A510 Teco
A510 Teco
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Contents
Features 03
Applications 05
Selection Guide 06
Wiring Diagram 07
Specifications 08
Dimensions 10
Accessories 12
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HIGH EFFICIENCY
DUAL CORE PROCESSORS PM MOTOR DRIVING
Prevents inrush current High performance current vector control for induction
damage to IGBT module. and permanent magnet motors.
Enhances the reliability and life
expectancy of motor drive.
32Bit MCU
Mass computing capability
for advanced current vector
control technology.
Minimizes the internal loop
time for higher control
response. Induction Surface Permanent Interior Permanent
Motor (IM) Magnet Motor (SPM) Magnet Motor (IPM)
30 Hz
100
R1 Ls Iq 40 Hz
80
50 Hz
60 60 Hz
Id
40
Lm R2 20
s
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Motor Speed (RPM)
s : Slip
Sensor Vector Mode (SV) can output 200% holding torque.
Motor Equivalent Circuit
CONFORMITY TO
GLOBAL STANDARDS
Conformity to RoHS directive and
international recognized certification
A510 is loaded with 5th generation
kernel has the most advanced motor
tuning function to build accurate motor
equivalent model automatically.
HARDWARE SWITCH
DOWN SIZE DESIGN OFF FUNCTION
New design with effective heat dissipation Built-in high reliable hardware circuit for PWM cutoff.
reduced size requiring less panel space.
Previous Product
AC
F1
Safety Gate
49%
MCU Switch Driver
F2
IGBT
IG
Size Reduction
M
*based on A510 400V 7.5HP comparison
INTELLIGENT
ULTRA LOW MOTOR NOISE OVER VOLTAGE SUPPRESSION
瞬間能量回灌,DC電壓上升
Soft PWM可使馬達音頻能量
Soft PWM modulation method
分散,避免產生刺耳的噪音。
lu
瞬間能量回灌,DC電壓上升
瞬間能量回灌,DC電壓上升
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Textile Machine
| Dyeing and Finishing Machine
SELECTION GUIDE
Dual rating design for heavy duty and normal duty applications.
Driving higher horsepower motor in normal duty mode Driving the same horsepower motor in heavy duty mode
includes fans, pumps, HVAC, etc. includes lifts, press, machine tools, etc.
Example: Example:
Select A510-2002-H model for 3HP motor in pump Select A510-2015-H3 model for 15HP motor in conveyor
application. Sets 00-27=1 (ND Mode)
application. Sets 00-27=0 (HD Mode)
*Motor parameters need to be adjusted.
7.5 5.5 A510-2005-H3 21A A510-2008-H3 25A A510-4005-H3(F) 11.1A A510-4008-H3(F) 14.8A
150 112 A510-2125-H3 400A A510-2150-H3 415A A510-4125-H3 208A A510-4150-H3 216A
Model Identification
A510 2 001 H 3 F
A510 Series Input Voltage Horse Power Type Power Supply Noise Filter
2:200V Class 001:1HP H : Standard Type Blank : Single/Three- Blank : None
4:400V Class (LED Display) Phase F : Built-in
425:425HP C : Graphic Type 3 : Three-Phase
(LCD Display)
Notes: “-A” added behind the model name is the dedicated model.
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WIRING DIAGRAM
Braking resistor
E
Grounding resistance
should lower than 100 ohm.
Forward rotation/stop S1
Analog output 1 AO1
Reversal rotation/stop S2
AO2 Analog signal output 1, 2
Analog output 2 (DC 0~10V)
Digital input selection
Up command S3
Multi-function input
GND
Down command S4 SW3*2
Source(PNP) E
Multi-step speed command 1 S5
Sink(NPN), Default setting
Fault reset S6 CN3 Option Card (Encoder Card)
Jog command S7
R1A
External base block S8
R1B
Power terminal of digital signal 24V
(PNP) R1C Multi-function relay output*5
Common terminal of digital signal 24VG 250VAC, under to 1A
(NPN) 30VDC, under to 1A
R2A
E Connection terminal of shielding wire
-10V~0~10V
AI1 Multi-function analog input SW2*3 DO1
(-10~10V/0~10V, 20kΩ) V
4~20mA/0~10V P AI2 Multi-function analog input
(-10~10V/0~10V/4~20mA, 250Ω) I, Multi-function photocoupler output*6
P Default DO2
0V setting (DC 48V/50mA, Open Collector)
GND Common terminal of analog signal
DOG
-12V Power of analog input*5
P
PO Multi-function pulse output*5
Pulse input P
PI Pulse command input 32kHz. Max. GND 32kHz. Max.
CON 6 1: Data+
2: Data-
F1 3: Data+
Safety input contact*4 4: Reserved
RS485
F2 5: Reserved
Pin 1 to Pin 8 6: Data-
Screened Screened Cable, 7: 5V
P 8: GND
Cable Twisted Pair
Terminal symbol
indicates main circuit indicates control circuit
Notes:
*1: The main circuit of 200V 1~25HP and 400V 1~30HP (included) with built-in braking transistor provide terminal B2. The braking resistor
can be connected directly between B1 and B2. Optional braking module is available for the other models.
*2: The multi-function digital input terminals S1~S8 can be set to Source (PNP) or Sink (NPN) mode by SW3.
*3: Multi-function analog input 2 (AI2) can be set to the voltage command input (0~10/-10~10v) or the current command input
(4~20mA) through SW2.
*4: When integrated safety function is NOT used, connect a link across terminals F1 & F2 for the inverter output to function.
External safety circuits can be interfaced with inverter using terminals F1 and F2.
*5: Terminals -12V, R2A-R2C and PO-GND are provided for 200V 3HP and 400V 5HP ratings or above.
*6: Terminals DO2 and DOE are provided for 200V 2HP and 400V 3HP ratings or below.
*7: Both 200V class 50HP~150HP and 400V class 75HP~425HP have built-in DC reactors.
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BASIC SPECIFICATIONS
200V Class
Rated Output 2.3 3.7 4.6 8.0 11.4 15.2 21.3 26.3 30.1 41.9 52.6 64.4 76.2 95.3 118.9 137.2 172
Capacity (KVA)
Rated Output
Current (A) 6 9.6 12 21 30 40 56 69 80 110 138 169 200 250 312 400 450
ND*4
Maximum 1.5 3 4 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175
Applicable Motor*1
HP (KW) (1.1) (2.2) (3) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37) (45) (55) (75) (90) (110) (130)
Single/Three-
Rated Voltage, Frequency Phase,200V to Three-Phase, 200V to 240V, 50/60Hz
Input Power
240V, 50/60Hz
400V Class
Inverter Capacity (HP) 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175 215 250 300 375 425
Rated Output
Capacity (KVA) 2.6 3.2 4.2 7 11.3 13.7 18.3 23.6 29.7 34.3 45.7 57.2 69.3 89.9 114 137 165 198 225 282 343 400 446
Rated Output
Current (A) 3.4 4.2 5.5 9.2 14.8 18 24 31 39 45 60 75 91 118 150 180 216 260 295 370 450 523 585
HD*3
Maximum 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175 215 250 300 375 425
Applicable Motor*1
*2 HP (KW) (0.75) (1.5) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37) (45) (55) (75) (90) (110) (132) (160) (185) (220) (280) (315)
Output Rating
Rated Output 3.1 4.1 5.3 8.5 13.3 17.5 23.6 29.0 33.5 44.2 54.9 67.1 78.5 111 126 159 191 226 250 332 393 446 446
Capacity (KVA)
Rated Output
ND*4 Current (A) 4.1 5.4 6.9 11.1 17.5 23 31 38 44 58 72 88 103 145 165 208 250 296 328 435 515 585 585
Maximum 2 3 4 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175 215 250 270 335 425 425
Applicable Motor*1
HP (KW) (1.5) (2.2) (3) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37) (45) (55) (75) (90) (110) (132) (160) (185) (200) (250) (315) (315)
Frame Size 1 2 3 4 5 6 7 8
Notes:
*1. Based on the standard 4-pole induction motor. The selected Inverter Voltage and Capacity HD mode carrier HD mode carrier
inverter must have a higher output current rating than the 200V class 400V class freq range freq default setting
motor.
*2. The default setting of A510 takes HD (heavy duty mode) as 1~20HP 1~30HP 2~16kHz 8kHz
the base. To switch A510 to ND (normal duty mode) set 25HP - 2~12kHz 6kHz
parameter (00-27) to 1. When switching to ND (normal duty *5
30~40HP 40~50HP 2~12kHz 5kHz
mode), the frequency will change to 2kHz.
*5
*3. The default setting of carrier frequency in HD mode is shown 50~100HP 60~175HP 2~10kHz 5kHz
in right side table, if the setting value is higher than default - 215HP 2~8kHz 3kHz
setting, de-rating may be required.
125~150HP - 2~5kHz 5kHz
*4. The default setting of carrier frequency in ND mode is 2kHz, if
the setting value is higher than default setting, de-rating may 250~375HP 2~5kHz 4kHz
be required. 425HP 2~5kHz 2kHz
*5. If control mode is set to SLV mode and maximum frequency
is larger than 80Hz, the carrier frequency range is 2~8kHz.
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GENERAL SPECIFICATIONS
Display LED keypad with 5-digits seven-segment display (LCD keypad option)
Speed Control Accuracy ±0.1%(Sensor Vector Control Mode, SV)*2±0.5%(Sensorless Vector Control Mode, SLV) *2
Heavy Duty Mode (HD.)150% rated current for 60sec, 200% rated current for 2 sec. (Factory default)
Overload Tolerance Normal Duty Mode (ND.)120% rated current for 60sec
Frequency Setting Signal 0 to +10V, -10V to +10V, 4 to 20mA or pulse train input
Acceleration / Deceleration Time 0.06000.0 sec (separately set acceleration and deceleration time )
Auto tuning, Zero Servo, Torque Control, Position Control, Droop, Soft-PWM, Over-Voltage Protection,
Dynamic Braking, Speed Search, Frequency Traversing, Momentary Power Loss Restart, PID Control,
Main Control Functions
Automatic Torque Compensation, Slip Compensation, RS-485 Communication, Close Loop Control with PG,
Simple PLC Function, Two Analog Output, Safety input contact
Records of Power ON and Operation Time, Four Fault History Records and Latest Fault State Record,
Other Functions Energy-Saving Function, Phase Loss Protection, DC Braking, Dwell, S Curve Acceleration and Deceleration,
Up / Down Operation, Modbus Communication Protocol, Output of Pulse Multiple, Display of Engineering
Unit, SINK / SOURCE Selection
Current level can be adjusted. (In acceleration or constant speed, it can be set separately. In deceleration,
Stall Prevention
it can be set with or without stall protection)
Inverter will be stopped when the output is higher than below conditions.
Heavy Duty Mode (HD.)150% rated current for 60sec, 200% rated current for 2 sec. (Factory default),
Inverter Overload Protection (OL2)
Carrier frequency is from 2kHz to 8kHz.
Protection Functions
Normal Duty Mode (ND.)120% rated current for 60sec, Carrier frequency is 2kHz.
Over Voltage Protection (OV) If the main circuit DC voltage is over 410V (200V class) / 820V (400V class), the motor stops running.
Under Voltage (UV) If the main circuit DC voltage is under 190V (200V class) / 380V (400V class), the motor stops running.
Charge Indicator When main circuit DC voltage 50V, the CHARGE LED is on.
Output Phase Loss Protection (OPL) If the OPL function acts, the motor stops rotation automatically
o
temperature is 60 C
o
Storage Temperature -20~+70 C
Altitude and Vibration Altitude of 1000 meters or lower ; 1.0G, in compliance with IEC 60068-2-6
Communication Function Built-in RS-485 as standard (Modbus protocol with standard RJ45)
Electromagnetic Interference (EMI) In compliance with EN61800-3 standard, 400V 60HP or below can be built in.
Option Card Open collector type(IM) , line driver type(IM) and Line driver type for PM motor
Notes:
*1. The maximum output frequency of each control modes is different, please read user manual for more details.
*2. Speed control accuracy will be influenced when the motor and installation condition are different.
*3. IP21 models are available, if necessary, please contact with our sales.
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DIMENSIONS
Dimensions (mm)
Figure Enclosure Frame Models Weight
W H D W1 H1 t d (kg)
A510-2001-H
A510-2002-H
A IP20 Frame 1 A510-4001-H3 130 215 150 118 203 5 M5 2.2
A510-4002-H3
A510-4003-H3
A510-2003-H
A510-2005-H3
Frame 2 140 279 177 122 267 7 M6 3.8
A510-4005-H3
A510-4008-H3
A510-2008-H3
A510-2010-H3
B IP20 Frame 3 210 300 215 192 286 1.6 M6 6.2
A510-4010-H3
A510-4015-H3
A510-2015-H3
A510-2020-H3
A510-2025-H3
Frame 4 265 360 225 245 340 1.6 M8 10
A510-4020-H3
A510-4025-H3
A510-4030-H3
A510-2030-H3
A510-2040-H3
C IP20 Frame 5 A510-4040-H3 286.5 525 252 220 505 3.3 M8 30
A510-4050-H3
A510-4060-H3
Figure D Figure E
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Dimensions (mm)
Figure Enclosure Frame Models
W H D W1 H1 t d Weight (kg)
A510-2050-H3
A510-2060-H3
D IP00 Frame 6 344 580 300 250 560 1.6 M10 40.5
A510-4075-H3
A510-4100-H3
A510-2050-H3
A510-2060-H3
E IP20 Frame 6 348.5 740 300 250 560 1.6 M10 44
A510-4075-H3
A510-4100-H3
A510-2075-H3
A510-2100-H3
A510-4125-H3
D IP00 Frame 7 459 790 324.5 320 760 1.6 M10 74
A510-4150-H3
A510-4175-H3
A510-4215-H3
A510-2075-H3
A510-2100-H3
A510-4125-H3
E IP20 Frame 7 463.5 1105 324.5 320 760 1.6 M10 81
A510-4150-H3
A510-4175-H3
A510-4215-H3
Figure F Figure G
Dimensions (mm)
Figure Enclosure Frame Models
W H D W1 W2 H1 t d Weight (kg)
A510-2125-H3
A510-2150-H3
A510-4250-H3
F IP00 Frame 8 A510-4270-H3 690 1000 410 530 265 960 1.6 M12 184
A510-4300-H3
A510-4375-H3
A510-4425-H3
A510-2125-H3
A510-2150-H3
A510-4250-H3
G IP20 Frame 8 A510-4270-H3 690 1313 410 530 265 960 1.6 M12 194
A510-4300-H3
A510-4375-H3
A510-4425-H3
* The enclosure type of IP00 model is standard for frame 6 to frame 8. It is required to purchase the installation accessories if
user selects the enclosure type of IP20 model.
Frame 6 JN5-NK-A06
Frame 7 JN5-NK-A07
Frame 8 JN5-NK-A08
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ACCESSORIES
AO, BO, ZO Pulse monitor output: Open Collector Type, 24V, 30mA
For IM motor
Support Open Collector type and
Complementary type pulse signal
E Grounding Terminal
AO, / AO, BO, / BO, ZO, / ZO Pulse monitor output: Line Driver Type, RS-422 Level Input
For IM motor
Support Line Driver type pulse signal E Grounding Terminal
AO, / AO, BO, / BO, ZO, / ZO Pulse monitor output: Line Driver Type, RS-422 Level Input
For PM motor
Support Line Driver type pulse signal E Grounding Terminal
Copy Unit
JN5-CU Features
Cables
RJ45 to USB connecting cable Features
JN5-CM-USB 1.8 meters
JN5-CM-USB-3 3 meters Using with the TECO exclusive PC-software.
Make adjusting and copying parameters of AC
drive through PC available.
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