Experiment No.

11
Tools used in Refrigeration and Air conditioning
AIM: To study various Tools and Equipment’s used in Air Conditioning.

Refrigeration tools are used in performing preventive maintenance and repair on air
conditioners, refrigerators, freezers, and automotive air conditioner.
They are as follows:

• Tube Cutter – is a refrigeration tool use to cut copper tubing from sizes 1/8” to 1/2”
outside diameter. A larger tube cutter is also available for large tube diameters. Tubes are
marked first before cutting. Slight pressure is applied to the copper tube during cutting. The
burr inside thetube is cleaned with blade reamer.

• Flaring Tool – is a refrigeration tool use to spread the copper end outward until a flare is
formed. File and ream the copper tube before flaring. The copper tube is inserted into the
flaringblock with 30% of its diameter protruding. Turn the flaring yoke slowly until the flare
is completed. Remove copper tube and inspect for defects.
• Swagging Tool – is a refrigeration tool use to expand the inside diameter of a copper tube
so that the resulting diameter is the same as the outside diameter. It is used to join two
copper tubes of the same diameter. Clamp the copper tube by the flaring block so that an
'equal to the outside diameter' of the copper tube length is to be swagged.

• Brazing Torch – is a refrigeration tool use in soldering the joints of two copper tubes
together. 800 degrees Fahrenheit is required to solder copper tubing. Map gas is generally
used in these application, although oxygen-acetylene is also popular except they are bulky
and heavy. It can reach a temperature of 3600 degrees Fahrenheit. When brazing copper tube
joints, do it in a well-ventilated area. Prolong inhalation can cause cancer.
• Copper Tube Bender – is a copper tube bending refrigeration tool. It has a three-size
moldedhalf-round wheels. The most common sizes are from 1/4 of an inch diameter, to 5/16,
then 3/8. Copper tubes are bent beautifully using this professional bending tool.

• Adjustable wrench – is a wrench with an adjustable jaw. A six inch adjustable wrench is
very useful in the field of refrigeration repair. It can accommodate nuts and bolts' sizes from
1/8 of aninch to 1 inch. It can fit into the tool box easily.

• Flat Edge Screw Driver – is a screw driver with a flat driving end. An 8 inch screw driver
with a blade width of 1/4" is the most useful size. It is always a good idea to have a 1/8"
bladeand a 3/16" blade around with you.
• Allen Wrench – is an angle hexagonal driving wrench. They are made of hardened steel.
You will need allen key when removing the squirrel caged fan of a window type air
conditioner. Thecircular fan of an indoor unit is fastened with an allen screw.

• Long Nose Plier – is a plier with a long pointed nose. A 7 inch long nose plier is very
useful and is a good addition to your tool box. You will find the many uses of a long nose
plier; from hard to-reach areas like removing a clip from a fan or holding the copper tube
when brazing alone.

• Slip Joint Plier – is a mechanical plier with a slip joint in order to adjust the size. Either
for fastening a 1/2" pipe to loosening a 1" water pipe, it is a very handy tool to have. I have
with mea 10" slip joint plier all the time.
• Electrical Plier – Insulated plier use by electrician. An 8 inch electrical plier is a must have
in your tool box. There are time when it is necessary to remove a live fuse from a fuse box.
Or arranging the stranded wires.

• Pipe Wrench – is a wrench for fastening tubes and pipes. A 12 in pipe wrench must be in
yourtool box as well. Sometimes we have to remove a rounded hex nut.

• Nut Drivers – Hand held driver to drive or remove hex nuts or bolts. Mostly applicable to
deep down places where our hand is not able to reach. Straight hand grip type and the T-type
drivers are available for you to choose.
• Box Wrench – Hand held box type wrenches. They came in from 1/4 of an inch to 1-1/4
inch size. Usually they are in combination as far as the size is concern. A practical tool for
assembling and disassembling home air conditioner and automotive air conditioner
compressors.

• Open Wrench – Open end hand held wrench. Their sizes are from 1/8 of an inch to 1-1/4
of aninch. It is most useful when you are removing a machine bolt where access is only 50 to
75 percent, or the area is restricted that the wrench can make only one half turn.

• Flat File – flat hardened steel with cutting ridges. Used for filing a newly cut copper tube
ends to square it. To remove burrs from steel brackets. File surface joints so that they can fit
squarely.
• Round File – round long hardened steel with cutting ridges. Round file is very useful in
enlarging a hole by filing. Cleaning a rusty steel tube, removing a clogged from a drain hole.
Enlarging a flat washer hole to fit the larger bolt or to shape a certain parts through filing.
Making prototype spare parts for hard-to-find spare.

• Carpenter’s Saw – a hand tool with tooth blade used to cut wood. Fabricating wooden
frame for a window type air conditioner, cutting wooden sticks to be used to elevate an air
conditionerunit. Fabricating elevated stand for a split type stand alone indoor unit.
• Tape measure – steel tape measuring device. Put one in your pocket whenever you are
going out into the field. Either you are going to make measurement for the length of the
copper tubingyou will need for a certain project, or measuring the volume of a room.

• Hack Saw – a hand tool with tooth blade used to cut iron pipes or iron bars, maybe you
need to shorten the length of a certain PVC pipe, or fabricating a bracket for a new air
conditioner. Making a new home air conditioner installation. Cutting the window frame so
that the new air conditioner will fit.

• Electric Drill Gun – is also a good refrigeration tool a refrigeration mechanic should have.
We measure the size of a drill gun by the size of the chuck. I have with me a 1/2 inch chuck,
and it is all I need in doing different things, like installing a new compressor and I need to
make new holes for the anchor bolts.

• Bench Vise – a refrigeration tool with two jaws for holding works. Most of the time we
need a vise to hold the copper tube so that we can braze the joints correctly. Or we must
clamp the machine bolt so that we can remove the hex nut. Or simply clamp a piece of steel
bar so that wecan cut it into the size we need.
• Yoke Vise – a pipe vise. It is good to have a yoke vise in your working bench. Yoke vise is
a common refrigeration tool a mechanic should have. Either you are lengthening your water
pipes or removing electrical conduit pipes, a yoke vise clamps the tubing without deforming
them.

• Gauge Manifold – refrigeration tool pressure gauges. Whenever you are reprocessing a
refrigerator, or replacing a new compressor for a freezer, or charging refrigerant to your
automotive air conditioner, you need a gauge manifold to tell you if you are doing it right. If
you plan to repair your own refrigeration appliances, and you might consider going into servicing,
you must have the above basic tools. It’s an investment but consider the money that you can save if
you do it yourself.

Conclusion – Hence we have studied different types of tools which are used in maintenance.