Solenoids

Ex db IIC T6, T4 Gb (Zone 1)

Solenoid coil MKY45/18x60 Ex tb IIIC T80°C, T130°C Db (Zone 21)
For explosion-hazard zones Ex db I Mb
Protection class IP65/IP66/IP67
Optional with integrated amplifier II 2 G Ex db IIC T6, T4
electronics II 2 D Ex tb IIIC T80°C, T130°C
I M2 Ex db I Mb
Class I, Divison I, Group A, B, C, D T4
Class II & III, Division I, Group E, F, G T4
DESCRIPTION FUNCTION APPLICATION
Solenoid coil for explosion-hazard zones. In combination with an armature tube, the The solenoid coil is suitable for use in all
The flameproof enclosures prevents an explo- function of a switching solenoid or of a pro- explosion-hazard zones, open cast and also
sion in the interior from getting outside. The portional solenoid results. Solenoid coils in in mines.
design prevents a surface temperature capable AC – construction have an integrated rectifier. This signifies, that the coils are certified for
of igniting. The steel housing is zinc-/nickel- All cable threaded joints certified for this applications in zones with explosion-hazard
coated. The optional amplifier electronics have explosion protection class with a protection gas, steam, vapour, air and dust mixtures of
an analogue interface and can be adjusted class of at least IP65 can be used. the zones 1/21 and 2/22.
by means of push-buttons and 7 segment Valves for explosion-hazard zones are utilised
display or by means of the parameterisation in:
software PASO. – the shipping- and offshore industries
– the oil- and gas industries
CERTIFICATES
– the chemical industry
Standard M224 M238 M248 – wood processing
Surface Mining – grain mills
-25°C to… -40°C to… -60°C to… Electronic
– the mining application
ATEX / UKEX x x x x x x
IECEx x x x x x x
USA / Canada x x x x x
CCC x x x x x x
EAC x x x x x x
Australia x x x x
MA x x x
PESO x x x x x
The certificates can be found on www.wandfluh.com

TYPE CODE
M K Y 45 / 18 x 60 - / / - #
Mobile execution, metal housing
Terminal box without cable
Explosion proof version Ex d
Housing width 45 mm
Internal coil diameter 18 mm
Coil length 60 mm
Nominal voltage UN 12 VDC G12 115 VDC R115
24 VDC G24 230 VAC R230

Nominal power PN 6W L6 9W L9 15 W L15 21 W L21

Certification ATEX, UKEX, IECEx, EAC, CCC USA / Canada UC (without M254)
Australia AUS India PE
MA MA (only for G24 / L15 and G24 / L15-M248)
Cable gland connection M187 Thread NPT 1/2“
Temperature range -25 °C to …
-40 °C to … M224
-60 °C to … M238
Function Amplifier M248 only G12 or G24 / up to max. L15 / not for M238
Freewheel diode M256 only G12 or G24 / do not use for proportional functions
Bipolar protecting diode M264 only G24
Power reduction M272 only L6

Design-Index (Subject to change)

1.1-183

Wandfluh AG Tel. +41 33 672 72 72 E-mail: [email protected] Illustrations not obligatory Data sheet no.
Postfach Fax +41 33 672 72 12 Internet: www.wandfluh.com Data subject to change 1.1-183E 1/5
CH-3714 Frutigen Edition 23 42
 Solenoids

DIMENSIONS

M20 x1,5 / NPT 1/2“

without amplifier electronics

93,3
42
Ø18,2
Ø 22

22,5
20°

1,4
60 45

CHARACTERISTICS
Coil winding isolation class H Standard PN = 6W with M272 PR= 3,8 W
Protection class nominal powers PN = 9W
acc. to EN 60529 IP65/IP66/IP67, with corresponding PN = 15 W
cable gland with front side O-ring sealing PN = 21 W
to the housing and correct installation
Relative duty factor 100 % DF, combined with armature tube 12 VDC
and valve Nominal power (W) 6   9 12 15 21
Reference temperature Execution L6 / L9: Nominal resistance (Ω) 24,75 18,5 13,5 9,9 7,1
-25…+40 °C (operation as T1…T6/T80 °C) Minimum resistance 24 18 12,5 9,6 6,9
-25…+90 °C (operation as T1…T4/T130 °C) Recommended rated 1000 1600 2000 2500 4000
Execution L15 / L12: current for fuse inserts (mA)
Temperature range „-25° to...“ Limiting current (mA) 400 610 720 960 1230
-25…+70 °C (operation as T1…T4/T130 °C) (Proportional function)
Temperature range „-40° to ...“ 24 VDC
-40…+70 °C (operation as T1…T4/T130 °C) Nominal power (W) 6 9 12 15 21
Temperature range „-60° to ...“ Nominal resistance (Ω) 98,5 65,7 49,25 39,4 29
-60…+70 °C (operation as T1…T4/T130 °C) Minimum resistance 96 64,1 48 38,5 28,2
Execution L 21: Recommended rated 400 800 800 1250 2000
-25…+60 °C (operation as T1…T4/T130 °C) current for fuse inserts (mA)
Housing Steel housing, zinc-/nickel-coated Limiting current (mA) 200 300 370 450 600
Relative humidity factor max. 95 % (not dew-forming) (Proportional function)
Corrosion protection Salt spray test in accordance with 115 VAC
EN ISO 9227 > = 1000 hours Nominal power (W) 6 9 12 15 21
Maximum operating Nominal resistance (Ω) 1840 1390 1125 720 517
voltage Nominal voltage +10 % Minimum resistance 1800 1350 1095 702 502
Nominal frequency in acc. with name plate ±2 % Recommended rated 100 200 200 315 400
Standard UN = 12 VDC current for fuse inserts (mA)
nominal voltages UN = 24 VDC 230 VAC
UN = 115 VAC Nominal power (W) 6 9 12 15 21
UN = 230 VAC Nominal resistance (Ω) 7280 4850 3650 2910 2080
Other nominal voltages in the ranges of Minimum resistance 7090 4725 3541 2840 2020
12–230 VDC and 24–230 VAC on request Recommended rated 100 100 100 160 200
current for fuse inserts (mA)
For further details see installation and operating instructions no. 990.8001.
M272 reduces the nominal power (PN) after 500ms to a reduced power
(PR)
Values are valid at 20°C

OPERATION SECURITY ACCESSORIES

The solenoid coil must only be put into operation, if the require- – The operating instructions incl. the EC declaration of conformity for
ments of the operating instructions supplied are observed to solenoid coils of the type MKY45/18 x 60 is supplied in German,
their full extent. English and French (download under www.wandfluh.com)
In case of non-observance, no liability can be assumed.
– Type test certifications
A corresponding fuse in accordance with its design current (download under www.wandfluh.com)
has to be connected in series as short-circuit protection for
every solenoid coil. – EC-declaration of conformity
(download under www.wandfluh.com)
INSTALLATION
For stack assembly please observe the remarks in the operating – Recognition of production quality assurance
instructions. QAN: SEV ATEX 4130, QAR: CH/SEV/QAR16.0001
(download under www.wandfluh.com)

Wandfluh AG Tel. +41 33 672 72 72 E-mail: [email protected] Illustrations not obligatory Data sheet no.
Postfach Fax +41 33 672 72 12 Internet: www.wandfluh.com Data subject to change 1.1-183E 2/5
CH-3714 Frutigen Edition 23 42
 Solenoids

With amplifier electronics and with analogue interface

Digital amplifier electronics to MKY...M248
• Electronics integrated in solenoid housing
• For proportional or switching valves
• Screw terminals for simple assembly
• 1 analogue input
• 1 digital input
• Adjustable with push-buttons and display directly on the device or via PC

ELECTRICAL SPECIFICATIONS
Supply voltage G12: 12 V +10 %, G24: 24 V +10 % G24/L9 Adjustable Imin…510 m A
Residual ripple < +/-5 % Factory setting 600 mA
Fuse low G12/L9 Adjustable Imin…685 m A
No-load current approx. 20 mA Factory setting 610 mA
Max. current Dither Frequency adjustable 4…500 Hz
consumption No-load current + limiting Factory setting 80 Hz
current of the solenoid Level adjustable 0…400 mA
Analogue input 1 input non-differential Factory setting 150 mA
Voltage / current (switchable by means of parameter) Temperature drift <1 % at ∆T = 40 °C
0...+/- 10V or 0/4...20mA Digital inputs 1 input high-active, no pull-up/down
Resolution 10-Bit Switching threshold high 6...32 VDC
Input resistance Voltage input >100 kΩ Switching threshold low 0…1 VDC
(Input current < 5 mA) Usable as frequency input
Load for current input = 124 Ω (frequency 5...5000 Hz) and as PWM input
Stabilised output 5 VDC (automatic frequency recognition)
voltage max. load 20 mA USB interface Via digital input
Solenoid current: Requires the Wandfluh USB adapter PD2
• Minimal current Imin Adjustable 0…Imax mA EMC
Factory setting 30 mA Immunity EN 61 000-6-2
• Maximal current Imax G24/L15 Adjustable Imin…510 m A Emission EN 61 000-6-4
Factory setting 450 mA
G12/L15 Adjustable Imin…1020 m A
Factory setting 960 mA

DIMENSIONS
with amplifier electronics
X1
1 2 3 4 5
X1
1 2 3 4 5
M20 x1.5/NPT 1/2"

124

down
enter
up
42
22
Ø 18.2
Ø

22.5
20°

45
1.4
60 45
CONNECTOR ASSIGNMENT (X1) GENERAL SPECIFICATIONS
1 = + VCC
2 = Command value Execution Electronics board built-in directly
3 = Dig Inp in solenoid housing
4 = Stab out Connections
5 = GND Screw terminal 5-pole, max 1,0 mm2
USB interface via connection «Digital Input»
requires an additional Wandfluh
adapter PD2

Wandfluh AG Tel. +41 33 672 72 72 E-mail: [email protected] Illustrations not obligatory Data sheet no.
Postfach Fax +41 33 672 72 12 Internet: www.wandfluh.com Data subject to change 1.1-183E 3/5
CH-3714 Frutigen Edition 23 42
 Solenoids

BLOCK DIAGRAM

X1-1 X2-1
+VCC

X1-5
GND

Internal Solenoid
supply Supply PWM

Stabilised X1-4
output

A/D

X1-2
Analogue input X2-2
Voltage or current A/D

X1-3
Digital input

Adapter 7 segment
Push-buttons
USB-PD2 FLASH display
RAM

PASO / USB

START-UP ADDITIONAL INFORMATION

Information regarding installation and commissioning are contained in Wandfluh documentation
the information leaflet supplied with the amplifier electronics and in the Proportional spool valve register 1.10
operating instructions. Proportional pressure valves register 2.3
Proportional flow control valves register 2.6
Additional information can be found on our website:
«www.wandfluh.com»
ACCESSORIES
Free-of-charge download: USB adapter PD2 Article no. 726.9900
• «PASO-PD2» Parameterisation software incl. USB cable type A-B, 1,8 m
• Operating instruction (*.pdf) (for parameterisation via PASO)

PARAMETER SETTINGS
The MKY electronics have push-buttons and a display which enable setting the most important parameters. In addition, the digital input can be
used as a communication interface, through which, by means of the parameterisation software "PASO-PD2", the complete parameterisation and
diagnostics can be carried out. For this, the Wandfluh USB-PD2 adapter is required. (not included in the delivery)

Attention: During the communication, the digital input cannot be used.

FUNCTION DESCRIPTION

Command Solenoid output

Command Fixed
value Ramp Solenoid
scaling command Valve type
generator driver
values Current measurement

DigInp DigInp DigInp DigInp

Error Number Enable Solenoid Enable Error

Wandfluh AG Tel. +41 33 672 72 72 E-mail: [email protected] Illustrations not obligatory Data sheet no.
Postfach Fax +41 33 672 72 12 Internet: www.wandfluh.com Data subject to change 1.1-183E 4/5
CH-3714 Frutigen Edition 23 42
 Solenoids

AMPLIFIER WITH ANALOGUE INTERFACE

Command value scaling Signal recording

The command value can be applied as a voltage, current, digital, fre- Furthermore, the „PD2“ amplifier electronics have a signal recording
quency or PWM signal. The scaling takes place via the parameter “In- function. This, byFmeans ofX1-1
Supply PASO, enables the recording of various sy-
terface”. Furthermore, the command value can be monitored for a cable stem signals, such as command
voltage X1-5 value, solenoid current, etc., which
break. A dead band can also be set. can be represented on a common time axis.
F = Fuse low
Fixed command value Solenoid driver F
Supply X1-1
There is 1 fixed command value available, which can be selected via A Pulse-Width-Modulated current
voltage
output is available. A dither signal is
X1-5
the digital input. This function has to be configurated before in PASO. superimposed, whereby the dither frequency and the dither level are
separately adjustable.
F = Fuse lowThe minimum (Imin) and maximum (Imax) cur-
Ramp generator rent can be adjusted. The solenoid output can also be configurated as
Two linear ramps for up and down are available which can be adjusted switching solenoid output. In this case, a power reduction can be ad-
USB/PASO
separately. justed.

Valve type Optimisation

0...1 VDC of characteristic
F curve
Adjustment possibilities: switching solenoid or proportional solenoid. Supply X1-3
X1-1
An 6...32
adjustable
VDC characteristic curve „Command value input – solenoid
voltage USB/PASOX1-5
current output“ enables an optimised (e.g. linearised) characteristic of
Mode of operation „Command value unipolar/bipolar (1-Sol) the hydraulicFsystem.
= Fuse low
Dependent on a command value signal (voltage, current, digital, fre- 0...1 VDC Adapter
quency or PWM), the solenoid is driven (e.g. 0….10V correspond to USB/PASO
Channel enabling USB-PD2 X1-3
6...32 VDC
0….100 % command value, 0….+100 % command value correspond The device is enabled as per factory setting. Via PASO or menu item,
to Imin….Imax solenoid driver) the digital input can the enabling can be set „on“, „out“ or „external“
0...1 VDC
(digital
6...32input).
VDC Adapter X1-3
USB/PASO USB-PD2
USB/PASO
Hints:
Digital input: if not wired, the state of the digital input is not defined
0...1 VDC
Analogue
0...1 input: if not wired, the
VDC voltage input will read 1.11 V
X1-3
6...32 VDC
6...32 VDC
constantly. X1-3

X1-4 Adapter
0% 100 % Command value USB/PASO USB-PD2
0V 10 V X1-2
4 mA 20 mA Analogue value
0 mA 20 mA 0...1 VDC X1-5
5 Hz 5000 Hz 6...32 VDC X1-4 X1-3
- 10 V 10 V
X1-2

X1-5
CONNECTION EXAMPLES

F
Supply voltage
Supply X1-1 Analogue input with potentiometer Tension
voltage X1-5 d'alimentatio
F X1-4
Supply X1-1 Tension
voltage F = Fuse low
X1-5 d'aliment
X1-2
F = Fuse low
0...10 VDC X1-5 X1-2
+/-10 VDC X1-5

Digital input as function input Analogue input voltage with external voltage source
USB/PASO 0...10 VDC X1-2
+/-10 VDC X1-5
USB/PASO
0...1 VDC Analogue input current with external current source
X1-3
6...32 VDC
0...1 VDC 0...20 mA X1-2
X1-3 4...20 mA X1-5
6...32 VDC
Adapter
Digital input as USB
USB/PASO interface
USB-PD2
Adapter 0...10mA
0...20 VDC X1-2
X1-2
USB/PASO VCC +/-10mAVDC X1-5
USB-PD2 4...20 X1-5
0...1 VDC
6...32 VDC X1-3 X1-1
+ VCC
0...1 VDC USB
ON
PC DIG X1-3
USB - Adapter
X1-3 TX DigInp MKY
PASO
6...32 VDC RX OV X1-5
GND

GND
0...20 mA X1-2
Plug Screw Terminal 4...20 mA X1-5
USB type B
X1-4

X1-2
X1-4
Wandfluh AG Tel. +41 33 672 72 72 E-mail: [email protected] Illustrations not obligatory Data sheet no.
Postfach X1-5
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CH-3714 Frutigen Edition 23 42
X1-5