1 3TS
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mohamed.eldesouky91201 3TS
Uploaded by
mohamed.eldesouky9120TECHNICAL STANDARD
GENERAL REQUIREMENTS
INSTALLATION, MAINTENANCE, AND
OPERATING MANUALS FOR EQUIPMENT 1-3TS
DATE: 01 APR 2003 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 1 OF 3
1. GENERAL
1.1 Scope
1.1.1 This standard lists the topics to be covered in "Installation, Maintenance, and Operating Manuals"
furnished for engineered equipment.
1.1.2 Unless specifically noted as required for a piece of equipment, each topic shall be covered only when
applicable to the equipment for which the manual is being prepared.
1.2 Preprinted Manuals
Preprinted instruction manuals for standard or pre-engineered equipment will be acceptable only if:
a. They were specifically prepared for the equipment covered (i.e., same model, size, arrangement, etc.)
b. They provide adequate information on installation, operation, and maintenance of such equipment.
2. MANUAL TOPICS
1. Table of Contents
2. Introduction
3. Specifications and General Data
a. Nameplate data
b. Design (rated) and normal operating conditions
c. Critical speeds: Centrifugal and rotary compressors; steam, gas, and hydraulic turbines; motors;
expanders, agitators, centrifuges
d. Weights of major components
e. Operating and test curves
1. Characteristic performance
2. Curves to permit calculation of power at non-standard operating conditions (horsepower and
RPM vs. steam pressure, steam temperature, and exhaust pressure): centrifugal
compressors, turbines (all types), expanders, fans, etc.
3. Ring pressure vs. steam consumption and horsepower: steam turbines
4. Composite speed - torque illustrating torque vs. load requirements for critical services; e.g.
compressors, gas turbines, generators, fans
f. Drawings (plan, cross-sectional, outline) showing critical clearance dimensions, location of
connections, removal space for maintenance
g. Utilities (quantities, pressure, temperature, etc.)
h. Catalysts and chemicals: quantities and specifications for initial charge and replacement or make
up rates and recommended intervals
i. Fuel specifications: gas or oil powered
j. Steam/water specification (quality)
TECHNICAL STANDARD
GENERAL REQUIREMENTS
INSTALLATION, MAINTENANCE, AND
OPERATING MANUALS FOR EQUIPMENT 1-3TS
DATE: 01 APR 2003 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 2 OF 3
k. Governor characteristics
4. Description of Equipment
a. Written description with reference to a general arrangement drawing
b. Sketch or drawing indicating flow through the equipment: gas turbines, water treating equipment,
dryers, etc.
c. Description of controls including governor actions, instruments and alarm ranges and set points
d. Complete explanation of the principle of operation
e. Complete assembly drawing of auxiliaries: piping, oil consoles, etc.
f. Wiring diagrams and schematics of electrical and pneumatic controls
5. Installation
a. Unpacking with description of extent of shop assembly
b. Storage, including instructions if any to Purchaser on how preservatives are to be maintained
c. Cleaning, including the flushing of auxiliary systems: lube oil, seal oil
d. Foundation preparation
e. Placement on foundations and grouting
f. Alignment
g. External piping and instrumentation
h. Allowable loading on flanges
i. Requirements for filtering or trapping inlet piping
j. Line cleaning (including chemical cleaning) and strainer requirements
k. Lube and seal oil description and charge quantities
l. Special installation tools/structures; e.g. lifting bars, deadmen, guys, etc.
m. Precautions
n. Field hydrotest requirements, procedures, limits, etc.
6. Operation
a. Prestart requirements and precautions
b. Startup procedure
c. Initial operation
d. Vibration limits and measuring techniques
TECHNICAL STANDARD
GENERAL REQUIREMENTS
INSTALLATION, MAINTENANCE, AND
OPERATING MANUALS FOR EQUIPMENT 1-3TS
DATE: 01 APR 2003 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 3 OF 3
e. Temperature limitations (bearings, discharge, exhaust)
f. General operating precautions
g. Shutdown procedure
7. Maintenance
a. Short and long term general maintenance recommendations. Short and long term out of service
recommendations for installed, warehoused, and field stored conditions
b. Assembly and disassembly instructions and drawings
c. Specific lubrication requirements with recommended manufacturer and trade name of lubricants
d. Parts list including illustrations or drawings and sufficient information (part number, specifications)
for purchasing maintenance supplies
8. Appendix
a. Assembly instructions for parts furnished with the equipment: instruments, couplings
