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ETP23003-C1A1 Embedded Power System User Manual

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0% found this document useful (0 votes)
65 views

ETP23003-C1A1 Embedded Power System User Manual

Uploaded by

Ahmed Ashraf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ETP23003-C1A1 Embedded Power System

User Manual

Issue 06
Date 2024-10-30

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2024. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: https://e.huawei.com

Issue 06 (2024-10-30) Copyright © Huawei Technologies Co., Ltd. i


Security Declaration
Product Lifecycle
Huawei's regulations on product lifecycle are subject to the Product End of Life Policy. For details about
this policy, visit the following web page:
https://support.huawei.com/ecolumnsweb/en/warranty-policy

Vulnerability
Huawei's regulations on product vulnerability management are subject to the Vul. Response Process. For
details about this process, visit the following web page:
https://www.huawei.com/en/psirt/vul-response-process
For vulnerability information, enterprise customers can visit the following web page:
https://securitybulletin.huawei.com/enterprise/en/security-advisory

Initial Digital Certificate


The Initial digital certificates on Huawei devices are subject to the Rights and Responsibilities of Initial
Digital Certificates on Huawei Devices. For details about this document, visit the following web page:
https://support.huawei.com/enterprise/en/bulletins-service/ENEWS2000015789

Huawei Enterprise End User License Agreement


This agreement is the end user license agreement between you (an individual, company, or any other
entity) and Huawei for the use of the Huawei Software. Your use of the Huawei Software will be deemed
as your acceptance of the terms mentioned in this agreement. For details about this agreement, visit the
following web page:
https://e.huawei.com/en/about/eula

Lifecycle of Product Documentation


Huawei after-sales user documentation is subject to the Product Documentation Lifecycle Policy. For
details about this policy, visit the following web page:
https://support.huawei.com/enterprise/en/bulletins-website/ENEWS2000017761

Issue 06 (2024-10-30) Copyright © Huawei Technologies Co., Ltd. ii


ETP23003-C1A1 Embedded Power System
User Manual About this Document

About this Document

Purpose
This document describes the embedded power system in terms of its features,
components, installation, commissioning, and maintenance methods.

Figures provided in this document are for reference only.

Intended Audience
This document is intended for:

● Sales engineers
● Technical support engineers
● Installation and commissioning engineers
● Maintenance engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates a hazard with a high level of risk which, if not


avoided, will result in death or serious injury.

Indicates a hazard with a medium level of risk which, if not


avoided, could result in death or serious injury.

Indicates a hazard with a low level of risk which, if not


avoided, could result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to personal
injury.

Issue 06 (2024-10-30) Copyright © Huawei Technologies Co., Ltd. iii


ETP23003-C1A1 Embedded Power System
User Manual About this Document

Symbol Description

Supplements the important information in the main text.


NOTE is used to address information not related to personal
injury, equipment damage, and environment deterioration.

Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.

Issue 06 (2024-10-30)
● Added the description of 4.5.6 Installing an AC Output Power Cable.
● Deleted the electrical specifications of AC input surge protection from A
Technical Specifications.
● Added 3.2 Monitoring Module SMU11B (02313NSL).

Issue 05 (2024-07-01)
● Updated 3.1 Monitoring Module SMU11B (02312QKN).
● Updated safety precautions in 1 Safety Information, 4 System Installation,
4.4 Installing Components, 6 System Commissioning, and 7 System
Maintenance.
● Added the component I23003G1 and updated 3.5 Inverter Module and A
Technical Specifications.
● Optimized figures in 3.9 Lithium Battery ESM-48100B1, 3.10 Lithium
Battery ESM-48100A8, 4.2 Installing a Power Subrack, 4.5.1 Installing a
Dry Contact Signal Cable, 4.5.2 Installing Output Power Cables for an
iDCDU100D1, 4.5.3 Installing Sensor Cables, 4.5.5 Installing an AC Input
Power Cable, 4.5.7.2 Installing a PVDU-80A1, 4.5.7.3 Installing Cables for
the PVDU-80A1, 4.5.8.1 Installing a Lithium Battery, and 4.5.8.2 Installing
Lithium Battery Cables.

Issue 04 (2023-02-16)
Updated 6.3.2 Setting WebUI Parameters.

Issue 03 (2022-02-07)
Updated some contents.

Issue 02 (2021-08-18)
Added the inverter module and iDCDU100D1 configurations.

Issue 01 (2021-04-15)
This issue is the first official release.

Issue 06 (2024-10-30) Copyright © Huawei Technologies Co., Ltd. iv


ETP23003-C1A1 Embedded Power System
User Manual About this Document

Monitoring software version: iSitePower V100R021C10

Issue 06 (2024-10-30) Copyright © Huawei Technologies Co., Ltd. v


ETP23003-C1A1 Embedded Power System
User Manual Contents

Contents

About this Document................................................................................................................ iii


1 Safety Information.................................................................................................................. 1
1.1 Personal Safety.........................................................................................................................................................................2
1.2 Electrical Safety........................................................................................................................................................................ 4
1.3 Environment Requirements................................................................................................................................................. 8
1.4 Mechanical Safety.................................................................................................................................................................10
1.5 Battery Safety......................................................................................................................................................................... 14
1.6 PV Module Safety................................................................................................................................................................. 19

2 Product Description.............................................................................................................. 21
2.1 Overview.................................................................................................................................................................................. 21
2.2 Appearance............................................................................................................................................................................. 21

3 Components............................................................................................................................ 24
3.1 Monitoring Module SMU11B (02312QKN)................................................................................................................. 24
3.2 Monitoring Module SMU11B (02313NSL)................................................................................................................... 28
3.3 Rectifier.................................................................................................................................................................................... 34
3.4 SSU S4875G1.......................................................................................................................................................................... 35
3.5 Inverter Module..................................................................................................................................................................... 37
3.6 Intelligent DC Distribution Module iDCDU100D1..................................................................................................... 40
3.7 PV Distribution Unit PVDU-80A1.................................................................................................................................... 41
3.8 Power Module M48500N1................................................................................................................................................. 42
3.9 Lithium Battery ESM-48100B1......................................................................................................................................... 45
3.10 Lithium Battery ESM-48100A8...................................................................................................................................... 52
3.11 Lithium Battery ESM-48150B1.......................................................................................................................................58

4 System Installation............................................................................................................... 65
4.1 Installation Preparations.................................................................................................................................................... 65
4.1.1 Preparing Cables................................................................................................................................................................ 65
4.1.2 Tools....................................................................................................................................................................................... 66
4.1.3 Determining Installation Dimensions......................................................................................................................... 69
4.2 Installing a Power Subrack................................................................................................................................................ 69
4.3 Installing a Ground Cable.................................................................................................................................................. 70
4.4 Installing Components........................................................................................................................................................ 70
4.4.1 Installing a Rectifier.......................................................................................................................................................... 71

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4.4.2 Installing an SSU................................................................................................................................................................72


4.4.3 Installing an Inverter Module........................................................................................................................................ 73
4.4.4 Installing an iDCDU100D1............................................................................................................................................. 74
4.4.5 Installing an M48500N1................................................................................................................................................. 75
4.5 Installing Cables.................................................................................................................................................................... 77
4.5.1 Installing a Dry Contact Signal Cable.........................................................................................................................77
4.5.2 Installing Output Power Cables for an iDCDU100D1........................................................................................... 78
4.5.3 Installing Sensor Cables.................................................................................................................................................. 79
4.5.3.1 Installing a Battery Temperature Sensor Signal Cable......................................................................................79
4.5.3.2 Installing a Signal Cable for an Ambient Temperature Sensor...................................................................... 80
4.5.3.3 Installing a Signal Cable for a Door Status Sensor............................................................................................ 81
4.5.4 Installing Communications Cables.............................................................................................................................. 82
4.5.4.1 WebUI Management.....................................................................................................................................................82
4.5.4.2 NetEco for Management............................................................................................................................................. 82
4.5.4.3 Third-Party NMS for Management (Over SNMP).............................................................................................. 83
4.5.5 Installing an AC Input Power Cable............................................................................................................................ 83
4.5.6 Installing an AC Output Power Cable........................................................................................................................ 84
4.5.7 Installing Solar Power Devices...................................................................................................................................... 84
4.5.7.1 Installing PV Modules................................................................................................................................................... 84
4.5.7.2 Installing a PVDU-80A1............................................................................................................................................... 85
4.5.7.3 Installing Cables for the PVDU-80A1...................................................................................................................... 86
4.5.8 Installing Batteries and Cables..................................................................................................................................... 87
4.5.8.1 Installing a Lithium Battery........................................................................................................................................ 90
4.5.8.2 Installing Lithium Battery Cables............................................................................................................................. 91

5 Verifying the Installation.................................................................................................... 94


5.1 Checking Hardware Installation.......................................................................................................................................94
5.2 Checking Electrical Connections...................................................................................................................................... 94
5.3 Checking Cable Installation............................................................................................................................................... 94

6 System Commissioning........................................................................................................ 95
6.1 Connecting the Lithium Battery Supply........................................................................................................................ 95
6.2 Connecting the AC Power Supply....................................................................................................................................96
6.3 Setting Parameters............................................................................................................................................................... 96
6.3.1 Logging In to the WebUI................................................................................................................................................ 96
6.3.2 Setting WebUI Parameters............................................................................................................................................. 97
6.3.3 Setting iDCDU100D1 Parameters.............................................................................................................................. 102
6.4 Connecting the PV Supply............................................................................................................................................... 104
6.5 Follow-up Procedure......................................................................................................................................................... 104

7 System Maintenance.......................................................................................................... 106


7.1 Routine Maintenance........................................................................................................................................................ 106
7.1.1 DC Power Distribution................................................................................................................................................... 106
7.1.2 AC Power Distribution................................................................................................................................................... 107

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7.1.3 SMU..................................................................................................................................................................................... 108


7.1.4 Rectifier...............................................................................................................................................................................108
7.1.5 Inverter Module............................................................................................................................................................... 109
7.1.6 Cables.................................................................................................................................................................................. 110
7.1.7 ESM...................................................................................................................................................................................... 111
7.2 Identifying Component Faults........................................................................................................................................112
7.2.1 Identifying Rectifier Faults........................................................................................................................................... 112
7.2.2 Identifying SMU Faults.................................................................................................................................................. 112
7.2.3 Identifying Inverter Module Faults........................................................................................................................... 113
7.2.4 Identifying SSU Faults................................................................................................................................................... 113
7.2.5 ESM Troubleshooting..................................................................................................................................................... 113
7.3 Component Replacement................................................................................................................................................ 114
7.3.1 Replacing an SMU11B................................................................................................................................................... 114
7.3.2 Replacing a Rectifier...................................................................................................................................................... 115
7.3.3 Replacing an S4875G1.................................................................................................................................................. 116
7.3.4 Replacing an Inverter Module.................................................................................................................................... 118
7.3.5 Replacing an iDCDU100D1.......................................................................................................................................... 119
7.3.6 Replacing an M48500N1.............................................................................................................................................. 120
7.3.7 Replacing an ESM........................................................................................................................................................... 121

A Technical Specifications.................................................................................................... 124


B Electrical Conceptual Diagram........................................................................................ 128
C Preparing Terminals........................................................................................................... 129
D Application Environment.................................................................................................. 130
E Symbol Conventions........................................................................................................... 131
F Acronyms and Abbreviations............................................................................................133

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1 Safety Information

Statement
Before transporting, storing, installing, operating, using, and/or maintaining
the equipment, read this document, strictly follow the instructions provided
herein, and follow all the safety instructions on the equipment and in this
document. In this document, "equipment" refers to the products, software,
components, spare parts, and/or services related to this document; "the Company"
refers to the manufacturer (producer), seller, and/or service provider of the
equipment; "you" refers to the entity that transports, stores, installs, operates,
uses, and/or maintains the equipment.

The Danger, Warning, Caution, and Notice statements described in this


document do not cover all the safety precautions. You also need to comply with
relevant international, national, or regional standards and industry practices. The
Company shall not be liable for any consequences that may arise due to
violations of safety requirements or safety standards concerning the design,
production, and usage of the equipment.

The equipment should be used in an environment that meets the design


specifications. Otherwise, the equipment may be faulty, malfunctioning, or
damaged, which is not covered under the warranty. The Company shall not be
liable for any property loss, personal injury, or even death caused thereby.

Comply with applicable laws, regulations, standards, and specifications during


transportation, storage, installation, operation, use, and maintenance.

Do not perform reverse engineering, decompilation, disassembly, adaptation,


implantation, or other derivative operations on the equipment software. Do not
study the internal implementation logic of the equipment, obtain the source code
of the equipment software, violate intellectual property rights, or disclose any of
the performance test results of the equipment software.

The Company shall not be liable for any of the following circumstances or
their consequences:

● Equipment damage due to force majeure such as earthquakes, floods,


volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts,
typhoons, hurricanes, tornadoes, and extreme weather conditions
● Operation beyond the conditions specified in this document

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● Installation or use in environments that do not comply with international,


national, or regional standards
● Installation or use by unqualified personnel
● Failure to follow the operation instructions and safety precautions on the
product and in the document
● Unauthorized modifications to the product or software code or removal of the
product
● Damage caused during transportation by you or a third party authorized by
you
● Storage conditions that do not meet the requirements specified in the product
document
● Failure to comply with local laws, regulations, or related standards due to the
materials and tools prepared by you
● Damage caused by your or a third party's negligence, intentional breach,
gross negligence, or improper operations or damage not caused by the
Company

1.1 Personal Safety

DANGER

Do not work with power on during installation. Do not install or remove a cable
with power on. Transient contact between the core of the cable and a conductor
will generate electric arcs or sparks, which may cause a fire or personal injury.

DANGER

Non-standard and improper operations on the energized equipment may cause


fire or electric shocks, resulting in property damage, personal injury, or even death.

DANGER

Before operations, remove conductive objects such as watches, bracelets, bangles,


rings, and necklaces to prevent electric shocks.

DANGER

During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The insulation and voltage resistance must comply with local laws,
regulations, standards, and specifications.

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WARNING

During operations, wear personal protective equipment such as protective


clothing, insulated shoes, goggles, safety helmets, and insulated gloves.

Figure 1-1 Personal protective equipment

General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.

Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in

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certain operations, and are able to take protective measures to minimize


the hazards on themselves and other people
● Personnel who plan to install or maintain the equipment must receive
adequate training, be able to correctly perform all operations, and understand
all necessary safety precautions and local relevant standards.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will perform special tasks such as electrical operations,
working at heights, and operations of special equipment must possess the
required local qualifications.
● Only authorized professionals are allowed to replace the equipment or
components (including software).
● Only personnel who need to work on the equipment are allowed to access
the equipment.

1.2 Electrical Safety

DANGER

Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fires may occur.

DANGER

Non-standard and improper operations may result in fire or electric shocks.

DANGER

Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment short-circuits or damage, load power derating, power failure, or
personal injury may occur.

WARNING

For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.

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CAUTION

Do not route cables near the air intake or exhaust vents of the equipment.

CAUTION

Do not directly connect aluminum cables to prevent electrochemical corrosion of


copper and aluminum.

General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks must cross the edges of the bolts.)

● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Ensure that all slots are installed with boards or filler panels. Avoid hazards
caused by hazardous voltages or energy on boards. Ensure that the air
channel is normal, control electromagnetic interference, and prevent dust and
other foreign objects on the backplane, baseplate, and boards.
● After the installation is complete, ensure that protective cases, insulation
tubes, and other necessary items for all electrical components are in position
to avoid electric shocks.

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● If the power supply to the equipment is permanently connected, install an


easily accessible disconnector at the exterior of the device.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● Before maintaining a downstream electrical or power distribution device, turn
off the output switch on the power supply equipment.
● During equipment maintenance, attach "Do not switch on" labels near the
upstream and downstream switches or circuit breakers as well as warning
signs to prevent accidental connection. The equipment can be powered on
only after troubleshooting is complete.
● If fault diagnosis and troubleshooting need to be performed after power-off,
take the following safety measures: Disconnect the power supply. Check
whether the equipment is live. Install a ground cable. Hang warning signs and
set up fences.
● Check equipment connections periodically, ensuring that all screws are
securely tightened.
● Only qualified professionals can replace a damaged cable.
● Do not scrawl, damage, or block any labels or nameplates on the equipment.
Promptly replace labels that have worn out.
● Do not use solvents such as water, alcohol, or oil to clean electrical
components inside or outside of the equipment.
● Wear personal protective equipment and use dedicated insulated tools to
avoid electric shocks or short circuits.

Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Ensure that the protective ground point of the equipment is reliably
connected to the ground screw of the metal enclosure (connection resistance:
≤ 0.1 ohm).
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● For the equipment that uses a three-pin socket, ensure that the ground
terminal in the socket is connected to the protective ground point.
● If high touch current may occur on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the power
supply; otherwise, electric shock as a result of touch current may occur.

Cabling
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.

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● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● If a cable is connected to the cabinet from the top, bend the cable in a U
shape outside the cabinet and then route it into the cabinet.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are away from each other without entanglement and
overlapping.
● When cable connection is completed or paused for a short period of time, seal
the cable holes with sealing putty immediately to prevent small animals or
moisture from entering.
● Secure buried cables using cable supports and cable clips. Ensure that the
cables in the backfill area are in close contact with the ground to prevent
cable deformation or damage during backfilling.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● Do not perform any improper operations, for example, dropping cables
directly from a vehicle. Otherwise, the cable performance may deteriorate due
to cable damage, which affects the current-carrying capacity and temperature
rise.

Electrostatic Discharge (ESD)

NOTICE

The static electricity generated by human bodies may damage the electrostatic-
sensitive components on boards, for example, the large-scale integrated (LSI)
circuits.

● When touching the equipment and handling boards, modules with exposed
circuit boards, or application-specific integrated circuits (ASICs), observe ESD
protection regulations and wear ESD clothing and ESD gloves or a well-
grounded ESD wrist strap.

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Figure 1-2 Wearing an ESD wrist strap

● When holding a board or a module with exposed circuit boards, hold its edge
without touching any components. Do not touch the components with bare
hands.
● Package boards or modules with ESD packaging materials before storing or
transporting them.

1.3 Environment Requirements

DANGER

Do not expose the equipment to flammable or explosive gas or smoke. Do not


perform any operation on the equipment in such environments.

DANGER

Do not store any flammable or explosive materials in the equipment area.

DANGER

Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.

WARNING

Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.

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WARNING

To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.

General Requirements
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Keep the installation and operating environments of the equipment within the
allowed ranges. Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with direct sunlight, dust,
smoke, volatile or corrosive gases, infrared and other radiations, organic
solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive to the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● Ensure that the site complies with local laws, regulations, and related
standards.
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● Ensure that the equipment room provides good heat insulation, and that the
walls and floor are dampproof.
● Install protective devices at the door of the equipment room to prevent
rodents and insects from entering the room.
● After installing the equipment, remove the packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.

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1.4 Mechanical Safety

DANGER

When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or metal object with sharp edges. Make sure that the hooks will not slide off.

WARNING

Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.

WARNING

Before installing equipment in a cabinet, ensure that the cabinet is securely


fastened with a balanced center of gravity. Otherwise, tipping or falling cabinets
may cause bodily injury and equipment damage.

WARNING

When pulling equipment out of a cabinet, be aware of unstable or heavy objects


in the cabinet to prevent injury.

WARNING

Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.

General Requirements
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.

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● When performing operations over the top of the equipment, take measures to
protect the equipment against damage.
● Use correct tools and operate them in the correct way.

Moving Heavy Objects


● Be cautious to prevent injury when moving heavy objects.

● If multiple persons need to move a heavy object together, determine the


manpower and work division with consideration of height and other
conditions to ensure that the weight is equally distributed.
● If two persons or more move a heavy object together, ensure that the object
is lifted and landed simultaneously and moved at a uniform pace under the
supervision of one person.
● Wear personal protective gears such as protective gloves and shoes when
manually moving the equipment.
● To move an object by hand, approach to the object, squat down, and then lift
the object gently and stably by the force of the legs instead of your back. Do
not lift it suddenly or turn your body around.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules that are installed in the equipment.
● Do not quickly lift a heavy object above your waist. Place the object on a
workbench that is half-waist high or any other appropriate place, adjust the
positions of your palms, and then lift it.
● Move a heavy object stably with balanced force at an even and low speed. Put
down the object stably and slowly to prevent any collision or drop from
scratching the surface of the equipment or damaging the components and
cables.
● When moving a heavy object, be aware of the workbench, slope, staircase,
and slippery places. When moving a heavy object through a door, ensure that
the door is wide enough to move the object and avoid bumping or injury.
● When transferring a heavy object, move your feet instead of turning your
waist around. When lifting and transferring a heavy object, ensure that your
feet point to the target direction of movement.
● When transporting the equipment using a pallet truck, ensure that the forks
are properly positioned so that the equipment does not topple. Before moving
the equipment, secure it to the pallet truck using ropes. When moving the
equipment, assign dedicated personnel to take care of it.
● Transport the equipment by sea or on roads with good conditions. Minimize
jolt and tilt during transportation.
● Ensure that tilt angle of the cabinet meets the requirements shown in the
figure. The tilt angle α of the packed cabinet must be less than or equal to
15°. After the cabinet is unpacked, its tilt angle α must be less than or equal
to 10°.

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Working at Heights
● Any operations performed 2 meters or higher above the ground must be
supervised properly.
● Only trained and qualified personnel are allowed to work at heights.
● Do not work at heights when steel pipes are wet or other risky situations
exist. After the preceding conditions no longer exist, the safety owner and
relevant technical personnel need to check the involved equipment. Operators
can begin working only after safety is confirmed.
● Set a restricted area and prominent signs for working at heights to warn
irrelevant personnel away.
● Set guard rails and warning signs at the edges and openings of the area
involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other objects on the ground under
the area involving working at heights. Do not stay or pass under the area
involving working at heights.
● Carry operation machines and tools properly to prevent equipment damage or
personal injury caused by falling objects.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects shall be transported by slings,
hanging baskets, aerial work platforms, or cranes.
● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and
lower layers or take other protective measures. Do not pile up tools or
materials on the upper layer.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a
part, ensure that other parts will not collapse.
● Ensure that personnel working at heights strictly comply with the safety
regulations. The Company is not responsible for any accident caused by
violation of the safety regulations on working at heights.
● Behave cautiously when working at heights. Do not rest at heights.

Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.

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● Platform ladders with protective rails are preferred. Single ladders are not
recommended.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.

● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.
● When a step ladder is used, ensure that the pull ropes are secured.
● If a single ladder is used, the recommended angle for the ladder against the
floor is 75 degrees, as shown in the following figure. A square can be used to
measure the angle.

● If a single ladder is used, ensure that the wider end of the ladder is at the
bottom, and take protective measures to prevent the ladder from sliding.
● If a single ladder is used, do not climb higher than the fourth rung of the
ladder from the top.
● If you use a single ladder to climb up to a platform, ensure that the ladder is
at least 1 m higher than the platform.

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1.5 Battery Safety

DANGER

Do not connect the positive and negative poles of a battery together. Otherwise,
the battery may be short-circuited. Battery short circuits can generate high
instantaneous current and release a large amount of energy, which may cause
battery leakage, smoke, flammable gas release, thermal runaway, fire, or
explosion. To avoid battery short circuits, do not maintain batteries with power on.

DANGER

Do not expose batteries at high temperatures or around heat sources, such as


scorching sunlight, fire sources, transformers, and heaters. Battery overheating
may cause leakage, smoke, flammable gas release, thermal runaway, fire, or
explosion.

DANGER

Protect batteries from mechanical vibration, falling, collision, punctures, and


strong impact. Otherwise, the batteries may be damaged or catch fire.

DANGER

To avoid leakage, smoke, flammable gas release, thermal runaway, fire, or


explosion, do not disassemble, alter, or damage batteries, for example, insert
foreign matter into batteries, squeeze batteries, or immerse batteries in water or
other liquids.

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DANGER

There is a risk of fire or explosion if the model of the battery in use or used for
replacement is incorrect. Use a battery of the model recommended by the vendor.

DANGER

Battery electrolyte is toxic and volatile. Do not get contact with leaked liquids or
inhale gases in the case of battery leakage or odor. In such cases, stay away from
the battery and contact professionals immediately. Professionals must wear safety
goggles, rubber gloves, gas masks, and protective clothing, power off the
equipment, remove the battery, and contact technical engineers.

DANGER

A battery is an enclosed system and will not release any gases under normal
operations. If a battery is used improperly, for example, burnt, needle-pricked,
squeezed, struck by lightning, overcharged, or subject to other adverse conditions
that may cause battery thermal runaway, the battery may be damaged or an
abnormal chemical reaction may occur inside the battery, resulting in electrolyte
leakage or release of gases such as CO and H2. To prevent fire or equipment
corrosion, ensure that flammable gases are properly exhausted.

DANGER

The gases generated by a burning battery may irritate your eyes, skin, and throat.
Take protective measures.

WARNING

Install batteries in a dry area. Do not install them under areas prone to water
leakage, such as air conditioner vents, ventilation vents, feeder windows of the
equipment room, or water pipes. Ensure that no liquid enters the equipment to
prevent faults or short circuits.

WARNING

Before installing and commissioning batteries, prepare fire fighting facilities, such
as fire sand and carbon dioxide fire extinguishers, according to construction
standards and regulations. Before putting into operation, ensure that fire fighting
facilities that comply with local laws, regulations are installed.

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WARNING

During storage or transportation, or before unpacking, ensure that the packing


cases are intact and the batteries are correctly placed according to the labels on
the packing cases. Do not place a battery upside down or vertically, lay it on one
side, or tilt it. Stack the batteries according to the stacking requirements on the
packing cases. Ensure that the batteries do not fall or get damaged. Otherwise,
they will need to be scrapped.

WARNING

After unpacking batteries, place them in the required direction. Do not place a
battery upside down, lay it on one side, tilt it, or stack it. Ensure that the batteries
do not fall or get damaged. Otherwise, they will need to be scrapped.

WARNING

Tighten the screws on copper bars or cables to the torque specified in this
document. Periodically confirm whether the screws are tightened, check for rust,
corrosion, or other foreign objects, and clean them up if any. Loose screw
connections will result in excessive voltage drops and batteries may catch fire
when the current is high.

WARNING

After batteries are discharged, charge them in time to avoid damage due to
overdischarge.

Statement
The Company shall not be liable for any battery damage, personal injury,
death, property loss, and/or other consequences caused by the following
reasons:

● Force majeure such as earthquakes, floods, volcanic eruptions, debris flows,


lightning strikes, fires, wars, armed conflicts, typhoons, hurricanes, tornadoes,
and other extreme weather conditions
● The battery warranty period has expired.
● Actions that do not follow instructions in the user manual or direct advice
from the Company, including but not limited to the following scenarios:
– The onsite equipment operating environment or external power
parameters do not meet the environment requirements for normal
operation, for example, the actual operating temperature of batteries is
too high or too low, or the power grid is unstable and experiences
outages frequently.

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– Batteries are dropped or incorrectly operated or connected.


– Batteries are overdischarged due to delayed acceptance or power-on after
battery installation.
– Battery running parameters are incorrectly set.
– Different types of batteries, for example, batteries of different brands or
rated capacities, are used together without prior approval from the
Company.
– Batteries are frequently overdischarged due to improper battery
maintenance.
– Battery use scenarios are changed without prior approval from the
Company.
– Battery maintenance is not performed according to the instructions in the
user manual, for example, failing to check battery terminals regularly.
– Batteries are not transported, stored, or charged according to the
instructions in the user manual.
– Instructions from the Company are not followed during battery relocation
or reinstallation.

General Requirements

NOTICE

To ensure battery safety and battery management accuracy, use batteries provided
by the Company. The Company is not responsible for any faults of batteries
provided by other vendors.

● Before installing, operating, and maintaining batteries, read the battery


vendor's instructions and comply with their requirements. The safety
precautions specified in this document are highly important and require
special attention. For additional safety precautions, see the instructions
provided by the battery vendors.
● Use batteries within the specified temperature range. When the ambient
temperature of the batteries is lower than the allowed range, do not charge
the batteries to prevent internal short circuits caused during low-temperature
charging.
● Do not reversely connect the positive and negative battery terminals.
Otherwise, a battery alarm will be generated and batteries may be damaged.
● To prevent dust buildup that may damage the equipment, install battery
modules after dust-prone operations in the equipment room are completed.
● Do not short-circuit a battery. A short circuit will trigger battery protection.
Repeated short circuits may lead to battery faults and other risks including
fire.
● Batteries cannot be connected in series. Connecting them in series will trigger
battery protection and may cause battery damage or other risks including fire.
● Before unpacking batteries, check whether the packaging is intact. Do not use
batteries with damaged packaging. If any damage is found, notify the carrier
and manufacturer immediately.

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● Do not unpack batteries in an environment where the temperature and


humidity are uncontrollable. Before unpacking batteries, keep them still for 24
hours in an environment where the temperature and humidity are under
control.
● In an indoor scenario, you are advised to power on batteries within seven days
after unpacking. If the batteries cannot be powered on in time, put them in
the original packaging and place them in a dry indoor environment without
corrosive gases.
● In an outdoor scenario, you are advised to power on batteries within 24 hours
after unpacking. If the batteries cannot be powered on in time, put them in
the original packaging and place them in a dry indoor environment without
corrosive gases.
● Do not use a damaged battery (such as damage caused when a battery is
dropped, bumped, bulged, or dented on the enclosure), because the damage
may cause electrolyte leakage or flammable gas release. In the case of
electrolyte leakage or structural deformation, contact the installer or
professional O&M personnel immediately to remove or replace the battery.
Do not store the damaged battery near other devices or flammable materials
and keep it away from non-professionals.
● Before working on a battery, ensure that there is no irritating or burning smell
around the battery.
● When installing batteries, do not place installation tools, metal parts, or
sundries on the batteries. After the installation is complete, remove the
objects from the batteries and the surrounding area.
● To safeguard against water intrusion and subsequent battery carbonization,
ensure that the bottom of a battery remains more than 10 cm above ground
level.
● If a battery is accidentally exposed to water, do not install it. Move it to a safe
place for isolation and contact technical engineers in a timely manner.
● Check whether the positive and negative battery terminals are grounded
unexpectedly. If so, disconnect the battery terminals from the ground.
● Do not perform welding or grinding work around batteries to prevent fire
caused by electric sparks or arcs.
● If batteries will not be used for a long period of time, store and charge them
according to the battery requirements.
● Do not charge or discharge batteries by using a device that does not comply
with local laws and regulations.
● Keep the battery loop disconnected during installation and maintenance.
● Monitor damaged batteries during storage for signs of smoke, flame,
electrolyte leakage, or heat.
● If a battery is faulty, its surface temperature may be high. Do not touch the
battery to avoid scalds.
● The actual specifications may vary depending on external factors, such as
temperature, transportation, and storage.

Short-Circuit Protection
● When installing and maintaining batteries, wrap the exposed cable terminals
on the batteries with insulation tape.

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● Avoid foreign objects (such as conductive objects, screws, and liquids) from
entering a battery, because this may cause short circuits.

Leakage Handling

NOTICE

Electrolyte overflow may damage the equipment. It will corrode metal parts and
boards, and ultimately damage the boards.

Electrolyte is corrosive and can cause irritation and chemical burns. If you come
into direct contact with the battery electrolyte, do as follows:
● Inhalation: Evacuate from contaminated areas, get fresh air immediately, and
seek immediate medical attention.
● Eye contact: Immediately wash your eyes with water for at least 15 minutes,
do not rub your eyes, and seek immediate medical attention.
● Skin contact: Wash the affected areas immediately with soap and water and
seek immediate medical attention.
● Intake: Seek immediate medical attention.

Recycling
● Dispose of waste batteries in accordance with local laws and regulations. Do
not dispose of batteries as household waste. Improper disposal of batteries
may result in environmental pollution or an explosion.
● If a battery leaks or is damaged, contact technical support or a battery
recycling company for disposal.
● If batteries are out of service life, contact a battery recycling company for
disposal.
● Do not expose waste batteries to high temperatures or direct sunlight.
● Do not place waste batteries in environments with high humidity or corrosive
substances.
● Do not use faulty batteries. Contact a battery recycling company to scrap
them as soon as possible to avoid environmental pollution.

1.6 PV Module Safety

DANGER

Before installation and maintenance, cover all PV modules totally using opaque
materials to avoid electric shocks caused by generated currents.

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DANGER

Do not focus sunlight on PV modules using a mirror or lens, because this may
damage PV modules and cause personal injury.

WARNING

To install or maintain a high support, set up a support platform and wear a safety
helmet or belt.

General Requirements
● Before installing, operating, and maintaining PV modules, read the
instructions provided by the PV module manufacturer. The safety precautions
specified in this document are highly important and require special attention.
For additional safety precautions, see the instructions provided by the PV
module manufacturer.
● Do not hold junction boxes or power cables to transport PV modules.
● Exercise caution when moving PV modules to avoid collision. Improper
movement and placement may cause the glass plates on PV modules to break
and lose electrical performance, which renders the PV modules useless.
● At least two persons are required to move and install PV modules. Forces
must be applied only to the aluminum frames of the PV modules. Exerting
force on the front or rear surface of the PV modules is prohibited. This may
cause hidden cracks in the PV modules.
● Do not drill holes into, step on, or place heavy objects on PV modules,
because these actions will damage PV modules.
● In case of strong wind, do not install PV modules at heights.

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2 Product Description

2.1 Overview
The ETP23003-C1A1 is a newly developed AC and DC embedded power system. It
is an integrated power platform that applies to all scenarios and adopts modular
hardware design. It supports multiple energy sources, such as solar energy and
mains. The ETP23003-C1A1 is 1 U high and provides a maximum DC power of 7.9
kW. It can be installed in a 19-inch rack and supports multiple networking modes
such as SNMP, BIN, and IP, facilitating integration and installation.

2.2 Appearance
Appearance

Figure 2-1 Power subrack exterior

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Interior

Figure 2-2 Power subrack interior (front view)

(1) Ground screw (2) Rectifier/M48500N1/ (3) M48500N1/S4875G1/


S4875G1/iDCDU100D1 Inverter module/iDCDU100D1

(4) SMU11B (5) RS485 port (6) BAT port

Figure 2-3 Power subrack interior (rear view)

(1) 220 V AC output port (2) 220 V AC input port

Table 2-1 Configuration


Item Specifications

AC input system 220 V AC single-phase

AC input voltage range 85–300 V AC

DC output voltage –42 V DC to –58 V DC


range

Cabling Routed in from the front and out from the rear

Maintenance mode Maintained from the front and rear

Cooling mode The power distribution unit adopts free cooling and
the modules adopt forced air cooling.

Dimensions (H x W x D) 43.6 mm x 482.6 mm x 350 mm

Weight < 7 kg (excluding modules)

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Communications Port

Table 2-2 Communications port description


Communications Communications Communications Protocol
Port Parameter

RS485 Baud rate: 1200 bit/s, Modbus


2400 bit/s, 4800 bit/s,
9600 bit/s, 14400
bit/s, 19200 bit/s,
115200 bit/s
NOTE
The RS485 communications port is protected by a security mechanism.

Table 2-3 RS485 pin definition


Pin Signal Description

1 RS485+ RS485 communication

2 RS485–

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3 Components

3.1 Monitoring Module SMU11B (02312QKN)


Exterior

Figure 3-1 SMU11B

(1) Running indicator (2) Minor alarm indicator (3) Major alarm indicator

(4) Wiring terminals (5) COM port (6) Handle

(7) Position of the SN code (8) FE port

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Indicators

Table 3-1 Indicator description

Item Color Status Description

Running Green Off The SMU is faulty or has no


indicator power input.

Blinking slowly The SMU is running properly


(0.5 Hz) and communicating with the
host properly.

Blinking fast (4 The SMU is running properly


Hz) but fails to communicate with
the host.

Minor alarm Yellow Off No minor alarm or warning is


indicator generated.

Steady on A minor alarm or warning is


generated.

Major alarm Red Off No critical or major alarm is


indicator generated.

Steady on A critical or major alarm is


generated.

Wiring Terminals

Figure 3-2 Wiring terminals

Table 3-2 Pin definitions for SIG1 wiring terminals

Pin Signal Dry Contact Description

1 DI1+ DIN1 Dry contact inputs

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Pin Signal Dry Contact Description

6 DI1–

7 DI4+ DIN4

8 DI4–

9 DI5+ DIN5

10 DI5–

2 IO1+ ALM1/DIN2 Dry contact inputs/Dry


(ALM1 by contact outputs (When used
3 IO1– default) as dry contact inputs, the
alarm condition is as
4 IO2+ ALM2/DIN3 follows: normal when open,
(ALM2 by alarm when closed. When
5 IO2– default) used as dry contact outputs,
the alarm action is as
follows: open when normal,
closed when alarm.)

Table 3-3 Pin definitions for SIG2 wiring terminals


Pin Signal Description

1 VD1 Battery midpoint voltage detection


port 1

6 VD2 Battery midpoint voltage detection


port 2

2 BTE Battery temperature sensor port

4 ETE Ambient temperature sensor port

7 GAT Door status sensor port

9 CAN+ CAN communications port

10 CAN–

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Communications Ports

Table 3-4 Communications port description

Communications Communications Communications Function


Port Parameter Protocol

COM Baud rate: 9600 Modbus Manages site or


bit/s, 19200 bit/s, third-party
115200 bit/s, devices.
autonegotiation
- Provides 12 V
power supply for
external devices.

FE 10M/100M SNMP Connects to a


autonegotiation third-party NMS.

HTTPS Connects to a PC
and manages the
SMU over the
WebUI.
NOTE
All the preceding ports are protected by a security mechanism.

Figure 3-3 Pins in the COM port

Table 3-5 Pin definitions for the COM port

Pin Signal Description

1 RS485+ RS485 data, positive

2 RS485– RS485 data, negative

3 12V Power supply

4 RS485+ RS485 data, positive

5 RS485– RS485 data, negative

6 SCL I2C clock

7 SDA I2C data

8 GND Grounding

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Figure 3-4 Pins in the FE port

Table 3-6 Pin definitions for the FE port

Pin Signal Description

1 TX+ Transmit data over FE.

2 TX–

3 RX+ Receive data over FE.

6 RX–

4, 5, 7, 8 Reserved -

3.2 Monitoring Module SMU11B (02313NSL)


Appearance

Figure 3-5 SMU11B

(1) Running indicator (2) Minor alarm indicator (3) Major alarm indicator

(4) Wiring terminals (5) COM port (6) Handle

(7) Position of the SN code (8) Northbound FE/RS485 port (9) DIP switch

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Indicators

Table 3-7 Indicator description


Item Color Status Description

Running Green Off The SMU is faulty or has no


indicator power input.

Blinking The SMU is running properly and


slowly (0.5 communicating with the host
Hz) properly.

Blinking fast The SMU is running properly but


(4 Hz) fails to communicate with the
host.

Minor alarm Yellow Off No minor alarm or warning is


indicator generated.

Steady on A minor alarm or warning is


generated.

Major alarm Red Off No critical or major alarm is


indicator generated.

Steady on A critical or major alarm is


generated.

DIP Switch

Figure 3-6 DIP switch

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Table 3-8 DIP switch description

Pin Signal Description

1 PI5 input When the DIP switch is turned off, the input level
is high, and J1 is used for northbound FE
communication.
When the DIP switch is turned on, the input level
is low, and J1 is used for northbound RS485
communication.

2 PI6 input When the DIP switch is turned on or turned off,


the IP address is reset.

3 PI7 input When the DIP switch is turned off, the input level
is high, and the WiFi function is disabled.
When the DIP switch is turned on, the input level
is low, and the WiFi function is enabled.

4 PI11 input Reserved I/O input

Wiring Terminals

Figure 3-7 Wiring terminals

Table 3-9 Pin definitions for SIG1 wiring terminals

Pin Signal Dry Contact Description

1 DI1+ DIN1 Dry contact inputs

6 DI1–

7 DI4+ DIN4

8 DI4–

9 DI5+ DIN5

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Pin Signal Dry Contact Description

10 DI5–

2 IO1+ ALM1/DIN2 Dry contact inputs/Dry


(ALM1 by contact outputs (When used
3 IO1– default) as dry contact inputs, the
alarm condition is as
4 IO2+ ALM2/DIN3 follows: normal when open,
(ALM2 by alarm when closed. When
5 IO2– default) used as dry contact outputs,
the alarm action is as
follows: open when normal,
closed when alarm.)

Table 3-10 Pin definitions for SIG2 wiring terminals


Pin Signal Description

1 VD1 Battery midpoint voltage detection


port 1

6 VD2 Battery midpoint voltage detection


port 2

2 BTE Battery temperature sensor port

4 ETE Ambient temperature sensor port

7 GAT Door status sensor port

9 CAN+ CAN communications port

10 CAN–

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Communications Ports

Table 3-11 Communications port description


Communications Communications Communications Function
Port Parameter Protocol

COM Baud rate: 9600 Modbus Connects to a


bit/s, 19200 bit/s, third-party
115200 bit/s, NMS.
autonegotiation
Modbus Manages site
Communications or third-party
address: 33 devices.

- Provides 12 V
power supply
for external
devices.

FE/RS485 10M/100M FE SNMP Connects to a


autonegotiation third-party
NMS (pin 1 of
the DIP switch:
OFF).

BIN Connects to a
Huawei NMS
(pin 1 of the
DIP switch:
OFF).

HTTPS Connects to a
PC and
manages the
SMU on the
WebUI (pin 1
of the DIP
switch: OFF).

Baud rate: 9600 RS48 Master/ Connects to a


bit/s, 19200 bit/s, 5 Slave Huawei NMS
115200 bit/s, (pin 1 of the
autonegotiation DIP switch:
Communications ON).
address: 3
NOTE
Notes:
● All the preceding ports are protected by a security mechanism.
● The COM port is a multiplexing port. To connect the port to a third-party NMS, you
need to set the parameter. On the WebUI, choose System Settings > Basic Settings >
Setup Parameter > Basic Parameter. Set Front Panel Serial Port Apply to North
Access.

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Figure 3-8 Pins in the COM port

Table 3-12 Pin definitions for the COM port

Pin Signal Description

1 RS485+ RS485 data, positive

2 RS485– RS485 data, negative

3 12V Power supply

4 RS485+ RS485 data, positive

5 RS485– RS485 data, negative

6 SCL I2C clock

7 SDA I2C data

8 GND Grounding

Figure 3-9 Pins in the FE port

Table 3-13 Pin definitions for the FE port

Pin Signal Description

1 TX+ Transmit data over northbound FE/


RS485.
2 TX–

3 RX+ Receive data over northbound FE.

6 RX–

4 RX+ Receive data over northbound RS485.

5 RX–

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Pin Signal Description

7, 8 Reserved -

3.3 Rectifier
A rectifier converts AC input power into stable DC power.

Figure 3-10 Appearance

(1) Power indicator (2) Alarm indicator (3) Fault indicator

(4) Locking latch (5) Handle

Table 3-14 Indicator description

Indicator Color Status Description

Power Green Steady The rectifier has an AC input.


indicator on

Off The rectifier has no AC input.

The rectifier is faulty.

Blinking The rectifier is being queried.


at 0.5
Hz

Blinking The rectifier is loading an application


at 4 Hz program.

Alarm Yellow Off No alarm is generated.


indicator

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Indicator Color Status Description

Steady ● A warning is generated due to


on ambient overtemperature.
● The rectifier has generated a
protection shutdown alarm due to
ambient overtemperature or
undertemperature.

AC input overvoltage or undervoltage


protection has been triggered.

The rectifier is in hibernation state.

Blinking The communication between the


at 0.5 rectifier and the external device is
Hz interrupted.

Fault indicator Red Off The rectifier is normal.

Steady The rectifier locks out due to output


on overvoltage.

The rectifier has no output due to an


internal fault.

3.4 SSU S4875G1


The S4875G1 is a DC-DC converter that supports the maximum power point track
(MPPT) function and provides 48 V DC output. It automatically enables solar cells
to work at the maximum power point of the output power curves, fully utilizing
solar energy.

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Panel

Figure 3-11 Panel

(1) Power indicator (2) Alarm indicator (3) Fault indicator

(4) PV positive input port (5) PV negative input port (6) Air intake vent

(7) Handle (8) Locking latch

Indicators

Table 3-15 Indicator description

Indicator Color Status Description Suggestion

Power Green Steady The SSU has PV Normal status


indicator on input.

Off The SSU has no PV Check that the PV


input. input voltage is
normal.

The SSU is faulty. Replace the SSU.

Blinking The PV input is The SSU automatically


(0.5 Hz) available, and the recovers after the
SSU is being queried. loading is finished, and
no action is required.
Blinking The PV input is
(4 Hz) available, and the
SSU is loading
software.

Alarm Yellow Off The SSU has no Normal status


indicator protection alarms.

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Indicator Color Status Description Suggestion

Steady An SSU Ensure that the


on overtemperature ventilation vent is
warning occurs. unblocked and the
ambient temperature
is within the normal
range.

An input overvoltage Check whether the


or undervoltage overvoltage or
alarm occurs. undervoltage is caused
by external faults.

The SSU is Restart the SSU.


hibernating.

Blinking The SSU fails to Clean the edge


(0.5 Hz) communicate. connectors of the SSU.
If the indicator is still
blinking, check
whether the external
communication
module is faulty.

Fault Red Off The SSU is normal. Normal status


indicator
Steady The SSU locks out Hot-swap the SSU. If
on due to output the fault persists,
overvoltage. replace the SSU.

The SSU has no Replace an SSU.


output due to
internal faults.

The SSU is not in Check that the SSU is


position. properly installed.

3.5 Inverter Module


The inverter module is a hot-swappable power module that converts DC power
into AC power. The built-in fan supports temperature control and speed
adjustment. The input voltage of the I23002G1 and I23003G1 inverter modules
ranges from –42 V DC to –58 V DC, and the rated output voltage is 220 V AC/230
V AC.

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Appearance and Panel

Figure 3-12 Appearance

(1) Power indicator (2) Alarm indicator (3) Fault indicator

(4) Locking latch (5) Handle

Indicator

Table 3-16 Inverter module indicator description

Indicator Color Status Status Description

Power Green Steady on The DC input is available, and the


indicator module is working properly.

Off The module has no DC input.

The module is faulty.

Blinking at The DC input is available, and the


0.5 Hz module is being queried.

Blinking at 4 The DC input is available, and the


Hz module is loading software.

Alarm Yellow Off The module generates no protection


indicator alarms.

Steady on The module has generated an


overtemperature warning for
protection.

A DC input overvoltage or undervoltage


alarm occurs. An AC output overvoltage
or undervoltage alarm occurs.

Output short circuit or overload timeout


protection is triggered.

The level-2 phase lock fails.

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Indicator Color Status Status Description

The module is hibernating.

Blinking at The module fails to communicate with


0.5 Hz external devices.

Fault Red Off The module is normal.


indicator
Steady on The module delivers no output due to
internal faults.

The module is not properly inserted.

Technical Specifications

Table 3-17 Technical specifications


Item Specifications

Dimensions (W x D x H) 105 mm x 269 mm x 40.8 mm

Altitude 0–5000 m (When the altitude ranges from 2000


m to 5000 m, high temperature derating applies
and the operating temperature decreases by 1°C
for each additional 200 m.)

Operating temperature -20°C~+75°C

Output power ● I23002G1 inverter module:


Rated full-load power: 2000 VA/1600 W at
55°C
Minimum output power: 1200 VA/960 W at
75°C
● I23003G1 inverter module:
Rated full-load power: 3000 VA/2400 W at
45°C; input voltage range: 52–58 V
Output power: 2500 VA/2000 W at 55°C; input
voltage range: 42–52 V
Minimum output power: 1500 VA/1200 W at
75°C

Output voltage The default output voltage is 230 V AC.


● I23002G1: rated output voltage of 220 V AC or
230 V AC
● I23003G1: rated output voltage of 220 V AC or
230 V AC

Cooling mode Air cooling

Peak efficiency ≥ 94%

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3.6 Intelligent DC Distribution Module iDCDU100D1


Figure 3-13 iDCDU100D1 exterior

(1) DC output circuit breakers (2) Running indicator (3) Handle

(4) Locking latch (5) DIP switch

NOTE

If multiple iDCDU100D1s are installed, you need to set the DIP switch addresses of the
iDCDU100D1s.

Table 3-18 DIP switch definition

Module Pin Pin Pin Pin Module Pin Pin Pin Pin
Address 1 2 3 4 Address 1 2 3 4

1 OFF OFF OFF OFF 9 OFF OFF OFF ON

2 ON OFF OFF OFF 10 ON OFF OFF ON

3 OFF ON OFF OFF 11 OFF ON OFF ON

4 ON ON OFF OFF 12 ON ON OFF ON

5 OFF OFF ON OFF 13 OFF OFF ON ON

6 ON OFF ON OFF 14 ON OFF ON ON

7 OFF ON ON OFF 15 OFF ON ON ON

8 ON ON ON OFF 16 ON ON ON ON

Table 3-19 iDCDU100D1 technical specifications

Item Specifications

Dimensions (H x W x D) 40.8 mm x 281 mm x 105 mm

Input voltage 36–72 V DC

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Item Specifications

Total input current Maximum: 80 A

DC power distribution Maximum number of routes: 40 A/1P x 4

Cabling mode Routed in and out from the front

Maintenance mode Maintained from the front

3.7 PV Distribution Unit PVDU-80A1


Figure 3-14 PVDU-80A1 exterior

Figure 3-15 PVDU-80A1 interior

(1) PV1 (2) PV2 (3) PV3

(4) PV4 (5) PV input circuit breakers

Table 3-20 PVDU-80A1 technical specifications

Item Specifications

Dimensions (H x W x 43.6 mm x 482.6 mm x 123 mm (including mounting


D) ears)

Weight ≤ 3.0 kg

Input 60–150 V DC; maximum: 4 x 58 A

Output 60–150 V DC; maximum: 4 x 58 A

Installation mode Installed in a 19-inch rack

Cabling mode Routed in and out from the left and right

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Item Specifications

Maintenance mode Maintained from the front

Operating temperature –20°C to +65°C

Storage temperature –40°C to +70°C

Operating humidity 5%–95% RH (non-condensing)

Altitude 0–4000 m (When the altitude ranges from 2000 m to


4000 m, high temperature derating applies and the
operating temperature decreases by 1°C for each
additional 200 m.)

IP rating IP20

3.8 Power Module M48500N1

CAUTION

Do not connect multiple M48500N1 power modules in parallel. Otherwise, the


power modules may be damaged.

The M48500N1 is a DC-to-DC or DC-to-AC converter that operates over an input


from 40 V DC to 60 V DC. It supports three output voltages: 12 V DC (output
power: 100 W), 24 V DC (output power: 200 W), and 24 V AC (output power: 200
W).

Figure 3-16 Appearance

(1) Power indicator (2) Alarm indicator (3) Fault indicator

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(4) Two 12 V DC outputs (5) Two 24 V DC outputs (6) Handle

(7) ON/OFF switch (used to (8) Four 24 V AC outputs (9) Fan


turn on/turn off the output)

Indicators

Table 3-21 Indicator description


Item Color Status Description

Power Green Off ● The power module is faulty.


indicator ● There is no DC input.

Steady on The DC input is available, and the


module is working properly.

Blinking slowly The DC input is available, and the


(0.5 Hz) module is being queried.

Blinking fast (4 The DC input is available, and the


Hz) module is loading software.

Alarm Yellow Steady on ● Ambient overtemperature alarm


indicator ● Overtemperature protection is
triggered.
● Undertemperature protection
● The 12 V DC, 24 V DC, or 24 V AC
output is turned off.
● The module is hibernating (only
the protection indicator is steady
on, and no alarm is reported).
● There is a DC input overvoltage/
undervoltage alarm.
● The 12 V DC, 24 V DC, or 24 V AC
output experiences overcurrent,
short circuit, or overpower.

Off Normal

Blinking slowly The module fails to communicate with


(0.5 Hz) external devices.

Fault Red Off Normal


indicator

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Item Color Status Description

Steady on ● Internal communication failed.


● The fan is faulty.
● The module shuts down due to
output overvoltage.
● The module shuts down due to
internal overtemperature.
● The module has no output or
emergency shutdown occurs due to
internal causes.
● A 12 V DC, 24 V DC, or 24 V AC
output undervoltage alarm is
generated.
● The switch on the module panel is
OFF.

Technical Specifications

Table 3-22 Technical specifications


Item Technical Specifications

Input voltage range 40–60 V DC

Maximum input 16.3 A (rated current: 12.5 A)


current

Output voltage DC output voltage range: 12–13.2 V DC

DC output voltage range: 24–28.2 V DC

AC output voltage range: 24–26.4 V AC (rated output


frequency: 50 Hz)

Dimensions (H x W x 40.8 mm x 105 mm x 281 mm


D)

Weight < 2 kg

Surge protection DC output port: ±3 kA in differential mode, ±5 kA in


common mode

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3.9 Lithium Battery ESM-48100B1


Figure 3-17 Panel and ports

Table 3-23 Port description


No. Silk Screen Item

1 DO1 Alarm output dry contacts

DO2

2 / IoT module installation space


(reserved)

3 COM_ IN Communications ports

4 COM_ OUT

5 RUN Running indicator

ALM Alarm indicator

CHG Charge indicator

DCHG Discharge indicator

SOC SOC indicator

6 / Buzzer (The ESM supports the buzzer


alarm function. After the buzzer
alarm function is enabled, the buzzer
buzzes when the ESMU detects that
the ESM is stolen through the
software lock, intelligent
displacement lock, or IoT module.)

7 MANUAL ON/OFF Button for manual power-on/off

8 PWR PWR activation port (The ESM can be


activated if an external voltage
ranging from 43.2 V to 58 V is
connected.)

9 + ESM power ports

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No. Silk Screen Item

10 GND Protective ground

Table 3-24 DO1 and DO2 port description


Silk Definition Description Alarm Status
Screen

DO1 Fault or major If the ESM raises one of the (Configurable) By


alarm following alarms, the dry default, an alarm
contact supplies an alarm is generated if the
signal: dry contact is
Cell voltage sampling fault, cell open.
temperature sampling fault,
charge converter output short-
circuit, relay coil short-circuit,
charge low temperature
protection, discharge low
temperature protection, charge
high temperature protection,
discharge high temperature
protection, power module
internal overtemperature
protection, discharge converter
output short-circuit, input
reverse connection, BMU anti-
theft lock, overload lockout
due to component failure,
serial number conflict, input/
output discharge overvoltage
lockout, and discharge
overcurrent lockout

DO2 Heavy load If the ESM raises one of the


warning, following alarms, the dry
overdischarge contact supplies an alarm
protection signal:
Discharge undervoltage alarm,
discharge undervoltage
protection, and discharge
overcurrent warning

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Table 3-25 Communications port pins


Pin RJ45 Signal Definition Description
Definition Pin

1 RS485 T+ RS485 transmission + ● Four-wire


RS485
2 RS485 T– RS485 transmission – communication,
3 NC Reserved supporting the
Modbus
4 RS485 R+ RS485 reception + protocol and
the master/
5 RS485 R- RS485 reception – slave protocol
● Baud rate: 9600
bit/s

6 NC Reserved -

7 CANH CAN communication For reporting


+ alarms to a
monitoring unit
8 CANL CAN communication and exchanging
– data between
ESMs connected in
parallel

Table 3-26 LED indicator description


Indicator Silk Item Color Description
Screen

RUN Running Green Steady on: Communication


indicator is normal (including board
startup, self-check,
software loading, and
board power-on without
loading software; excluding
hibernation when the
input/output port or
activation port is
energized).
Off: The ESM is in
hibernation mode.
Blinking slowly: Query is in
progress on the LCD.
Blinking fast:
Communication is
interrupted.

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Indicator Silk Item Color Description


Screen

ALM Fault Red Steady on: There is a fault


indicator or major alarm.
Off: There is no fault or
major alarm.
Blinking slowly: The ESM is
locked for theft prevention.

CHG Charge Green Steady on: The ESM is


indicator being charged.
Off: The ESM is open-
circuited or discharging.

DCHG Discharge Green Steady on: The ESM is


indicator discharging.
Off: The ESM is open-
circuited or being charged.

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Indicator Silk Item Color Description


Screen

SOC SOC Green 1. 0%–24% SOC


indicators ● 25% indicator:
blinking
● Other SOC indicators:
off
2. 25%–49% SOC
● 25% indicator: steady
on
● 50% indicator:
blinking
● Other SOC indicators:
off
3. 50%–74% SOC
● 25% indicator: steady
on
● 50% indicator: steady
on
● 75% indicator:
blinking
● 100% indicator: off
4. 75%–99% SOC
● 25% indicator: steady
on
● 50% indicator: steady
on
● 75% indicator: steady
on
● 100% indicator:
blinking
5. 100% SOC
The four SOC indicators
are steady on.

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Indicator Silk Item Color Description


Screen

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a
notification to remote maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking fast, the ESM
enters the maintenance mode.
● ESM in hibernation mode: The fault indicator is off except in the case of
reverse polarity protection.

Activation and Startup

Table 3-27 Activation mode


Item Requirement

PWR activation The PWR activation port receives 43.2–58


V DC power for at least 5s.

MANUAL ON/OFF activation Hold down the MANUAL ON/OFF button


for at least 5s and less than 15s.

Power port activation The power port receives 43.2–58 V DC


power for at least 5s.

Notes:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing
the button should be greater than 0.5s; otherwise, the operation is
ineffective.
2. If you power off the ESM that is in charge, discharge, or offline mode by
holding down the MANUAL ON/OFF button, you need to hold down this
button again to reactivate the ESM.
3. If the intelligent displacement lock function is enabled for the ESM, the
shutdown and maintenance functions of the MANUAL ON/OFF button will
become ineffective. To use this button, you need to disable the intelligent
displacement lock/GPS function. The default undervoltage protection
threshold of the ESM is 46 V.

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NOTE

● Hibernation mode: The BMS is in hibernation mode before it is activated. The BMS can
enter the offline mode only after it is activated. If the BMS enters the hibernation mode
after you press the MANUAL ON/OFF button, the DSP keeps working as long as the
power port or PWR port receives effective input voltage.
● Offline mode: The ESM is disconnected from the battery busbar and does not supply
power. The BMS enters the offline mode when it is reactivated, the ESM voltage is low,
fault protection occurs, or a shutdown command is received. When the fault is rectified,
or the BMS receives a startup command (after receiving a shutdown command), or the
BMS enters the charge mode (after the BMS enters this mode due to low battery
voltage), the ESM switches to another mode based on its status or system status.
● Charge mode: The ESM is charging. When certain conditions are met, the ESM switches
to another mode.
● Discharge mode: The ESM discharges. When certain conditions are met, the ESM
switches to another mode.
● Maintenance mode: Switch to this mode when you need to replace an ESM. Under this
mode, the ESM does not charge or discharge, and the indicators blink fast.

Technical Specifications

Table 3-28 Technical specifications

Item Specifications

Dimensions (W x D ● 442 mm x 396 mm x 130 mm (excluding mounting


x H) ears)
● 482 mm x 396 mm x 130 mm (including mounting
ears)

Weight ≤ 44 kg

Nominal voltage 48 V DC

Boost charge 53.5 V DC


voltage

Float charge voltage 53.4 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating ambient Charge: 0°C to 45°C; discharge: –20°C to +45°C


temperature

Relative humidity 5%–95% RH (non-condensing)

Atmospheric 61–113 kPa


pressure

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

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Item Specifications

Altitude 0–4000 m (When the altitude ranges from 2000 m to


4000 m, the maximum operating temperature decreases
by 1°C for each additional 200 m.)

Ripple and noise ≤ 200 mV

IP rating IP40

Other requirements Indoor scenario:


● There must be no conductive dust, corrosive gas, or
explosion hazard.
● Dust, corrosive substances, pests, molds, and other
indicators must be controlled in accordance with class
3.1 requirements in ETSI EN 300 019-1-3 (V2.3.2 or a
later version).
Outdoor scenario:
● There must be no conductive dust, corrosive gas, or
explosion hazard.
● Dust, corrosive substances, pests, molds, and other
indicators must be controlled in accordance with Class
4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).

Animal-proof Rodents (such as mice), snakes, geckos, ants, and other


requirements insects must be prevented.

3.10 Lithium Battery ESM-48100A8


Figure 3-18 Panel and ports

Table 3-29 Port description

No. Silk Screen Item

1 GND Protective ground

2 DO1 Alarm output dry contacts

DO2

3 RUN Running indicator

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No. Silk Screen Item

ALM Alarm indicator

CHG Charge indicator

DCHG Discharge indicator

SOC SOC indicator

4 COM_ IN Communications ports

5 COM_ OUT

6 MANUAL ON/OFF Button for manual power-on/off

7 PWR PWR activation port (The ESM can be


activated if an external voltage ranging from
43.2 V to 58 V is connected.)

8 + ESM power ports

Table 3-30 DO1 and DO2 port definitions


Silk Definition Description Alarm
Screen Status

DO1 Fault or major If the ESM raises one of the following alarms, the dry Configurable
alarm contact supplies an alarm signal: (By default,
Theft alarm, charge high temperature protection, an alarm is
charge low temperature protection, charge overcurrent reported
protection, discharge high temperature protection, when the
discharge low temperature protection, discharge dry contact
overcurrent lockout, discharge overcurrent protection, is open.)
electrochemical cell fault, electrochemical cell
temperature sampling exception, electrochemical cell
voltage sampling fault, internal overtemperature
protection, reverse connection protection, serial
number conflict, and pass-through disconnection fault

DO2 Heavy load If the ESM raises one of the following alarms, the dry
warning, contact supplies an alarm signal:
overdischarge Discharge overcurrent alarm, discharge low voltage
protection alarm, discharge low voltage protection,
electrochemical cell discharge undervoltage alarm,
electrochemical cell discharge undervoltage protection

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Table 3-31 Communications port pin definitions


Pin Definition RJ45 Pin Signal Definition Description

1 RS485 T+ RS485 ● Four-wire RS485


transmission + communications,
supporting the
2 RS485 T– RS485 Modbus protocol
transmission – and the master/
3 NC Reserved slave protocol
● Baud rate: 9600
4 RS485 R+ RS485 reception bit/s
+

5 RS485 R– RS485 reception


6 NC Reserved -

7 CANH CAN For reporting alarms


communication + to a monitoring unit
and exchanging data
8 CANL CAN between ESMs
communication – connected in parallel

Table 3-32 LED indicator description


Indicator Silk Item Color Description
Screen

RUN Running Green Steady on: Communication is normal


indicator (including board startup, self-check,
software loading, and board power-on
without loading software; excluding
hibernation when the input/output port or
activation port is energized).
Off: The ESM is shut down or hibernating.
Blinking slowly: Query is in progress on the
LCD.
Blinking fast: Communication is
interrupted.

ALM Fault Red Steady on: There is a fault or major alarm.


indicator Off: There is no fault or major alarm.

CHG Charge Green Steady on: The ESM is being charged.


indicator Off: The ESM is open-circuited or
discharging.

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Indicator Silk Item Color Description


Screen

DCHG Discharge Green Steady on: The ESM is discharging.


indicator Off: The ESM is open-circuited or being
charged.

SOC SOC Green 1. 0%–24% SOC


indicators ● 25% indicator: blinking
● Other SOC indicators: off
2. 25%–49% SOC
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators: off
3. 50%–74% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● 100% indicator: off
4. 75%–99% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% SOC
● The four SOC indicators are steady
on.

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a notification to remote
maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking fast, the ESM enters the
maintenance mode.
● ESM in hibernation mode: The fault indicator is off except in the case of reverse polarity
protection.

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Activation and Startup

Table 3-33 Activation mode

Item Requirement

PWR activation The PWR activation port receives 43.2–58 V DC


power for at least 5s.

MANUAL ON/OFF activation Hold down the MANUAL ON/OFF button for at
least 5s and less than 15s.

Power port activation The power port receives 43.2–58 V DC power for
at least 5s.

Notes:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should
be greater than 0.5s; otherwise, the operation is ineffective.
2. If you have powered off the ESM that is in charging, discharging, or offline mode by holding
down the MANUAL ON/OFF button, you need to hold down this button again to reactivate the
ESM.

NOTE

● Hibernation mode: The BMS is in hibernation mode before it is activated. The BMS can
enter the offline mode only after it is activated. If the BMS enters the hibernation mode
after you press the MANUAL ON/OFF button, the DSP keeps working as long as the
power port or PWR port receives effective input voltage.
● Offline mode: The ESM is disconnected from the battery busbar and does not supply
power. The BMS enters the offline mode when it is reactivated, the ESM voltage is low,
fault protection occurs, or a shutdown command is received. When the fault is rectified,
or the BMS receives a startup command (after receiving a shutdown command), or the
BMS enters the charge mode (after the BMS enters the offline mode due to low battery
voltage), the ESM switches to another mode based on its status or system status.
● Charge mode: The ESM is charging. When certain conditions are met, the ESM switches
to another mode.
● Discharge mode: The ESM discharges. When certain conditions are met, the ESM
switches to another mode.
● Maintenance mode: Switch to this mode when you need to replace an ESM. Under this
mode, the ESM does not charge or discharge, and the indicators blink fast.

Technical Specifications

Table 3-34 Technical specifications

Item Specifications

Dimensions (W x D x H) ● 442 mm x 396 mm x 130 mm (excluding mounting ears)


● 482 mm x 396 mm x 130 mm (including mounting ears)

Weight ≤ 48 kg

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Item Specifications

Nominal voltage 48 V DC

Boost charge voltage 56.4 V DC

Float charge voltage 54.5 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating ambient Charge: –20°C to +45°C; discharge: –40°C to +45°C


temperature

Relative humidity 5%–95% RH

Atmospheric pressure 61–113 kPa

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
maximum operating temperature decreases by 1°C for each
additional 200 m.)

Ripple and noise ≤ 200 mV

IP rating IP40

Other requirements Indoor scenario:


● There must be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators must
be controlled in accordance with class 3.1 requirements in ETSI EN
300 019-1-3 (V2.3.2 or a later version).
Outdoor scenario:
● There must be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators must
be controlled in accordance with Class 4.1 requirements in ETSI EN
300 019-1-4 (V2.2.1).

Animal-proof Rodents (such as mice), snakes, geckos, ants, and other insects must
requirements be prevented.

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3.11 Lithium Battery ESM-48150B1


Figure 3-19 Panel and ports

Table 3-35 Port description

No. Silk Screen Item

1 GND Protective ground

2 DO1 Alarm output dry contacts

DO2

3 COM_ IN Communications ports

COM_ OUT

4 RUN Running indicator

ALM Alarm indicator

CHG Charge indicator

DCHG Discharge indicator

SOC SOC indicator

5 / Buzzer (The ESM supports the buzzer


alarm function. After the buzzer
alarm function is enabled, the buzzer
buzzes when the ESMU detects that
the ESM is stolen through the
software lock, intelligent
displacement lock, or IoT module.)

6 MANUAL ON/OFF Button for manual power-on/off

7 PWR PWR activation port (The ESM can be


activated if an external voltage
ranging from 43.2 V to 59 V is
connected.)

8 + ESM power ports

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No. Silk Screen Item

Table 3-36 DO1 and DO2 port description


Silk Definition Description Alarm Status
Screen

DO1 Fault or major If the ESM raises one of the (Configurable)


alarm following alarms, the dry By default, an
contact supplies an alarm alarm is
signal: generated if the
Relay coil short-circuit, dry contact is
electrochemical cell voltage open.
sampling fault, busbar
overvoltage lockout during
discharge, discharge overcurrent
lockout, overload after
component failure,
electrochemical cell fault,
discharge overcurrent
protection, discharge short-
circuit protection, reverse
polarity protection, board
internal overtemperature
protection, electrochemical cell
temperature sampling
exception, main relay open-
circuit detection, short-circuit
protection for the MOSFET on
the battery side, battery charge
high temperature protection,
battery charge low temperature
protection, battery discharge
high temperature protection,
battery discharge low
temperature protection, serial
number conflict, and BMU
antitheft lock

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Silk Definition Description Alarm Status


Screen

DO2 Heavy load If the ESM raises one of the


warning, following alarms, the dry
overdischarge contact supplies an alarm
protection signal:
Battery string undervoltage
protection, electrochemical cell
undervoltage protection, battery
string discharge undervoltage
alarm, electrochemical cell
discharge undervoltage alarm,
and discharge overcurrent
warning

Table 3-37 Communications port pins


Pin Definition RJ45 Pin Signal Definition Description

1 RS485 T+ RS485 transmission + ● Four-wire RS485


communications,
2 RS485 T– RS485 transmission – supporting the
3 NC Reserved Modbus protocol
● Baud rate: 9600
4 RS485 R+ RS485 reception + bit/s
5 RS485 R– RS485 reception –

6 NC Reserved -

7 CANH CAN communication + For reporting alarms


to a monitoring unit
8 CANL CAN communication – and exchanging data
between ESMs
connected in parallel

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Table 3-38 LED indicator description


Indicator Silk Item Color Description
Screen

RUN Running Green Steady on: Communication is


indicator normal (including board startup,
self-check, software loading, and
board power-on without loading
software; excluding hibernation
when the input/output port or
activation port is energized).
Off: The ESM is in hibernation
mode or is shut down.
Blinking slowly: Query is in
progress on the LCD.
Blinking fast: Communication is
interrupted.

ALM Fault Red Steady on: There is a fault or


indicator major alarm.
Off: There is no fault or major
alarm.
Blinking slowly: The ESM is
locked for theft prevention.

CHG Charge Green Steady on: The ESM is being


indicator charged.
Off: The ESM is open-circuited or
discharging.

DCHG Discharge Green Steady on: The ESM is


indicator discharging.
Off: The ESM is open-circuited or
being charged.

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Indicator Silk Item Color Description


Screen

SOC SOC Green 1. 0%–24% SOC


indicators ● 25% indicator: blinking
● Other SOC indicators: off
2. 25%–49% SOC
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators: off
3. 50%–74% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● 100% indicator: off
4. 75%–99% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% SOC
The four SOC indicators are
steady on.

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a
notification to remote maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking fast, the ESM
enters the maintenance mode.
● ESM in hibernation mode: The alarm indicator is off except in the case of
reverse polarity protection.

Activation and Startup

Table 3-39 Activation mode


Item Requirement

PWR activation The PWR activation port receives 43.2–59


V DC power for at least 5s.

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Item Requirement

MANUAL ON/OFF activation Hold down the MANUAL ON/OFF button


for at least 5s and less than 15s.

Power port activation The power port receives 43.2–59 V DC


power for at least 5s.

Notes:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing
the button should be greater than 0.5s; otherwise, the operation is
ineffective.
2. If you have powered off the ESM that is in charging, discharging, or offline
mode by holding down the MANUAL ON/OFF button, you need to hold
down this button again to reactivate the ESM.

NOTE

● Hibernation mode: The BMS is in hibernation mode before it is activated. The BMS can
enter the offline mode only after it is activated. If the BMS enters the hibernation mode
after you press the MANUAL ON/OFF button, the DSP keeps working as long as the
power port or PWR port receives effective input voltage.
● Offline mode: The ESM is disconnected from the battery busbar and does not supply
power. The BMS enters the offline mode when it is reactivated, the ESM voltage is low,
fault protection occurs, or a shutdown command is received. When the fault is rectified,
or the BMS receives a startup command (after receiving a shutdown command), or the
BMS enters the charge mode (after the BMS enters the offline mode due to low battery
voltage), the ESM switches to another mode based on its status or system status.
● Charge mode: The ESM is charging. When certain conditions are met, the ESM switches
to another mode.
● Discharge mode: The ESM discharges. When certain conditions are met, the ESM
switches to another mode.
● Maintenance mode: Switch to this mode when you need to replace an ESM. Under this
mode, the ESM does not charge or discharge, and the indicators blink fast.

Technical Specifications

Table 3-40 Technical specifications

Item Specifications

Dimensions (W x D ● 442 mm x 560 mm x 160 mm (excluding mounting


x H) ears)
● 482 mm x 560 mm x 160 mm (including mounting
ears)

Weight 65 kg

Nominal voltage 51.2 V DC

Boost charge 56.4 V DC


voltage

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Item Specifications

Float charge voltage 55.5 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating ambient Charge: 0°C to 45°C; discharge: –20°C to +45°C


temperature

Relative humidity 5%–95% RH (non-condensing)

Atmospheric 61–113 kPa


pressure

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

Altitude 0–4000 m (When the altitude ranges from 2000 m to


4000 m, the maximum operating temperature decreases
by 1°C for each additional 200 m.)

Ripple and noise ≤ 200 mV

IP rating IP40

Other requirements Indoor scenario:


● There must be no conductive dust, corrosive gas, or
explosion hazard.
● Dust, corrosive substances, pests, molds, and other
indicators must be controlled in accordance with class
3.1 requirements in ETSI EN 300 019-1-3 (V2.3.2 or a
later version).
Outdoor scenario:
● There must be no conductive dust, corrosive gas, or
explosion hazard.
● Dust, corrosive substances, pests, molds, and other
indicators must be controlled in accordance with Class
4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).

Animal-proof Rodents (such as mice), snakes, geckos, ants, and other


requirements insects must be prevented.

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4 System Installation

DANGER

Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.

NOTICE

● To prevent the equipment from tilting and tipping over, secure it to a pallet
truck using ropes before moving it. Exercise caution when moving the
equipment to avoid bumping or falling. Otherwise, the equipment may be
damaged.
● After placing the equipment in the installation position, unpack it with care to
prevent scratches. Keep the equipment stable during unpacking.
● After unpacking, check whether the fastening components and removable
components are loose. If they are loose, notify the carrier and the manufacturer
immediately.

4.1 Installation Preparations

4.1.1 Preparing Cables


All cables must comply with local laws, regulations, and standards as well as
customer requirements.
The cross-sectional area of a power cable depends on the current that flows
through it and the allowed voltage drop.
The copper cable specifications are for reference only. Determine proper cables
based on site requirements.

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NOTICE

Do not connect aluminum cables to circuit breakers directly to prevent


electrochemical corrosion of copper and aluminum.

Table 4-1 Preparing cables


Cable Type Maximum Minimum Cross- Maximum Cross-
Current (A) Sectional Area Sectional Area
(mm2) (mm2)

AC input power Live wire 42 6 6


cable (single-
phase) Neutral wire 42 6 6

PE wire - 6 10

Battery cable RTN (+) 150 25 35

NEG (–) 150 25 35

DC output power - 32 4 16
cable
- 63 10 16

- 125 25 35

Ground cable PE - 16 25
NOTE
● The size data in the table is applicable when the ambient temperature is 30°C (in air) and only cables in a
single loop are involved.
● When the ambient temperature is higher than 30°C or cables in multiple loops are routed together, use
cables with larger cross-sectional areas if the cabling distance is long.
● Battery cables shall be able to withstand a temperature of at least 105°C.

4.1.2 Tools

DANGER

Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.

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Table 4-2 Personal protective equipment

Safety helmet Goggles Protective shoes Electrostatic


discharge (ESD)
gloves

Insulated gloves

Table 4-3 Hardware installation tools

Flat-head Phillips insulated Insulated torque Hammer drill


insulated torque torque socket wrench
screwdriver screwdriver (M6)
(M6/M5/M4/M3)

Utility knife Marker

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Table 4-4 Cable installation tools

Wire clippers Wire stripper Diagonal pliers Wire crimping


tool

Hydraulic pliers

Table 4-5 Measurement instruments

Clamp meter Steel measuring


tape

Table 4-6 Engineering auxiliary materials

Insulation tape

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4.1.3 Determining Installation Dimensions


Figure 4-1 Installation space requirements of the power subrack

4.2 Installing a Power Subrack


Procedure
Step 1 Remove the protective cover from AC input terminals.
Step 2 Use cables and OT terminals to prepare an AC input power cable.
Step 3 Connect one end of the AC power cable to the power subrack, and route the other
end to the AC PDB and AC load.

Figure 4-2 Installing an AC power cable for an ETP23003-C1A1

Step 4 Reinstall the protective cover for the AC input terminals.


Step 5 Install the subrack in a 19-inch rack.

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Figure 4-3 Installing a subrack

----End

4.3 Installing a Ground Cable

CAUTION

Ensure that the ground cable is installed securely. Inappropriate grounding may
cause device damage and personal injury.

Figure 4-4 Installing a ground cable

(1) Ground bar

4.4 Installing Components

DANGER

Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.

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4.4.1 Installing a Rectifier

Prerequisites
● The rectifier is intact after being unpacked.
● The filler panel has been removed from the rectifier slot.

NOTICE

● If the rectifier is damaged, contact your local office.


● The rectifier slot presents a risk of electric shock. Do not touch the slot with
your hands.
● High temperature is generated around the air exhaust vent when the rectifier is
running. Do not touch the vent with your hands or cover the vent with cables
or other objects.
● In an outdoor scenario, you are advised to power on the module within 24
hours after unpacking. If the module cannot be powered on in time, place it in
a dry indoor environment without corrosive gas.
● In an indoor scenario, you are advised to power on the module within seven
days after unpacking. If the module cannot be powered on in time, place it in a
dry indoor environment without corrosive gas.

Procedure
Step 1 Push the locking latch towards the left.

Step 2 Draw the handle downwards.

Step 3 Gently push the rectifier into its slot along the guide rails.

Step 4 Push the handle upwards.

Step 5 Push the locking latch towards the right to secure the handle.

Figure 4-5 Installing a rectifier

----End

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4.4.2 Installing an SSU

NOTICE

● SSUs are hot-swappable.


● Install SSUs one by one from left to right.
● The number of installed SSUs should equal the number of DC inputs.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

Step 2 Remove filler panels from the slots in which modules will be inserted.

Figure 4-6 Removing a filler panel

Step 3 Install an SSU.


1. Push the locking latch leftwards.
2. Draw the handle downwards.
3. Gently push the SSU into a vacant slot along the guide rails.
4. Push the handle upwards and lock it.
5. Push the locking latch rightwards to secure the handle.

Figure 4-7 Installing an SSU

NOTE

Each SSU has a rated output of 75 A. Install SSUs based on the required capacity.

Step 4 Check whether unused slots are covered with filler panels. If not, install filler
panels.

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NOTICE

To avoid personal injury, cover vacant slots with filler panels.

Figure 4-8 Reinstalling a filler panel

----End

4.4.3 Installing an Inverter Module

NOTICE

The peak capacity of a motor may reach several times of the rated capacity when
it is started. Therefore, configure the number of inverter modules based on the
peak capacity of the downstream load.

Prerequisites
The inverter module delivered onsite is complete and intact after unpacking and
acceptance.

NOTICE

● If an inverter module is damaged, contact your local Huawei office.


● Do not put your hands into an inverter module slot to avoid electric shock.
● When an inverter module is running, a high temperature is generated around
the air exhaust vent at the rear. Do not touch the vent or cover the vent with
cables or other objects.
● In an outdoor scenario, you are advised to power on the inverter module within
24 hours after unpacking. If the inverter module cannot be powered on in time,
place it in a dry indoor environment without corrosive gas.
● In an indoor scenario, you are advised to power on the inverter module within
seven days after unpacking. If the inverter module cannot be powered on in
time, place it in a dry indoor environment without corrosive gas.

Procedure
Step 1 Push the locking latch leftward.

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Step 2 Pull out the handle.

Step 3 Gently push the inverter module into its slot along the guide rails.

Step 4 Push the handle upward.

Step 5 Push the locking latch rightward to lock the handle.

Figure 4-9 Installing an inverter module

----End

4.4.4 Installing an iDCDU100D1

Prerequisites
● If an iDCDU100D1 is required, perform the following steps to install it.
● Check that the iDCDU100D1s delivered onsite are intact after unpacking and
acceptance.
● Remove the filler panel in the space for installing iDCDU100D1s based on site
requirements.

NOTICE

● If the iDCDU100D1s are damaged, contact the local Huawei office.


● Do not put your hands into an iDCDU100D1 slot to avoid electric shock.
● If multiple iDCDU100D1s are installed, you need to set the address DIP
switch of the iDCDU100D1s. For the definition of the DIP switch, see Table
4-7.

Table 4-7 DIP switch definition

Module Pin1 Pin2 Pin3 Pin4 Module Pin1 Pin2 Pin3 Pin4
Address Address

1 OFF OFF OFF OFF 9 ON OFF OFF OFF

2 OFF OFF OFF ON 10 ON OFF OFF ON

3 OFF OFF ON OFF 11 ON OFF ON OFF

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Module Pin1 Pin2 Pin3 Pin4 Module Pin1 Pin2 Pin3 Pin4
Address Address

4 OFF OFF ON ON 12 ON OFF ON ON

5 OFF ON OFF OFF 13 ON ON OFF OFF

6 OFF ON OFF ON 14 ON ON OFF ON

7 OFF ON ON OFF 15 ON ON ON OFF

8 OFF ON ON ON 16 ON ON ON ON

Procedure
Step 1 Push the locking latch leftward.
Step 2 Pull out the handle.
Step 3 Insert the iDCDU100D1 into the slot and push it along the guide rails until it is in
place.
Step 4 Push the handle upward.
Step 5 Push the locking latch rightward to lock the handle.

Figure 4-10 Installing an iDCDU100D1

----End

4.4.5 Installing an M48500N1


Prerequisites
● If an M48500N1 is required, perform the following steps to install it.
● The module delivered onsite is complete and intact after unpacking and
acceptance.
● The filler panel has been removed from the slot.

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NOTICE

● If the M48500N1 is damaged, contact the local office.


● To avoid electric shock, do not put your hands into a module slot.
● When an M48500N1 is running, high temperature is generated around the air
exhaust vent at the rear. Do not touch the vent or cover the vent with cables or
other objects.
● In an outdoor scenario, you are advised to power on the module within 24
hours after unpacking. If the module cannot be powered on in time, place it in
a dry indoor environment without corrosive gas.
● In an indoor scenario, you are advised to power on the module within seven
days after unpacking. If the module cannot be powered on in time, place it in a
dry indoor environment without corrosive gas.

NOTE

● If no BC-1206A is deployed onsite, install the M48500N1 in a module slot of the DCDU.
● If a BC-1206A is deployed onsite, install the M48500N1 in the BC-1206A slot.

Procedure
Step 1 Install a module.

Figure 4-11 Installing a module

Step 2 Install output power cables.

Figure 4-12 Installing output power cables for the M48500N1

----End

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4.5 Installing Cables

DANGER

● Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.
● Ensure that the upstream DC input circuit breakers are OFF, and attach warning
labels such as "Do not operate."
● Switch off all circuit breakers before installing cables.

CAUTION

Stay away from the equipment when preparing cables to prevent cable scraps
from entering the equipment. Cable scraps may cause sparks and result in
personal injury and equipment damage.

NOTICE

● The cable colors shown in this section are for reference only. Cable color
requirements may vary in different regions.
● Ensure that cables of the same type are bound together neatly and straight and
that the cable sheathes are intact. When routing cables of different types,
ensure that they are at least 30 mm away from each other without
entanglement or overlapping.
● When routing cables, reserve at least 30 mm space between the cables and
heat-generating components or areas. This prevents deterioration or damage to
the cable insulation layer.
● If cables are routed in front of the power subrack, the minimum bending radius
of the cables is 80 mm. If cables are routed on the top of the power subrack, it
is recommended that 2 U be reserved for cabling. If the preceding conditions
are not met, you are advised to use super flexible cables.
● Ensure that the bending radius of each cable is at least five times the diameter
of the cable.
● Cables shall pass the VW-1 flame test.

4.5.1 Installing a Dry Contact Signal Cable

Procedure
Step 1 Use a flat-head screwdriver to press the contact in a dry contact port.

Step 2 Connect a signal cable to the dry contact.

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Step 3 Remove the screwdriver and check that the signal cable is securely connected to
the dry contact.

Figure 4-13 Installing a dry contact signal cable

----End

4.5.2 Installing Output Power Cables for an iDCDU100D1


Step 1 Use cables and cord end terminals to prepare DC output power cables.

NOTICE

Cord end terminals are recommended. When bare wires are used, you are advised
to add heat-shrink tubing to ensure that the wire ends are not split.

Step 2 Switch off the circuit breaker.


Step 3 Install DC output power cables.

CAUTION

When installing cables, do not pull out the handle of the iDCDU. Otherwise, the
branch will be powered off.

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Figure 4-14 Installing DC output power cables

(1) DC load

----End

4.5.3 Installing Sensor Cables

4.5.3.1 Installing a Battery Temperature Sensor Signal Cable

Prerequisites
If a battery temperature sensor is required, perform the following steps to install
the signal cable.

Procedure
Step 1 Connect the signal cable of the battery temperature sensor to the SIG2 BTE port
on the SMU.

NOTICE

● Ensure that the metal probe of the temperature sensor is not in contact with a
metal or an energized conductor.
● Do not install the battery temperature sensor in a position exposed to direct
sunlight or in direct contact with heat sources, cold sources, air vents, or air
conditioner vents.

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Figure 4-15 Installing a signal cable for the battery temperature sensor

(1) Battery temperature sensor

----End

4.5.3.2 Installing a Signal Cable for an Ambient Temperature Sensor

Prerequisites
If an ambient temperature sensor is required, perform the following steps to
install the signal cable.

Procedure
Step 1 Connect the signal cable of the ambient temperature sensor to the SIG2 ETE port
on the SMU.

NOTICE

● Ensure that the metal probe of the temperature sensor is not in contact with a
metal or an energized conductor.
● Do not install the ambient temperature sensor in a position exposed to direct
sunlight or in direct contact with heat sources, cold sources, air vents, or air
conditioner vents.

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Figure 4-16 Installing a signal cable for the ambient temperature sensor

(1) Ambient temperature sensor

----End

4.5.3.3 Installing a Signal Cable for a Door Status Sensor

Prerequisites
If a door status sensor is required, perform the following steps to install the signal
cable.

Procedure
Step 1 Connect the signal cable of the door status sensor to the SIG2 GAT port on the
SMU.

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Figure 4-17 Installing a signal cable for the door status sensor

(1) Door status sensor

----End

4.5.4 Installing Communications Cables

4.5.4.1 WebUI Management

Procedure
Step 1 Connect the FE port on the SMU by using a network cable.

Figure 4-18 Installing a communications cable

(1) User WebUI terminal (2) FE port

----End

4.5.4.2 NetEco for Management


Step 1 Connect the FE port on the SMU by using a network cable.

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Figure 4-19 Connecting a communications cable

(1) User NetEco terminal (2) FE port

----End

4.5.4.3 Third-Party NMS for Management (Over SNMP)

Procedure
Step 1 Connect the FE port on the SMU by using a network cable.

Figure 4-20 Connecting a communications cable

(1) User SNMP terminal (2) FE port on the SMU

----End

4.5.5 Installing an AC Input Power Cable


NOTE

For AC input, the upstream device must be configured with an SPD.

Procedure
Step 1 Use cables and OT terminals to prepare an AC input power cable.

Step 2 Install AC input power cables.

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Figure 4-21 Installing AC input power cables for the ETP23003-C1A1

(1) ACDU

----End

4.5.6 Installing an AC Output Power Cable


NOTE

If the AC load and the power subrack are installed in different cabinets or equipment
rooms, a downstream SPD must be configured for the output of the power subrack.

Procedure
Step 1 Install an AC output power cable.

Figure 4-22 Installing an AC Output Power Cable

(1) AC load

----End

4.5.7 Installing Solar Power Devices

4.5.7.1 Installing PV Modules

DANGER

Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.

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NOTICE

● To prevent the equipment from falling over, secure it to a pallet truck or forklift
using ropes before moving it. Exercise caution when moving the equipment to
avoid bumping or falling. Otherwise, the equipment may be damaged.
● After placing the equipment in the installation position, unpack it with caution
to prevent scratches. Keep the equipment stable during unpacking.
● After unpacking, check whether the fastening components and removable
components are loose. If they are loose, notify the carrier and manufacturer
immediately.

For details about how to install PV module supports and cables, see related
documents at https://support.huawei.com/enterprise/.

Table 4-8 References for PV modules


Support Type Documentation

Triangle Support PV Module Support (Triangle Support) Quick Guide


Standard A- PV Module Support (Standard A-Shaped Support 2.0) Quick
Shaped Support Guide
2.0

Flat Rooftop PV Module Support (Flat Rooftop Support) Quick Guide


Support

4.5.7.2 Installing a PVDU-80A1

Context
If a PVDU is required, perform the following steps to install it.

Procedure
Step 1 Install the PVDU in a 19-inch rack.

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Figure 4-23 Installing a PVDU-80A1

----End

4.5.7.3 Installing Cables for the PVDU-80A1

Prerequisites

DANGER

● Before installing power cables, switch off the circuit breakers on the PVDU.
● Connect cables with correct polarity.

Procedure
Step 1 Connect DC input power cables between the solar junction box (SJB) and the
PVDU.
1. Prepare a suitable length cable based on site requirements. Install a cord end
terminal or an OT terminal on each end of the cable. For details, see
Appendix Preparing Terminals.
2. Secure the negative DC input power cable to the circuit breaker on the PVDU.
3. Secure the positive DC input power cable to the bolt on the PVDU.
4. Secure the other end to the output terminals on the SJB.

Figure 4-24 Connecting PVDU-80A1 power cables

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NOTE

A PVDU supports the access from a maximum of four SJBs. Install cables based on the
actual number of configured SJBs.
If no SJB is configured onsite, directly connect the PV module output cables to the PVDU.
(The PV module output voltage must be within the input voltage range of the PVDU: 60–
150 V DC.)

Step 2 Connect power cables between the SSU and the PVDU.
1. Connect the blue output power cable from the PVDU to the PV– port on the
SSU.
2. Connect the black output power cable from the PVDU to the PV+ port on the
SSU.

Figure 4-25 Installing SSU power cables

NOTE

The PVDU supports a maximum of four outputs. Install output cables based on site
requirements.

Step 3 Route the part of cables that are outside the cabinet through a PVC corrugated
pipe and secure the pipe to a cable hole on the cabinet.

----End

4.5.8 Installing Batteries and Cables


Before installing, operating, and maintaining batteries, read the battery
manufacturer's instructions and comply with their requirements. The safety
information specified in this document is highly important and requires
special attention. For additional safety precautions, see the instructions
provided by the battery manufacturer.

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DANGER

● Note the polarities when installing batteries. Do not short-circuit the positive
and negative poles of a battery or battery string. Otherwise, the battery may be
short-circuited.
● Do not smoke or have an open flame around batteries.
● Fire extinguishing facilities, such as fire sands and carbon dioxide fire
extinguishers, must be available onsite and in compliance with local laws and
regulations.
● Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.
● Before operations, remove conductive objects such as watches, bracelets,
bangles, rings, and necklaces to prevent electric shocks.
● Do not use metal to simultaneously touch two or more terminals of a battery
or simultaneously touch a terminal of the battery and a grounded device.
Otherwise, short circuits may occur.

WARNING

● Do not move batteries by holding their terminals, bolts, or cables. Otherwise,


the batteries may be damaged.
● Tighten the screws on copper bars or cables to the torque specified in this
document. Periodically confirm whether the screws are tightened, check for
rust, corrosion, or other foreign objects, and clean them up if any. Loose screw
connections will result in excessive voltage drops and batteries may catch fire
when the current is high.
● When installing batteries, do not place installation tools, metal parts, or
remnants on the batteries. After the installation is complete, remove the
objects from the batteries and the surrounding area.

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CAUTION

● When moving batteries, do not remove protective components such as


protective covers or waterproof caps from battery terminals.
● Batteries from the same manufacturer, of the same model, and in the same
batch are recommended.
● Install and secure batteries horizontally from the bottom up to prevent falling
over due to imbalance.
● Before installing batteries, ensure that the battery circuit breakers in the power
system are OFF or that the battery fuses are removed.
● When connecting batteries, ensure that the spring washers on the screws are
leveled, that the protruding parts of the terminals on the cables face outward,
and that the cables are intact.
● Do not connect two or more cables to the positive or negative power port of a
battery in parallel.
● Stay away from the equipment when preparing cables to prevent cable scraps
from entering the equipment. Cable scraps may cause sparks and result in
personal injury and equipment damage.

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NOTICE

● To prevent the equipment from tilting and tipping over, secure it to a pallet
truck using ropes before moving it. Exercise caution when moving the
equipment to avoid bumping or falling. Otherwise, the equipment may be
damaged.
● After placing the equipment in the installation position, unpack it with care to
prevent scratches. Keep the equipment stable during unpacking.
● After unpacking, check whether the fastening components and removable
components are loose. If they are loose, notify the carrier and the manufacturer
immediately.
● Before unpacking batteries, check whether the packaging is intact. Do not use
batteries with damaged packaging. If any damage is found, notify the carrier
and manufacturer immediately.
● If the environmental conditions for installation are poor, take dustproof and
anti-condensation measures (for example, use a dust cover, plastic film, or
fabric cloth) after unpacking batteries to prevent condensation and dust
buildup, which may corrode batteries.
● Ensure that cables of the same type are bound together neatly and straight and
that the cable sheathes are intact. When routing cables of different types,
ensure that they are at least 30 mm away from each other without
entanglement or overlapping.
● When routing cables, reserve at least 30 mm space between the cables and
heat-generating components or areas. This prevents deterioration or damage to
the cable insulation layer.
● Ensure that the bending radius of each cable is at least five times the diameter
of the cable.
● Cables shall pass the VW-1 flame test.

4.5.8.1 Installing a Lithium Battery

Prerequisites

NOTICE

● Before installing lithium batteries, ensure that the cabinet anchor bolts are
tightened.
● Install lithium batteries from the bottom up.
● At least two persons are required to move a lithium battery.

Procedure
Step 1 Secure a lithium battery to the rack.

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NOTICE

● At least two persons are required to move a lithium battery.


● Before pushing a lithium battery into the cabinet, reset the handles on both
sides of the battery to prevent the support bars from being stuck.

Figure 4-26 Securing a lithium battery

----End

4.5.8.2 Installing Lithium Battery Cables

Procedure
Step 1 Install a ground cable for the lithium battery.
NOTE

If there are multiple lithium batteries, install ground cables for other lithium batteries in the
same way.

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Figure 4-27 Installing a ground cable for the lithium battery

(1) Cabinet ground bar

Step 2 Prepare a communications cable for the lithium battery.

Figure 4-28 Preparing a communications cable for the lithium battery

Step 3 Install communications cables and a termination resistor for the lithium batteries.

Figure 4-29 Installing lithium battery communication cables (using three batteries
as an example)

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Step 4 Remove protective covers from busbars.


Step 5 Install lithium battery power cables.

NOTICE

When installing battery cables, connect the negative cable before connecting the
positive cable.

Figure 4-30 Installing lithium battery cables (using three lithium batteries as an
example)

Step 6 Install the protective covers for busbars.

----End

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5 Verifying the Installation

5.1 Checking Hardware Installation


● Check that all screws, especially those used for electrical connections, are
secured. Check that flat washers and spring washers are installed properly.
● Check that rectifiers are completely inserted into their respective slots and
properly locked.

5.2 Checking Electrical Connections


● Check that all circuit breakers are OFF or all fuses are disconnected.
● Check that flat washers and spring washers are securely installed for all OT
terminals and that all the OT terminals are intact and properly connected.
● Check that batteries are correctly installed and that battery cables are
correctly connected, and not short circuits exist.
● Check that input and output power cables and ground cables are correctly
connected, and not short circuits exist.

5.3 Checking Cable Installation


● Check that all cables are securely connected.
● Check that all cables are arranged neatly and bound properly to their nearest
cable ties, and are not twisted or overly bent.
● Check that cable labels are properly and securely attached in the same
direction.

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6 System Commissioning

DANGER

Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.

NOTICE

● The following steps may result in power failures or alarm generation. Before
and after operations, inform the alarm center.
● Only trained personnel are allowed to perform commissioning. Perform
operations strictly in compliance with commissioning instructions.
● The commissioning is performed with power on. During commissioning, stand
on dry insulating objects, and remove conductive articles such as watches and
bracelets. Use insulated tools.
● Do not establish contact between electrical points that have different voltages.
● Before switching on units or components, ensure that their status meets
requirements.
● During commissioning, shut down the power system immediately if any fault is
detected. Rectify the fault before proceeding with the commissioning.

6.1 Connecting the Lithium Battery Supply

NOTICE

After connecting the lithium battery supply, turn off the lithium battery output if it
is not used.

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Procedure
Step 1 Press the Manual ON/OFF button on the lithium batteries to activate the lithium
batteries.

NOTICE

Hold on the MANUAL ON/OFF button for greater than or equal to 5s and less
than 15s to activate the lithium battery.

Step 2 Check whether the lithium batteries communicate properly. If the running
indicator on a lithium battery is steady on, the lithium battery communicates
properly with the monitoring device. If the indicator blinks fast (4 Hz), the
communication is interrupted. In this case, check that the communications cable is
properly connected.

Step 3 Observe the lithium batteries for 15 minutes. The batteries are running properly if
the alarm indicators are off.

----End

6.2 Connecting the AC Power Supply


Procedure
Step 1 Switch off the upstream AC input circuit breaker and measure its voltage. The
value shall range from 85 V AC to 300 V AC.

Step 2 Switch on the upstream AC input circuit breaker and measure its output voltage.
The value shall range from 85 V AC to 300 V AC

Step 3 Check that the running indicators on the modules are steady on.

Step 4 Measure the voltage between the DC input wiring terminals. The value shall range
from –42 V DC to –58 V DC.

----End

6.3 Setting Parameters


NOTE

If the IP address of the SMU11B is changed on the WebUI, record the IP address for future
login.

6.3.1 Logging In to the WebUI


Step 1 Use a network cable to connect the network port on the laptop to the FE
communications port on the SMU.

Step 2 Set the PC IP address in the same network segment as the SMU IP address.

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The SMU has a default IP address of 192.168.0.10, a subnet mask of


255.255.255.0, and a default gateway of 192.168.0.1, set the IP address to
192.168.0.11, subnet mask to 255.255.255.0, and default gateway to 192.168.0.1
on the PC.

Figure 6-1 Setting the PC IP address (Windows 10 is used as an example)

Step 3 Enter https://local IP address for the SMU (default address: https://192.168.0.10)
in the address box of Internet Explorer and press Enter. The login page is
displayed.

Figure 6-2 Login Page

NOTE

● The preset user names include admin, engineer, and operator, and the preset password
is Changeme. The user names are intended for administrators, engineers, and operators
respectively.
● Change the preset password when you first log in to ensure system security.

----End

6.3.2 Setting WebUI Parameters


Setting the Display Language
The SMU11B supports English, Chinese, French, Spanish, Portuguese, Russian,
Italian, German, Turkish, and Japanese.

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Figure 6-3 Setting the display language

Setting the Date and Time

Figure 6-4 Setting the date and time

Setting Setup Parameters

Figure 6-5 Setting setup parameters

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Setting the AC Input System

Figure 6-6 Setting the AC input system

Setting Communications Parameters


● NetEco management
a. Apply for a fixed IP address to the site or equipment room network
administrator.
b. Set the IP Address, Subnet Mask, and Default Gateway.

Figure 6-7 Setting the local IP address

c. Set the IP address of the NetEco server.

Figure 6-8 Setting the IP address of the NetEco server (NetEco


management)

● Third-party NMS management (over SNMP)

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Figure 6-9 Setting communications parameters (over SNMP)

a. Access the System Settings page and choose SNMP.

▪ If there are two or more NMSs and the SNMP versions have both
SNMPv1 or SNMPv2c and SNMPv3: Set SNMP Version to ALL in
SNMP, and set SNMP Port Number, Read Community Name, and
Write Community Name. Then click Add in SNMPv3, and set User
Name, MD5/SHA Password, and DES/AES Password. Then click
Confirm.

▪ SNMPv1 or SNMPv2c: Set SNMP Version to SNMPv1&SNMPv2c in


SNMP, and set SNMP Port Number, Read Community Name, and
Write Community Name. Then click Confirm.

▪ SNMPv3: Set SNMP Version to SNMPv3 in SNMP, click Add in


SNMPv3, and set User Name, MD5/SHA Password, and DES/AES
Password. Then click Confirm.
b. Click Add in SNMP Trap.

▪ If SNMP Version is set to SNMPv1 or SNMPv2c, set Trap Target


Address, Trap Port, and Trap Community.

▪ If SNMP Version is set to SNMPv3, set Trap Target Address, Trap


Port, and SNMPv3 User Name.
NOTE

The SNMP version here can be different from the version in a.


c. In Mib File, click Export to export the MIB file and then import it into the
NMS.
NOTE

If there is only one NMS, perform this step only once.

Configuring IO Ports
You can set the IO ports on the SMU panel to dry contact inputs or outputs based
on site requirements.

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Figure 6-10 Configuring IO ports

Setting Alarm Conditions for Dry Contact Inputs


You can set alarm conditions for dry contact inputs based on site requirements.
For example, if you set DIN1 Alarm Condition to Close, the SMU generates a
DIN1 alarm when DIN1 is closed.

Figure 6-11 Setting alarm conditions for dry contact inputs

Setting Alarm Actions for Dry Contact Outputs


You can set alarm actions for dry contact outputs based on site requirements. The
initial status is as follows: When an alarm is generated, dry contacts are closed;
when no alarm is generated, dry contacts are open.

Figure 6-12 Setting alarm actions for dry contact outputs

Clearing Associations Between Alarms and Dry Contacts


You can clear associations between alarms and each dry contact output.

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Figure 6-13 Clearing associations between alarms and dry contacts

Setting the Alarm Enable Option, Alarm Severities, and Associated Relays
● You can enable or disable each alarm, set the severity for each alarm, or
associate each alarm with relays that have specific dry contact outputs based
on site requirements.
● If an alarm is enabled, the SMU generates the alarm when the alarm
condition is met. If an alarm is disabled, the SMU does not generate the
alarm.
● There are four alarm severities: critical, major, minor, and warning.

Step 1 Access the Alarm Settings menu.

Path: System Settings > Alarm Settings

Step 2 Select a device type and set alarm parameters.

Figure 6-14 Setting the alarm enable option, alarm severities, and associated
relays

----End

6.3.3 Setting iDCDU100D1 Parameters


Set iDCDU100D1 parameters based on site requirements.

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NOTE

If Precise Backup is enabled, Load Setting Mode can be set to All Branch or Single
Branch. If Load Setting Mode is set to Single Branch, you can set the load power-on and
power-off parameters for a single branch.
If Precise Backup is not enabled, you cannot set the load power-on and power-off
parameters for a single branch of the iDCDU100D1. All load power-on and power-off
parameters must be set to the same value.

Table 6-1 Setting iDCDU100D1 parameters


Main Menu Second-Level Third-Level Fourth-Level Fifth-Level Menu Value Range
Menu Menu Menu

Parameters DCDB DCDBn Basic Load Setting Mode All Branch,


Settings Parameters Single Branch

Load Off Mode Time Mode,


Capacity
Mode,
Voltage Mode

Load Off Load Off Enable Yes, No


Enable
Load N Off Enable Yes, No

Load TD Enable Yes, No

Load N TD Enable Yes, No

Load On/Off Load Off Voltage 36.0–56.0 V


Para.
Load N Off Volt 36.0–56.0 V
NOTE
This
Load On Voltage 37.0–58.0 V
parameter is
displayed
Load N On Volt 37.0–58.0 V
when Load
Off Mode is
Load PD Time HH:MM:SS
set to
Voltage Load PD Duration 1–1440 min
Mode.

Load On/Off Load On Voltage 37.0–58.0 V


Para.
Load N On Volt 37.0–58.0 V
NOTE
This Load Off Time 0–6000 min
parameter is
displayed Load N Off Time 0–6000 min
when Load
Off Mode is Load PD Time HH:MM:SS
set to Time
Mode. Load PD Duration 1–1440 min

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Main Menu Second-Level Third-Level Fourth-Level Fifth-Level Menu Value Range


Menu Menu Menu

Load On/Off Load On Voltage 37.0–58.0 V


Para.
Load N On Volt 37.0–58.0 V
NOTE
This Load PD Time HH:MM:SS
parameter is
displayed Load N PD Time HH:MM:SS
when Load
Off Mode is Load PD Duration 1–1440 min
set to
Capacity Load N PD 1–1440 min
Mode.
Duration

Load Discon Cap 0–99%

Load N Discon Cap 0–99%

Load Overcur Load Br OC Thres. 3–40 A


Thres
Load N OC Thres. 3–40 A

Load Type Load N Type No, Type 1 to


Config Type 20

6.4 Connecting the PV Supply

NOTICE

Connect the PV supply only when the sunlight is normal.

Step 1 Check the connections of PV module power cables.

Step 2 Check that the PV input voltage ranges from 60 V DC to 150 V DC.

Step 3 Switch on the connected DC input circuit breaker.


NOTE

After the SSU is powered on, check whether the SSU indicators are normal. If the indicator
is off, check whether the cables are reversely connected.

----End

6.5 Follow-up Procedure


Procedure
Step 1 Reinstall the removed panels (if any).

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Step 2 The paint on the subrack exterior should be intact. If paint flakes off, repaint the
area to avoid corrosion.
Step 3 Clean and leave the site.

----End

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7 System Maintenance

DANGER

Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.

7.1 Routine Maintenance


Perform routine maintenance periodically based on the site requirements. The
recommended interval is six months. If a fault is detected, rectify it in a timely
manner.

NOTICE

Do not maintain the device on rainy days. Otherwise, water may enter and
damage the device.

7.1.1 DC Power Distribution


Table 7-1 DC power distribution maintenance
No. Maintenance Item Possible Cause Suggestion

1 Check whether DC ● Load overcurrent Check whether overload or short circuits


output circuit ● Load short-circuit occur. If so, rectify the fault, and then switch
breakers are OFF on the circuit breakers or replace the fuses.
and fuses are
blown.

2 Check whether DC The rectifier is Replace the abnormal rectifier.


busbar overvoltage abnormal.
occurs.

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No. Maintenance Item Possible Cause Suggestion

3 Check whether DC ● AC power fails. 1. Resume the AC power supply.


busbar ● The system is 2. Check the load status, and rectify faults.
undervoltage overloaded.
occurs. 3. Replace the abnormal rectifier.
● The rectifier is
abnormal.

4 Check whether the ● The DC busbar is 1. Check and secure cabinet busbar
DC busbar loose. connections.
temperature ● The system is 2. Check the load status, and rectify faults.
exceeds 95°C at the overloaded.
room temperature.

7.1.2 AC Power Distribution


Table 7-2 AC power distribution maintenance
No. Maintenance Possible Cause Suggestion
Item

1 Check whether ● AC input power cables have a 1. Use shorter or thicker AC input
AC input large voltage drop. power cables.
undervoltage ● AC input power cables are loose. 2. Connect AC input power cables
occurs. securely.
● The mains voltage is low.
3. Provide the voltage data for the
power supplier.

2 Check whether The mains voltage is high. Provide the voltage data for the
AC input power supplier.
overvoltage
occurs.

3 Check whether ● AC input power cables are loose, 1. Check and rectify cables.
an AC input open-circuited, or damaged. 2. Provide the open-phase data
phase is open. ● The mains power fails. for the power supplier.

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7.1.3 SMU
Table 7-3 SMU maintenance
No. Maintenance Item Possible Fault Cause Suggestion

1 Check the green indicator Off: 1. Check that the DC input


status. ● There is no DC input. power cable is securely
connected.
● The SMU is faulty.
2. Check that the
communications cable is
securely connected.
3. Replace the SMU.

2 Check the red indicator Steady on: 1. Check related


status. ● A critical or major alarm components based on
is generated. alarms.
● The SMU is faulty. 2. Replace the SMU.

3 Check that the SMU can ● The communications 1. Check that the
communicate with the cable is loose. communications cable is
network management ● Networking parameters securely connected.
system (NMS). are not correctly set. 2. Check that networking
parameter settings are
correct.

7.1.4 Rectifier
Table 7-4 Rectifier maintenance
No. Maintenance Item Possible Cause Suggestion

1 Check the green indicator Off: 1. Check the rectifier AC


status (normal: steady on). ● There is no AC input. input.
● The rectifier is faulty. 2. Replace the rectifier.

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No. Maintenance Item Possible Cause Suggestion

2 Check the yellow indicator Steady on: 1. Check the ambient


status (normal: off). ● Because the ambient temperature status, and
temperature is high, the clean the cabinet air
rectifier power is limited. channel.
● Because the ambient 2. Rectify faults in the
temperature exceeds the indoor temperature
upper or lower threshold, control system.
the rectifier shuts down 3. Check the AC input
for protection. voltage.
● AC input over/ 4. The rectifier is in
undervoltage protection hibernation. No action is
is triggered. required.
● The rectifier is in
hibernation.

Blinking: 1. Check that the rectifier


● The rectifier communications cable is
communication has failed securely connected.
● The rectifier is faulty. 2. Replace the rectifier.

3 Check the red indicator Steady on: 1. Check that the cabinet is
status (normal: off). ● The rectifier is latched off not connected to an
due to output external DC power source
overvoltage. that has a voltage of
greater than 58.5 V DC.
● The rectifier is faulty.
2. Check that the rectifier
output voltage is within
58.5 V DC.
3. Replace the rectifier.

7.1.5 Inverter Module


Table 7-5 Inverter module maintenance
No. Item Possible Cause Suggestion

1 Check the status of the Off: Check the DC input or


green indicator. There is no DC input or the replace the inverter module.
inverter module is faulty.

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No. Item Possible Cause Suggestion

2 Check the status of the Steady on: Ensure that the inverter
yellow indicator. ● The inverter module has module is not in hibernation
generated an state.
overtemperature warning 1. Check the air vent of the
for protection. inverter module. Ensure
● A DC input overvoltage or that the air vent is
undervoltage alarm unblocked and the
occurs. An AC output ambient temperature is
overvoltage or normal. Rectify
undervoltage alarm overvoltage or
occurs. undervoltage caused by
external factors.
● Output short circuit or
overload timeout 2. Rectify the load fault.
protection is triggered. 3. Reseat the inverter
● The level-2 phase lock module.
fails.
● The inverter module is
hibernating.

Blinking: ● Clean the edge connectors


The communication between of the inverter module.
the inverter module and the ● If the indicator is still
external device is blinking, check whether
interrupted. the power system
communicates properly. If
yes, replace the inverter
module.

3 Check the status of the red Steady on: ● Insert the inverter module
indicator. The inverter module is not properly.
properly inserted, or there is ● Replace the inverter
no output due to an internal module.
fault of the inverter module.

7.1.6 Cables
Table 7-6 Cable maintenance
No. Maintenance Item Possible Fault Cause Suggestion

1 Check whether signal cables Cables are not properly Bind signal cables and
and power cables are installed. power cables separately.
separately bound.

2 Check whether all cables are Cables are not properly Bind cables properly.
bound properly. installed.

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No. Maintenance Item Possible Fault Cause Suggestion

3 Check whether the cabinet Cables are not properly Connect the cabinet ground
ground bar is securely installed. bar to the site or equipment
connected to the site or room ground point.
equipment room ground
point.

4 Check whether ground Cables corrode after being Replace rusty cables.
cables are rusty. used for a long time.

5 Check whether cables have ● Cables are too thin. ● Replace the cables with
overheated and are ● Cables are not properly cables of the required
deteriorating. routed. thickness.
● Route the cables properly.

6 Check whether cables are Cables are not properly Replace the cables and
misshapen by metal parts. installed. adjust the cable routing.

7 Check whether cables pass Cables are not properly Adjust the cable routing to
behind the air exhaust vents installed. prevent cable overheating.
of rectifiers.

8 Check whether cable Cable insulation is damaged. Reinsulate the cables with
insulation is damaged. insulation tape.

7.1.7 ESM
Before installing, operating, and maintaining batteries, read the battery
manufacturer's instructions and comply with their requirements. The safety
information specified in this document is highly important and requires
special attention. For additional safety precautions, see the instructions
provided by the battery manufacturer.

NOTICE

● To ensure the optimal operating status of ESMs, check and maintain ESMs
regularly. When maintaining ESMs, record related information for checking ESM
management parameters in the future.
● Install ESMs in a dry and, clean, and ventilated environment that is far away
from sources of ignition. Avoid direct exposure to sunlight or rain water.
● Keep ESMs away from strong infrared radiation, organic solvents, and corrosive
gases.
● Ensure that battery cables do not come in contact with water.

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Table 7-7 ESM maintenance

Maintenance Maintenance Suggestion


Interval Item

Monthly Operating Keep ESMs far away from heat sources and avoid direct
environment exposure to sunlight.

Exterior If an ESM experiences damage, leakage, or deformity,


disconnect it, take pictures, and then replace it.

Quarterly Cleanliness Clean the ESM exterior using dry cotton cloth. Exercise
caution when cleaning an ESM because its voltage is high.

Connections Check the bolt at every terminal and tighten any loose bolt.
If a cable temperature exceeds 40°C (feels hot), locate the
cause.

Semi-annually Voltage ● Measure and record the busbar voltage and the positive
and negative voltages of ESMs when charging is about
to complete. Ensure that the voltages are the same. If
the voltages are different, check for cable faults and
rectify them.
● In the first year, collect real-time data when discharging
is about to complete at least once every six months. If
an NMS is configured, collect data remotely.
● From the second year, check the capacity quarterly.

7.2 Identifying Component Faults


When an alarm is generated, record the alarm ID and handle the alarm by
referring to the SMU Online Alarm Help.

7.2.1 Identifying Rectifier Faults


The following lists the rectifier faults
● The AC input and slot connector are normal, but the Fault indicator (red) is
steady on or all indicators are off.
● The slot connector and SMU are normal, but the Alarm indicator (yellow) still
blinks after the rectifier is reinstalled.
● The AC input and SMU are normal, but the SMU cannot control the rectifier.

7.2.2 Identifying SMU Faults


The following lists the SMU faults:
● The DC output is normal but the green indicator on the SMU is off.
● The SMU breaks down or cannot be started.
● With alarm reporting enabled, the SMU does not report alarms when the
power system is faulty.

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● The SMU reports an alarm whereas the power system does not experience the
fault.
● The SMU fails to communicate with the connected lower-level devices even
though the communications cables are correctly connected.
● Communication between the SMU and all rectifiers fails even though the
rectifiers and the communications cables are normal.
● The SMU cannot monitor AC or DC power distribution when communications
cables are intact and AC and DC power distribution is normal.
● Parameters cannot be set or running information cannot be viewed on the
SMU.

7.2.3 Identifying Inverter Module Faults


The inverter module faults are as follows:

● The DC input and slot connector are normal, but the red indicator is steady on
or all indicators are off.
● The slot connector and monitoring module are normal, but the yellow
indicator still blinks after the inverter module is reseated.
● The DC input and monitoring module are normal, but the monitoring module
cannot control the inverter module.

7.2.4 Identifying SSU Faults


If any of the following occurs, the SSU is faulty:

● The PV input and slot connector are normal, but the SSU is steady red or all
indicators are off.
● The slot connector and SMU are normal, but the yellow indicator still blinks
after the SSU is reseated.
● The PV input and SMU are normal, but the SMU cannot control the SSU.

7.2.5 ESM Troubleshooting


Before installing, operating, and maintaining batteries, read the battery
manufacturer's instructions and comply with their requirements. The safety
information specified in this document is highly important and requires
special attention. For additional safety precautions, see the instructions
provided by the battery manufacturer.

Table 7-8 ESM troubleshooting

Fault Type Possible Cause Troubleshooting

High The battery Check whether the temperature sensor is located in a


temperature temperature sensor high-temperature environment. If so, determine the
alarm detects that the ESM cause of abnormal temperature near the sensor and
temperature exceeds rectify the fault.
the specified value.

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Fault Type Possible Cause Troubleshooting

Overvoltage The ESM voltage 1. Check whether the ESM is securely connected to the
or exceeds the specified system and whether the connector is rusty or
undervoltage value. oxidized. If so, polish the corroded layer.
alarm 2. Check that the connector is connected properly.
Secure any loose connector.

Short-time Connections are loose. Check whether the charge and discharge loops of each
ESM ESM terminal are securely connected.
discharge or
unbalanced The power system Check whether the power system parameters are
discharge parameter settings are correctly set.
current incorrect.

7.3 Component Replacement

7.3.1 Replacing an SMU11B

Prerequisites
● An ESD wrist strap, ESD gloves, and ESD box or bag are available.
● The new SMU is intact.

Procedure
Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and
ESD gloves.

Step 2 Record all cable connections on the SMU11B panel and disconnect the cables.

Step 3 Pull out the handle of the SMU to remove it from the subrack.

Figure 7-1 Removing the old SMU

Step 4 Insert the new SMU into the slot and slide it into the subrack along the guide rails.

Step 5 Push the handle upwards until it is in place.

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Figure 7-2 Installing the new SMU

Step 6 Reconnect the cables to the new SMU11B panel based on the recorded
information.
Step 7 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.
----End

Follow-up Procedure
Put the replaced component in an ESD box or bag and return it to the local
warehouse.

7.3.2 Replacing a Rectifier


Prerequisites
● You have obtained a pair of protective gloves and the cabinet door key.
● The new rectifier is intact.

CAUTION

Protect yourself from being burnt when moving the rectifier because the rectifier
has a high temperature.

Procedure
Step 1 Put on protective gloves.
Step 2 Push the locking latch at the right side of the panel towards the left.
Step 3 Gently draw the handle outwards, and then remove the rectifier from the subrack.

Figure 7-3 Removing a rectifier

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Step 4 Push the locking latch on the new rectifier towards the left, and pull out the
handle.

Step 5 Place the new rectifier at the entry to the correct slot.

Step 6 Gently slide the converter into the slot along guide rails until it is engaged. Close
the handle, and push the locking latch towards the right to lock the handle.

Figure 7-4 Installing a rectifier

Step 7 Take off protective gloves.

----End

Follow-up Procedure
Pack the removed component, and return it to local warehouse.

7.3.3 Replacing an S4875G1

Prerequisites
● You have obtained a pair of protective gloves, the cabinet door key, and a
toolkit.
● The new SSU is intact.

CAUTION

To prevent burns, exercise caution when removing an operating SSU because its
surface temperature is high.

Procedure
Step 1 Wear protective gloves.

Step 2 Switch off the PVDU circuit breaker and remove cables from the SSU and label it.

Step 3 Push the locking latch at the right side of the SSU panel towards the left.

Step 4 Gently pull the handle outwards, and then remove the SSU from the subrack.

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Figure 7-5 Removing an SSU

Step 5 Push the locking latch on the new SSU towards the left, and pull out the handle.

Step 6 Place the new SSU at the entry to the corresponding slot.

Step 7 Gently push the module along the guide rails until it is in position, close the
handle, and push the locking latch rightwards to lock the handle.

Figure 7-6 Installing a new SSU

CAUTION

Do not connect the positive and negative DC input cables in reverse.

Step 8 Reconnect the cables labelled to the new SSU and switch on the PVDU circuit
breaker.

Step 9 Remove the protective gloves.

----End

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Follow-up Procedure
Pack the removed component, and return it to the local warehouse.

7.3.4 Replacing an Inverter Module


Prerequisites
● The insulated gloves, protective gloves, and cabinet door key are available.
● The new inverter module is intact.

CAUTION

To prevent burns, exercise caution when removing an operating inverter module


because its surface temperature is high.

Procedure
Step 1 Push the locking latch on the right side of the inverter module panel leftwards.
Step 2 Gently pull the handle outwards to unlock the inverter module, and remove the
inverter module from the subrack.

Figure 7-7 Pulling out the old inverter module

Step 3 Push the locking latch on the new inverter module leftwards, and pull out the
handle.
Step 4 Place the new inverter module in the correct slot.
Step 5 Gently push the module along the guide rails until it is in position, close the
handle, and flip the locking latch rightwards to lock the handle.

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Figure 7-8 Installing the new inverter module

----End

Follow-up Procedure
Pack the removed component and send it to the local warehouse.

7.3.5 Replacing an iDCDU100D1


Prerequisites
● The insulated gloves, protective gloves, and cabinet door key are available.
● The new iDCDU100D1 is intact.

Procedure
Step 1 Record information about all circuit breakers and cables of the iDCDU100D1,
switch off all circuit breakers, disconnect cables, and insulate the cables.

Step 2 Record the DIP switch settings of the old iDCDU100D1.

Step 3 Remove the old iDCDU100D1.

Step 4 Take out a new iDCDU100D1 and set the DIP switch based on the recorded
information.

Step 5 Install the new iDCDU100D1 in the correct slot.

Figure 7-9 Installing the new iDCDU100D1

Step 6 Connect the cables to the new iDCDU100D1 based on the recorded information,
and switch on the corresponding circuit breakers.

----End

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Follow-up Procedure
Pack the removed component and send it to the local warehouse.

7.3.6 Replacing an M48500N1


Prerequisites
● An ESD wrist strap, protective gloves, an ESD box or bag, cabinet door key,
and required tools are available.
● The new M48500N1 module is intact.

Procedure
Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and
ESD gloves.
Step 2 Turn the switch on the M48500N1 module panel to OFF.

Figure 7-10 Turning the switch on the M48500N1 module panel to OFF

Step 3 Record the cable connection positions on the M48500N1 module and label the
cables.
Step 4 Remove the cables from the M48500N1 module.
Step 5 Push the locking latch to the left.
Step 6 Pull out the handle of the M48500N1 module to remove it from the subrack.

Figure 7-11 Removing the old M48500N1

Step 7 Insert the new M48500N1 module into the slot, push the locking latch to the left,
and pull out the handle.
Step 8 Gently push the M48500N1 module along the guide rails into the subrack. Close
the handle, and push the locking latch to the right.

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Figure 7-12 Installing the new M48500N1

Step 9 Connect the cables to the new M48500N1 module based on the recorded
information.

Step 10 Turn the switch on the new M48500N1 module to ON.

Figure 7-13 Turning the switch on the new M48500N1 module to ON

Step 11 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.

----End

Follow-up Procedure
Pack the removed component and send it to the local warehouse.

7.3.7 Replacing an ESM


Before installing, operating, and maintaining batteries, read the battery
manufacturer's instructions and comply with their requirements. The safety
information specified in this document is highly important and requires
special attention. For additional safety precautions, see the instructions
provided by the battery manufacturer.

Prerequisites
● The protective gloves, Phillips screwdriver, and socket wrench are available.
● You have confirmed the model of the ESM to be replaced and prepared a new
ESM.
● You are authorized to enter the site with the key.

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Context
ESM replacement may cause a system power failure. To prevent power failures,
ensure that other power sources, such as the mains, diesel generator, or a third-
party DC power source, provide continuous power supply.

Replacement Requirements
Conditions for the ESM to enter and exit the maintenance mode:

1. Hold down the Manual ON/OFF button for at least 15s in any state to enter
the maintenance mode.
2. Hold down the Manual ON/OFF button for at least 15s to exit the
maintenance mode.

Before replacing an ESM in an actual maintenance scenario, hold down the


Manual ON/OFF button on the old ESM to power it off. After the ESM is replaced,
manually exit the new ESM from the maintenance mode.

Removing an Old ESM


Step 1 Wear protective gloves.

Step 2 Press the MANUAL ON/OFF button on the battery to turn off the battery output.

Step 3 Disconnect the cables from the old ESM. Insulate and label each cable
immediately after disconnecting them.

CAUTION

When disconnecting cables, use a professional insulated tool to remove the


negative cable from the busbar, and then remove the positive and negative cables
from the ESM to prevent short circuits.

Step 4 Loosen the screws on the panel and remove the ESM.

Figure 7-14 Removing an ESM

----End

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Installing a New ESM


Step 1 Install the new ESM and tighten the screws.

Figure 7-15 Installing an ESM

Step 2 Hold down the Manual ON/OFF button for 15s for the ESM to enter the
maintenance mode. In this mode, all indicators blink, the ESM board is activated,
but the ESM will not be charged or discharge.

Step 3 Connect the cables to the new ESM based on the cable labels.

NOTICE

● When installing battery cables, connect the negative cable before connecting
the positive cable.
● The following figure is for reference only. The actual ground bar and busbar
may vary.

Step 4 Hold down the MANUAL ON/OFF button for 15s for the battery to exit the
maintenance mode. The ESM is automatically activated and connects to the power
system.

Step 5 Remove the protective gloves and pack up all tools.

----End

Follow-up Procedure
Pack the removed component and send it to the local warehouse.

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User Manual A Technical Specifications

A Technical Specifications

Table A-1 Environmental specifications


Item Specifications

Operating Class B environment


environment

Operating –40°C to +65°C


temperature NOTE
When the ambient temperature ranges from 50°C to 65°C, the subrack
load power shall be derated to 80%. The subrack can start and work
properly at a temperature ranging from –40°C to +25°C.

Transport –40°C to +70°C


temperature

Storage –40°C to +70°C


temperature

Relative 5%–95% RH (non-condensing)


humidity

Altitude 0–4000 m
(When the altitude ranges from 2000 m to 4000 m, high
temperature derating applies and the operating temperature
decreases by 1°C for each additional 200 m.)

Others There must be no conductive dust, corrosive gas, or explosion


hazard.
Dust, corrosive substances, pests, molds, and other indicators
must be controlled in accordance with class 3.1 requirements in
ETSI EN 300 019-1-3 (V2.3.2 or a later version).

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Table A-2 Electrical specifications


Item Specifications

AC input Input system 220 V AC single-phase

Input voltage range 85–300 V AC

Input frequency 45–66 Hz

Maximum input current Single-phase: 48 A

DC output Output voltage range –42 V DC to –58 V DC

Default output voltage –53.5 V DC

Maximum power 7.9 kW

Inverter output Output voltage The default output voltage is


230 V AC.
● I23002G1: rated output
voltage of 220 V AC or 230
V AC
● I23003G1 inverter module:
rated output voltage of 200
V AC/208 V AC/220 V
AC/230 V AC/240 V AC

Maximum capacity ● I23002G1 inverter module: 2


kVA
● I23003G1 inverter module: 3
kVA

AC overload 105% ≤ Load ≤ 125%: > 1


minute
125% < Load ≤ 150%: > 5s

DC output Differential mode: 10 kA (8/20 μs), common mode: 20 kA


surge (8/20 μs)
protection

IP rating IP20

Safety design IEC/EN 62368-1 and IEC/EN 60950-1

Mean time 200,000 hours (at 25°C)


between
failures (MTBF)

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Table A-3 EMC specifications


Item Specifications

Electromagnetic Conducted emission EN 55032


interference (EMI) (CE) AC port: Class A1; DC port: Class A;
signal port: Class A

Radiated emission EN 55032


(RE) Enclosure port: Class A

Harmonic current IEC 61000-3-12


AC power port: The current of each
phase is greater than 16 A.

Voltage fluctuation AC power port: Pst ≤ 1.0, P1t ≤


and flicker 0.65, dc ≤ 3%, dmax ≤ 4%. The
time when the value of d(t)
exceeds 3% is less than or equal to
200 ms.

Electromagnetic Electrostatic IEC 61000-4-2


susceptibility (EMS) discharge (ESD) Enclosure port: 6 kV (criterion B)
contact discharge; 8 kV (criterion
B) air discharge

Electrical fast IEC 61000-4-4


transient (EFT) AC power port: 2 kV (criterion B);
DC power port: 2 kV (criterion B);
signal port: 1 kV (criterion B)

Radiated IEC 61000-4-3


susceptibility (RS) Enclosure port: The test frequency
range is 80–2700 MHz, 80% AM (1
kHz) modulation is used, and the
test level is 10 V/m.

Conducted IEC 61000-4-6


susceptibility (CS) ● Power port: 10 V
● Signal port: 3 V

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Item Specifications

Surge susceptibility IEC 61000-4-5


● AC power port:
– Horizontal: 6 kV, 1.2/50 μs, 2
ohms (criterion B)
– Vertical: 6 kV (two lines to
ground), 1.2/50 μs, 2 ohms
(criterion B)
● DC power port:
– Differential mode: 2 kV, 2
ohms (criterion B)
– Common mode: 4 kV, 1.2/50
μs, 12 ohms (criterion B)
● Signal port:
– FE port: ±0.5 kV (1.2/50 μs)
in differential mode, ±2 kV
(1.2/50 μs) in common mode
– Northbound RS485 and
RS232 ports: 1 kV (1.2/50
μs)/2 kV (1.2/50 μs)

Voltage dip IEC 61000-4-11


● Voltage interruption (> 95%
decrease) for 10 ms:
performance grade B
● Voltage interruption (> 95%
decrease) for 20 ms:
performance grade B
● Voltage dip (30% decrease) for
500 ms: performance grade B
● Voltage interruption (> 95%
decrease) for 5000 ms:
performance grade C

NOTE

Note 1: This is a Class A product and may cause radio interference in residential areas.
Therefore, users may be required to take appropriate anti-interference measures.

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B Electrical Conceptual Diagram

Figure B-1 ETP23003-C1A1 electrical conceptual diagram

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C Preparing Terminals

Cut a cable of a proper length and install terminals.

Preparing a Cord End Terminal

Figure C-1 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Preparing an OT Terminal

Figure C-2 Preparing an OT terminal

(1) Cable (2) OT terminal (3) Heat shrink tubing

(4) Hydraulic pliers (5) Heat gun

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D Application Environment

Environments subject to atmospheric corrosion can be classified into four


categories:

Table D-1 Application environments


Type Environment Description

Class A Controlled environment. Indoor environment where the ambient temperature


and humidity are controlled (including rooms where people live) and the
relative humidity of air is controlled below 65%.

Class B Uncontrolled environment. Indoor environment where the ambient temperature


and humidity are not controlled or outdoor environments (with simple shielding
measures) where the humidity can reach 100%.

Class C Harsh environment. Outdoor land environment (with simple shielding


measures) near seas or pollution sources. If a site is near a sea, it is 0.5–3.7 km
away from the sea. If a site is near a pollution source, it is at most 3.7 km away
from salt lakes, 3 km away from heavy pollution sources such as smelteries,
coal mines, and thermal power plants, 2 km away from medium pollution
sources such as chemical, rubber, and galvanization industries, or 1 km away
from light pollution sources such as packing houses, tanneries, and boiler
rooms.

Class D Sea environment. Outdoor land environment (with simple shielding measures)
at most 500 m away from the seashore or environment on the sea.

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E Symbol Conventions

To ensure personal and equipment safety, observe all the safety instructions
marked on the equipment when installing, operating, and maintaining the
equipment.

Symbol Description

Indicates a part exposed to high voltage. This symbol


warns operators that both direct and indirect contact with
the power grid voltage is fatal. This symbol is attached to
a position with hazardous voltage or a power protective
cover which may be removed during maintenance.

Warns users of overheating. This symbol is attached to


equipment surface that may overheat and cause scalding.
It warns users not to touch the surface during operations
or maintenance. Users should wear heat insulation gloves
before operations to prevent scalding.

Indicates protective earthing (PE). This symbol is attached


or next to a PE terminal or a terminal that connects the
equipment to an external ground system. An equipment
ground cable is connected to an external ground bar
through the PE terminal.

Indicates equipotential bonding. This symbol is found with


equipotential terminals inside equipment.

Indicates electrostatic discharge (ESD). This symbol is used


in all electrostatic sensitive areas. Before operating
equipment in these areas, wear ESD gloves or an ESD
wrist strap.

Capacitors store hazardous energy. Open the chassis one


minute after all power supplies are disconnected.
or

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Symbol Description

Indicates that the equipment is safe to use at altitudes


below 2000 m.

Indicates that the equipment is not safe to use in tropical


climates.

Indicates a fan assembly or moving part. This symbol is


silkscreened on or attached to the panel of a fan assembly,
or warning operators to keep away. Do not touch rotating
blades.

This symbol is used when the usage of an equipment port


cannot be clearly described. It prompts users to refer to
or the instruction. This symbol can be used in but not limited
to the following scenarios:
1. For a multi-power supply device, use it near the power
supply to replace the multi-power supply identifier. This
symbol indicates that the device has multiple power
inputs. Therefore, when powering off the equipment,
you must disconnect all power inputs.
or
2. If there are multiple output ports, use the symbol near
the output ports. Connect cables according to the rated
power output and configuration parameter information
in the instruction.
3. If there are multiple slots, use the symbol near the slot
information area. For details, see the slot information,
restrictions on boards, and usage conditions in the
instruction.

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ETP23003-C1A1 Embedded Power System
User Manual F Acronyms and Abbreviations

F Acronyms and Abbreviations

B
BLVD Battery low voltage disconnection

E
EMC Electromagnetic compatibility
EMI Electromagnetic interference
EMS Electromagnetic susceptibility

H
HTTPS Hypertext Transfer Protocol Secure

L
LLVD Load low voltage disconnection

I
IEC International Electrotechnical
Commission

M
MTBF Mean time between failures

S
SMU Site monitoring unit
SNMP Simple Network Management Protocol
SPD Surge protection device

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ETP23003-C1A1 Embedded Power System
User Manual F Acronyms and Abbreviations

UIM User interface module

Issue 06 (2024-10-30) Copyright © Huawei Technologies Co., Ltd. 134

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