The Construction of Kufranja Dam Project

Inspection & Test Plan Concrete works

Contract Title: ITP Sequence No:
contract no:41/2010
kufranja Dam Project ITP -CONC.002.VOL.III Rev.No: 01
Discipline: Reference Procedure/Method Statement/Specs: Page 1 of
CIVIL Technical Spesification and Bill of Quantities-Civil Part Inspection
Activity no: Activity Description controlling Document Acceptance Criteria Verifing Document Testing Ferquency (One Test/…m3) Remarks S/C CONT CONS
1.1 Concrete Class C15 Sulphate Resisting Cement to BS 4027
1.2 Minimum Cement Content kg/m3 Table 4.7.1 190 Laboratory report.
Max Aggr Size,mm 4.7.1 The coarse aggregate maximum size shall beUp to
1.3
32 mm. Laboratory report.
1.4 Maximum Water/Cement Ratio Schdule 4.7.1 0.85 Laboratory report.
1.5 Admixture. Schdule 4.7.1 Normal water reducing to BS 5075(NWR) Laboratory report.
Slump,mm 4.7.1 The consistency of the concrete shall normally be Laboratory report. 1 No./150m3
1.6
between 25 mm and 50mm slump.
Air Voids,% 4.7.4 (3.5-6) % by volume of the concrete material. Laboratory report. 1 No./150m3 If satisfactory results, with small fluctuations, are
obtained, the volume of concrete from which the
1.7 three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
directed by the Engineer
Cube Strength 28Days (kg/cm2) 4.7.1 Table 4.7.1 150 Laboratory report. Set (3 Cubes)/150 m3 Concrete (Strength Testing:
1.8
1 at 7 days,1 at 28 days and 1 spare)
concrete prism Water Pentration. 4.7.8 50mm Pentration Set (3 Prisms)/150 m3 Concrete (Water Tightness
1.9 Laboratory report. Testing : 1 at 7 days,1 at 28 days and 1 spare)

1.10 Concrete Quantity (33,698m3) 1295 Laboratory report.

4.7.7 150 Kg/cm2 Set (3 Cubes)/150 m3 Concrete If satisfactory results, with small fluctuations, are
(Strength Testing : 1 at 7 days,1 at 28 days and 1 obtained, the volume of concrete from which the
1.11
spare) three series of test samples shall be taken may be
Cubes (15x15x15cm)-Strength
increased to 300cu. m of concrete, or more, as
directed by the Engineer
Laboratory report.
4.7.8 Set (3 Prisms)/150 m3 Concrete (Water Tightness If satisfactory results, with small fluctuations, are
Testing : 1 at 7 days,1 at 28 days and 1 spare) obtained, the volume of concrete from which the
1.12 Prism (15x15x25cm)-Watertightness
three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
directed by the Engineer
Laboratory report.
Bleeding Concrete. 4.7.6 ASTM Designation C 232 1 No./150m3 If satisfactory results, with small fluctuations, are
obtained, the volume of concrete from which the
1.13 three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
directed by the Engineer
Laboratory report.
2 Sulphate Resisting Cement to BS 4027 Laboratory report.
C30
2.1 Minimum Cement Content kg/m3 Schdule 4.7.1 300 Laboratory report.
2.3 Max Aggr Size,mm 4.7.1 Up to 32mm Laboratory report.
2.4 Maximum Water/Cement Ratio Schdule 4.7.1 0.6 Laboratory report.
2.5 Admixture. Schdule 4.7.1 Normal water reducing +AEA Laboratory report.
2.6
4.7.1 25-50* Laboratory report. 1 No./150m3
Slump,mm Consistency (ASTM C143)

4.7.4 3.5-6 1 No./150m3 If satisfactory results, with small fluctuations, are

obtained, the volume of concrete from which the
2.7 Air Voids,% three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
Laboratory report. directed by the Engineer
2.8 Cube Strength 28Days (kg/cm2) 4.7.1 Table 4.7.1 300 Laboratory report.
4.7.8 50mm Pentration Set (3 Prisms)/150 m3 Concrete (Water Tightness
2.9 concrete prism Water Pentration. Laboratory report. Testing : 1 at 7 days,1 at 28 days and 1 spare)

2.10 Concrete Quantity (33,698m3) 2153 Laboratory report.

 The Construction of Kufranja Dam Project
Inspection & Test Plan Concrete works
Contract Title: ITP Sequence No:
contract no:41/2010
kufranja Dam Project ITP -CONC.002.VOL.III Rev.No: 01
Discipline: Reference Procedure/Method Statement/Specs: Page 1 of
CIVIL Technical Spesification and Bill of Quantities-Civil Part Inspection
Activity no: Activity Description controlling Document Acceptance Criteria Verifing Document Testing Ferquency (One Test/…m3) Remarks S/C CONT CONS
Set (3 Cubes)/150 m3 Concrete (Strength Testing If satisfactory results, with small fluctuations, are
: 1 at 7 days,1 at 28 days and 1 spare) obtained, the volume of concrete from which the
2.11 Cubes (15x15x15cm)-Strength Laboratory report. three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
directed by the Engineer
Set (3 Prisms)/150 m3 Concrete (Water Tightness If satisfactory results, with small fluctuations, are
Testing : 1 at 7 days,1 at 28 days and 1 spare) obtained, the volume of concrete from which the
2.12 Prism (15x15x25cm)-Watertightness three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
Laboratory report. directed by the Engineer
4.7.6 1 No./150m3 If satisfactory results, with small fluctuations, are
obtained, the volume of concrete from which the
2.13 Bleeding (ASTM C232) three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
Laboratory report. directed by the Engineer
3 C25 (Plinth) 4.19 Sulphate Resisting Cement to BS 4027
3.1 Minimum Cement Content kg/m3 4.7.1 Table 4.7.1 275 Laboratory report.
3.2 Max Aggr Size,mm 4.19 up to 38mm Laboratory report.
3.3 Maximum Water/Cement Ratio 4.19 0.5 Laboratory report.
3.4 Admixture. Schdule 4.7.1 Normal water reducing to BS 5075(NWR)+AEA Laboratory report.
3.5 Slump,mm Consistency (ASTM C143) 4.19 30 and 70 mm Laboratory report. 1 No./150m3
Air Voids,% 4.19 If satisfactory results, with small fluctuations, are
obtained, the volume of concrete from which the
3.6 4~6 three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
Laboratory report. 1 No./150m3 directed by the Engineer
3.7 Cube Strength 28Days (kg/cm2) 4.19 25MPa Laboratory report.
concrete prism Water Pentration. 4.7.8 50mm Pentration Set (3 Prisms)/150 m3 Concrete (Water Tightness
3.8 Laboratory report. Testing : 1 at 7 days,1 at 28 days and 1 spare)

Concrete Quantity (33,698m3) BILL NO. 2: CFRD (CONCRETE 1900

3.9 FACED ROCKFILL DAM)
III.4 a) Construction of plinth Laboratory report.
4.7.3 Set (3 Cubes)/150 m3 Concrete (Strength Testing If satisfactory results, with small fluctuations, are
: 1 at 7 days,1 at 28 days and 1 spare) obtained, the volume of concrete from which the
3.10 Cubes (15x15x15cm)-Strength three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
Laboratory report. directed by the Engineer
4.7.3 Set (3 Prisms)/150 m3 Concrete (Water Tightness If satisfactory results, with small fluctuations, are
Testing : 1 at 7 days,1 at 28 days and 1 spare) obtained, the volume of concrete from which the
3.11 Prism (15x15x25cm)-Watertightness three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
Laboratory report. directed by the Engineer
4.7.6 1 No./150m3 If satisfactory results, with small fluctuations, are
obtained, the volume of concrete from which the
3.12 Bleeding (ASTM C232) three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
Laboratory report. directed by the Engineer
4 C22 (Face Slab) 4.21
4.1 Minimum Cement Content kg/m3 Table 4.7.1 230 Laboratory report.
4.2 Maximum Aggregate Size,mm 4.21 up to 38 mm Laboratory report.
4.3 Maximum Water/Cement Ratio 4.21 0.5 Laboratory report.
4.4 Admixtures Schedule 4.7.1 Normal water reducing to BS 5075(NWR)+AEA Laboratory report.
4.5 Slump,mm Consistency (ASTM C143) 4.21 30-70 mm Laboratory report. 1 No./150m3
 The Construction of Kufranja Dam Project
Inspection & Test Plan Concrete works
Contract Title: ITP Sequence No:
contract no:41/2010
kufranja Dam Project ITP -CONC.002.VOL.III Rev.No: 01
Discipline: Reference Procedure/Method Statement/Specs: Page 1 of
CIVIL Technical Spesification and Bill of Quantities-Civil Part Inspection
Activity no: Activity Description controlling Document Acceptance Criteria Verifing Document Testing Ferquency (One Test/…m3) Remarks S/C CONT CONS
4.21 1 No./150m3 If satisfactory results, with small fluctuations, are
obtained, the volume of concrete from which the
4.6 three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
Air Voids,% 4~6 Laboratory report. directed by the Engineer
4.7 Cube Str. 28Days (kg/cm2) 4.21 22 MPa Laboratory report.
concrete prism Water Pentration. 4.7.8 50mm Pentration Set (3 Prisms)/150 m3 Concrete (Water Tightness
4.8 Testing : 1 at 7 days,1 at 28 days and 1 spare)
Laboratory report.
4.9 Concrete Quantity (33,698m3) III.4 b) Construction of face slab 9150 Laboratory report.
4.7.1 Table 4.7.1 Set (3 Cubes)/150 m3 Concrete (Strength Testing If satisfactory results, with small fluctuations, are
: 1 at 7 days,1 at 28 days and 1 spare) obtained, the volume of concrete from which the
4.10 Cubes (15x15x15cm)-Strength three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
directed by the Engineer
Laboratory report.
4.7.3 Set (3 Prisms)/150 m3 Concrete (Water Tightness If satisfactory results, with small fluctuations, are
Testing : 1 at 7 days,1 at 28 days and 1 spare) obtained, the volume of concrete from which the
4.11 Prism (15x15x25cm)-Watertightness three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
directed by the Engineer
Laboratory report.
4.7.6 1 No./150m3 If satisfactory results, with small fluctuations, are
obtained, the volume of concrete from which the
4.12 Bleeding (ASTM C232) three series of test samples shall be taken may be
increased to 300cu. m of concrete, or more, as
directed by the Engineer
Laboratory report.
5 Curb 4.2 Sulphate Resisting Cement to BS 4027
5.1 Minimum Cement Content kg/m3 4.2 70 kg/m3 Laboratory report.
5.2 Stiff Dry Mix 4.2 Cement (70 Kg/m3) Laboratory report.
5.3 Max Aggr Size,mm 4.2 20mm (1173kg/m3) Laboratory report.
5.4 Water 4.2 125liters Laboratory report.
5.5 Sand 4.2 1173 kg/m3 Laboratory report.
5.6 Sprayed Concrete 4.15.2 OPC OR Type II Laboratory report.
5.7 Minimum Cement Content kg/m3 400 Laboratory report.
5.8 Max Aggr Size,mm 4.15.2 10 Laboratory report.
5.9 Maximum Water/Cement Ratio 4.15.3 150-170L/m3 Laboratory report.
5.1 Admixtures 4.15.1 Superplasticizer Laboratory report.
5.11 Cube Str. 28Days (kg/cm2) 4.15.5 30MPa (Recommend) Laboratory report.
5.12 Concrete Quantity (33,698m3) 4.15.3 800 Laboratory report.
6 Cement Cement Type SRC Type V (BS 4027)
Quantity of cement in concrete concrete for different purposes may, normally, vary
6.1
4.7.2 between 260 and 350 kg/cu.m Laboratory report.
Alkali Reactivity 4.2.1 (ASTM C227) No harmful swelling in 3 months
6.2
when mixed with aggregate Laboratory report.
Low Alkali Cement. 4.2.1 cement Na2O Equivalent : 0.6%Max
6.3
(Na2O+0.658xK2O) Laboratory report.
Admixture. 4.2.1
6.4
Laboratory report. Super Plasticizer & Accelerator (As required)
Air Entraining Admixture (ASTM C260) should be used in all structural
6.5
4.2.1 concrete Laboratory report.
6.6 Normal Water Reducing Admixture 4.7.1 SCHEDULE 4.7.1 (BS 5057) Laboratory report.
Water 4.2.3
6.7 Water to be used shall be Free From Deleterious
Substances,Oil,Salt,Silt,Alkalis, Acids,Organics…etc
 The Construction of Kufranja Dam Project
Inspection & Test Plan Concrete works
Contract Title: ITP Sequence No:
contract no:41/2010
kufranja Dam Project ITP -CONC.002.VOL.III Rev.No: 01
Discipline: Reference Procedure/Method Statement/Specs: Page 1 of
CIVIL Technical Spesification and Bill of Quantities-Civil Part Inspection
Activity no: Activity Description controlling Document Acceptance Criteria Verifing Document Testing Ferquency (One Test/…m3) Remarks S/C CONT CONS
Mixing Water 4.2.3 The influence of the water on the strength of the
6.8
cement mortar shall be investigated Laboratory report.
Mixing Water cooling 4.3.3 The water shall be cooled to at least 10º C at the
6.9 mixer and shall always enter the mixer at the
lowest possible temperature. Laboratory report.
6 Aggregate 4.3.2
6.1 Coarse Aggregate 4.2.2.C Gravel or Crushed Stone (maybe washed)
6.1.1 Clay Lumps & Friable Particles 4.2.2 .c 3% max according to ASTM Designation C 33 Laboratory report.
6.1.2 Chert(Less Than 2.4 SSD) 4.2.2 .c 5% max according to ASTM Designation C 33 Laboratory report.
Sum of Clay Lumps, Friable Particles, 4.2.2 .c 5% max according to ASTM Designation C 33
6.1.3
and Chert (Less Than 2.40 sp gr SSD Laboratory report.
6.1.4
Coal & Lignite 4.2.2 .c
0.5% max according to ASTM Designation C 33 Laboratory report.
Soundness 4.2.2 .c 12%Max(Na++) according to ASTM Designation C
6.1.5
33 Laboratory report.
6.1.6 Abrasion By Loss Angeles 4.2.2 .c 50%Max according to ASTM Designation C 33 Laboratory report.
4.2.2 .c 1(1.5)% Max according to ASTM Designation C 33
6.1.7
Materials Finer Than 0.075mm Laboratory report.
Maximum Size 4.2.2 (63-37.5mm) (37.5-19.0mm) ( 19.0-4.75mm) Laboratory report.
6.1.8
according to ASTM Designation C 33
6.1.9 Sieve Analysis Laboratory report.
6.1.10 Alkali Reactivity Laboratory report.
fine Aggregate 4.2.2.B Natural or crushed Sand of Two Sizes (maybe be
6.2
washed) Laboratory report.
6.2.1 Clay Lumps & Friable Particles 4.2.2.B 3% max according to ASTM Designation C 33 Laboratory report.
Coal & Lignite 4.2.2.B 0.5%(1.0%) Max according to ASTM Designation C
6.2.2
33 Laboratory report.
5.1.4.2 10%Max(Na++) according to ASTM Designation C
6.2.3
Soundness 33 Laboratory report.
3(5)(7)%Max according to ASTM Designation C 33
6.2.4
Materials Finer Than 0.075mm Laboratory report.
Organic Content Not Darker Than Standards Color according to
6.2.5
ASTM Designation C 33 Laboratory report.
6.2.6 Fineness Modulus Design ± 0.2 Laboratory report.
6.2.7 Maximum Size 4.2.2.B 9.5mm according to ASTM Designation C 33 Laboratory report.
6.2.8 Sieve Analysis 2.4.6.3 ASTM Designation C 33 Laboratory report.
6.2.9 Alkali Reactivity 4.2.1 (ASTM C227) Laboratory report.