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Actuator Details

ACTUATOR DETAILS

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138 views

Actuator Details

ACTUATOR DETAILS

Uploaded by

qdtq2spp8b
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HV-ENQ-2021-22-5137

DATED : 18.12.2021

Technical Clauses
IQ3 SPECIFICATION - DESCRIPTION

IQ (3rd Generation) MULTI-TURN, THREE PHASE ELECTRIC ACTUATOR

This description provides the basic specification, please refer to the Schedule of Equipment for actuator size, mounting flange,
area classification, power supply and performance data. Remote control and indication functions are described under the Wiring
Diagram. Additional options may also be found in Extras Included. Further technical details are provided in the IQ/IQT (3rd
Generation) product range brochure PUB002-038 which is available at http://www.rotork.com/en/master-record/8923

• INGRESS PROTECTION: IP66/IP68 - 20 metres/10 days, double-sealed terminal compartment


• TEMPERATURE: -30° C to 70° C (-22° F to 158° F) for Watertight, FM or CSA EP enclosures, -20° C to 70° C (-4° F to 158° F) for
ATEX or IECEx enclosures
• MOTOR: Three phase low inertia squirrel cage motor, class F insulation, incorporating thermostat protection.
• SERVICE/DUTY RATING: Class A (On/Off)/Class B (Inching), nominal 60 starts at a rate ≤ 600 starts/hour. 15 minute rated at
nominal 33% of rated torque
• STARTER: Integral electrically and mechanically interlocked reversing contactors.
• DRIVE: Incorporates lost motion ‘hammer-blow’, for releasing sticking valves
• SYNCROPHASE: Auto Phase rotation correction and lost phase protection
• LOCAL CONTROLS: Open/Close selector and padlockable Local/Stop/Remote selector (stop remains available for safety)
• LOCAL INDICATION: Integral illuminated, digital valve position indicator showing 0.1% increments in position with closed and
open limit symbols, torque, alarms and other status data. 3 LED's; red-open, yellow-intermediate, green-closed (can reverse),
blinker and alarms configurable.
• BATTERY SUPPORT: Battery is not required for position sensing but, supports LCD display, operation of indication relays,
commissioning and data logging in absence of mains power
• POSITION SENSOR: Absolute encoder with 8000 turn, 0.1% resolution with built in redundancy, provides continuous high
resolution position measurement which is fully maintained during manual operation and without mains power or battery support
• MOUNTING: Can be in any orientation, local indication and controls rotatable in 90° increments to suit
• MANUAL OVERRIDE: Padlockable clutch lever, Handwheel clockwise to close, automatically disengages when motor starts and
non-rotating during electric operation
• LUBRICATION: Gearcase oil filled for life
• TORQUE SWITCHES: Adjustable electronic torque switches 40% to 100% of rated with start of travel bypass option.
• COMMISSIONING: Non- intrusive setup of; travel limits (auto setup option), relays, alarms and other functions via
Infrared/Bluetooth Setting Tool (one supplied with each order). Can be password protected
• DATA LOGGING/ASSET MANAGEMENT: Date/time stamped logging and display of operational events/trends, motor starts and
valve torque profiles. Valve/actuator and gearbox data can be stored and service alarms set. Data download via
Infrared/Bluetooth Setting Tool for upload to a PC and analysis via free InSight2 software
• CABLE ENTRIES: 4 threaded entries Metric, NPT or PG, cable glands not included
• TERMINALS: M5 power and M4 control terminals, screws and washers supplied. For ring tag conductors, power 16.0mm²,
controls 4.0mm²
• PAINT: Polyester powder coating 100 micron nominal thickness. Colours: Housings/Covers - Grey (00-A-05), Handwheel/Hand
Auto Lever/Base – Black

CURRENT POSITION TRANSMITTER

The Current Position Transmitter (CPT) provides a non-contact internally fed 4-20mA analogue signal proportional to valve
position. Selectable for minimum signal corresponding to fully Close or fully Open position with automatic zero and span setting.
The maximum external impedance that may be connected to the signal is 500 ohms at nominal supply voltage. Repeatability is
within +/- 1% and linearity +/-1% of total valve travel.

Wiring diagram 101B0000 is described in IQ/IQT Control and Monitoring publication (PUB002-041) and includes:

• CONTROL SUPPLY: 20 – 60VDC/40 – 120VAC or actuator derived 24VDC


• CONTROL INPUTS: 6 inputs for open, close, stop/maintain, ESD and interlock signals, 20 – 60VDC/40 – 120VAC
• INDICATION CONTACTS: 4 volt-free (SPST) latching contacts (S1-S4), rated at 120VAC/30VDC, 5mA to 5A, each configurable NO
or NC to signal one of the following; open/closed or intermediate positions, moving (continuous or pulsing), Handwheel
operation, local selected, remote selected, open/close interlock active, ESD active, motor tripped on torque in mid travel/going
open/going closed, valve jammed, loss of power/phase or control supply, battery low, internal failure detected, thermostat
tripped, programmable service alarms.
• MONITOR AND AVAILABILITY RELAY: Independent relay with volt-free changeover contact, rated at 120VAC/30VDC, 5mA to 5A.
De-energises in case of; loss of power/phase or control supply, local control or local stop selected (can be excluded), motor
thermostat tripped or detected internal failure
• ANALOGUE FEEDBACK: 4-20mA output proportional to position (CPT), internally powered.

WIRING DIAGRAM
Wiring diagram 100B0000 is described in IQ/IQT Control and Monitoring publication (PUB002-041) and includes:
• CONTROL SUPPLY: 20 – 60VDC/40 – 120VAC or actuator derived 24VDC
• CONTROL INPUTS: 6 inputs for open, close, stop/maintain, ESD and interlock signals
• INDICATION CONTACTS: 4 volt-free (SPST) latching contacts (S1-S4), rated at 120VAC/30VDC, 5mA to 5A, each configurable NO
or NC to signal one of the following; open/closed or intermediate positions, moving (continuous or pulsing), Handwheel
operation, local selected, remote selected, open/close interlock active, ESD active, motor tripped on torque in mid travel/going
open/going closed, valve jammed, loss of power/phase or control supply, battery low, internal failure detected, thermostat
tripped, programmable service alarms.
• MONITOR AND AVAILABILITY RELAY: Independent relay with volt-free changeover contact, rated at 120VAC/30VDC, 5mA to 5A.
De-energises in case of; loss of power/phase or control supply, local control or local stop selected (can be excluded), motor
thermostat tripped or detected internal failure

IW QUARTER-TURN WORM GEARBOX

• GEARING: Totally enclosed gearing.


• BEARINGS: High efficiency, angular contact bearings supporting worm shaft.
• LUBRICATION: Grease filled for life and fully sealed.
• MECHANICAL TRAVEL STOPS: Stop bolt adjustment allows +/-5% variation of travel at each end position.
• DRIVE SLEEVE: Removable steel output drive sleeve, facilitating machining to match valve shaft (except size 12 and larger).
• PAINT FINISH: Two coat Epoxy and Polyurethane paint system, 125 micron minimum thickness, top coat colour 00-A-05 (silver
grey).
• TEMPERATURE: -40 to 120 ºC (-40 to 250 ºF)

BLANK DRIVE BUSH


Drive bushes are supplied blank for machining by others. All internal bearings and output drive bearings are lubricated for life,
sealed and maintenance free. Maximum stem acceptance diameters are listed in the above referenced publication.

POWER SUPPLY
The actuators offered are suitable for operation on a nominal supply of 415-3-50HZ.

PAINTING: INCREASED CORROSION PROTECTION SYSTEM P2 FOR IQ


Aluminium castings are powder coated with additional preparation, steel handwheel/hand auto lever and iron base are coated
with two pack epoxy and polyurethane paints applied by spray onto shot blasted substrates, in order to provide High Durability in
an ISO12944 C5-M Environment, final colour Silver Grey.

TECHNICAL COMMENTS
-We have considered 1.5 safety factor for actuator sizing.
-We have offered hardwired wiring diagram for all the tags.
-Current Position Transmitter is included for tags which fall under Type 06A schematic.
-For actuator local controls, selector switches are available, not push buttons.
-Offered actuators have integral local controls, no separate local push button station is included.
-MOVs will not disconnect the power on idle mode.
-Rotork special paint to C5M High environment is included, copy of painting procedure attached.
Schedule of Equipment – Electric Actuators:
SQC00033111
Electric Actuators:
SQC00033111
Valve tag Description Wiring Actuator Op. Valve size Qty
number diagram Torque Time
(secs)
1 IQ12 F10 B4 [II2GD EX DB IIB T4] 415/3/50 72RPM + IW46R/F10/184:1 100B0000 2928 38 6" BALL/2500 24.00
2 IQ12 F10 B4 [II2GD EX DB IIB T4] 415/3/50 72RPM + IW5R/F14/288:1 100B0000 4368 60 10" BALL/600 5.00
3 IQ18 F10 B4 [II2GD EX DB IIB T4] 415/3/50 72RPM + IW6R/F16/304:1 100B0000 6693 63 12" BALL/600 3.00
4 IQ25 F14 B4 [II2GD EX DB IIB T4] 415/3/50 18RPM + IW6/F16/76:1 100B0000 10000 63 14" BALL/600 4.00
5 IQ25 F14 B4 [II2GD EX DB IIB T4] 415/3/50 144RPM+ IW76R/F25/505:1 101B0000 23542 53 12" BALL/2500 2.00
6 IQ70 F25 B4 [II2GD EX DB IIB T4] 415/3/50 192RPM+ IW116R/F40/785:1 101B0000 137126 61 10" BALL/2500 1.00
7 IQ12 F10 B4 [II2GD EX DB IIB T4] 415/3/50 72RPM+ IW5R/F14/288:1 101B0000 4368 60 12" BALL/600 1.00
8 IQ12 F10 B4 [II2GD EX DB IIB T4] 415/3/50 72RPM+ IW46R/F10/184:1 101B0000 2928 38 10" BALL/600 1.00
9 IQ12 F10 B4 [II2GD EX DB IIB T4] 415/3/50 72RPM+ IW5R/F14/288:1 101B0000 4368 60 14" BALL/600 1.00

Electric Actuators extras included:


SQC00033111

Valve tag number Description


All tags Conduit Entry Reducers - 3 Off
All tags ISO12944 C5-M (High)
All tags Stainless steel nameplate
5,6,7,8 & 9 Current position transmitter for Typical 06A.

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