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Contents
Preface xi
Chapter 1 INTRODUCTION 1
1.1 Production Systems 2
1.2 Automation in Production Systems 6
1.3 Manual Labor in Production Systems 11
1.4 Automation Principles and Strategies 13
1.5 About This Book 18
v
Preface xiii
ACKNOWLEDGMENTS
A number of changes in the fourth and fifth editions of the book were motivated by
responses to a survey that was conducted by the publisher. Some very worthwhile sug-
gestions were offered by the reviewers, and I attempted to incorporate them into the
text where appropriate and feasible. In any case, I appreciate the thoughtful efforts that
they contributed to the project, and I am sure that the book is better as a result of their
efforts than it otherwise would have been. I would like to acknowledge their participa-
tion in the survey: T. S. Bukkapatnam, Oklahoma State University; Joseph Domblesky,
Marquette University; Brent Donham, Texas A&M University; John Jackman, Iowa
State University; Matthew Kuttolamadom, Texas A&M University; Frank Peters, Iowa
State University; and Tony Schmitz, University of North Carolina-Charlotte. I also want
to acknowledge the advice of Kurt Lesker IV, former student and currently president of
his family’s business, which was started by his great grandfather, Kurt Lesker I.
I also acknowledge the following individuals at Pearson Education Inc. for their
support during this project: Holly Stark, Executive Editor; and Carole Snyder, Content
Producer. In addition, I am grateful for the fine job done by Preethi Sundar at Pearson
CSC who served as Project Manager for the project. She and the copy editors working
with her were thorough and meticulous in their review of the manuscript (I take back
all of the bad things I ever said about copy editors throughout the nearly 40 years I
have been writing textbooks).
Also, I am in gratitude to all of the faculty who have adopted the previous edi-
tions of the book for their courses, thus making those projects commercially successful
for Pearson Education Inc., so that I would be allowed to prepare this new edition.
Finally, I wish to thank Marcia Hamm Groover, my wife, my PowerPoint slide ex-
pert, my computer specialist (I write books about computer-related technologies, but she
is the one who fixes my computer when it has problems), and my supporter on this and
other textbook projects.
of Modern Manufacturing received the IIE Joint Publishers Award (1996) and the
M. Eugene Merchant Manufacturing Textbook Award from the Society of Manufacturing
Engineers (1996).
Dr. Groover is a member of the Institute of Industrial Engineers (IIE) and the
Society of Manufacturing Engineers (SME). He is a Fellow of IIE and SME.
Introduction
CHAPTER CONTENTS
1.1 Production Systems
1.1.1 Facilities
1.1.2 Manufacturing Support Systems
1.2 Automation in Production Systems
1.2.1 Automated Manufacturing Systems
1.2.2 Computerized Manufacturing Support Systems
1.2.3 Reasons for Automating
1.3 Manual Labor in Production Systems
1.3.1 Manual Labor in Factory Operations
1.3.2 Labor in Manufacturing Support Systems
1.4 Automation Principles and Strategies
1.4.1 The USA Principle
1.4.2 Ten Strategies for Automation and Process Improvement
1.4.3 Automation Migration Strategy
1.5 About This Book
The word manufacturing derives from two Latin words, manus (hand) and factus (make),
so that the combination means made by hand. This was the way manufacturing was accom-
plished when the word first appeared in the English language around 1567. Commercial
goods of those times were made by hand. The methods were handicraft, accomplished
in small shops, and the goods were relatively simple, at least by today’s standards. As
many years passed, factories came into being, with many workers at a single site, and the
work had to be organized using machines rather than handicraft techniques. The products
1
2 Chap. 1 / Introduction
became more complex, and so did the processes to make them. Workers had to special-
ize in their tasks. Rather than overseeing the fabrication of the entire product, they were
responsible for only a small part of the total work. More up-front planning was required,
and more coordination of the operations was needed to keep track of the work flow in the
factories. Slowly but surely, the systems of production were being developed.
The systems of production are essential in modern manufacturing. This book is all
about these production systems and how they are sometimes automated and computerized.
1. Facilities. The physical facilities of the production system include the equipment, the
way the equipment is laid out, and the factory in which the equipment is located.
2. Manufacturing support systems. These are the procedures used by the company to
manage production and to solve the technical and logistics problems encountered in
ordering materials, moving the work through the factory, and ensuring that products
meet quality standards. Product design and certain business functions are included
in the manufacturing support systems.
Manufacturing
systems
Facilities
Factory and
plant layout
Production
system Product design
Manufacturing
planning
Manufacturing
support systems
Manufacturing
control
Business
functions
responsible for operating the facilities, and professional staff people (white-collar workers)
are responsible for the manufacturing support systems.
1.1.1 Facilities
The facilities in the production system consist of the factory, production machines and
tooling, material handling equipment, inspection equipment, and computer systems that
control the manufacturing operations. Facilities also include the plant layout, which is the
way the equipment is physically arranged in the factory. The equipment is usually orga-
nized into manufacturing systems, which are the logical groupings of equipment and work-
ers that accomplish the processing and assembly operations on parts and products made
by the factory. Manufacturing systems can be individual work cells consisting of a single
production machine and a worker assigned to that machine. More complex manufacturing
systems consist of collections of machines and workers, for example, a production line. The
manufacturing systems come in direct physical contact with the parts and/or assemblies
being made. They “touch” the product.
In terms of human participation in the processes performed by the manufacturing
systems, three basic categories can be distinguished, as portrayed in Figure 1.2: (a) manual
work systems, (b) worker-machine systems, and (c) automated systems.
Manual Work Systems. A manual work system consists of one or more workers
performing one or more tasks without the aid of powered tools. Manual material handling
tasks are common activities in manual work systems. Production tasks commonly require the
use of hand tools, such as screwdrivers and hammers. When using hand tools, a workholder
is often employed to grasp the work part and position it securely for processing. Examples
of production-related manual tasks involving the use of hand tools include the following:
• A machinist using a file to round the edges of a rectangular part that has just been
milled
• A quality control inspector using a micrometer to measure the diameter of a shaft
• A material handling worker using a dolly to move cartons in a warehouse
• A team of assembly workers putting together a piece of machinery using hand tools.
Periodic worker
Hand tools Machine attention
combinations of one or more workers and one or more pieces of equipment. The workers
and machines are combined to take advantage of their relative strengths and attributes,
which are listed in Table 1.1. Examples of worker-machine systems include the following:
Humans Machines
Sense unexpected stimuli Perform repetitive tasks consistently
Develop new solutions to problems Store large amounts of data
Cope with abstract problems Retrieve data from memory reliably
Adapt to change Perform multiple tasks
Generalize from observations simultaneously
Learn from experience Apply high forces and power
Make decisions based on Perform simple computations
incomplete data quickly
Make routine decisions quickly
Sec. 1.1 / Production Systems 5
participate in the process except to make occasional adjustments in the equipment settings,
perform periodic maintenance, and spring into action if something goes wrong.
To operate the production facilities efficiently, a company must organize itself to design
the processes and equipment, plan and control the production orders, and satisfy prod-
uct quality requirements. These functions are accomplished by manufacturing support
systems—people and procedures by which a company manages its production operations.
Most of these support systems do not directly contact the product, but they plan and
control its progress through the factory.
Manufacturing support involves a sequence of activities, as depicted in Figure 1.3.
The activities consist of four functions that include much information flow and data pro-
cessing: (1) business functions, (2) product design, (3) manufacturing planning, and (4)
manufacturing control.
Business Functions. The business functions are the principal means by which the
company communicates with the customer. They are, therefore, the beginning and the end
of the information-processing sequence. Included in this category are sales and marketing,
sales forecasting, order entry, and customer billing.
The order to produce a product typically originates from the customer and proceeds
into the company through the sales department of the firm. The production order will
be in one of the following forms: (1) an order to manufacture an item to the customer’s
specifications, (2) a customer order to buy one or more of the manufacturer’s proprietary
products, or (3) an internal company order based on a forecast of future demand for a
proprietary product.
Product Design. If the product is manufactured to customer design, the design has
been provided by the customer, and the manufacturer’s product design department is not
involved. If the product is to be produced to customer specifications, the manufacturer’s
product design department may be contracted to do the design work for the product as
well as to manufacture it.
If the product is proprietary, the manufacturing firm is responsible for its develop-
ment and design. The sequence of events that initiates a new product design often origi-
nates in the sales department; the direction of information flow is indicated in Figure 1.3.
The departments of the firm that are organized to accomplish product design might
include research and development, design engineering, and perhaps a prototype shop.
Product to
Starting materials Factory operations
customer
Some components of the firm’s production system are likely to be automated, whereas
others will be operated manually or clerically. The automated elements of the produc-
tion system can be separated into two categories: (1) automation of the manufacturing
Sec. 1.2 / Automation in Production Systems 7
Manufacturing
Automation
systems
Facilities
Factory and
plant layout
Production
system Product design
Manufacturing
Computerization
planning
Manufacturing
support systems
Manufacturing
control
Business
functions
systems in the factory, and (2) computerization of the manufacturing support systems.
In modern production systems, the two categories are closely related, because the auto-
mated manufacturing systems on the factory floor are themselves usually implemented
by computer systems that are integrated with the manufacturing support systems and
management information system operating at the plant and enterprise levels. The two
categories of automation are shown in Figure 1.4 as an overlay on Figure 1.1.
Product variety
Programmable
automation
Flexible
automation
Fixed
automation
Automated manufacturing systems can be classified into three basic types: (1) fixed
automation, (2) programmable automation, and (3) flexible automation. They generally
operate as fully automated systems although semiautomated systems are common in
programmable automation. The relative positions of the three types of automation for
different production volumes and product varieties are depicted in Figure 1.5.
Is there a place for manual labor in the modern production system? The answer is yes.
Even in a highly automated production system, humans are still a necessary component of
the manufacturing enterprise. For the foreseeable future, people will be required to man-
age and maintain the plant, even in those cases where they do not participate directly in
its manufacturing operations. The discussion of the labor issue is separated into two parts,
corresponding to the previous distinction between facilities and manufacturing support:
(1) manual labor in factory operations and (2) labor in manufacturing support systems.
There is no denying that the long-term trend in manufacturing is toward greater use of
automated machines to substitute for manual labor. This has been true throughout human
history, and there is every reason to believe the trend will continue. It has been made pos-
sible by applying advances in technology to factory operations. In parallel and sometimes
in conflict with this technologically driven trend are issues of economics that continue to
find reasons for employing manual labor in manufacturing.
Certainly one of the current economic realities in the world is that there are coun-
tries whose average hourly wage rates are so low that most automation projects are dif-
ficult to justify strictly on the basis of cost reduction. These countries include China, India,
Mexico, and many countries in Eastern Europe, Southeast Asia, and Latin America.
With the passage of the North American Free Trade Agreement (NAFTA), the North
American continent has become one large labor pool. Within this pool, Mexico’s labor
rate is an order of magnitude less than that in the United States. U.S. corporate execu-
tives who make decisions on factory locations and the outsourcing of work must reckon
with this reality.
In addition to the labor cost issue, there are other reasons, ultimately based on eco-
nomics, that make the use of manual labor a feasible alternative to automation. Humans
possess certain attributes that give them an advantage over machines in certain situations
and certain kinds of tasks (Table 1.1). A number of situations can be listed in which manual
labor is preferred over automation:
• Task is technologically too difficult to automate. Certain tasks are very difficult (either
technologically or economically) to automate. Reasons for the difficulty include (1)
problems with physical access to the work location, (2) adjustments required in the
task, (3) manual dexterity requirements, and (4) demands on hand–eye coordina-
tion. Manual labor is used to perform the tasks in these cases. Examples include
automobile final assembly lines where many final trim operations are accomplished
by human workers, inspection tasks that require judgment to assess quality, and
material handling tasks that involve flexible or fragile materials.
• Short product life cycle. If a product must be designed and introduced in a short
period of time to meet a near-term window of opportunity in the marketplace, or
if the product is anticipated to be on the market for a relatively short period, then
a manufacturing method designed around manual labor allows for a much sooner
product launch than does an automated method. Tooling for manual production can
be fabricated in much less time and at much lower cost than comparable automation
tooling.
12 Chap. 1 / Introduction
In manufacturing support functions, many of the routine manual and clerical tasks can
be automated using computer systems. Certain production planning activities are b etter
accomplished by computers than by clerks. Material requirements planning (MRP,
Section 25.2) is an example. In material requirements planning, order releases are gener-
ated for component parts and raw materials based on the master production schedule
for final products. This requires a massive amount of data processing that is best suited
to computer automation. Many commercial software packages are available to perform
MRP. With few exceptions, companies that use MRP rely on computers to perform the
computations. Humans are still required to interpret and implement the MRP output and
to manage the production planning function.
In modern production systems, the computer is used as an aid in performing virtually
all manufacturing support activities. Computer-aided design systems are used in product
design. The human designer is still required to do the creative work. The CAD system
is a tool that augments the designer’s creative talents. Computer-aided process planning
systems are used by manufacturing engineers to plan the production methods. In these
examples, humans are integral components in the operation of the manufacturing support
functions, and the computer-aided systems are tools to increase productivity and improve
quality. CAD and CAM systems rarely operate completely in automatic mode.
Humans will continue to be needed in manufacturing support systems, even as the
level of automation in these systems increases. People will be needed to do the deci-
sion making, learning, engineering, evaluating, managing, and other functions for which
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relatives and friends and the subtle hostilities to her lover—— He did no
more work, but early in the evening went up the steps of the Williams house
looking young and jubilant.
There were guests and it was half an hour before he could get Horatia by
herself. They went out through Maud’s tiny formal garden to a deep
hammock and sat there. A million stars swung above them.
“I have a plan,” said Jim. “Will you let me kidnap you for a couple of
weeks? Bob can run the office for a little while and we could vacation
together.”
“You have only to throw me on your horse,” said Horatia. “I’ll be the
most willing lady you ever kidnapped. But where shall we go?”
“Just to a very large, conventional resort—do you see? But one that all
the money and nonsense and stupidity in the world hasn’t spoiled—where
there are lovely places to tell you how much I love you. To Christmas
Lake.”
“I’ve never been there. Everyone says that it’s heavenly. But, Jim, isn’t
that where Rose Hubbell is?”
“That’s one of the advantages,” said Jim, eagerly, and yet there was a
little damper on his eagerness even as he spoke. “She would be a sort of
chaperon—only we wouldn’t have to bother about her too much.”
“I see—did she suggest it?”
Jim began to fumble a little.
“She sort of—gave me the idea.”
Horatia was silent for a minute. She felt on dangerous ground and full of
a kind of protective pity for this lover of hers who seemed so oddly unable
to see the ridiculousness of what he proposed.
“Jim, do you remember telling me once that Rose Hubbell was
dangerous?”
“I remember that I did, but I don’t feel quite that way about it now. Rose
likes you very much, you see—and she knows how I feel.”
This time there was real hurt in Horatia’s tone.
“You told her—that?”
He tried to recoup. “Only as much as your sister knows and your aunt.”
Horatia remained cruelly silent. When she spoke again her words
reverted to the subject in hand, but her tone was far more distant than they
justified.
“I don’t think Christmas Lake is quite practicable.”
Jim showed his hurt as his plans crashed to the ground.
“Just as you say, dear. I only suggested it because I was silly enough to
think we might play around together there a lot and have a real rest.”
“But surely you don’t expect me to go under Rose Hubbell’s
chaperonage, Jim. Why, think, Jim—dozens of people know her whole
history and—— Think how impossible it would be for me.”
“I didn’t count on seeing much of her, you see,” said poor Jim, trying to
defend not Rose Hubbell, but his own care and protection of Horatia. “And
she would have been just a nominal chaperon. But I see that I was a fool.
Just consider the suggestion cancelled, will you, darling? Put it out of your
head absolutely.”
He drew her close to him and may have been simple enough to fancy his
request had been granted. But thoughts were spinning madly around in
Horatia’s head. This outrageously silly plan of Jim’s seemed to clinch the
whole matter of Rose Hubbell. If Rose could make him believe that such an
arrangement was all right—that it was all right to take the girl he was going
to marry away under the chaperonage of a woman about whom he had been
the co-respondent in a divorce suit, she could make him believe black was
white. She felt older than Jim for once—responsible for him. With an
instinctive feminine reaction she refused to blame the man. It was a matter
between her and Mrs. Hubbell.
“Jim,” she said softly, “don’t you think the time has come for you to give
up Rose Hubbell?”
Jim started. “How on earth could I give her up? She’s nothing to me,
Horatia. Child, you surely don’t dream——”
The word “child” offended Horatia.
“No—of course I don’t think you are in love with her—or anything like
that. But I think she thinks she has a hold on you and that she intends to
play it for what it’s worth. She has a little proprietary air—and I think she
has an influence over you which you don’t realize and that for your good
you shouldn’t see her any more at all.”
The youth of Horatia, hurling such statements at any man and worst of
all at the man who wished to be especially fine and strong in her eyes! She
went on, a little flurried and feeling her way.
“Truly, I’m not jealous. I know you love me and I know that you’re not
flirting. But I don’t like to see that woman hang around you because she has
absolutely nothing to give you. From your own admission you see her
because you feel you have a duty towards her and that is no reason at all.
She is well able to look out for herself.”
“So am I, sweetheart.” That was the man in him.
Horatia did not agree.
“Let’s not quarrel about Rose Hubbell, please, darling,” he went on. “I
don’t give a copper what becomes of her. But she is an old acquaintance
and a perfectly harmless one. If you don’t like her you’ll never have to see
her again.”
“And would you go on seeing her?”
“Why, no, darling—not unless I couldn’t help it. I can’t go around the
block to avoid her—or cut her on the street.”
The slight impatience in his tone found immediate reflection in Horatia’s
answer.
“Don’t be silly, Jim. I’m not unreasonable or going to be unreasonable.
But I want to know where you stand with her and then we will drop it.” She
was pressing the point now partly because her pride wouldn’t let her admit
that she was being unreasonable or foolish and partly from sheer womanly
desire to break down the resistance in her lover. And because she felt very
near to tears her voice was hard and her figure tightened. Jim took it as a
repulse, but he became more serious.
“What is it you want, Horatia?”
“I want you to drop Rose Hubbell. Not go to see her. Tell her if
necessary that you are dropping her. It wouldn’t hurt her very much. Of
course I don’t mean that you’re not to speak to her, but don’t ask her to
dance when you are out places—don’t let her write to you. I want you to
promise me.”
The tears showed in her voice now and who knows what Jim would not
have been ready to promise if the word had not called out the memory of a
promise given just a few weeks before to Rose. She had pleaded just not to
be dropped. He had a clear memory of the whole conversation with her.
“Will you?” asked Horatia. “Truly it’s awfully hard to ask you. Won’t
you promise just that?”
She felt like a child begging for a favor and like a woman to whom
refusal would be outrage.
“Will it satisfy you, dear, if I promise to bear all this in mind and never
to offend you again?”
The reservation puzzled Horatia and piqued her.
“Why won’t you promise outright?”
“Frankly, dear, I can’t. I can’t give a promise like that. It might be
impossible to keep it without wounding Rose terribly.”
Horatia felt that she was wounded terribly. She turned her head away.
“Please,” begged Langley, “this is dreadful, Horatia. Can’t you trust my
love for you and forget it?”
Horatia was weeping frankly now. He tried to take her in his arms but
she drew away.
“Go away, Jim. Go home now. I want to think.”
“Let me sit here quietly while you think.”
“Please go—please.”
He took her hands and buried his face in them for a moment, his lips
against the soft palms. Then he went down the path and through the garden
gate.
CHAPTER XVI
T HE blue of the lake had faded into grey—a grey that looked thick and
heavy and that lay impassive under the blasting sunlight. Its coolness
was gone and its vigor. Above, in The Journal office, where the shades
were drawn down to keep out the heat, the vigor seemed gone too. The
machinery went on smoothly enough. At Horatia’s desk a young woman,
fresh from a New York school of journalism, was typing an excellent article
on what suffrage had done in the recent campaign. At the surrounding desks
the reporters struck off brief histories of automobile accidents, police raids,
city happenings. In Langley’s room, the pale little stenographer took
dictation as he walked up and down and worked out his editorials. There
were editorials on the street car franchise, that hardy perennial in city
problems, on the new appointment of the city planning commission, on the
latest foreign tangle, on the eternal disentangling of the knot of political
complications at Washington. Clearcut and well-phrased, his words came on
each subject, so that the stenographer hurried to keep up with the flow of
his thought, and yet something intangible had gone out of his thinking as
out of the office atmosphere. The office was no longer a place of romance
—an adventure—a laboratory in which to solve world problems—a crusade
against corruption as it had been for the past six months. It was a work-
shop, a clean, orderly work-shop—and that was all. They all missed
Horatia. During the first week of her absence Bob Brotherton had a
maddening way of calling constant attention to it and bewailing it. He
needed her for this and for that and he said facetiously that there was no use
in sprucing himself up any more. No one cared for him and he would wear
old clothes until she came back.
Jim had not realized how much Horatia meant to the staff. His own
devotion to her had been so absorbing that he had not noticed the relations
of the others. Now a stream of comments about her seemed to be floating
about the office all day long. To excuse her outrageously long and indefinite
vacation he had been compelled to say that she was not well and the staff
felt a shadow over them. They were forever finding things in the day’s work
which would have amused Horatia, forever recalling this or that incident
which had amused her, forever wishing she were back. Langley alone did
not comment on her, but Bob would say wisely when a particularly caustic
comment came out of the inner office, “He’s not himself. He misses the
young lady. He’s a different man when she’s around.”
With a great deal of wisdom he did not make that remark openly to
Langley.
The Journal was prospering more and more. It was no longer a paper to
apologize for or worry about. It was getting a very substantial circulation
and more and more advertisers. Jim realized that this success was due not
only to the paper itself, but also to the fact that there was coming to be a
place for a clean paper in the city—that more and more people liked their
news straight and unadulterated and wanted to read comment on the news
with which they did not necessarily a priori agree. He was stopped more
and more often by old friends and urged to come to the “house”; more and
more often he found himself deferred to in political discussions at the club
as the judgment of last appeal. He liked it all and he improved under it. He
kept up scrupulously after Horatia had gone as if to show her that he would
not let her work be wasted. Yet there was a change in him and in the quality
of his vigor. He was a man working for a principle and not an object,
whereas before he had been working for a principle and Horatia. The
eagerness had gone out of his eyes. Sometimes after the office was empty
he would go into the outer office and sitting at Horatia’s desk write her
letters—letters which left him sometimes pale and exhausted and
sometimes set and stern. But he had one invariable habit. He tore the
completed ink-written papers into tiny pieces and stuffed them into the
wastebasket before he left the office and went home. There was also often a
curious look on his face as he looked over his mail, and sometimes he
would lay an envelope carefully aside until everything else had been
attended to and then fall upon it as if he were famished. The envelopes were
rather more frequently present at first than later after Horatia had left town.
In the hurt anger of her vacation’s first twelve hours she had quite
decided not to write to him at all. During the second twenty-four hours she
wrote ten letters and mailed one brief little note saying that she was sorry if
she had hurt him and that she wanted above all things not to hurt his work
or affect The Journal, stated where several of her copy sheets had been left
and urged him to take a vacation himself and get a genuine rest. She ended
by saying that Maud wanted her to go with them to a country place near
Lake Habitat and that she thought she probably would go. Jim looked a
little grim at that because Lake Habitat was where the Wentworth cottage
was and he knew Maud. But he read on to her conclusion, a conclusion so
honest, so sweet and so suffering that the tears came into his eyes.
“It’s so hard, Jim. I feel empty and faint and I try to move about but I
seem like waxwork. Everything seems awfully mixed up in me. Nothing in
the world matters except you and yet we mustn’t fling ourselves blindly into
sentimental fervors if we really don’t belong together in every way. I can’t
write. Good-night—and God bless you.”
That was the last letter of such a kind that Jim received. The next one
was merely a note telling him that she was surely going with her sister and
giving her address in case her successor on The Journal or Jim, himself,
should need her. It was a much more controlled note and of course Jim did
not know that it, like its predecessor, had been written after much vain
effort and tearing up of letter paper. There had been a day when Horatia,
who had been shopping in town alone, had almost gone to The Journal
office. She hesitated and trying to gather resolution went into a tea room
and ordered some iced drink. The room was crowded and another woman
coming in sat down opposite her before they looked at each other. It was
Grace Walsh. With no change of color Grace rose, but Horatia put out a
detaining hand.
“Don’t move—please.”
“I’d like to stay if you don’t mind,” said Grace sincerely. “There are one
or two things I didn’t write you. My new companion in the flat is quite
anxious to stay on there. I suggested that you’d be undoubtedly willing to
sublet.”
“Gladly.”
“Are you still with your sister?”
“Yes—I’m going to the country with her tomorrow.”
“It’s your vacation, I suppose?”
It was very hard to dissemble before those calm, disillusioning, serious
eyes of Grace.
“A kind of vacation,” said Horatia, a little heavily.
A strange look came over Grace’s face—a look of anger, the look which
a mother has when her child is ill-treated.
“You’ve been suffering.” Without any ado of conscious readjustments
they passed from an attitude of armed neutrality to a disarmed, a benevolent
neutrality.
“Yes.”
“Some man—some damned man—no, don’t tell me—poor little Horatia
—won’t you believe me when I tell you none of them is worth it? I wish to
heaven that women would stop letting themselves suffer. They’ve borne the
emotional burdens long enough. Why shouldn’t we take men as they take us
—as part of the day’s work? Look here, Horatia, you’re worth any ten men
I ever saw. Don’t let them wear you down.”
“I’m not.”
“You look frazzled.”
“I thought you liked men,” said Horatia, irrelevantly, “and disliked
women.”
“I like men and I like women when they are individuals—but women in
relation to men are usually unspeakable—and men in relation to women are
vile. We need to stand alone, Horatia—to shake things off. To feel—and to
know when to stop feeling.”
“To stop feeling,” repeated Horatia.
Grace leaned over and put her hand on the other girl’s.
“It’s hard—but it can be done,” she said and there was almost a
mesmeric quality in her sure, slow voice.
“I think we do need to learn that,” agreed Horatia.
She rose to go.
“Some time when I’m a lot bigger and better and more controlled and
not so cheap, I want to talk with you, Grace,” she said; “I know you’re right
in lots of things but the addition of your ideas is wrong. The grand total of
your philosophy is wrong. It’s got to be wrong. I won’t have it right. But we
do need to learn to stop feeling.”
Grace’s look followed her with a queer yearning in it—her eyes seemed
to say that she had not finished all she wanted to say.
Horatia went out to the street. The incoherent conversation had checked
her desire to see Langley. It had given her a cue. She would stop feeling.
Instead of to The Journal office she went to a large shop and tried on hats
before a many-sided mirror and was surprised to find herself succeeding in
her deliberate mental effort to get her mind away from its pain. The hats
interested her. Each one appeared to change her character and she began to
speculate on how she would like to change her type during the summer with
Maud and the Clapps and Wentworths. The saleswoman brought her the
kind of hats she usually ordered—large sailors—plain wing-trimmed
shapes, but Horatia laid them aside.
“That is the girl I am escaping from,” she said to herself, removing a
straight-brimmed gray sailor, and she pointed to one on a model. It was of
plain soft yellow chiffon and drooped a little about her face. Under it she
looked provocative, as if deliberately intending to charm.
She had never tried on such a hat before and she lingered before her
image in the mirror while the saleswoman poured out tributes.
“I’ll take it,” she said, and proceeded with unparalleled extravagance to
choose two more, one of black with soft waving feathers and one of rose
felt that crushed itself into different shapes on her head. Then, urged by the
saleswoman, who was gathering momentum, she bought a rose sweater to
wear with the rose hat, drew a check that half appalled and half amused her
and went home to Maud. Maud, receiving three hat boxes next morning,
was amazed and delighted. Evidently Horatia intended to play the game.
She pressed a yellow frock on Horatia which she insisted was necessary to
the well being of the yellow hat and mourned because she herself could not
wear yellow. Horatia was very gay. She pirouetted in her hats before Harvey
and to her amazement found that she was shaking off her worries and her
unhappiness. She wanted to go to the country place and be still more happy.
She insisted that unless they made it decently gay there she wasn’t going to
stay. And while Harvey chuckled and Maud opened her eyes she danced
upstairs to her room, closed the door, flung the yellow hat in the corner and
wept into Maud’s Madeira counterpane, suddenly intolerably homesick for
nothing in the world so much as her typewriter in The Journal office, the
twinkle of the lake under her window and the sound of Jim’s voice in the
next room, giving orders, telephoning, dictating.
CHAPTER XVIII
A NTHONY’S sister stood in her cool country living room, arranging her
flowers. There were a mass of them that she had brought in from the
rough-and-tumble garden by the cottage wall—hollyhocks, tall and
pink and already in their place in a green vase against the wall—cerise
cinnamon phlox, filling the air with their vivid fragrance, a riot of
nasturtiums of all colors, sweet peas whose pastel lavenders and pinks were
spoiled until Marjorie put them in a glass basket before a little mirror,
poppies, and deep orange African marigolds. Marjorie separated them from
each other and then reassembled them, mixing in now bachelors’ buttons
with marigolds, and baby’s breath with poppies. She was quite absorbed
and her brother, lying on a cushion-piled settle, watched her admiringly and
for a few moments silently. When he spoke he seemed to be taking up an
interrupted conversation.
“You’re sure she is coming then?”
“Mrs. Williams told me so in town yesterday.”
“And you think that the skillful Maud was trying to hint that it was off
between Horatia and Jim Langley?”
“She had a saddened and romantic air about Horatia. I don’t know
exactly what she was trying to imply. But from a rather steady stream of
inquiries as to your whereabouts I was inclined to have vulgar suspicions
that she was really interested in you and your movements. And then she
said, ‘I suppose you know how it is, Mrs. Clapp, when these young things
turn to you with their romantic difficulties.’ And then she giggled. How that
remarkable young woman can giggle!” finished Marjorie.
Anthony sat puzzling.
“Of course Horatia doesn’t tell her a thing,” he said, “but that sort of
woman is astute as the devil in some ways. Well, if she comes down here,
Langley or no Langley, I’m going to go after her. If she wanted to marry
Langley badly enough she has had time enough to make sure by this time.
But it’s ridiculous to think of her wasting her time on one of these awfully
complicated intellectual emotional affairs if it’s not going to come to
anything. If she doesn’t want me she can tell me again—stronger—to get to
hell out—and I’ll get. But I’m going to get the thing settled. I thought
maybe I’d get over it when I got West. I didn’t see a girl while I was out
there who seemed real at all. And I’d catch myself mooning. It’s unhealthy.
It’s got to be stopped.”
“You want to remember,” said Marjorie, “that Horatia has had a hard
summer and that she will be tired. Don’t rush her too hard or she’ll go to
pieces or send you packing from sheer weariness.”
“I don’t mean to tire her. I want to rest her.” There was a strange mixture
of protectiveness and sullenness in Anthony’s tone.
“It’s all nonsense anyway,” he went on, “to think of her wearing herself
out in that miserable office. Girls oughtn’t to be allowed to knock
themselves to pieces that way. Where it’s necessary it’s bad enough but
when a girl——”
“Has only to sit back and let you support her,” laughed Marjorie.
“When a girl is like Horatia she’s altogether too valuable to throw
herself away for some fetish like earning a living. You know exactly what I
mean and you agree with me too, Marge.”
“It all depends on how much you can make her care for you.”
“I could make her care from sheer force of imitation if I could get this
Langley stuff out of her head.”
“Granted. But if she does happen to be in love with Langley?”
“He’s no person for her to marry.”
“You can’t do it by dogma, my dear.”
Anthony shook himself like an impatient puppy.
“Well, I’ll be damned if I don’t find some way to do it.”
“Love is queer,” reflected Marjorie, “in its effect on people. Now you
show it principally by a marked increase in profanity.”
Anthony grinned and left her.
The cottage stood well back from a road which wound itself around a
series of lakes and up steep hills into a district which was almost
mountainous. Anthony knew every foot of the country and loved it as well
as his cottage which had been the scene of so many pleasant parties, both
his own and Marjorie’s. It was the place above all which he would have
chosen for this biggest adventure of his life. The place which Maud had
taken was a few miles farther up the road but within easy distance. There
was every reason for Anthony’s contemplative smile as he swung down the
wooded road.
The Williams party arrived a few days later with some bustle. It was
Maud’s first venture into country residences and though it was on a small
scale it appealed to her immensely. Only her sudden acquaintance with
Marjorie Clapp had given her courage for the move, for the district in the
hills was a refuge for a society somewhat older and better acquainted than
Maud’s town crowd. She and Harvey had taken the children away for the
summer once before, but going to a summer hotel was a different and
incomparably insignificant thing beside the pride of belonging to a genuine
summer colony. She had asked Mrs. Clapp a little diffidently about places
in the hills and Mrs. Clapp had been unexpectedly helpful—even giving her
the name of a special cottage which could probably be rented. An
unpretentious little cottage enough but pleasant to Maud because the
Hilltons, the Straights, the Clapps and the Morrises wore their ginghams
and sun hats within a radius of ten miles, pleasant to Jackie because he had
been promised a rabbit, pleasant to Harvey on account of a neighboring
trout stream, and pleasant to Horatia because the woods around it offered
refuges and solace.
Harvey took them up in the new stream line touring car which was the
outward sign of his increasing prosperity, and while Maud watched a road
map to be sure that Harvey would not miss the road which went by the
Country Club which the summer-people had built, Horatia sat with her arm
around a weary little Jack, breathing in the freshness of the woods with
their summer scents and thinking. She felt very old and disappointed and
disillusioned, and she thought with envy of the first time she had driven
over this road with Anthony in the winter, feeling so happy and full of love
for Jim. Maud poured out a steady stream of comment and conjecture—and
Horatia hardly listened, knowing that expression and not attention was what
Maud sought. She had never liked her sister so well as she had during these
past days. Maud had let her alone and asked no questions. She seemed to be
waking into a kind of appreciation of Horatia’s feelings and Horatia was
very grateful, entirely ignorant as she was of Maud’s unrelinquished plans
about Anthony. Horatia had just thought of Anthony for the first time in
weeks. She had thought of him as the man who had driven the car when she
had gone through these places thinking of Jim, and first rejoicing in the
happiness of love.
They reached their cottage and Maud was soon unpacking and opening
the house while the cook, imported lest life in the country become too
strenuous, began to prepare dinner. Horatia, bravely attired in her rose
sweater and hat, started out for a walk. She wanted to adjust her thoughts
and get perfectly calm, for she meant to be a gay companion and not a
doleful one.
Little leaf-covered paths wandered into the woods here and there. She
turned at random into them and went along, anxious to lose her loneliness
in the greater loneliness and friendliness of the forest. And here, for the first
time, she succeeded. The trees were motionless in the still afternoon. Their
branches curved and interlocked and made great, cool, dark green shadows.
The ferns stirred as she passed and she heard the lazy chirping of some
birds. It was deep and still and calm and sure, so that in the midst of it
Horatia became calm and sure for a moment. She felt her ache for Jim’s
presence pass, and for the first time since she had gone from him there
came a feeling that she was back where she belonged. For the first time she
felt awakened pleasure and she stood very still, almost afraid to stir lest the
peace that was filling her should change to misery again. After a little she
went on. She did not want to go back to the cottage yet. Later she would be
ready for them but as yet she was ready only for herself.
And so Anthony came upon her—a bright bit of color in the midst of the
woods with her eyes shining with peace. At the sight of her he felt the flush
of his own face. It was all very well to be full of bravado before Marjorie
but in the presence of Horatia his confidence waned. Yet she was clearly
glad to see him.
“I heard you were West.”
“I came back last week and heard that your sister had taken the Warner
cottage. I was hoping you’d come out with her. Every month seems the best
out here but this one is especially nice. And there are wonderful places to
walk and ride. We have a swimming place and a very poor tennis court
——”
“I don’t think I shall like the tennis court half as well as just this. I like
your woods.”
“So do I,” answered Anthony with happy sympathy. “Let me show you a
finer place than this though. Deeper in.”
They went on until they came to a little clearing like a great room with
the trees interlocked above it. Along one side ran a tiny clear stream.
“But this is too perfect. This isn’t natural.”
“This is my room. I made it myself and furnished it by opening up the
stream. The bed was there for it but the water had been choked by a dam of
leaves. I cleared it out and now you see I have running water in my room.
That’s all I need.”
“It’s the most beautiful interior decoration I ever saw.”
“You shall have a key for that.”
He did not keep her. But he walked towards his sister’s cottage and they
came out in her garden. Horatia went into the house to see Marjorie and the
children. She felt curiously at home there, and Marjorie was so very glad to
see her that Horatia felt even more happy. She thought suddenly that she
could tell Marjorie a little about Jim, and that Marjorie was the only person
in the world to whom she could tell even a little. But there was little time to
think. Everyone wanted to plan things to do and to arrange for many things.
Then Anthony insisted that he had walked her unconscionably far and to
save her stiffness he must take her home. She got into the car with
delightful familiarity. Anthony said never a personal word and if he thought
them, Horatia did not guess. She found him very handsome in his country
khaki and even more wholesome than ever. She was in a mood to yearn for
wholesomeness.
Maud would have Anthony stay for dinner. Horatia found herself urging
him too and to her greater surprise found herself thoroughly anticipating
dinner. She had not been hungry for some time but tonight——
“I’ve never seen Horatia eat so much,” said Anthony, “except on a
memorable evening at the Redtop Hotel.”
Banter and nonsense—healthy nonsense. How restful they were after
introspection and worry. How friendly and cheerful everyone was, and how
quiet and peaceful it was about them. Maud watched Anthony as she
crocheted a sweater for herself—Anthony watched Horatia—Harvey with a
secret amusement watched his wife and his sister-in-law, but Horatia
watched no one. She was revelling in peace. Jim was in her mind but no
longer torturing her. She thought of him as loving her and of herself as
loving him. No solutions of her difficulty came to her and she did not look
for any. She was content to be in the midst of life. It no longer frightened
her.
“Good-night,” said Anthony. “I’ll be over often. Look for me on the
doorstep every morning.”
CHAPTER XIX
A T just what point Horatia realized that Anthony still loved her and that
his love could be called by no other name was quite cloudy in her own
mind. Perhaps her first intimation of it came that very afternoon when
he stood looking at her silently after Marjorie slipped away. It was a very
revealing look and Horatia would have been stupid indeed not to have felt
its quality. She pulled herself alert from the relaxed position she had been
indulging in on the cushioned settee and put her hands laughingly to her
disheveled hair.
“Please don’t embarrass me, Anthony. I know I’m tousled.”
“I love to look at you tousled. I love to look at you anyway and at any
time. It’s all——” he stopped and pulled her to her feet, retrieving himself
gaily. “Don’t bewitch me, young woman. Didn’t I get my orders not to be in
love with you?”
But there was a tense look in his eyes that set Horatia wondering.
Five months ago she had been filled with humiliation and actual distaste
by his declaration of love for her. Two months before, when she had first
come to the country, she would have been revolted and frightened away.
But the situation was changed. Anthony had grown to be a part of her life.
And he was more skilful than he had been in the spring. He was very slow
in his love-making, careful not to outrage her feelings, careful not to ask for
anything. By words sometimes, but more often by the devotion of actions,
by the constant protective care with which he surrounded her, Horatia was
brought into consciousness of his love. It was easy for her because he asked
for nothing. She could like him as much as she pleased and take comfort in
the hundred intangible expressions of his love without feeling that she was
involved in a love affair. And Jim was not there and his letters were few and
repressed in tone. He was her lover—and she was his, thought Horatia,
whether she was disappointed or not. That was her promise, but it seemed
one which her mind insisted on rather than a conviction springing from the
depth of her heart.
Accepting the love-making of two men is often possible, even to a fine,
high-minded virtuous woman, if only fastidious ways save her from any
sense of promiscuity. Anthony’s first attack coming in the spring, when
Horatia was surrounded by the very present sense of Jim’s love, when she
was fresh from his arms, had made her feel indecent. But now, removed
from Jim, cooled and drawn little by little into a new atmosphere,
Anthony’s love filled her at first with a gentle regret and then little by little,
accepting his attentions and never finding the moment when she was both
able and willing to tell him that she did not want him to care for her, there
came to be a question about Anthony in her mind. It was, for instance,
difficult to say to him when he was folding a wrap about her shoulders,
“You must not be so considerate of me if your consideration means that you
love me.” Yet, accepting publicly a hundred special attentions and
thoughtfulnesses, seeing in Maud’s glances and in Marjorie’s what they
hoped and expected, the thing lost its repugnant aspect. She could hardly
feel that this devotion of Anthony’s which everyone approved of and which
was so gentle a thing, could be shameful, especially when she was not
reinforced by the expression of Jim’s love. Sometimes an unpleasant
thought rose in her mind, contrasting this steady devotion, unreturned and
unwelcomed, with the love of Jim which circumstances seemed to have so
easily defeated. Yet it was significant that Anthony did not find a chance to
make love to her openly and fervently and that she kept him from any
declaration. One thing she knew very clearly—that she would hate to put
Anthony definitely out of her life and that the moment of doing so could be
postponed. Her sister did not plan to return until October. There was still a
month before she need face issues. If she dabbled sometimes in the thought
of Anthony’s life, that was only natural for he spread his plans before her. It
would be an orderly, progressive life, fine, easeful and not selfish so much
as concentrated on self-development.
“But Anthony, where does your duty to society come in?”
“In being a decent, useful citizen myself. Not in trying to pauperize other
people—or humiliate them. In voting right and standing right on things—
sounds awfully priggish, but really I suppose it’s summed up in being an
example as far as a very imperfect person can be, and in doing my own
job.”
“But somebody has to pioneer for the weak ones.” She was thinking of
Langley to whom it could never have occurred to be an example to society
but who worked unremittingly on the chance that he might reduce the
hypocrisy and selfishness and viciousness around him. It came to her that
Anthony’s method was infallible as far as it went and Jim’s dangerously
fallible and uncomfortable. Anthony would never have anything to reproach
himself with—Jim might have much. He was answering.
“There wouldn’t be so many weak ones if everyone did his job and did it
right. The weak ones are the result of bad living and the ones who go out to
reform all this weakness—who are they?—old maids—unhealthy and
unhappy—freak men, abnormal in their living. I tell you the country needs
steadying, Horatia, and steadying by example, not by speech-making.”
“And that method is self-preservation for you, of course—and comfort,”
said Horatia, a little caustically.
“Yes—of course. I think it should be. I think—I think it’s much more
sensible to preserve yourself, for you and all women to establish homes and
families and keep healthy instead of running around city streets and city
slums.”
Horatia chuckled. “You’re a divine advocate of woman’s place in the
home. You make it seem so tempting.”
The feeling in his face leapt into flame.
“Can I make it tempting enough?”
She drew away a little nervously.
“Oh, personally, I’ll always prefer the streets. I’m a natural born gutter-
pup.”
“You’re naturally the most wonderful woman in the world and you’re
meant for the truest and best things.”
“Don’t praise me, please, Anthony. I hate it.”
“Then don’t say such silly things.”
He walked up and down and then returned to her, still trying to plead
impersonally.
“I’m not a bully or a reactionary—I don’t want to run anybody’s life. I
don’t believe in this male superiority stuff either. And I’ve been with you
and Marjorie enough to have an enormous respect for women. She’s not
tied down. She’s the freest woman I know.”
“Yes, because she is doing what she wants to do.”
Gradually in this way a choice was placed before Horatia, a choice of
lives. She evaded the main issue, the issue which would ultimately make
choice for her—that must be which man drew her most. She compared lives
as if it were a problem in sociology she had before her. Anthony had
respected her desire to have him keep from definite questions but she knew
that he was laying his life before her. And she reviewed it. She saw that she
and Anthony together and others like them, mental aristocrats, secure in
material things, could take their places in a society of flux and uncertainty,
and be beacon lights of strength and security, she as a woman, raising
woman’s functions to fine dignity, strong in love and content and purpose.
She saw herself taking up the burdens which other cheaper women laid
down, dignifying a home and wifehood and maternity.
And on the other side stretched life with Jim, a life of puzzles, inquiries,
unsolved problems, a life among the problems of the world, solving them
not by keeping unsullied but by enduring with them, by growing weary and
impatient and often arriving at no solution. And the domestic side of life
with Jim would be a life without great regularity or great certainty of ease—
how could she fit Jim into domestic routine and how could she fit in these
strange friends of Jim’s whom he refused to give up, into a life of dignity
and order? Even against his protests, the work would call her back to it and
she would have to adjust her wifehood and child-bearing to all this—and
there would never be enough money so that they could live in the careless
ease which took money for granted. Jim’s side seemed to suffer in
comparison with the other life and yet why was it that she did not make a
decision against it and put it out of her mind?
Maud came out into the open a little more. She talked Anthony. And
once she became rather fundamental in her talk—for Maud.
“I haven’t said much about Jim Langley,” she said. “And since I saw
him, I’ll admit that he is fascinating. But there are things no girl
understands, Horatia. And you don’t realize what a tremendous thing it is to
try to change a man’s habits. Langley isn’t a domestic sort and if you marry
a man you’re bound to live his life. In the end most women want a regular
kind of home. I don’t want to force you, Horatia, but it does seem as if
Anthony were so exactly the right man.”
Unexpectedly Horatia kissed her.
“Poor Maud,” she said, “you do want me to be comfortable, don’t you?
But if Jim had Anthony’s money I wonder what you’d feel about the right
man?”