The SF1 is available in three versions:
■ basic fixed unit;
■ fixed unit with a support frame;
■ withdrawable unit (please consult us).
Each version can be equipped with an
operating mechanism installed on the right
Basic fixed SF1.
side, left side or in front.
The basic fixed unit comprises:
Basic fixed SF1.
■ three independent main poles that are
mechanically connected; each comprises:
■ an insulating enclosure of the "sealed
pressure system" type (in compliance with
IEC 56, 1987 edition, appendix EE) forming
a hermetic assembly filled with SF6 at a low
relative pressure (0.05 MPa, i.e. 0.5 bars or
0.2 MPa depending on system
characteristics);
■ active parts housed in the insulating
enclosure;
■ an RI-type stored-energy operating
mechanism (see the "operating mechanism"
section);
■ a front panel with all the controls and
indicators;
■ upstream and downstream terminals for
connection of the power circuits.
The fixed unit with a support frame
comprises:
■ the basic fixed unit described above;
■ a support frame fitted with:
■ rollers for handling and installation;
■ lugs for securing to the floor.
options(1)
For each version, options include:
■ an electrical RI operating mechanism;
■ a device for locking the circuit breaker in
the open position (via a keylock);
■ a keylock for the locking option;
■ a pressure switch for each pole,
equipped with an NO contact for continuous
monitoring of the SF6 (please consult us);
technology
The SFset implements the auto-
compression technique using SF6 gas as
the current interruption and insulation
medium.
The SFset is available in two versions:
■ basic fixed unit;
■ fixed unit with a support frame.
Each version can be equipped with an
operating mechanism installed on the right
side, left side or in front.
The basic fixed unit comprises:
■ a SF1 circuit breaker;
■ an autonomous protection system
Basic fixed SFset.
comprising:
■ 2 or 3 functional current sensors (2)
Schematic diagram of the SFset
installed on the lower current terminals of
the pole units;
■ a VIP electronic protection unit installed
on the operating mechanism enclosure,
SF1 ■ a "Mitop" low-consumption opening
1 release installed on the circuit breaker.
The fixed unit with a support frame
comprises:
■ the basic fixed unit described above;
Mitop
■ a support frame fitted with:
■ rollers for handling and installation,
CS VIP ■ lugs for securing to the floor.
2
options(1)
For each version, options include:
■ a device for locking the circuit breaker in
the open position (via a keylock);
■ a keylock for the locking option;
■ a pressure switch for each pole,
equipped with an NO contact for continuous
monitoring of the SF6 (please consult us).
special application
ISF2 is a 3-pole indoor switch-circuit
breaker. Designed to withstand high
operating rates, it is especially suitable for
the control of electric furnaces. It can switch
50.000 times with a maintenance program to
be defined in accordance with operating
conditions.
technology
The SF2 implements the auto-compression
technique using SF6 gas as the current
interruption and insulation medium.
The SF2 is available in three versions:
■ basic fixed unit;
■ fixed unit with a support frame;
■ withdrawable unit (please consult us).
Fixed SF2 with support frame. The basic fixed unit comprises:
■ three independent main poles that are
mechanically connected. Each comprises:
■ an insulating enclosure of the "sealed
pressure system" type (in compliance with
IEC 56, 1987 edition, appendix EE) forming
a hermetic assembly filled with SF6 at a low
relative pressure (0.35 MPa, i.e. 3.5 bars);
■ active parts housed in the insulating
enclosure;
■ an GMh-type stored-energy operating
mechanism (see the "operating mechanism"
section);
■ a front panel with all the controls and
indicators;
■ upstream and downstream terminals for
connection of the power circuits.
The fixed unit with a support frame
comprises:
■ the basic fixed unit described above;
■ a support frame fitted with:
■ rollers for handling and installation,
■ lugs for securing to the floor.
options (1)
For the basic fixed unit or the fixed unit
with support frame, options include:
■ a device for locking the circuit breaker in
the open position (via a keylock);
■ a keylock for the locking option;
■ a pressure switch for each pole, for
continuous monitoring of the SF6.
M1 M2
KN
Y02
SE Y01 M3 SD SP
Mitop
YM YX1
YF
YX2
M1 M2
KN
SE M3 Y01 SP
Mitop YM
YF YX1
SD
YX2
M1 M2
KN
Y02
SE Y01 M3 SP
Mitop
YM
YF
Protection units
for SF1 and SF2
All standard protection units (Sepam, The various units ofer wide trip-current
Statimax) may be used with the SF1 and setting ranges and are very stable over
SF2. time.
For further information, please consult us. Operation
Sensors supply the protection system with:
■ “␣ current␣ ” information, used by the
for SFset protection system␣ ;
The SFset is made up of a SF1 circuit ■ the electrical power required for the
breaker with an added integrated protection operation of the protection system (VIP unit
system that comprises: and “␣ Mitop␣ ”release).
■ a VIP protection unit mounted on the All settings are visible and accessible from
operating mechanism enclosure ; the front of the circuit breaker.
■ a set of current sensors installed on the
VIP protection unit installed on the front panel. Possible combinations
lower current terminals of the pole units ; The VIP unit mulst be selected taking into
■ a low-consumption Mitop release, account the network characteristics
installed on the operating mechanism. indicated in the table below.
The protection system is fully autonomous
and operates without an auxiliary source.
VIP protection units are available in three
models␣ : kA
■ VIP13, with an adjustable threshold␣ ;
■ VIP17, with an adjustable threshold,
25
■ VIP200 and VIP201, offering 20 VIP200 - VIP201
microprocessor-based universal protection.
Depending on the model, overcurrent and 16
zera-sequence protection functions are
provided. 12,5
VIP13 - VIP17 - VIP200 - VIP201
0 17,5 24 36 kV
Current sensors
The VIP protection units are used in The table below indicates the current sensor
conjunction with functional current sensors. to be used, depending on the current setting
Two interchangeable sensors, Csa and Is required on the protection unit.
CSb, cover all needs ranging from 10 to
1250A.
Sensor selection
protection sensor protection unit current setting Is:
CS-type current sensors. unit type sensor applicability(1) (for each protection unit rating INC)
(A)
VIP13 CSa 10 100
VIP17 INC = 20
CSb 62 630
INC = 125
VIP200, CSa 20 100
VIP201 INC = 20
40 100 200
INC = 40
CSb 125 200 630
INC = 125
VAP5 test unit. 250 630 1250
INC = 250
test units
All VIP protection units are equipped with a
test socket for connection of the VAP5-
VAP6 test unit (optional).
The portables and autonomous VAP5-VAP6
units check operation of the protection
system.
(1) The coloured bars represent the rcommended values,
while the shaded bars represent the absolute limits of the
values thaat may be used.
(2) Please consult us.
A3 2
Inc (a) 20 125
Csa 10 - - -100
A4 ls(A)
Csb 62 - - - 630
A5
t
4 6
A6
0,02
4
0,01
I/Is
0,005
0,5 1 1,2 2 3 4 5 7 10 20 30 50 60
A1
+ -
A2 1
A3
A4 t
A5
1
A6
0,25
0,2
définitions
0,15 I current in the phase
Inc protection unit current rating
0,05 I> low threshold current setting
I>> high threshold current setting
0,02 td tripping time
0,01
total circuit breaker opening time :
td + 32 ms.
0,005 4 3
0,002
0,001
I/Is
0,0005
0,5 1 1,2 2 3 4 5 7 10 20 30 50 60
15A 240A A
"phase" protection
low thershold setting > = 15 A I > /Inc = 15/20 = 0,75 write 0,75 in zone 4
time delay td = 350 ms t (s) = 0,35 write 0,35 s in zone 5
high thershold setting I>> = 240 A I>>/Inc = 240/20 = 12 write 12 in zone 3
ampèremètre
test
7 S2 0 .8 0 .8
time delay settings).
test 3 5 I 3 5
8 “ Phase ” protection (I).
0 5 IS 0 5 14
0 10 0 10 9 “ Zero-sequence ” protection (Io):
0
8
0 8
0 20Is test 0 20 Is 10 Choice of type of curve;
20A 125A INC x1 x2 11 Choice of Is and Ios;
reset 12 Low threshold current setting I/Is and Io/
6 Is, for definite time DT curve only;
13 Low threshold time delay setting;
5 14 High threshold current settings.
3 4 1 2
VIP201 front-plate
15 7 8 9 The front-plate of the VIP201 includes the
same elements as the VIP200 front-plate,
VIP201 with in addition:
15 Digital ammeter (displays the value of
I IO the current flowing in the phase with the
1 1.1 IS .10 .2
highest load as a percentage of Is).
0 .2
INC 0 .2 16 High threshold time delay
0 .2 0 .4
0 .5 0 .8 11 For all current values, the high accuracy of
0 1 0 1.6 these time delay settings makes it possible
0 2
to obtain discrimination in stages of 0.2 s
1 1.5 I 1 1.5 (settings from 0.025 s to 1.575 s in steps of
0 1 0 1
0 2 IS 0 2 12 0.05s).
x IS 0 4 0 4
0 1 0 1
0 DT 2 T(s) 0 2 0 2 Indications
1 3 10 18 “ phase fault ” trip ;
2 SI 1.5 0 4 0 4
3 VI .8 .05 .1 .05 .1 19 “ zero-sequence fault ” trip ;
4 EI t
5 LTI 3.17
0 .1 0 .1 These indicators, with magnetic latching,
0 .2 T 0 .2 13
6 RI 0 .4 0 .4 maintain fault trip indications even after the
+ –
8
0
8
reset
6
3 4 1 16 18 19
SF1, SFset
Basic fixed unit Upper connection (all versions, all types of
operating mechanism on the right SF1 and SFset SF1 SFset operating mechanisms)
E E P
D P
D SF1 and SFset
20 Ø24 M8
56
+0.2
8 17 13 0
H
20 Ø40 M8
350 350
56
20
+0.2
L
W 270 8 17 13 0
20
H
18 Ø 40
350 350
SF1, insulation i 170 kV impulse
270 L
W 25±0,5
2 Ø10,5 52
operating mechanism in front
SF1 and SFset SFset 10
SF1
E E D
P 270 PD 270
60
75
SFset
H 2 Ø M8
345 345
Ø 40
20 20
WL
E E D D D D E E
H(1)
(1)
H 775
(1)
775
(1) 775(1) 775(1)
W W
(1)
H
775(1) 775(1)
(1) Additional holes are provided on the frame for positioning the unit 215 mm lower.
(2) When there are several lines of values for a given rated current, each line corresponds to a different insulation level.
SF2 - ISF2
Basic fixed unit SF2 Connection SF2
E E
P
D 300 630, 1250 A 2500, 3150 A
190
32.5 35
10 70
100
90
35
H 49.5
8 Ø13
18.5 90
372
63 70
26 26 47
10 117
L
W
30
30 20 Ø 60
H
630
Connection ISF2
2500 A 3150 A
L 644 78 2 Ø M12 32.5 35
30
100
identification of units
IEC 56
n°
U ------------kV Uw ----------- kV
Isc ----------kA---------sec In -------------- A
Seq --------------------------f -------------- Hz
tension de fermeture - closing voltage
Einschaltspannung - tension de cierre
tensione di chiusura ----------------------------------------------------------------------------------
----------------------------------------------------------------------------------
tension du moteur - motor voltage
Motorenspannung - tension del motor
tensione del motore ----------------------------------------------------------------------------------
schema - diagram
Schaltbild - esquema
schema --------------------------------------------------------------------------------------------------
n°
Rated frequency Hz n°
Rated cont.current A
Rated max.voltage kV Closing control voltage ----------V
Range factor k Tripping control voltage----------V
BIL kV Closing current --------------------A
Rated SC current kA Tripping current--------------------A
Rated interr.time Cycles Wiring diagram ---------------------------
Operating pressure b
Weight
Instruction book
Std. duty cycle
inspection sheet
units complying with IEC All devices
and ANSI standards
département DOMT.F
garantie qualité
le
par
Network characteristics
Service voltage ........................................................... V
Frequency ........................................................... Hz
Insulation level ........................................................... kV rms 1 min
........................................................... kV impulse 1.2/50 µs
Unit characteristics
Rated current ........................................................... A
Breaking capacity ........................................................... kA rms
Short-time withstand current ........................................................... kA rms .................. s
Standards IEC ANSI
Circuit-breaker model SF .................................................. quantity
Installation indoor
special panel
outdoor
Protection unit
For SFset unit type VIP
sensor type quantity(1)
For SF1 et SF2 please consult us
Page
Presentation 2
RI stored energy operating mechanism 4
Technical features 6
Dimensions and weights 7
1
Presentation
Reliability
The motor charged spring stored energy operating mechanism is a key factor
of device reliability: Schneider draws on 25 years of experience on this type
of mechanism, 150,000 of which are already in operation.
Schneider’s mastery of design and checking of sealed systems guarantees
sustained device performance well at least 30 years.
Increased endurance
The mechanical and electrical endurance of LF circuit-breakers are superior
to those recommended by the IEC.
The LF circuit-breakers have successfully passed mechanical endurance tests for
well over 10,000 switching operations, as well as electrical endurance tests several
dozen times short-circuit current: these circuit breakers are able to break their
nominal current 10,000 times.
Bare fixed LF1.
Less maintenance
Throughout device service life, which in normal operating conditions may be at least
30 years, the only maintenance required is on the mechanical operating mechanism
once every 10 years or every 10,000 operations.
Although no maintenance is performed on poles, a diagnosis is possible:
c contact wear can be checked by external pole measurement,
c SF6 pressure can be continually monitored by a pressure switch.
Environmentally-friendly
The LF circuit-breakers are designed to ensure protection of the environment:
c the materials used, both insulating and conductive, are identified, and easy
to separate and recycle,
c the SF6 can be recovered at end of service life and re-used after treatment.
Quality
Each circuit-breaker undergoes systematic routine tests in order to check quality
and conformity:
c pole sealing check,
c checking proper mechanical operation of the device, plus its associated
locking mechanisms,
c checking simultaneous closing of contacts,
c checking power frequency insulation level,
c checking main circuit resistance,
c checking auxiliary circuit insulation,
c checking switching speeds,
c checking switching cycle,
c measuring switching times.
The results are recorded on the test certificate for each
device.
The entire circuit-breaker creation and manufacturing
process undergoes quality control in accordance
The withdrawable version of the LF circuit-breakers with the requirements of the French Quality Assurance
1
is designed to equip the MV functional units Association (AFAQ): ISO 9001 and ISO 9002 certification. ISO 900
of the MCset range. The LF circuit-breakers have successfully passed
the type tests required by the IEC 56.
ISO
9002
2
Description of the device
The basic fixed version consists of:
c 3 poles incorporated in an insulating enclosure of the “sealed pressure system”
type. The sealed assembly is filled with SF6 at low pressure (0.15 MPa, i.e. 1.5 bar).
c a RI type operating mechanism,
c a front panel housing the manual operating mechanism and the status indicators,
c upstream and downstream terminals for power circuit connection,
c a terminal block for connection of the external auxiliary circuits.
Optional:
c a supporting frame equipped with rollers and ground fixing brackets for simplified
handling and installation,
c circuit-breaker locking in open position by keylock installed on the front plate
of the operating mechanism,
c wiring of the pressure switch mounted on the cover of the insulating enclosure.
a
b
d Fig.3: on separation of the arcing contacts, an electric arc appears in the expansion
volume (c). This arc rotates under the effect of the magnetic field created by the coil
c (d) through which flows the current to be broken. The overpressure created by the
temperature build-up of the gas in the expansion volume (c) causes a gaseous flow
e blowing the arc inside the tubular arcing contact (e) and resulting in arc quenching
when the current passes through the zero point.
Fig.3 Fig.4
3
RI stored energy
operating mechanism
RI operating mechanism.
Standard diagram
Sm1
Sm2
Sm3
Sn
J Circuit breaker.
KN Anti-pumping relay.
M Spring charging motor.
M1-M2 End-of-charging contacts.
M3 “Operating mechanism charged” indication contact.
M
QF Circuit breaker auxiliary contacts.
SD Fault (Mitop) trip indication momentary contact. J QF
SE Trip indication maintained contact.
Sm1 Closing pushbutton (outside).
Sm2 Opening pushbutton for shunt release (outside). M1 M2
KN
Sm3 Opening pushbutton for undervoltage release (outside). Y02
Sn Closing disable contact (outside). SE Y01 M3 SD SP
SP Pressure-switch contact.
YF Closing release.
Mitop
YM
Y01-Y02 Shunt opening releases.
YF
YM Undervoltage opening release.
Mitop Mitop opening release (autonomous).
4
RI operating mechanism low voltage auxiliaries
Electrical spring charging closing release opening releases
M YF YO1, YO2 YM MITOP
supply voltages
AC (V) 48 - 110 - 220 48 - 110 - 220 48 - 110 - 220 Sepam 100 LA supply
50 HZ
AC (V) 120 - 240 120 - 240 120- 240 Sepam 100 LA supply
60 HZ
DC (V) 24-30-48-60-110-125-220 24-30-48-60-110-125-220 24-30-48-60-110-125-220 Sepam 100 LA supply
consumptions
AC 380 VA 160 VA 160 VA 100 VA
DC 380 W 50 W 50 W 10 W
Specific points
Conditions for use
This circuit-breaker operates in the following
atmospheric and climatic conditions:
c climatic condition(1): - 5 °C to + 40 °C.
Standard packaging
Basic fixed assembly: packaging on untreated
wooden pallet.
Fixed assembly with frame: packaging on 2 untreated
wooden pallets.
(1)
For other values, please consult us.
5
Technical features
LF3 circuit-breaker
IEC 56 LF3
rated voltage kV, 50/60 Hz 7.2 12 17.5
insulation level kV, rms 50 Hz - 1 mn 20 28 38
kV, impact 1.2/50 µs 60 75 95
rated current (Ia) A 1250 c
2500 c c c c c c c c c c
3150 c c c c c c c c c c
breaking capacity Isc kA, rms 25 31.5 40 50 25 31.5 40 50 25 31.5
making capacity kA, peak 63 79 100 125 63 79 100 125 63 79
permissible short time withstand current kA, rms, 3 s 25 31.5 40 50 25 31.5 40 50 25 31.5
capacitor breaking A 440 440 440
capacity
rated switching sequence O-3 mn - CO-3 mn - CO c c c
O-0.3 s - CO-15 s - CO c c c
O-0.3 s - CO-3 mn - CO c c c
operating times ms opening 48 48 48
breaking 70 70 70
closing 65 65 65
ANSI C37.04-C37.06-C37.09 LF3
rated maximum voltage kV, 60 Hz 4.76 8.25 15
rated voltage range K factor 1.24 1.25 1.3
rated insulation level kV, rms 60 Hz - 1 mn 19 36 36
kV, impact 1.2/50 µs 60 95 95
rated continuous current A 1200 c c c
2000 c c c
3000 c c c
rated short-circuit current kA, rms 29 33 28
(at rated max kV)
maximum symmetrical interrupting kA, rms 36 41 36
capability and rated short-circuit current
closing and latching capability kA, peak 97 111 97
(2.7 K times rated short-circuit current)
rated interrupting time 60 Hz cycles 5 5 5
(1)
Used only in fixed installations: consult us.
6
Basic fixed assembly 50 50
35
connection
25
50 270
on
off
330
on
590 off
Fixed assembly
with supporting frame
LF1 - LF2 - LF3
on
off
330
on
off
995
Connections
Direct connection on device: Connection on pads:
c LF1 c LF2: c LF3
c LF2 < 2000 A 2000 A
c LF2 < 95 kV impact 1250 A (at 95 kV impact)
52 128
630 A (at 95 kV impact) 8 holes ø12.2
3 x 40
11 11 32
20 15
3 x 30
40
C E
20 40
D E
15
66 40
60
7.5
3 x 2M10 x 26 (used)
63 22.5 4 x ø12
7
Power supply to electric furnaces
ISF2 : Switch/circuit-breaker
for the control of
heavy duty furnaces
Description
Reliability
The mechanical operating mechanism, based on energy storing springs, is a key
feature of the device’s reliability: Schneider has 25 years of experience in these
types of mechanism.
Because Schneider fully masters the design and monitoring of sealing systems,
the device will give you lasting performances throughout its service life.
ISF2
Environmentally friendly
The ISF2 furnace switch has been designed for environmental protection:
Application c the materials used, insulators and conductors, are identified, easy to separate
and recyclable,
The ISF2 is a three-phase switch/circuit-breaker for c the SF6 can be recovered at the end of the device service life and reused after
indoor use based on SF6 technology. being treated.
It carries out control of electric furnaces up to 40.5 kV
and complies with IEC standard publications 56 and Quality
694. Each switch undergoes systematic routine tests for checking quality and conformity:
c pole-unit sealing tested,
c correct mechanical operation of the device tested together with associated locking
systems,
c simultaneous contact closing tested,
c power frequency insulation level tested,
c main circuit resistance tested,
c auxiliary circuit insulation tested,
c switching operation speed tested,
c switching cycle tested,
c switching operation times tested.
The results obtained are recorded on each device’s test certificate.
The entire switch creation and manufacturing process is quality controlled in
compliance with the French association for quality assurance (AFAQ): ISO 9002
certification. The ISF2 switch has passed type tests in compliance with IEC 56 and
265 standards.
2 ISF2 switch/circuit-breaker
Device description
The ISF2 is a disconnectable fixed device made up of:
c 3 separate pole-units, each being built into a “sealed pressure system” type
insulating enclosure; each pole-unit is filled with SF6 at low pressure (0.15 MPa,
i.e. 1.5 bars),
c a Gmh type spring stored energy operating mechanism,
c a front panel with the manual operating mechanism and position indicators,
c upstream and downstream terminals for power circuit connection,
c a multipin socket for auxiliary circuit connection,
c un dispositif d’auto-diagnostic, pour le contrôle permanent du gaz SF6 sur chacun
des 3 pôles, équipé de :
v 1 “low threshold” contact, for possible pressure drop indication,
v 1 “high threshold” contact, for indication of a rise in pressure due to abnormal
overheating of the pole-unit or the arcing contact wear limit being reached.
a
Principle of the breaking technique
auto-compression
This breaking technique has been widely tried and tested and produces high
performances.
The arc is blown and thus extinguished by forced convection.
b
Fig 1: The circuit-breaker is closed.
Fig 2: When the main contacts open (a), the current is sent into the breaking circuit (b).
Fig 3: When the arcing contacts separate an electric arc appears: this is controlled
Fig 1 Fig 2 by the insulating nozzle; a piston (c) attached to the moving contact moves
downwards and compresses the gas in (d); the gas then escapes via the holes in the
piston into the tubular arcing contact zone, cools down and deionizes the electric arc
zone, thus extinguishing the arc when the current reaches 0 point.
Fig 4: The circuit-breaker is open.
c Ratings
d
CEI 56
rated voltage kV, 50/60 Hz 24 40.5(1)
Fig 3 Fig 4 insulation level r.m.s. kV, 50 Hz - 1 mn 50 85
kV, 1.2/50 µs impulse 125 185(1)
rated current A 2500 2500
Isc breaking capacity r.m.s. kA 31.5 25
making capacity peak kA 79 62.5
allowable short time r.m.s. kA, 3 s 31.5 25
with stand current peak kA 79 62.5
rated switching cycle O - 3 mn - CO - 3 mn - CO c c
operating time ms opening 45 to 65 45 to 65
breaking 60 to 80 60 to 80
closing 70 to 90 70 to 90
electrical durability number time 10 10
total see curve p.5 see curve p.5
(1) For voltage of 36 to 40.5 kV, suitable inter-phase barriers supplied with the device must be
installed by the contractor.
ISF2 switch/circuit-breaker 3
Application example
Simplified diagram
1 HV circuit-breaker
2 HV/MV step-down transformer HV MV 10 MV LV
3 Power factor correction device
4 Protective circuit-breaker 1 2 4 6 7 9 12
5 Earthing switch
8 11
6 Isolation switch 5 5
3
7 ISF2 for furnace control 13
8 Voltage transformer
9 Current transformer
10 Surge arrester
11 RC circuit
12 Furnace MV/LV transformer
13 Furnace electrodes
Schneider offers complete solutions for the power supply to your furnaces:
consult us.
7
9
4 ISF2 switch/circuit-breaker
Maintenance
cycles
Life expectancy of pole-units
50000
The stress that the device has to withstand is variable depending on the type of
installation and the operating rules. The life expectancy of the poles is essentially
40000
proportional:
c to the number of load current making and breaking cycles,
c to the value of the furnace supply transformer rated current.
30000
Example: for an arc furnace fed by a 100 MVA transformer at 30 kV (or 67 MVA
at 20 kV) with a load cycle of 2000 A, the life expectancy of an ISF2 is 28,000
20000 CO cycles (or 50,000 CO cycles when the set of pole-units is replaced).
Electrical durability
10000
This depends on:
c the furnace load current,
0 I (A) c the circuit configuration when the device switches:
v opening
0 500 1000 1500 2000 2500
v closing
Fig 1 - Life expectancy of a set of pole-units (number of c the rating of the furnace transformer and in particular of the inrush current during
CO cycles) depending on the furnace load current I. no-load energization,
c the elements inserted in the furnace supply line, saturable reactor, non-saturable
reactor, etc.
The electrical durability can be estimated using the graph in figure 1 based on the
following operating hypotheses:
1- Protection of overload currents above 2 In is carried out by the circuit-breaker
located upstream.
2 - Switching operations are carried out with the electrodes out of the bath.
3 - The no-load inrush current of the furnace transformers is below 4 In.
Maintenance
SF6 breaking devices do not generally require special maintenance.
However, since the furnace operating mechanism undergoes heavy stress, it is
advisable to carry out basic maintenace involving the following operations:
c depending on the ambient environment, clean the surface of the insulating
enclosures;
c every 10,000 switching operations:
v measure the wear on the arcing contacts without removing the pole-units during
inspection and maintenance operations (the auto-diagnostic system monitors wear
on the pole-units throughout the device service life);
v clean the operating mechanism, grease it and check the nuts and bolts.
ISF2 switch/circuit-breaker 5
Gmh stored energy operating mechanism
Operating mechanism
The ISF2 is fitted with a Gmh type operating mechanism based on stored energy
which gives the device a closing and opening speed which is not dependent on the
operator.
The GMh operating mechanism is made up of:
c a stored energy mechanism which stores the energy required for device closing
and then opening in springs;
c a manual charging mechanism using a removable lever;
c an electrical charging mechanism with a motor which automatically recharges the
operating mechanism as soon as the device is closed;
c a mechanical “opening-closing” mechanism actuated by 2 pushbuttons located on
the front panel;
c an electrical “closing” mechanism including:
v 1 closing release for remote control,
v 1 anti-pumping relay;
c an electrical “opening”system, including 1 shunt opening release; an optional
undervoltage release can be added to this device;
c a mechanical position indicator with “white-black” or “red-green” mechanical
indicators;
Gmh operating mechanism
c a switching operations counter.
c A 14 strong auxiliary contact block including:
v 2 contacts for the electrical operating mechanism,
v 1 contact for the shunt release,
v 11 available contacts;
c 1 closing contact for “operating mechanism charged” indication;
c 1 “open” position key-lock support (lock supplied);
c a multipin connector (male and female) with 36 pins and a 2 metre lead.
6 ISF2 switch/circuit-breaker
Operating mechanism wiring diagram
J Circuit-breaker.
KN Anti-pumping relay. Sm1 Sm2 Sm4
M Charging motor.
M1-M2 End-of-charging limit switches.
M3 “Operating mechanism charged” contact.
QF Circuit-breaker auxiliary contacts. Sn Sm3
SE Trip hold contact.
Sm1 Closing pushbutton (external).
Sm2-Sm4 Opening pushbuton for shunt
release(external). M1
Sm3 Opening pushbutton for undervoltage
release (external). M
Sn Closing disable contact (external). J QF
SP1-SP2 Pressure switch contacts.
YF Closing release. M1 M2 KN
Y01-Y02 Shunt opening release.
YM Undervoltage release. SE Y01 M3 Y02 SP1 SP2
YM
YF
30 20 Ø 60
c
1060
1108
630
e
35 322
b 1010 a
644
a: fixing lugs supplied on the frame are used to anchor the device to the ground;
b: the device is fitted with rollers to facilitate handling and installation;
c: multipin connector;
d: inter-phase barriers delivered with the 40.5 kV version;
e: removable charging lever.
ISF2 switch/circuit-breaker 7