Published Manual Number/ECN: ME7V6Z11AE/2023442A

• Publishing System: TPAS2

• Access date: 11/01/2023
• Document ECNs: Latest

Schematic/Electrical Parts
36021, 36026, 42026 &
42030 V#Z
MilTouch Controls

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
 Table of Contents
ME7V6Z11AE/23442A

Page Description Document

1 Component Parts List W7V6ZPL/2021274N
5 Limited Standard Warranty BMP720097/2019036
6 How to Get the Necessary Repair Components BIUUUD19/20081231
7 How to Use Milnor® Electrical Schematic Diagrams BIUUUK01/20130308
20 Sample Schematic BMP010012/2018343
22 3 Phase Motor Connection Diagram BMP850029/1999362B
23 3P Motor Diagram-Multivolt W80008/2001253A
24 Control Box Layouts W7V6ZTG1/2015435B
26 Board to Board Wiring W7V6ZBW/2023442B
28 Flushing Supplies W7V6ZCF/2023442B
30 Optional 12 Chemical Flushing W7V6ZCM/2023442B
32 Extract Speed Limit Option W7V6ZEC/2023442B
34 Electric Heat W7V6ZEH/2017503B
36 Electric Valves W7V6ZEV/2023442B
38 Microprocessor Inputs W7V6ZIA/2020243B
40 Control Circuit Transformers W7V6ZLV/2012412B
42 600V Feed W7V6ZMT6/2019472B
44 Start Circuit W7V6ZS+/2023442B
46 Start circuit with pulse door lock W7V6ZS+A/2023442B
48 Variable Speed Inverter W7V6ZVPA/2022496B
 W7V6ZPL/2021274N
COMPONENT PARTS LIST

COMPONENT FUNCTION OF THIS WHERE TO FIND

NUMBER COMPONENT NUMBER THIS COMPONENT MILNOR P/N DESCRIPTION LOCATION
>>>CONTROL BOX LAYOUTS
01 DETAIL- CONTROL PANEL 36, 42 V6Z W7V6ZTG1 B2T2012010 TAG 36/42V6/7Z PANEL SEE FUNCTION
02 DETAIL- CONTROL PANEL 36021/26V5Z W7V6ZTG1 B2T2012011 TAG 36V5Z MILTOUCH SEE FUNCTION
AC >>ACCELEROMETER
ACBA BOARD-ACCELEROMETER W7V6ZEC EACCLRM7 ASSY ACCMTR RIGID EXT EXT+TEST REAR OF MACH
BA >>PRINTED CIRCUIT BOARDS
BAFR BOARD-START-RELAY W7V6ZS+ 08BHFRCT BD-T/V/X START CIRCUIT->TEST REAR CNT PANEL
BAFR<7/1/17 BOARD-START-RELAY W7V6ZS+A 08BHFRCT BD-T/V/X START CIRCUIT->TEST REAR CNT PANEL
BAFR BOARD-START-RELAY W7V6ZS+A 08BHFRDT START CIRCUIT BD-24VDC> TESTED REAR CNT PANEL
BAUP < 2/5/16 BOARD=ARM9 PROCESSOR+TOUCH SCREEN W7V6ZBW 08BHA9D3T ASSY:ARM9 PROC+OPTREX DSP-TESTED CNT BX ON SHELL
BAUP > 2/5/16 BOARD=ARM9 PROCESSOR+TOUCH SCREEN W7V6ZBW 08BHA9E3GT ASSY:ARM9 PROC+OPTREX DSP>REVG-TEST CNT BX ON SHELL
BBAD-1 BOARD- A TO D CONVERTER W7V6ZEC 08BSBADCTE SR BALANCE A-D BD EXTACTR-TEST CONTROL BOX
BIO BOARD=ARM9 INPUT/OUTPUT W7V6ZBW 08BHF120AT BD:ARM9 REMOTE PERIPHEAL-TESTED CONTROL BOX
CB >>CIRCUIT BREAKER

1
CB1 CIRCUIT CREAKER-HEAT/CONTROLS 36021/26 W7V6ZEH 09FC032CAA IEC MINI CIR.BREAK 32A 480V3P D CURVE CONTROL BOX
CB1 CIRCUIT CREAKER-HEAT/CONTROLS 42026/30 W7V6ZEH 09FC050CAA THERM MAG CIR.BREAK 50A 480V3P D CURVECONTROL BOX
CR >>RELAY-PILOT OR CONTROL
CRC1 RELAY-FLUSH CHEMICAL #1 W7V6ZCM 09C024D37 4PDT "KH" 110/120V CONTROL BOX
CRC2 RELAY-FLUSH CHEMICAL #2 W7V6ZCM 09C024D37 4PDT "KH" 110/120V CONTROL BOX
CRC3 RELAY-FLUSH CHEMICAL #3 W7V6ZCM 09C024D37 4PDT "KH" 110/120V CONTROL BOX
CRC4 RELAY-FLUSH CHEMICAL #4 W7V6ZCM 09C024D37 4PDT "KH" 110/120V CONTROL BOX
CRC5 RELAY-FLUSH CHEMICAL #5 W7V6ZCM 09C024D37 4PDT "KH" 110/120V CONTROL BOX
CRC6 RELAY-FLUSH CHEMICAL #6 W7V6ZCM 09C024D37 4PDT "KH" 110/120V CONTROL BOX
CRD RELAY-OK TO OPEN DOOR W7V6ZS+ 09C024D37 4PDT "KH" 110/120V START/RELAY BD
CRD RELAY-OK TO OPEN DOOR W7V6ZS+A 09C024D37 4PDT "KH" 110/120V START/RELAY BD
CRDL RELAY-DOOR CLOSED AND LOCKED W7V6ZS+ 09C024D37 4PDT "KH" 110/120V START/RELAY BD
CRDL RELAY-DOOR CLOSED AND LOCKED W7V6ZS+A 09C024D37 4PDT "KH" 110/120V START/RELAY BD
CRDRR RELAY-DRAIN TO REUSE W7V6ZEV 09C024D37 4PDT "KH" 110/120V CONTROL BOX
CRE RELAY-OK TO LOCK DOOR W7V6ZS+A 09C024D37 4PDT "KH" 110/120V START/RELAY BD
CS >>CONTACTOR-MOTOR STARTER
CSEH CONTACTOR-ELECTRIC HEAT 36021/26 W7V6ZEV 09MC08L337 60A 3P MCS CONT NR 120V5/6 CONTROL BOX
CSEH CONTACTOR-ELECTRIC HEAT 42026/30 W7V6ZEV 09MC08T337 115A 3P MCS CONT. NR 120V5/6 CONTROL BOX
CSVS CONTACTOR-INVERTER 42V W7V6ZS+A 09MC08J337 43A 3P MCS CONT NR 120V5/6 CONTROL BOX

Page 1 of 4
 W7V6ZPL/2021274N
COMPONENT PARTS LIST

COMPONENT FUNCTION OF THIS WHERE TO FIND

NUMBER COMPONENT NUMBER THIS COMPONENT MILNOR P/N DESCRIPTION LOCATION
CSVS CONTACTOR-INVERTER 36V W7V6ZS+A 09MC08G337 37A 3P MCS CONT NR 120V5/6 CONTROL BOX
CSVS CONTACTOR-INVERTER 42V W7V6ZS+ 09MC08J337 43A 3P MCS CONT NR 120V5/6 CONTROL BOX
CSVP CONTACTOR-INVERTER 36V W7V6ZS+ 09MC08G337 37A 3P MCS CONT NR 120V5/6 CONTROL BOX
EB >>AUDIBLE SIGNAL
EBSG BUZZER-AUDIBLE SIGNAL W7V8ZBW 09H020 ALARM SONALERT 115V E-STOP BOX
EF >>FUSE OR FUSE HOLDER
EF1 FUSE-120V SECONDARY CIRCUIT W7V6ZLV 09FF002AMG FUSE BK/MDX 2 AMP 250V BUSS CONTROL BOX
EFP1HV FUSE-XFORMER PRIMARY <415 VOLTS W7V6ZLV 09FF002AWN FUSE BUSS #KTK 2 1/2 AMP 600V CONTROL BOX
EFP1LV FUSE-XFORMER PRIMARY >415 VOLTS W7V6ZLV 09FF005AWN FUSE #KTK 5A600V=HPS HOLDER CONTROL BOX
EFP2HV FUSE-XFORMER PRIMARY <415 VOLTS W7V6ZLV 09FF002AWN FUSE BUSS #KTK 2 1/2 AMP 600V CONTROL BOX
EFP2LV FUSE-XFORMER PRIMARY >415 VOLTS W7V6ZLV 09FF005AWN FUSE #KTK 5A600V=HPS HOLDER CONTROL BOX
EL >>LIGHTS /VISIBLE SIGNALS
ELSG LIGHT-FLASHING SIGNAL W7V6ZBW 09H025V37 BEACON ROTARY 5.5" AMBER TOP
EM >>ELECTROMAGNET AND SOLENOID

2
EMCF FAN-INVERTER COOLING W7V6ZS+ 13AF100A37 FAN 92CFM115V60 NEWARK#90F6921 CONTROL BOX
EMCF FAN-INVERTER COOLING W7V6ZS+A 13AF100A37 FAN 92CFM115V60 NEWARK#90F6921 CONTROL BOX
EMDL SOLENOID-DOOR UNLOCK W7V6ZS+ 09K062B37 SOLENOID (C-7)120/60--110/50 DOOR LTCH BX
EMDL SOLENOID-DOOR UNLOCK W7V6ZS+A 09K063C24 DOOR LOCK SOLENOID 24V DOOR LOCK ASSY
EMDR SOLENOID-DRAIN VALVE W7V6ZEV 96D350A37 DRINVAL 3"N/O MTRDR120V 50/60C NO COV/D BELOW SHELL
ES >>POWER SUPPLY-ELECTRONIC
ESPS POWER SUPPLY-MICROPROCESSOR W7V6ZBW 08PSS3401T 40 WATT POWER SUPPLY TESTED CONTROL BOX
EX >>TRANSFORMERS
EX96A TRANSFORMER-600V PRI/480V SEC W7V6ZMT6 09US010A96 XFMR 1PH1.5KVA240/480X120/240 SIDE OF MACH
EX96B TRANSFORMER-600V PRI/480V SEC W7V6ZMT6 09US010A96 XFMR 1PH1.5KVA240/480X120/240 SIDE OF MACH
EXHV-1 TRANSFORMER-208/240>120VAC W7V6ZLV 09UA025A37 XFMR 200-240PRI/120SEC 250V5/6 CONTROL BOX
EXHV-2 TRANSFORMER-380/480>120VAC W7V6ZLV 09UA025AAB XFMR 380-480PRI/120-240SEC250V CONTROL BOX
INVERTER INVERTER-4230V6Z <250V W7V6ZVPA 09MWC04774 A1000 INVERTER 47 AMP CONTROL BOX
INVERTER INVERTER-4226V6Z <250V W7V6ZVPA 09MWB03374 V1000 INVERTER 33AMP 230V CONTROL BOX
INVERTER INVERTER-36"V6Z <250V W7V6ZVPA 09MWB02574 V1000 INVERTER 25AMP 230V CONTROL BOX
INVERTER INVERTER-4230V6Z >250V W7V6ZVPA 09MWB01896 V1000 INVERTER 18AMP 460V CONTROL BOX
INVERTER INVERTER-36"V5Z <250V W7V6ZVPA 09MWB01774 V1000 INVERTER 17.5AMP 230V CONTROL BOX
INVERTER INVERTER-36"V7Z >250V W7V6ZVPA 09MWB01596 V1000 INVERTER 15AMP 460V CONTROL BOX
INVERTER INVERTER-36"V5Z >250V W7V6ZVPA 09MWB00996 V1000 INVERTER 9.2AMP 460 CONTROL BOX

Page 2 of 4
 W7V6ZPL/2021274N
COMPONENT PARTS LIST

COMPONENT FUNCTION OF THIS WHERE TO FIND

NUMBER COMPONENT NUMBER THIS COMPONENT MILNOR P/N DESCRIPTION LOCATION
INVERTER INVERTER-4226V6Z >250V W7V6ZVPA 09MWB02496 V1000 INVERTER 24AMP 460V CONTROL BOX
MOV VARISTOR-TRANSIENT VOLTAGE PROTECTOR W7V6ZBW 08M0V0240 VARISTER-METAL OXIDE 240VAC CONTROL BOX
MT >>MOTORS
MTWE MOTOR-36V7 W7V6ZVPA 39G820AAT 10HP 4P 220/380/440 50/60HZ BOTTOM REAR
MTWE MOTOR-4226V6 W7V6ZVPA 39G820AAT 10HP 4P 220/380/440 50/60HZ BOTTOM REAR
MTWE MOTOR-36V5 W7V6ZVPA 39G809AAT 5HP 6P ODP 208-240/480 50/6 BOTTOM REAR
MTWE MOTOR-4230V6 W7V6ZVPA 39G830AAT 15HP 4P 220/380/440 50/60HZ BOTTOM REAR
MV >>>MOTOR POWER INVERTERS
MVDBR RESISTOR-36+42 LOW VOLT, 42 HIGH VOLT W7V6ZVPA 09MV050REV RESISTOR 50OHM 225W #FVT200-50 CONTROL BOX
MVDBR RESISTOR-42 LOW VOLT W7V6ZVPA 09MV010REV RESISTOR 10OHM 225W #FVT200-10 CONTROL BOX
MVINR REACTOR - INVERTER HIGH VOLTAGE W7V6ZVPA 09MX075A96 REACTOR 7.5HP 460V 12A REAR CNT PANEL
MVINR REACTOR - INVERTER LOW VOLTAGE W7V6ZVPA 09MX075A74 INVERT RECTR 5HP 200-240V 25A REAR CNT PANEL
MVINV INVERTER-3621/26V5Z LOW VOLTAGE W7V6ZVPA 09MWB01774 V1000 INVERTER 17.5AMP 230V REAR CNT PANEL
MVINV INVERTER-3621/26V5Z LOW VOLTAGE W7V6ZVPA 09MWD01774 GA500 INVERTER 17 AMP 230V REAR CNT PANEL

3
MVINV INVERTER-3621/26V5Z HIGH VOLTAGE W7V6ZVPA 09MWB00996 V1000 INVERTER 9.2AMP 460V REAR CNT PANEL
MVINV INVERTER-3621/26V5Z HIGH VOLTAGE W7V6ZVPA 09MWD00996 GA500 INVERTER 9.2 AMP 460V REAR CNT PANEL
MVINV INVERTER-3621/26V7Z LOW VOLTAGE W7V6ZVPA 09MWB03374 V1000 INVERTER 33AMP 230V REAR CNT PANEL
MVINV INVERTER-3621/26V7Z LOW VOLTAGE W7V6ZVPA 09MWD03374 GA500 INVERTER 33 AMP 230V REAR CNT PANEL
MVINV INVERTER-3621/26V7Z HIGH VOLTAGE W7V6ZVPA 09MWB01596 V1000 INVERTER 15AMP 460V REAR CNT PANEL
MVINV INVERTER-3621/26V7Z HIGH VOLTAGE W7V6ZVPA 09MWD01596 GA500 INVERTER 15AMP 460V REAR CNT PANEL
MVINV INVERTER-4226/30V7Z LOW VOLTAGE W7V6ZVPA 09MWB03374 V1000 INVERTER 33AMP 230V REAR CNT PANEL
MVINV INVERTER-4226/30V7Z LOW VOLTAGE W7V6ZVPA 09MWD03374 GA500 INVERTER 33 AMP 230V REAR CNT PANEL
MVINV INVERTER-4226/30V7Z LOW VOLTAGE W7V6ZVPA 09MWC04774 A1000 INVERTER 47 AMP REAR CNT PANEL
MVINV INVERTER-4226/30V7Z LOW VOLTAGE W7V6ZVPA 09MWD04774 GA500 INVERTER 47 AMP 230V REAR CNT PANEL
MVINV INVERTER-4226/30V7Z HIGH VOLTAGE W7V6ZVPA 09MWB01896 V1000 INVERTER 18AMP 460V REAR CNT PANEL
MVINV INVERTER-4226/30V7Z HIGH VOLTAGE W7V6ZVPA 09MWD01896 GA500 INVERTER 18 AMP 460V REAR CNT PANEL
RS >>RESISTOR
RS01 RESISTOR-POWER SUPPLY LOADING W7V6ZBW 09AR16R25 RESISTOR 16 OHMS 25 WATTS CONTROL BOX
SH >>SWITCH-HAND OPERATED
SHDD SWITCH-UNLATCH DOOR W7V6ZS+ 09N405PB10 SWASS PBBK 1NO SWITCH PANEL
SHDO SWITCH-DOOR OPEN W7V6ZIA NOT USED
SHES SWITCH-OPTIONAL EMERGENCY STOP W7V6ZS+ 09N508 SW ASSY EMER STOP VERSION 3 SWITCH PANEL
SHES SWITCH-OPTIONAL EMERGENCY STOP W7V6ZS+A 09N508 SW ASSY EMER STOP VERSION 3 SWITCH PANEL

Page 3 of 4
 W7V6ZPL/2021274N
COMPONENT PARTS LIST

COMPONENT FUNCTION OF THIS WHERE TO FIND

NUMBER COMPONENT NUMBER THIS COMPONENT MILNOR P/N DESCRIPTION LOCATION
SHMA SWITCH-MASTER W7V6ZS+ 09N405M210 SWASS M2W 1NO SWITCH PANEL
SHMA SWITCH-MASTER W7V6ZS+A 09N405M210 SWASS M2W 1NO SWITCH PANEL
SHWD SWITCH-WASH DIRECTION W7V6ZIA 09N405M210 SWASS M2W 1NO SIDE OF SW PANEL
SM >>SWITCH-MECHANICAL OPERATED
SMD SWITCH-DOOR INTERLOCK W7V6ZS+ 09R014A MINI-SW SPDT STAKON #V15G1C26K DOOR LTCH BX
SMD SWITCH-DOOR INTERLOCK W7V6ZS+A 09R010D DOOR LOCK SWITCH DOOR LTCH BX
SME SWITCH-DOOR LOCKED W7V6ZS+A 02 04177 MICROSWITCH=W/MAN CUT LEVER
SMVB SWITCH-VIBRATION W7V6ZIA 09R020 SWITCH NC VIBR#WZ-2RW84429-P52 CONTROL BOX
SP >>>PRESSURE SWITCH
SPEH SWITCH-MINIMUM LEVEL FOR ELEC. HEAT W7V6ZEV 09N069 PRESS SW 4"WC INVENSYS 738-719 CONTROL BOX
ST >>>TEMPERATURE SWITCH
STDB SWITCH-THERMOSTAT DYNAMIC BRAKE W7V6ZS+ 30RA175T THERMOSTAT OPENS AT 175F BRAKING RESIST
STDB SWITCH-THERMOSTAT DYNAMIC BRAKE W7V6ZS+A 30RA175T THERMOSTAT OPENS AT 175F BRAKING RESIST
TP >>TEMPERATURE PROBE

4
TP1 PROBE-TEMPERATURE W7V6ZBW 30R0043P TEMP PROBE:THERMISTOR 30K OHMS BOTTOM OF SHELL
VE >>VALVE-ELECTRIC OPERATED
VEC1 VALVE-FLUSH CHEM POCKET 1 W7V6ZCF -- CHEMICAL FLUSHING VALVE BY OTHERS PWR CONN BX
VEC2 VALVE-FLUSH CHEM POCKET 2 W7V6ZCF -- CHEMICAL FLUSHING VALVE BY OTHERS PWR CONN BX
VEC3 VALVE-FLUSH CHEM POCKET 3 W7V6ZCF -- CHEMICAL FLUSHING VALVE BY OTHERS PWR CONN BX
VEC4 VALVE-FLUSH CHEM POCKET 4 W7V6ZCF -- CHEMICAL FLUSHING VALVE BY OTHERS PWR CONN BX
VEC5 VALVE-FLUSH CHEM POCKET 5 W7V6ZCF -- CHEMICAL FLUSHING VALVE BY OTHERS PWR CONN BX
VEC6 VALVE-FLUSH CHEM POCKET 6 W7V6ZCF -- CHEMICAL FLUSHING VALVE BY OTHERS PWR CONN BX
VEC6 VALVE-STARCH TANK TO MACHINE W7V6ZCF 96TAC3AA37 1/8" N/C 3WAY 120V50/60C VALVE CONTROL BOX
VEC6F VALVE-STARCH TANK FLUSH W7V6ZCF 96TAC3AA37 1/8" N/C 3WAY 120V50/60C VALVE CONTROL BOX
VEC7 VALVE-FLUSH CHEM POCKET 7 W7V6ZCF -- CHEMICAL FLUSHING VALVE BY OTHERS PWR CONN BX
VEC8 VALVE-FLUSH CHEM POCKET 8 W7V6ZCF -- CHEMICAL FLUSHING VALVE BY OTHERS PWR CONN BX
VEDR VALVE-OPTIONAL ELECTRIC DRAIN W7V6ZEV 96D350A37 DRINVAL 3"N/O MTRDR120V 50/60C BELOW SHELL
VEDRR VALVE-DRAIN TO REUSE W7V6ZEV 96D350B37 DRAINVAL 3"N/C MTRDRV120V 50/6 BELOW SHELL
VESTM VALVE-STEAM W7V6ZEV 96R301A37 1/8" PILOT 3W-NC 110/50 120/60 AIR VALVE BX
VEWC VALVE-COLD WATER W7V6ZEV 96P056A37 3/4"NC 110V 50/60 W/LEADSBURK SIDE OF MACH
VEWH VALVE-HOT WATER W7V6ZEV 96P056A37 3/4"NC 110V 50/60 W/LEADSBURK SIDE OF MACH
VEWVX VALVE-EXTRA WATER W7V6ZEV 96P056A37 3/4"NC 110V 50/60 W/LEADSBURK SIDE OF MACH

Page 4 of 4
 PELLERIN MILNOR CORPORATION
LIMITED STANDARD WARRANTY
We warrant to the original purchaser that MILNOR machines including electronic hardware/software
(hereafter referred to as “equipment”), will be free from defects in material and workmanship for a
period of one year from the date of shipment (unless the time period is specifically extended for
certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no
operating hour limitation. This warranty is contingent upon the equipment being installed, operated
and serviced as specified in the operating manual supplied with the equipment, and operated under
normal conditions by competent operators.

Providing we receive written notification of a warranted defect within 30 days of its discovery, we
will—at our option—repair or replace the defective part or parts, EX Factory (labor and freight
specifically NOT included). We retain the right to require inspection of the parts claimed defective in
our factory prior to repairing or replacing same. We will not be responsible, or in any way liable, for
unauthorized repairs or service to our equipment, and this warranty shall be void if the equipment is
tampered with, modified, or abused, used for purposes not intended in the design and construction
of the machine, or is repaired or altered in any way without MILNOR's written consent.

Parts damaged by exposure to weather, to aggressive water, or to chemical attack are not covered
by this warranty. For parts which require routine replacement due to normal wear—such as gaskets,
contact points, brake and clutch linings, belts, hoses, and similar parts—the warranty time period is
90 days.

We reserve the right to make changes in the design and/or construction of our equipment (including
purchased components) without obligation to change any equipment previously supplied.

ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS
UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE OR ANY OTHER
WARRANTY IMPLIED BY LAW INCLUDING BUT NOT LIMITED TO REDHIBITION. MILNOR WILL NOT
BE RESPONSIBLE FOR ANY COSTS OR DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT
OF: THE FAILURE OF ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE
OR OTHER HAZARD, ACCIDENT, IMPROPER STORAGE, MIS-USE, NEGLECT, POWER OR
ENVIRONMENTAL CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE
BEYOND THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL
MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR CONSEQUENTIAL COSTS
OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO
MILNOR FOR THE EQUIPMENT IT SELLS OR FURNISHES.

THE PROVISIONS ON THIS PAGE REPRESENT THE ONLY WARRANTY FROM MILNOR AND NO OTHER
WARRANTY OR CONDITIONS, STATUTORY OR OTHERWISE, SHALL BE IMPLIED.

WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO ASSUME FOR US,
ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION WITH THE SALE OR FURNISHING
OF OUR EQUIPMENT TO ANY BUYER.

BMP720097/19036

5
 How to Get the Necessary Repair Components

BIUUUD19 (Published) Book specs- Dates: 20081231 / 20081231 / 20081231 Lang: ENG01 Applic: UUU

How to Get the Necessary Repair Components

This document uses Simplified Technical English.
Learn more at http://www.asd-ste100.org.

You can get components to repair your machine from the approved supplier where you got this
machine. Your supplier will usually have the necessary components in stock. You can also get
components from the Milnor® factory.
Tell the supplier the machine model and serial number and this data for each necessary component:
• The component number from this manual
• The component name if known
• The necessary quantity
• The necessary transportation requirements
• If the component is an electrical component, give the schematic number if known.
• If the component is a motor or an electrical control, give the nameplate data from the used
component.
To write to the Milnor factory:
Pellerin Milnor Corporation
Post Office Box 400
Kenner, LA 70063-0400
UNITED STATES

Telephone: 504-467-2787
Fax: 504-469-9777
Email: [email protected]
— End of BIUUUD19 —

PELLERIN MILNOR CORPORATION

6
 How to Use Milnor® Electrical Schematic Diagrams

BIUUUK01 (Published) Book specs- Dates: 20130308 / 20130308 / 20130308 Lang: ENG01 Applic: PCR UUU

How to Use Milnor® Electrical Schematic Diagrams

Milnor® electrical schematic manuals contain a table of contents/component list and a set of
schematic drawings. These documents are cross referenced and must be used together.
The table of contents/components list shows, for every component on every schematic in the
manual, the component item number (explained in detail below), statement of function, parent
schematic number, part number, description and electric box location. In older manuals, two
component lists are provided: List 1 sorts the components by function, and List 2 by type of
component. Newer schematic manuals include only the list sorted by component number.
The schematic drawings use symbols for each electromechanical component, and indicate the
function of each. Integrated circuits are not shown, but the function of each microprocessor input
and output is stated. Certain electrical components not pertinent to circuit logic, such as wire
connectors, are not represented on the schematic.
Most machines require several schematics to describe the complete control system and all the
options available on the included models. In most manuals there are some schematic pages that
don't apply to your specific machine because certain options and configurations are mutually
exclusive or are not necessary in all markets. You may find it helpful to mark or remove such
pages. A schematic page that only applies to a subset of machines will normally state, in the title,
which models and/or options it covers. Compare this with the nameplate on your machine and
with your purchase records.
Each schematic is devoted to circuits with common functions (e.g., microprocessor inputs, motor
contactors). Schematics appear in the manual in alphanumeric order.

1. Component Prefix Classifications and Descriptions

Component item numbers consist of up to six characters and appear as part of a component's
symbol on the schematic. The first two characters indicate the general class of component, and
the remaining characters are a mnemonic for the function. For example, “CD” is the code for all
time delay relays, and “SR” stands for safety reset. Thus, CDSR is a time delay relay that serves
as a safety reset.
The following are descriptions of electrical components used in Milnor® machines. Descriptions
are in alphabetical order by the component class code (two character prefix).
Note 1: Some component class codes do not have a corresponding symbol, but are represented by a box
and an accompanying note describing the component. Examples of such codes are BA (printed circuit
board), ED (electronic display), and ES (electronic power supply).

BA=Printed Circuit Board—Insulating substrate on which a thin pattern of copper conductors

has been formed to connect discrete electronic components also mounted on the board.
CB=Circuit Breaker (Figure 1)—Automatic switch that opens an electric circuit in abnormal
current conditions (e.g., an overload).
Figure 1: Circuit Breaker (CB)

CD=Control, Time Delay Relay (Figure 2)—A relay whose contacts switch only after a fixed
or adjustable delay, once voltage has been applied to its coil. The contacts switch back to
normal (de-energized state) immediately when the voltage is removed.

PELLERIN MILNOR CORPORATION

7
How to Use Milnor® Electrical Schematic Diagrams

Figure 2: Time Delay Relay (CD)

Coil and Contacts Legend
A. Coil
B. Contacts

CL=Control, Latch Relay (Figure 3)—A relay which latches in an energized or set position
when operated by one coil (the latch/set coil). The relay stays latched even though coil voltage
is removed. The relay releases or unlatches when voltage is applied to a second coil (the
unlatch/reset coil).

Figure 3: Latch Relay (CL)

Coils and Contacts Legend
A. Coils
B. Contacts

CR=Control, Relay (Figure 4)—A relay whose contacts switch immediately when voltage is
applied to its coil and revert to normal when the voltage is removed.

Figure 4: Standard Relay (CR)

Coils and Contacts Legend
A. Coil
B. Contacts

CP=Control, Photo-Eye (Figure 5)—Photo-eyes sense the presence of an object without direct
physical contact. Photo-eyes consist of a transmitter, receiver, and output module. These
components may be housed in one assembly with the transmitter bouncing light off of a
reflector to the receiver, or these components can be housed in two separate assemblies with
the transmitter pointed directly at the receiver. The photo-eye can be set to turn on its output
either when the light beam becomes blocked (dark operate) or when it becomes un-blocked
(light operate).

PELLERIN MILNOR CORPORATION

8
 How to Use Milnor® Electrical Schematic Diagrams

Figure 5: Photo-eye (CP)

Symbols Legend
A. Example of single
assembly
B. Example of two separate
assemblies

CS=Control, Contactor/Motor Starter (Figure 6)—A relay capable of handling heavier

electrical loads, usually a motor.
Figure 6: Other Control Symbols

EB=Electric Buzzer (Figure 6)—An audible signaling device.

EC=Electric Clutch (Figure 6)—A clutch consists of a coil and a rotor. The rotor has two
separate rotating plates. These plates are free to rotate independent of each other until the coil
is energized. Once energized the two plates turn as one.
ED=Electronic Display—A visual presentation of data, such as an LCD (liquid crystal display),
LED (light emitting diode) display, or VFD (vacuum florescent display).
EF=Electric Fuse (Figure 6)—A fuse is an over-current safety device with a circuit opening
fusible member which is heated and severed by the passage of over-current through it.
EL=Electric Light (Figure 6)—Indicator lights may be either incandescent or fluorescent.
EM=Electro Magnet Solenoid—A device consisting of a core surrounded by a wire coil through
which an electric current is passed. While current is flowing, iron is attracted to the core (e.g.,
a pinch tube drain valve solenoid).
ES=Electronic Power Supply—A device that converts AC (alternating current) to filtered and
regulated DC (direct current). The input voltage to the power supply is usually 120 or 240
VAC. The output is +5, +12, and -12 VDC.
ET=Thermal Overload (Figure 7)—A safety device designed to protect a motor. A thermal
overload consists of an overload block, heaters, and an auxiliary contact. The auxiliary contact
is normally installed in a safety (three-wire) circuit that stops power to the motor contactor
coil when a motor overload occurs.

PELLERIN MILNOR CORPORATION

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How to Use Milnor® Electrical Schematic Diagrams

Figure 7: Thermal Overload (ET)

Schematic Symbol Legend
A. Heater (one per phase)
B. Overload relay; contacts open if overload
condition exists

EX=Electrical Transformer (Figure 8)—A device that transfers electrical energy from one
isolated circuit to another, often raising or lowering the voltage in the process.
KB=Keyboard—Device similar to a typewriter for making entries to a computer.
MN=Electronic Monitor (CRT)—A cathode ray tube used for visual presentation of data.
MR=Motors (Figure 9)—Electromechanical device that converts electrical energy into
mechanical energy.
Figure 8: Transformer (EX) Figure 9: Electric Motor (MR)

MV=Motor (Variable Speed) Inverter—To vary the speed of an AC motor, the volts to
frequency ratio must be kept constant. The motor will overheat if this ratio is not maintained.
The motor variable speed inverter converts three phase AC to DC. The inverter then uses this
DC voltage to generate AC at the proper voltage and frequency for the commanded speed.
Note 2: Switch symbols used in the schematics and described below always depict the switch in its un-
actuated state.

PX=Proximity Switch (Figure 10)—A device which reacts to the proximity of an target without
physical contact or connection. The actuator or target causes a change in the inductance of the
proximity switch which causes the switch to operate. Proximity switches can be two-wire
(AC) or three-wire (DC) devices.

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 How to Use Milnor® Electrical Schematic Diagrams

Figure 10: Proximity Switches (PX)

Switch Symbols Legend
A. Alternating current
proximity switch
B. Direct current proximity
switch

SC=Switch, Cam Operated (Figure 11)—A switch in which the electrical contacts are opened
and/or closed by the mechanical action of a cam(s). Applications include 35-50 pound timer
operated machines, Autospot, timer reversing motor assembly, and some balancing systems.
SH=Switch, Hand Operated (Figure 12)—A switch that is manually operated (e.g., Start
button, Master switch, etc.).
Figure 11: Cam Switch (SC) Figure 12: Hand Operated Switch
(SH)

SK=Switch, Key Lock (Figure 13)—A switch that requires a key to operate. This prevents
unauthorized personnel from gaining access to certain functions (e.g., the Program menu).
SL=Switch, Level Operated (Figure 14)—A switch connected to a float that causes the switch
to open and close as the level changes.
Figure 13: Key Switch (SK) Figure 14: Level Switch (SL)

SM=Switch, Mechanically Operated (Figure 15)—A switch that is mechanically operated by a

part of or the motion of the machine (e.g., door closed switch, tilt limit switches, etc.)
SP=Switch, Pressure Operated (Figure 16)—A switch in which a diaphragm presses against a
switch actuator.

PELLERIN MILNOR CORPORATION

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How to Use Milnor® Electrical Schematic Diagrams

Figure 15: Mechanical Switch (SM) Figure 16: Pressure Switch (SP)

ST=Switch, Temperature Operated (Figure 17)—A switch that is actuated at a preset

temperature (e.g., dryer safety probes) or has adjustable set points (e.g., Motometers or
Combistats).
TB=Terminal Board (Figure 18)—A strip or block for attaching or terminating wires.
Figure 17: Temperature Switch Figure 18: Terminal Board (TB)
(ST)

VE=Valve, Electric Operated (Figure 19)—A valve operated by an electric coil to control the
flow of fluid. The fluid can be air, water or hydraulic.
Figure 19: Electrically Operated
Valve (VE)

ZF=Rectifier (Figure 20)—A solid state device that converts alternating current to direct
current.

PELLERIN MILNOR CORPORATION

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 How to Use Milnor® Electrical Schematic Diagrams

Figure 20: Bridge Rectifier (ZF)

Component Symbol Legend
A. Alternating current input
B. Direct current output

Figure 21: Bridge Rectifier

Component Legend
A. Alternating current in
B. Negative direct current
out
C. Positive direct current out

WC=Wiring Connector—A coupling device for joining two cables or connecting a cable to an
electronic circuit or piece of equipment. Connectors are male or female, according to whether
they plug into or receive the mating connector.

2. Component Terminal Numbering

CAUTION 1 : Risk of Mis-wiring—Due to electrical component manufacturing
inconsistencies, the pin numbers imprinted on components such as connectors and relay bases
used on Milnor machines often do not correspond to the pin numbers shown in the schematics.
• Ignore pin numbers imprinted on in-line connectors (e.g., Molex connectors) and relay
bases.
• Use the pin identification illustrations herein to identify pins on these components.

PELLERIN MILNOR CORPORATION

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How to Use Milnor® Electrical Schematic Diagrams

Figure 22: Plug-in Relays

11-pin Relay with Grey Base Legend
Left. View of
relay
and
base
Right. Same
view,
show-
ing pin
num-
bers

14-pin Relay with Grey Base (older)

14-pin Relay with Black Base (newer)

14-pin Relay with Beige Base (rare)

PELLERIN MILNOR CORPORATION

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 How to Use Milnor® Electrical Schematic Diagrams

Note 3: Relay functional names ending with the letter "M" (e.g., CRxxM) are not discrete components but
are a component of a printed circuit board. They are usually not individually replaceable.

Figure 23: AMP Connector Pin Locations

36-pin Connector

18-pin Connector Legend

A. View of mating halves of connector
B. Same view, showing assigned pin numbers

PELLERIN MILNOR CORPORATION

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How to Use Milnor® Electrical Schematic Diagrams

Figure 24: Molex Connector Pin Locations

15-pin Connector 9-pin Connector

6-pin Connector 4-Pin Connector

2-pin Connector Legend

A. View of mating halves of connector
B. Same view, showing assigned pin numbers

PELLERIN MILNOR CORPORATION

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 How to Use Milnor® Electrical Schematic Diagrams

Figure 25: Pressure Switch

Component Legend
A. Contact 1—Normally open
B. Contact 2—Normally closed
C. Contact 3—Common

Figure 26: Toggle Switch

Component Legend
A. Normally closed contacts
B. Common contacts
C. Normally open contacts
D. Pole

Figure 27: Switch with Replaceable Contact Blocks

Rotary or Push-button Switch Component Legend
A. Terminal 7
B. Terminal 8
C. Terminal 4 if normally open; terminal 1 if normally closed
D. Terminal 5 if normally open; terminal 2 if normally closed
E. Terminal V
F. Terminal 9
G. Terminal Q if normally open; terminal K if normally closed
H. Terminal 6 if normally open; terminal 3 if normally closed
I. Terminal W
.
J. Terminal X
K. Terminal R if normally open; terminal L if normally closed
L. Terminal S if normally open; terminal M if normally closed

3. Features of Milnor® Electrical Schematic Diagrams

Document BMP010012 (following this section) is a sample schematic, based on a schematic
diagram for the Milnor® gas dryer. For the purposes of this exercise, the schematic is shown gray
and explanations of the items on the schematic are shown black.
The item numbers below correspond to the circled item numbers shown on the drawing.
1. The first six characters of the drawing number (W6DRYG) indicate that this is a wiring
diagram (W), identify the generation of controls (6), and identify the type of machine
(DRYG=Gas Dryer). These characters appear in the drawing number of every schematic in
the set.
The characters following the first six are unique to each drawing. The two characters
identified as the page number are an abbreviation for the function performed by the depicted

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How to Use Milnor® Electrical Schematic Diagrams

circuitry (S+=three-wire circuit) and establish the order in which the schematic occurs in the
manual (schematics are arranged in alpha-numeric order in the manual).
Whenever circuitry changes are significant enough to warrant publishing a new schematic
drawing, the new drawing number will be the same as the old except for the major revision
letter (A in the example).
2. Included in the drawing title are the class of control system, the title of this circuit, and the
circuit voltage.
3. Line numbers are provided along the bottom edge of the drawing. These permit service
personnel in the field and at the Milnor® factory to quickly relate circuit locations when
discussing troubleshooting over the phone. Page and line numbers are referenced on the
drawing as explained in items five and six below.
4. Relay contacts show the page and line number on which the relay coil may be found. This is
the type of cross referencing most frequently used in troubleshooting.
5. Relay coils show the page and line number on which its associated contacts are located.
6. Relay contacts and relay coils show the physical location of the relay.
7. The designation MTA applies to electronic circuit board connections. Typically, a control
system will contain several different types of circuit boards and one or more boards of each
type. A numerical suffix identifies the board type and a numerical prefix identifies which one
of several boards of a given type is being depicted. For example, the designation 1MTA5
identifies this as the first I/O board (8 output, 16 input board) in the control system. As shown
on the drawing, a pin number follows the board number, separated by a dash. Thus, 1MTA5-
9 is pin 9 on this board. The numerical designations for board types vary from one control
system to another. Some of the board types commonly encountered on the Mark V and Mark
VI washer-extractor control and their designations are as follows:
• MTM1-MTM8 = Mother board
• MTA1-MTA5 = 8 output, 16 input (8/16) boards
• MTA11-MTA14 = 24 output boards
• MTA30-MTA40 = processor boards
• MTA41-MTA43 = digital to analog (D/A) boards
• MTA51-MTA55 = analog to digital (A/D) boards
• MTA81-MTA85 = balance A-D board
The complete listing of the boards utilized in a given control system can be found in the
component list for that system.
8. Wire numbers, as described earlier in this section, are shown at appropriate locations on the
schematic drawing.
9. Where diamond symbols appear at the end of a conductor, these are match points for
continuing the schematic on another drawing. The page and line number that continues the
circuit is printed adjacent to the diamond symbol. Where more than one match point appears
on the referenced page, match diamonds containing corresponding letters.
— End of BIUUUK01 —

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 Mass termination assembly
Pin number

7 1MTA5-6
MTA designation on board
Board MTA group designation
An MTA is a connection on an
electronic circuit board. The Any relay that ends
notes and the tag page locate with an "M" is
the appropriate board. located on an
electronic board.

This indicates on which

5 schematic page and
line number the relay
contacts of this coil (on Line
08) are located (i.e.,
W6DRYGS+, Lines 9 and 11).

Normally Normally
closed open
contacts contacts
7-1 contact S+09 S+11 7-4 contact
8-2 contact S+11 8-5 contact
9-3 contact 9-6 contact
V-K contact V-Q contact
Contact not used
Drawing and line where
contact is located

6 This is the physical

location of the relay on
the machine. Row and
column numbers are
shown on the appropriate
tag for each relay tray.
Position 1 2 3 4
A
2A1M B
Relay Tray
Number
Row
Column
Function
(M=Main Air)

BMP010012 (left) / 2018343

20
 This indicates on which
page (W6DRYGS+) and
4
line number (08) the relay
coil can be found for this
set of contacts

Major revision
(letter)

1 Page number
(S+)

8 Machine type
Wire identification marking. (Gas fired dryer)
This designation is
stamped on the wire every
6 inches and is used with
the signal routing table.
6th generation
of controls

W = Wiring

Class of control system

2 Title of this circuit
Voltage of this circuit

Page line
numbers 3
BMP010012 (right) / 2018343

21
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 BBAD-1 INPUT LED LIGHTS
BALANCE A-D CONVERTER I1-0 DOOR CLOSED
FOR EXACT-XTRACT I4-3 VIBRATION SW
I5-4 INVERTER FAULT
1 I6-5 DR OPEN SW
ADDITIONAL

8 M5 M8 12 M6
OUTPUTS

1 1
1

INVERTER
RS485 TBA I8-7 EXT FAULT
INPUTS
M4

WCD OUTPUTS I9-8 TIMER STOP

18

14

BIO
INPUTS
M7

INPUT/OUTPUT OUTPUT LED LIGHTS MVDBR MVDBR

LEVEL
BOARD O1-0 TO O8-7 CHEM #1 TO 8
WCV PRESSURE R R
1

O9-8 HOT WATER

STANDARD
OUTPUTS

E E
1

O10-9 COLD WATER INVERTER

M3

CHEMICALS
OUTPUTS ANALOG DIGITAL O11-10 DRAIN S STDB S
+12VDC
16

1 M2 INPUTS GNDS O12-11 FLUSH I TEMP I

WCS 10 1 M1 1 MA 1 M9
O13-12 COOLDOWN
O14-13 EXTRA WATER S SENSOR S
O15-14 DRN TO REUSE T T
WCK O16-15 STEAM O O
O17-16 SPEED LIMIT (DOOR R R
UNLOCK IF PULSE DR)
1MTD
ESPS

O19-18 SPEED LIMIT IF

ONLY IF PULSE DOOR PULSE DOOR
1MTP

INTERLOCK, IF PUSH O25-24 CW DIRECTION

DOOR INTERLOCK N/U O26-25 CCW DIRECTION
O27-26 ACC/DEC

T TB1
B START CIRCUIT BOARD E E

EXHV
2 NOT USED G G
F F T T T
SMWVB

ONLY USED L L L TBA N

EF1 N TBA GND CSVP 1 2 3
ON 208-240V T 1 2 3 P P D
D
MACHINES B CRE CRD CRDL 1 2
5 SH01 TB3
SELECT 240V--208V INCOMING POWER
SEPARATE BRANCH CIRCUIT PROTECTION
COPPER CONDUCTORS ONLY

MILTOUCHTM SYSTEMS
36021, 36026V7Z/42026, 42030V6Z CONTROL
PANEL B2T2012010
2015435A
PELLERIN MILNOR CORPORATION

W7V6ZTG1
2015435B
24
 W7V6ZTG1
2015435B
36 AND 42 V#Z MACHINE TAGS
INPUT LED LIGHTS
1 I1-0 DOOR CLOSED
ADDITIONAL

8 M2 M8 12 M6
CD
OUTPUTS

1 1
1

RS485 I4-3 VIBRATION SW

W INVERTER

PELLERIN MILNOR CORPORATION

INPUTS
M4

I5-4 INVERTER FAULT

CV
OUTPUTS
18

W I6-5 DR OPEN SW
14

BIO
INPUTS

CS
I8-7 EXT FAULT
M7

INPUT/OUTPUT
W BOARD LEVEL
I9-8 TIMER STOP
1
STANDARD

PRESSURE
OUTPUTS
1

INVERTER
M3

CHEMICALS WCM

W7V6ZTG1
OUTPUTS ANALOG DIGITAL
+12VDC
16

1 M2 INPUTS GNDS
OUTPUT LED LIGHTS

RESISTOR
10 1 M1 1 MA 1 M9
O1-0 TO O8-7 CHEM #1 TO 8 STDB
O9-8 HOT WATER
O10-9 COLD WATER TEMP
O11-10 DRAIN SELECT SENSOR
O12-11 FLUSH 240V--208V
O13-12 COOLDOWN TB3 SH01 T ONLY USED
ON 208-240V
1MTD
ESPS

O14-13 EXTRA WATER

CRDL CRD CRE B
O15-14 DRN TO REUSE MACHINES
1MTP

O16-15 STEAM 5
O17-16 SPEED LIMIT (DOOR EF1
T ONLY IF PULSE DOOR EXHV
UNLOCK IF PULSE DR) N/U B INTERLOCK, IF PUSH
O19-18 SPEED LIMIT IF
PULSE DOOR
START CIRCUIT BOARD 2
TB1
DOOR INTERLOCK N/U
O25-24 CW DIRECTION
O26-25 CCW DIRECTION
O27-26 ACC/DEC E E
G
SMWVB

T T T F F
N TBA CSVP
A 1 2 3 P P
G TB D
1 2
L N
L D
L 2 3
1
MICRO 6 SYSTEMS
36021, 36026V5Z B2T2012011
INCOMING POWER
SEPERATE BRANCH CIRCUIT PROTECTION CONTROL PANEL 2015435A

COPPER CONDUCTUCTORS ONLY PELLERIN MILNOR CORPORATION

W7V6ZTG1
2015435B
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