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Design of Bolted Joints (Fasteners) - Part 1

Design of bolted joints

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28 views18 pages

Design of Bolted Joints (Fasteners) - Part 1

Design of bolted joints

Uploaded by

xffws2bfkf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Cairo University – Faculty of Engineering

Mechanical Design & Production Department


Machine Design I

DESIGN OF BOLTED JOINTS


(FASTENERS)

Presented By: Eng. Mohamed Yasser


Outline
 Terminology of Screw Threads
 Material Strength for Steels (DIN)
 Types of Bolted Joint Loads
1. External Load Only With no Preload

2
What Are Bolted Joints ?

3
Terminology of Screw Threads

2𝛽

4
Metric Thread
 M10 X 2
 M: metric thread
 10: major diameter = 10 mm

 2: pitch = 2 mm

5
Metric Thread

6
Bolted Joint

7
Material Strength for Steels (DIN)
 St37, 40, 42, 45, 50, 55, ...
 Sut = [] × 10 MPa (ultimate strength)
 Sy = 0.7Sut (yield strength)
 Ssy = 0.5Sy (shear yield strength)
 Sb = 0.6Sy (bearing strength)

8
1. External Load Only With no Preload

9
1. External Load Only With no Preload
 Stresses on bolt:  Stresses on nut:
 Tension  Direct shear (on teeth)
 Bearing stress (on teeth)

10
1. External Load Only With no Preload
 Tension on bolt
𝑄 𝑆𝑦
 𝜎=𝜋 2 =
𝑑 𝐹.𝑆.
4 𝑟
◼ 𝑄 ≡ 𝑙𝑜𝑎𝑑
◼ 𝑑𝑟 ≡ 𝑚𝑖𝑛𝑜𝑟 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟
 Assume material & safety factor
 Find minor diameter
 Using standard tables → find major diameter, minor diameter &
pitch

11
1. External Load Only With no Preload
 Direct shear on nut teeth
𝑄 𝑆𝑠𝑦
𝜏 = =
𝜋𝑑𝑡𝑛 𝐹.𝑆.
𝑡
◼ 𝑑 ≡ 𝑚𝑎𝑗𝑜𝑟 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟
3
◼ 𝑡 ≡ 𝑡𝑜𝑜𝑡ℎ 𝑡ℎ𝑖𝑐𝑘𝑛𝑒𝑠𝑠 = 𝑝
4
◼ 𝑛 ≡ 𝑛𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑡𝑒𝑒𝑡ℎ
1
◼ 𝑆𝑠𝑦 = 𝑆
2 𝑦
4𝑄 𝑆𝑠𝑦
𝜏 = =
3𝜋𝑑𝑝𝑛 𝐹.𝑆.
12
1. External Load Only With no Preload
 Bearing stress on nut teeth
𝑄 𝑆𝑏
𝜎 =𝜋 =
𝑑 2 −𝑑𝑟 2 𝑛 𝐹.𝑆.
4
◼ 𝑆𝑏 = 0.6𝑆𝑦

13
1. External Load Only With no Preload
 ℎ ≡ 𝑛𝑢𝑡 ℎ𝑒𝑖𝑔ℎ𝑡 = 𝑛𝑝

14
1. e.g.: External Load Only With no Preload
 Find the following:
 Size of hanging bolt 𝑑𝑏
 Height of locking nut ℎ𝑛

15
1. e.g.: External Load Only With no Preload
 𝑄 = 2000 𝑁  Assume:
 Tension on bolt  𝐵𝑜𝑙𝑡 & 𝑛𝑢𝑡 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙: 𝑆𝑡37

𝑄 𝑆𝑦 ◼ 𝑆𝑢𝑡 = 370 𝑀𝑃𝑎


 𝜎=𝜋 2 =
𝑑 𝐹.𝑆. ◼ 𝑆𝑦 = 0.7𝑆𝑢𝑡 = 259 𝑀𝑃𝑎
4 𝑟
 𝑑𝑟 = 4.4 𝑚𝑚 (calculated ◼ 𝑆𝑠𝑦 = 0.5𝑆𝑦 = 129.5 𝑀𝑃𝑎
dimension) ◼ 𝑆𝑏 = 0.6𝑆𝑦 = 155.5 𝑀𝑃𝑎
 From tables: choose M6  𝐹. 𝑆. = 2
 𝑑𝑏 = 6 𝑚𝑚

16
1. e.g.: External Load Only With no Preload
 From tables: M6
 𝑑 = 6 𝑚𝑚
 𝑑𝑟 = 4.77 𝑚𝑚 (actual dimension)
 𝑝 = 1 𝑚𝑚

17
1. e.g.: External Load Only With no Preload
 Direct shear on nut teeth  Bearing stress on nut teeth
4𝑄 𝑆𝑠𝑦 𝑄 𝑆𝑏
 𝜏= =  𝜎=𝜋 =
3𝜋𝑑𝑝𝑛 𝐹.𝑆. 𝑑 2 −𝑑𝑟 2 𝑛 𝐹.𝑆.
4
 𝑛 = 2.18 → 3  𝑛 = 2.47 → 3

𝑛=3
ℎ𝑛 = 𝑛𝑝 = 3 𝑚𝑚
From tables: ℎ𝑛 = 5 𝑚𝑚

18

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