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sm760 Cs 2100 Installation Service Guide Ed05 en

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0% found this document useful (0 votes)
130 views82 pages

sm760 Cs 2100 Installation Service Guide Ed05 en

Uploaded by

gonfixdental
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 82

CS 2100

Installation and Service Guide


Notice
Congratulations on your purchase of the CS 2100. Thank you for your confidence in our products and we will do all in our
power to ensure your complete satisfaction.

The User Guide for the CS 2100 includes information on the usage of the equipment. We recommend that you thoroughly
familiarize yourself with this Guide in order to make the most effective use of your system.

WARNING: We recommend that you consult the “Safety, Regulatory and Technical Specification
User Guide” before using the CS 2100.

No part of this Guide may be reproduced without the express permission of Carestream Health, Inc.

U.S. Federal law restricts this equipment to sale by or on the order of a dentist or physician.

This document is originally written in English.

Manual Name: CS 2100 Installation and Service Guide


Part Number: SM760
Revision Number: 05
Print Date: 2017-02

CS 2100 complies with Directive 93/42/EEC relating to medical equipment.

0086
Contents

1—ABOUT THIS GUIDE


Conventions in this Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

2—CS 2100 SYSTEM OVERVIEW


General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
CS 2100 Unit Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4
Control Timer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6

3—CS 2100 PACKAGING


CS 2100 Wall-Mounted Unit Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
Box Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
Unit Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2

4—SITE PREPARATION BEFORE INSTALLATION


Standard Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Mechanical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Electrical Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Preparing the Room. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Wall-Mounted Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Wall Framework Oriented to the Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Wall Framework Oriented to the Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–4
Wall Framework Oriented Vertically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–5
Wall Framework - Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6
Clearance Space - Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–7
Clearance Space - Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–8
Installation for Two Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–9
Installation for Pass Through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–10

5—UNIT INSTALLATION
Tool Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Technical Staff Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Installing the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Changing the Pivot Arm Support Default Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Installing the Wall Framework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
Installing the Extension Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
Installing the Scissor Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6
Installing the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
Installing the Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–8
Adjusting the Extension Arm Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–9
Adjusting the Horizontal Arm Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–10
Installing the Main Powerboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11

CS 2100 Installation and Service Guide (SM760)_Ed 05 iii


Contents

Checking the CJ718 Powerboard Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–13


Installing the CJ718 Powerboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
Connecting the Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15
Power Supply and ON/OFF Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15
Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–16
“Ready State” Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–16
RVG Synchronization Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–16
Installing the Control Timer Unit and the Remote Exposure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–17
Standard Installation of the Control Timer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–17
Installing a Remote Exposure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
Mounting the Control Timer Unit on the Wall Framework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–21
Installing a Remote Control Timer Unit and a Remote Exposure Switch . . . . . . . . . . . . . . . . . . . . . . . . 5–22
Post-Installation Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–25
Checking the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–25
Performing the Tube Seasoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–25
Performing an Autocalibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–26
Checking the Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–26
Checking the mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–27
Completing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–28

6—USER AND TECHNICIAN MODE


User Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
Entering the User Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
Modifying Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Exiting the User Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Diagnostic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Entering the Diagnostic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Counter Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
Viewing Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
Resetting and Autocalibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
Exiting the Diagnosis Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4

7—MAINTENANCE
Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
Corrective Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
LEDs and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
Information Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–4
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–5

8—SERVICING THE CS 2100


CS 2100 Unit Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
Wall-Mounted Unit with Remote Control Timer Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
Wall-Mounted Unit with Control Timer Unit on Wall Framework and Remote Exposure Switch . . . . . . . . . 8–2
Wall-Mounted Unit with Remote Control Timer Unit and Remote Exposure Switch . . . . . . . . . . . . . . . . . . . 8–3
Replacing the Generator Power Supply Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–4
Removing the Generator Power Supply Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–4
Replacing the Generator Power Supply Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–6
Replacing the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–7

iv
Contents

Removing the Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–7


Replacing the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–8
Adjusting Arm Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–8
Adjusting Arm Flexibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9
Replacing the CJ718 Main Powerboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9
Removing the CJ718 Main Powerboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9
Replacing the CJ718 Main Powerboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9
Adjusting the Front Arm Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–10

9—CONTACT INFORMATION
Manufacturer’s Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
Authorized Representatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1

CS 2100 Installation and Service Guide (SM760)_Ed 05 v


Contents

vi
Chapter 1
ABOUT THIS GUIDE
Conventions in this Guide
The following special messages emphasize information or indicate potential risk to personnel or
equipment:

WARNING
Warns you to avoid injury to yourself or others by following the
safety instructions precisely.

CAUTION
Alerts you to a condition that might cause serious damage.

IMPORTANT
Alerts you to a condition that might cause problems.

NOTE
Emphasizes important information.

TIP
Provides extra information and hints.

WARNING
Exposure to ionizing radiation

CS 2100 Installation and Service Guide (SM760)_Ed 05 1–1


Conventions in this Guide

1–2 ABOUT THIS GUIDE


Chapter 2
CS 2100 SYSTEM OVERVIEW
The CS 2100 is compliant with the requirements of the EEC and international medical standards.

The CS 2100 unit has been designed to produce high-quality intraoral radiographies that:

• Reveal maximum details with the minimum dose to the patient.


• Show teeth and anatomic structures accurately with a minimum of distortion or
magnification.
• Have optimal density and contrast to maximize their use for the detection of dental
diseases.

The CS 2100 uses a high frequency technology that allows:

• Reduced X-ray doses for patients because the CS 2100 unit emits fewer soft rays
absorbed by patients which are not used during image creation.
• Shorter exposure times which reduce the risk of motion blur during exposure

The CS 2100 is equipped with a thermal safety system that prevents the generator from
overheating in case of intensive use. This prohibits any exposure as long as the generator has not
cooled down. The I01 error message appears on the display and an audible beep is heard during
the unit cooling period. The beep stops when the cooling period is over.

To obtain high-quality intraoral radiography with maximum details, you must be very careful when
performing the three steps of the radiography process:

• Positioning the patient, the X-ray generator, and the imaging system
• Setting the exposure parameters according to the imaging receptor used (films,
phosphor plates, or sensors)
• Processing the film (if a conventional film is used.)

General Overview
The CS 2100 is composed of the following functional components

• A high-frequency X-ray generator which includes:


• A transformer and associated electronics, and an oil-bathed X-ray tube
• A beam limiting device with the following characteristics:
- A radiation diameter of 6 cm (2.36 in.)

- A distance from the X-ray tube focal spot to skin of 20 cm (8 in.).

• An angle scale and handle to facilitate positioning.


• A wall framework which contains the:
• Main powerboard
• ON/OFF switch which contains a built-in LED.

CS 2100 Installation and Service Guide (SM760)_Ed 05 2–1


General Overview

• A control timer unit which:


• Performs exposure time selection and displays parameters (exposure time and
emitted dose).
• Performs a microprocessor self-test at every unit activation.
• Displays alarms in case of incorrect operation.
• Includes two exposure time modes. The digital mode corresponds to the range of
shortest exposure times that fit those needed for digital sensors.
• An extension arm and a scissor arm which is equipped with springs that ensure arm
stability.
The following figure illustrates the extension arm and the scissor arm.

Figure 2–1 CS 2100 - Side View

Table 2–1 Extension arm types

Extension R Span A

Short 47.0 cm 170.0 cm


(18.5 in.) (67 in.)

Standard 64.8 cm 188.0 cm


(25.5 in.) (74 in.)

Long 82.5 cm 205.0 cm


(32.5 in.) (80.69 in.)

• A rectangular collimator. Its various sizes adapt to films, phosphor plates and RVG
sensors. It is recommended to use such a collimator if possible, in order to limit the
radiation absorbed by patients.

2–2 CS 2100 SYSTEM OVERVIEW


General Overview

The CS 2100 unit is also composed of a remote exposure switch which is an optional accessory.

The following CS 2100 unit configurations are provided:

• Wall-mounted unit
• Ceiling-mounted unit.

The following mounting options are provided:

• Floor column base


• Mobile base
NOTE
These options must be used with a wall-mounted unit.

CS 2100 Installation and Service Guide (SM760)_Ed 05 2–3


CS 2100 Unit Configurations

CS 2100 Unit Configurations


Figure 2–2 Standard CS 2100 Wall-Mounted Unit

7
5 8

1 2

3
6 4

1 High frequency X-ray generator


2 Wall framework
3 Separate control timer unit
4 X-ray exposure button
5 Scissor arm
6 Rectangular collimator
7 ON/OFF switch with built-in LED
8 Extension arm

2–4 CS 2100 SYSTEM OVERVIEW


CS 2100 Unit Configurations

Figure 2–3 Standard CS 2100 Wall-Mounted Unit with Separate Exposure Switch

7
5 8

1 2

NOTE
This configuration is an optional configuration

1 High frequency X-ray generator


2 Wall framework
3 Control timer unit
4 X-ray exposure switch with X-ray exposure button
5 Scissor arm
6 Rectangular collimator
7 ON/OFF switch with built-in LED
8 Extension arm

CS 2100 Installation and Service Guide (SM760)_Ed 05 2–5


CS 2100 Unit Configurations

Control Timer Unit

3
2

6
9
5

1 Warning: Ionizing radiation


2 Exposure time - emitted dose indicator
3 Display
4 X-ray exposure button
5 X-ray emission control light
6 Ready state
7 Exposure time selector:
- Lit: shortest exposure times for digital sensors
- OFF: longest exposure times for films and phosphor
plates
8 Warning
9 Selection knob:
- Press and hold the knob to activate exposure time
selector.
- Rotate the knob to select the exposure time.

2–6 CS 2100 SYSTEM OVERVIEW


Chapter 3
CS 2100 PACKAGING
CS 2100 Wall-Mounted Unit Box
The CS 2100 wall-mounted unit box is composed of the following items:

6 2 7 9

10

8 3 1 4 5

1 Generator
2 Scissor arm
3 Plastic covers for scissor arm
4 Extension arm*
5 Wall framework
6 Control timer unit
7 Main powerboard
Accessories (pivot brake, arm brake, screw
8
kits...)
9 Documentation
Cardboard template for wall framework
10
installation

*Extension arm can be delivered separately depending on the CAT number.

CS 2100 Installation and Service Guide (SM760)_Ed 05 3–1


CS 2100 Wall-Mounted Unit Box

Box Dimensions
The box dimensions are the following:

Length 100 cm
(39.4 in.)
Width 60 cm
(23.6 in.)
30 cm
Height
(11.8 in.)

Unit Dimensions
The following table provides the dimensions of the CS 2100 components.

Component Dimensions
13 x 9 x 4 cm
Control timer unit
(5.1 x 3.5 x 1.6 in.)
51.4 x 18.9 x 10.8 cm
Wall framework
(20.2 x 7.4 x 4.3 in.)
43.8 x 22.6 x 12 cm
X-ray emitting unit
(17.2 x 8.9 x 4.7 in.)
87.3 x 13.3 x 6.3 cm
Scissor arm
(34.4 x 5.2 x 2.5 in.)

3–2 CS 2100 PACKAGING


Chapter 4
SITE PREPARATION BEFORE INSTALLATION
IMPORTANT
Prior to placing the order and before installation, you must carefully check
the following requirements.

Standard Compliance
The compliance with all national and local regulations and with the manufacturer’s
recommendations is mandatory for high and low voltage wiring.

Environmental Requirements
Check the following ambient operating condition requirements of the X-ray room before installing
the unit:

• Temperatures: 5~35 °C
• Relative humidity: 30~85%
• Atmospheric pressure: 700~1060 hpa

Mechanical Requirements
WARNING
The CS 2100 must be installed so that it is impossible to rotate the scissor
arm through 360°. Otherwise, the power supply cable can fail and cause
electrical damage.

IMPORTANT
To attach the wall framework to the wall, you must use an appropriate fixing
system depending on the type of wall. It is the responsibility of the installer
to choose the appropriate fixing system which must be able to withstand an
extraction force of 147 kg (324 lbs) at each point of attachment.

Electrical Requirements
WARNING
You MUST select the operating voltage when placing an order. The operating
voltage CANNOT be modified on site.

You must use the provided dedicated three-wire electrical line protected by a 16 mA breaker (D
curve) and an RCCB of 30 mA from the electrical panel.

A power supply line generally consists of a three-wire cable (2 conductors + ground). The
minimum cross-section is 2.5 mm2 (14 AWG) and the wire colors and characteristics correspond
to the electrical regulations of each country.

CS 2100 Installation and Service Guide (SM760)_Ed 05 4–1


Electrical Requirements

The maximum cable length is:

• 12 m (13 yd.) in 100-130 V


• 24 m (26 yd.) in 230-240 V
For longer lines, the cross-section is increased accordingly, e.g., 3 mm2 (12 AWG) for a 32 m (35
yd.) long cable in 240 V.

IMPORTANT
You must use a cross-section that matches the regulations in force in the
specific country.

The unit can operate at:

• 100/110/130 V
• 230/240 V

The apparent line resistance must be less than or equal to:

• 0.2 Ω in 110/130 V
• 0.5 Ω in 230/240 V

The X-ray unit must have a fixed connection to the electrical power network.

Table 4–1 Optional Operating Unit Voltages

Rated voltage Maximum line


Minimum Maximum
(off-load) current
100 V/110 V/130 V 90 V 144 V 12 A
230 V/240 V 207 V 264 V 5A

IMPORTANT
The maximum line current is obtained by following the instructions to connect
the generator power supply cable. The maximum on-load voltage variation on
the line must not exceed 3%.

WARNING

If other appliances are installed on the same line, interference and voltage
variations may cause your X-ray unit to operate abnormally. To prevent electric
shocks, you must use a ground connection.

4–2 SITE PREPARATION BEFORE INSTALLATION


Preparing the Room

Preparing the Room


The CS 2100 have the following dimensions that must be taken into account for installation.

Wall-Mounted Unit
NOTE
The wall framework can be oriented to the right, to the left, or vertically.

Wall Framework Oriented to the Left

51.4 cm
20.25 in.

R 8 cm
3.15 in.

The following table describes the extension arm types:

Extension R Span A Span B Span C


47.0 cm 65.1 cm 62.2 cm 75.7 cm
Short
(18.5 in.) (25.6 in.) (24.5 in.) (29.8 in.)
64.8 cm 82.9 cm 80.0 cm 93.6 cm
Standard
(25.5 in.) (32.6 in.) (31.5 in.) (36.8 in.)
82.5 cm 100.6 cm 97.7 cm 111.2 cm
Long
(32.5 in.) (39.6 in.) (38.5 in.) (43.8 in.)

CS 2100 Installation and Service Guide (SM760)_Ed 05 4–3


Preparing the Room

Wall Framework Oriented to the Right

51.4 cm
20.25 in.

8 cm R
3.15 in.

The following table describes the extension arm types:

4–4 SITE PREPARATION BEFORE INSTALLATION


Preparing the Room

Wall Framework Oriented Vertically

Extension R Span A Span B Span C


47.0 cm 65.1 cm 62.2 cm 75.7 cm
Short
(18.5 in.) (25.6 in.) (24.5 in.) (29.8 in.)
64.8 cm 82.9 cm 80.0 cm 93.6 cm
Standard
(25.5 in.) (32.6 in.) (31.5 in.) (36.8 in.)
82.5 cm 100.6 cm 97.7 cm 111.2 cm
Long
(32.5 in.) (39.6 in.) (38.5 in.) (43.8 in.)

9.5 cm
3.75 in. R

19 cm
7.50 in.

The following table describes the extension arm types:

CS 2100 Installation and Service Guide (SM760)_Ed 05 4–5


Preparing the Room

Extension R Span A Span B Span C


47.0 cm 66.6 cm 63.7 cm 77.2 cm
Short
(18.5 in.) (26.2 in.) (25.1 in.) (30.4 in.)
64.8 cm 84.4 cm 81.5 cm 95.0 cm
Standard
(25.5 in.) (33.2 in.) (32.1 in.) (37.4 in.)
82.5 cm 102.1cm 99.2 cm 112.7 cm
Long
(32.5 in.) (40.2 in.) (39.1 in.) (44.4 in.)

Wall Framework - Side View

13.8 cm
5.45 in.

4.4 cm
1.75 in. R

B
C

The following table describes the extension arm types:

4–6 SITE PREPARATION BEFORE INSTALLATION


Preparing the Room

Extension R Span A Span B Span C


47.0 cm 61.5 cm 58.6 cm 72.1 cm
Short
(18.5 in.) (24.2 in.) (23.1 in.) (28.4 in.)
64.8 cm 79.3 cm 76.4 cm 89.9 cm
Standard
(25.5 in.) (31.2 in.) (30.1 in.) (35.3 in.)
82.5 cm 97.0 cm 94.1 cm 107.6 cm
Long
(32.5 in.) (38.2 in.) (37.0 in.) (42.4 in.)

Clearance Space - Side View

30.3 cm
A 11.90 in.

4.4 cm
1.75 in.

300°

31 cm
12.20 in.

The following table describes the extension arm types:

CS 2100 Installation and Service Guide (SM760)_Ed 05 4–7


Preparing the Room

Extension R Span A Span B


47.0 cm 170.0 cm 104.7 cm
Short
(18.5 in.) (66.9 in.) (41.2 in.)
64.8 cm 188.0 cm 122.5 cm
Standard
(25.5 in.) (74.0 in.) (48.2 in.)
82.5 cm 205.0 cm 140.2 cm
Long
(32.5 in.) (80.7 in.) (55.2 in.)

Clearance Space - Bottom View

31 cm
12.20 in.

The following table describes the extension arm types:

4–8 SITE PREPARATION BEFORE INSTALLATION


Preparing the Room

Extension R Span A Span B Span C Span D


47.0 cm 170.0 cm 138.3 cm 78.5 cm 325.7 cm
Short
(18.5 in.) (66.9 in.) (54.4 in.) (30.9 in.) (128.2 in.)
64.8 cm 188.0 cm 175.8 cm 96.93 cm 361.7 cm
Standard
(25.5 in.) (74.0 in.) (69.2 in.) (38.1 in.) (142.4 in.)
82.5 cm 205.0 cm 212.6 cm 114.0 cm 397.5 cm
Long
(32.5 in.) (80.7 in.) (83.7 in.) (44.9 in.) (156.5 in.)

Installation for Two Seats

58.4 cm
23 in.
22.86 cm
9 in.

76.2 cm
30 in.
152.4 cm min.
60 in. min

The following table describes the extension arm types:

CS 2100 Installation and Service Guide (SM760)_Ed 05 4–9


Preparing the Room

Extension R L
47.0 cm 82.1 cm
Short
(18.5 in.) (32.3 in.)
64.8 cm 100.0 cm
Standard
(25.5 in.) (39.4 in.)
82.5 cm 117.6 cm
Long
(32.5 in.) (46.3 in.)

Installation for Pass Through


NOTE
This installation only applies for the US market.

58.4 cm
23 in.
22.86 cm
9 in.

76.2 cm
30 in.
152.4 cm min.
60 in. min

The following table describes the extension arm types:

4–10 SITE PREPARATION BEFORE INSTALLATION


Preparing the Room

Extension R L
47.0 cm 82.1 cm
Short
(18.5 in.) (32.3 in.)
64.8 cm 100.0 cm
Standard
(25.5 in.) (39.4 in.)
82.5 cm 117.6 cm
Long
(32.5 in.) (46.3 in.)

CS 2100 Installation and Service Guide (SM760)_Ed 05 4–11


Preparing the Room

4–12 SITE PREPARATION BEFORE INSTALLATION


Chapter 5
UNIT INSTALLATION
Tool Requirements
The installer needs the following tools:

• Multimeter with range 300 V AC ~ 1% and 30 V DC = 1%, internal resistance over


100 k Ω , equipped with 2 measurement wire grips
• Tape measure
• Socket wrench of 7 mm (0.28 in.)
• Set of metric Allen keys
• TorX key reference # 10
• Spirit level
• Plastic mallet
• Impact drill with a set of drill bits from 3 to 13 mm (0.12 to 0.51 in.) suitable for the
wall material
• Small screwdriver of 3 mm (0.12 in.) for electrical connections
• Medium screwdriver
• Plastic clamps to attach cables
• Three-wire power supply cable (2 conductors + ground). For more information, see
the Electrical Requirements section.
• Cable of 2 x 0.22 mm² (2 x 24 AWG) needed to install the remote exposure switch.
• To mount the wall framework, use the mounting tools suitable for the specific type of
wall. For more information, see the Mechanical Requirements section.

IMPORTANT
The tool references mentioned in this manual are ISO tool references.

Technical Staff Requirements


The installation requires one technician.

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–1


Installing the Unit

Installing the Unit


Before you install the unit, carefully unpack and check that you have all the:

• Necessary tools
• Cables
• Components

IMPORTANT
The unit is provided with a wall framework that by default requires an installation
that orientates to the left.

Preparing for Installation


For all installations, you must install the control timer unit at a place where:

• You can see:


• The selected parameters on the control timer unit.
• The patient from where you operate the control times unit.
• There is a minimum distance of 2.5 m between you and the patient.

CAUTION
•Make sure that you have the required installation cables.
•Check that the voltage displayed on your generator label corresponds to your power
supply voltage.
• Check that jumper positions on the wall framework main powerboard matches the used
voltage.

Changing the Pivot Arm Support Default Position


IMPORTANT
Carry out the procedures in this section if you want to change the default wall
framework left position to the right or vertical position.

To change the default pivot arm support position, follow these steps:

1. Unpack and remove the wall framework plastic cover and insulation plate.

2. Remove the two clamp screws (A) and washers.

3. Remove the two pivot arm support screws (B).

4. Remove the pivot arm support.

5. Remove the clamp (C) from the back of the framework.

6. On the wall framework, choose the opening that corresponds to the pivot arm support
position that you require.

7. Push the clamp (C) in from the back of the framework into the chosen opening.

5–2 UNIT INSTALLATION


Installing the Unit

8. Position the pivot arm support.

9. Place and tighten the two pivot arm support screws (B).

10. Place and tighten the two clamp screws (A) and washers.

The following figure illustrates on how to install the pivot arm support for a standard
wall-mounted unit:
C

4 mm
6 mm

Installing the Wall Framework


NOTE

You can install the wall framework oriented to the left (by default).

Unpack and removed the wall plastic cover and insulation plate.

1 2 3

1 Wall framework oriented to the left (by default)


2 Wall framework oriented to the right
3 Wall framework oriented vertically

IMPORTANT
We recommend to install the top of the wall framework approximately 1.20 m (47.2
in.) above the floor.

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–3


Installing the Unit

NOTE
A pre-installation template for easier positioning is provided on the top flaps of the unit
packaging. If you use it, cut the cardboard correctly.

406.4 mm
( 16" )
C D
C B D
10 mm

C C D

x4

To install the wall framework, follow these steps:

1. Position the wall framework or the appropriate pre-installation template at the desired location
on the wall.

2. Check that the wall framework is horizontal or vertical using a spirit level.

3. Mark the four mounting points (C) on the wall.

NOTE
If the vertical wall framework orientation is used when replacing a former Irix unit, you
must use the three mounting points (D).

4. Drill the holes and install the fixing screws according to wall type.

5. Pass the power supply and other link cables through the base plate holes:

• (A) If the cables are in the wall.


• (B) If the cables are on the wall.

NOTE
If you want to install a remote control timer:

- Plug the connector that is attached to one end of the CP235 cable to the J10
connector slot on the CJ718 powerboard.

- Wire the other end of the CP235 cable to the J1 connector slot on the CJ728 remote
control board.

6. Mount the wall framework to the wall. If necessary, insert shims to ensure frame leveling.

7. Screw tightly.

5–4 UNIT INSTALLATION


Installing the Unit

Installing the Extension Arm

A
C

To install the extension arm, follow these steps:

1. Check that each pivot of the extension arm is fitted with a thin nylon ring (A).

IMPORTANT
Do not lubricate the pivots. The extension arm and the wall framework are equipped with
self-lubricating rings.

2. Install the extension arm correctly with the stop (C) at the scissor arm end.

3. Insert the extension arm pivot into the top hole of the wall framework.

4. Install the pivot brake kit (B).

The kit components must be assembled in the correct order in order to ensure maximum unit
operation.

5. Tighten screw. Do not screw tightly at first.

NOTE

There are three different types of extension arm:

• Short (47.0 cm - 18.5 in.)


• Standard (64.8 cm - 25.5 in.)
• Long (82.5 cm - 32.5 in)

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–5


Installing the Unit

Installing the Scissor Arm


WARNING
Do not loosen the strap holding the scissor arm before the generator is mounted to the
scissor arm. Otherwise, if the arm suddenly swings back, it might be damaged and injure
the operator. The scissor arm must not be used without a generator.

IMPORTANT
Do not lubricate the pivots. The scissor arm pivot is self-lubricating.

C
A
F
E

x2
D

To install the scissor arm, follow these steps:

1. Pull the generator power supply cable out of the scissor arm axis and pass it through the
extension arm pivot, bringing it out underneath (A)

2. Install the scissor arm on the extension arm while sliding the power supply cable (B).

3. Pass the cable through the extension arm using the opening located under the arm and bring
it out through the opening located on top of the extension arm (C).

4. Slide the cable into the extension arm pivot and slide it through the pivot arm support to bring
it out underneath (D)

5. Make a loop with the cable and attach it to the pivot block with the cable plastic clamp (E),
leaving enough length for connection.

6. Adjust the cable length for wiring by sliding the extra length through the extension arm.

7. Install the two covers (F) on the extension arm: one on top of the extension arm and the other
one underneath.

5–6 UNIT INSTALLATION


Installing the Unit

Installing the Generator

E
F

A
B

To install the generator, follow these steps:

IMPORTANT
Make sure that you remove the plastic cover around the generator connector.

1. Take the generator blocking key (A) from the accessory kit.

2. Before positioning the connector, make sure that the ring preventing full rotation (B) is in
place.

3. Bring the generator (C) from underneath with the power supply socket towards the top (D).

4. Insert the connector into the scissor arm tube until the scissor arm and the generator are in
contact and their connectors lock together.

5. Check that both connectors are correctly plugged.

6. Hold the generator in this position and insert the blocking key (A) in the appropriate slot. You
can now remove your hand from the generator.

7. Remove the strap around the arm.

8. Install the two plastic covers (E) on each side of the arm. Make sure that they are correctly
installed.

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–7


Installing the Unit

9. Fit the plastic sleeve (F) from the accessory kit.

Installing the Brake


NOTE

The brake prevents scissor arm drift when extended.

To install the brake, follow these steps:

1. Open the scissor arm slightly to install the brake kit (A).

The kit components must be assembled in the correct order to ensure maximum unit
operation.

2. Tighten screw. Do not screw tightly at first.

IMPORTANT
The brake does not compensate for horizontal or vertical position errors.

WARNING
Never screw the brake screws tightly since it will damage the brake pads.

5–8 UNIT INSTALLATION


Installing the Unit

Adjusting the Extension Arm Drift

x1 A

x1 B

To adjust the extension arm drift, follow these steps:

1. Adjust screws (A) and (B) to prevent horizontal arm drift while maintaining arm movement
flexibility.

2. Fit the magnetic screw and the brake cover (C) from the accessory kit.

IMPORTANT

You must adjust the brakes both on the wall framework and the scissor arm.

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–9


Installing the Unit

Adjusting the Horizontal Arm Positioning

B B

A x1
4 mm
6 mm

To adjust the horizontal arm positioning, follow these steps:

1. Extend the arm completely, perpendicularly to the wall framework, and place a spirit level as
shown in the figure.

2. Adjust the stop screw (A) so that the arm is horizontal.

NOTE

While performing the adjustment, you must hold the arm extremity in order to avoid
constraints.

3. Check that the arm does not drift, whatever position it is in.

4. If necessary, loosen the two axis screws (B) and the two screws (C) in order to make
adjustment easier.

5. Tighten the two screws (C).

6. Tighten the axis screws (B).

5–10 UNIT INSTALLATION


Installing the Main Powerboard

Installing the Main Powerboard


The main powerboard is a CJ718 powerboard.

19

21
1a
18

17

16

15

14

13

3 12

11
1
4
5

20

1b

7 10

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–11


Installing the Main Powerboard

Position Description
1a 110V / 230 V configuration
1b 110V / 230V configuration
2 ST1 configuration (only for 110V)
3 12V LED D48 and PT19 - 5V LED D51 and PT20
4 Dip switches SW2 (by default, all switches are set to OFF)
5 KV return PT13 - IHEAT return PT15
6 Neutral fuse (except for mobile option)
7 “Ready” state light connector 230V - 60W max
8 Fuse: 5A for 230V - 10A for 110V
9 Main power supply connector
10 Separate X-ray switch connector
11 Synchro RVG connector
12 I2C bus PT22 PT23 PT24
13 Vdac ref: PT21
14 KV ref: PT14
15 12 V non isolated: D65 and PT10
16 H Bridge control PT11 and PT12
17 VHEAT PT16 and D41
18 MA return PT17
Relay R control PT18
19 Arm cable generator
20 J10 or J3 timer connector
21 Ground - 0 mA PT25

Before installing the CJ718 powerboard, you must check its configuration.

5–12 UNIT INSTALLATION


Installing the Main Powerboard

Checking the CJ718 Powerboard Configuration


To check the powerboard configuration, follow these steps:

1. Check that the powerboard version is greater than or equal to V5.

2. Check that the EEPROM version is greater than or equal to 2.1.

3. Check that the jumper sets are correctly positioned on the powerboard for 110 V and 230 V.

Table 5–1 Jumper Position on the CJ718 Powerboard

Voltage Jumper position


110 V

1a 1b 2

ST2 ST3 ST4 ST5 ST6 ST7

110V 230V 110V 110V 230V 110V


ST1

230 V

1a 1b 2

ST2 ST3 ST4 ST5 ST6 ST7

110V 230V 110V 110V 230V 110V


ST1

4. Check that fuse F2 is a neutral link.

IMPORTANT

You cannot change the powerboard configuration on site.

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–13


Installing the Main Powerboard

Installing the CJ718 Powerboard


To install the CJ718 powerboard, follow these steps:

IMPORTANT
Before you install the main powerboard, make sure that you replace the
insulation plate.

1. Depending on the desired unit configuration options, pass the appropriate cables through the
wall framework openings (C) and attach them using the cable ties (A) and cable clamps (B).

2. Fit the insulation plate to the wall framework (D).

3. Fit the powerboard to the plastic pins (E) and metal pins (F).

4. Screw the nylon nuts (G) to the plastic pins (E) and the metal nuts (H) to the metal pins (F).

A
B B
C A B

1
A

A
B
B
F

C
E

E
G E

G
H
F

G D

H
7

A Cable ties (not provided)


B Cable clamps
C Openings
D Insulation plate
E Plastic pins
F Metal pins
G Nylon nuts
H Metal nuts

5–14 UNIT INSTALLATION


Installing the Main Powerboard

Connecting the Wiring


WARNING
Compliance with all national and local codes as well as with the manufacturer's
electrical specifications is mandatory for high and low voltage wiring.

Connect the following wiring in the indicated order and use cable ties to attach the cables. The
following figure illustrates the general wiring of the CS 2100 unit:
MAIN
PWR
8
7

F
6
5
4 J1 J9
3
2
1

J9

8
7
6
5
4
3
2
PWR
1
ARM
J1

J7 J3
CTRL
ARM
B
J6
J4
J10

1
J7 PWR 3
2

ARM 4
5

LOCAL
J2 6
7
CTRL PANEL 8
J3
RVG CTRL
REMOTE
CTRL PANEL J10 J4 3 2 1 ARM
J6

Component Connected to...


A RVG synchronization link (optional) J4
B Generator J2 and J6
C Remote exposure switch J7
D Power supply + ON/OFF switch J1
E Control timer unit J10 (Remote control timer unit: standard
configuration)
J3 (Control timer unit on wall framework:
optional configuration)
F “Ready state” lamp J9

Power Supply and ON/OFF Switch


1. Connect the power supply and ON/OFF switch cables to CJ718 J1 connector as follows:

To J1 slot
Power supply cable

- ground wire (yellow &


green) 1 (reference )

- neutral wire (blue) 3 (reference N)

- phase wire (black or 4 (reference L)


brown)
ON/OFF switch cable Wired connector

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–15


Installing the Main Powerboard

Generator
1. Turn the brown and orange wires once around the ferrite provided in the accessory kit.

2. Connect the generator cable as follows:

2 wired connectors To J2 slot


Green connector Green terminal on the CJ718
Black connector Black terminal on the CJ718

3. Fit the remaining cable inside the extension arm.

“Ready State” Lamp


Connecting the “Ready state” lamp to the CJ718 powerboard makes it possible to view the unit
“Ready state” from any location away from the control location, in compliance with the standards
in force.

To connect the “Ready state” lamp, follow these steps:

1. Connect a 110 V or 230 V bulb (60 W maximum) to CJ718 J9 connector.

2. Protect the circuit, for example using a fuse.

RVG Synchronization Link


If you use the optional RVG synchronization link, connect the relevant cable to CJ718 J4
connector as follows:

Wire color To J4 slot


Yellow 1
White 2
Neutral blue 3

5–16 UNIT INSTALLATION


Installing the Main Powerboard

Installing the Control Timer Unit and the Remote Exposure


Switch
The control timer unit installation can be one of the following:

• Remote control timer unit (standard configuration)


• Control timer unit on the wall framework with a remote exposure switch (optional)
• Remote control timer unit and remote exposure switch (only for the US market).
Before installing the control timer unit, you must connect the wires as indicated in the Connecting
the Wiring section.

The CJ728 control timer unit board is composed of two jumpers:

• ST1 for X-ray emission.


• ST2 for the buzzer.

Standard Installation of the Control Timer Unit


The control timer unit is installed remotely for a standard installation.

The control timer unit kit includes:

• A CP915 link cable (30 cm - 11-13/16 in.)


• A 15 m (16.4 yd) long control cable (CP235) CP915for connection to the CJ718
powerboard
• Screws

The above figure illustrates the standard installation of the control timer unit on a wall framework
oriented to the left (A), to the right (B), or vertically (C).

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–17


Installing the Main Powerboard

B x2

A
B

C D
x2

E x1

To install the remote control timer unit, follow these steps:

1. Unscrew screw (E) to open the control timer unit.

2. Extend the CP235 control cable (A) through either the:

• Hole in back cover of the remote control timer (B) if you want to pass the cable through a
wall.
• Gap on the remote control timer (C) if you want to fix the cable on a wall. You must break
the removable part on the remote control timer to expose the gap (C).

3. Position the remote control timer on the wall horizontally using a spirit level.

4. Fix the remote control timer to the wall using the appropriate screws (D) through the back
cover holes of the the remote control timer.

5. Plug the connector that is attached to one end of the CP235 control cable to the J10
connector slot on the CJ718 powerboard.

NOTE

The CP235 control cable is delivered with a wired connector. Do not remove the
connector.

6. Wire the other end of the CP235 control cable to the J1 connector slot on the CJ728 remote
control board.

5–18 UNIT INSTALLATION


Installing the Main Powerboard

7. Check that the ST1 and ST2 jumpers are correctly positioned.

728V2 FS

J3

XTP6

Q1 U1

1
D5

U1
Q3 U3

Q2
D6
U8
XTP7
1
2 XTP1XTP2
U8

2
3 B D2
A
3
XTP5 U2
XTP4XTP3
D3 D4
U2

ST2
4

ST1

ST1 ST2
Wall-mounted unit with Jumper in positions 1 and 2 Jumper set to ON
remote control timer unit

8. Check that the connections are made as indicated in the following table.

CJ718 Powerboard Wire CJ728 Remote Control Board


J10 Connector Slot Cable Color Cable J1 Connector Slot
1 White 1
2 Pair A Black-White Pair A 2
3 Red 3
4 Pair B Black-Red Pair B 4
5 Green 5
6 Pair C Black-Green Pair C 6
7 Shield Shield 7

NOTE

The shield wire must be protected.

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–19


Installing the Main Powerboard

Installing a Remote Exposure Switch

IMPORTANT
To install a remote exposure switch, you must purchase it separately. It is not
included in the wall-mounted unit kit. The other components such as the CP915
link cable and the screws used to mount the control timer unit on the wall
framework cover are provided. The cable between the remote exposure switch
and the CJ718 powerboard is not provided.

NOTE

In this configuration, the control timer unit is mounted on the wall framework. You launch
X-rays only from the remote exposure switch. The X-ray exposure button on the control
timer unit must be disabled.

x2 1

x2
B

D
x1
A
C

To install a remote exposure switch, follow these steps:

1. Fit the cable between CJ718 J7 connector and the position of the remote exposure switch.

2. Unscrew screw (A) to open the connection box and separate the plate (B) from the cover (C).

3. Position the plate (B) at the desired location on the wall and mount it through the mounting
holes using the appropriate screws.

4. Connect the two wires of the remote exposure switch to the CJ718 powerboard J7 connector
(1). The following table illustrates the remote exposure switch connection.

Remote exposure switch cable To J7 slot


wire 1 2
wire 2 3

5–20 UNIT INSTALLATION


Installing the Main Powerboard

WARNING
Follow the connection diagram below. You must not connect either of the two wires of the
remote exposure switch cable to (the diode terminal).

5. Fit the cover on the remote exposure switch connection box (C) and the handle (D).

6. Mount the control timer unit on the wall framework. For more information, see the Mounting
the Control Timer Unit on the Wall Framework section.

Mounting the Control Timer Unit on the Wall Framework


V
B

x2
D
R

x1 A

To mount the control timer unit on the wall framework, follow these steps:

1. Remove the central hole of the wall framework cover (A) going from the external to the internal
side of the cover.

2. Identify the three points (R), (L), and (V) inside the cover (B) which correspond to the wall
framework orientation:

• R for the wall framework printed to the right


• L for the wall framework oriented to the left
• V for the wall framework oriented vertically.
3. Perforate the cover at these three points using a drill with a 3.5 mm (0.12 in.) drill bit.

4. Unscrew screw from the control timer unit to open it.

5. Remove the small plastic tab (C) from the front cover of the control timer unit.

6. Connect the CP915 link cable to the CJ728 J3 connector.

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–21


Installing the Main Powerboard

7. Pass the CP915 link cable through the appropriate hole of the wall framework cover (A).

8. Mount the control timer cover on the wall framework cover using the three screws provided
with the CP915 cable.

9. Connect the CP915 link cable to CJ718 J3 connector.

WARNING
It is mandatory to disable the X-ray emission from the control timer unit.

10. Check that the ST1 and ST2 jumpers are correctly positioned.

728V2 FS

J3

XTP6

Q1 U1
D5

1 Q3 U3

Q2
U1

D6
U8
XTP7

1
2 XTP1XTP2
U8

2
3 B D2
A
3
XTP5 U2
XTP4XTP3
D3 D4
U2

ST2
4

ST1

ST1 ST2
X-ray emission from the remote Jumper in positions 3 and 4 Jumper set to OFF
exposure switch

Installing a Remote Control Timer Unit and a Remote Exposure Switch


In this case, you launch the X-ray by pressing simultaneously on the remote control timer unit and
the remote exposure switch.

NOTE
This configuration only applies for the US market.

5–22 UNIT INSTALLATION


Installing the Main Powerboard

CAUTION
To install both a remote timer configuration unit and a remote exposure switch, you
must purchase the remote exposure switch kit separately. It is not included in the
standard wall-mounted kit.

NOTE

The remote exposure switch kit includes one exposure switch with its connection box.
The link cable of the remote exposure switch is not provided.

C
F

x2
5
x2
H

x2
B

G
x1 C
D
K x2
E
J x1

To install a remote control timer unit and a remote exposure switch, follow these steps:

1. Install the remote control timer unit as indicated in the Standard Installation of the Control
Timer Unit section.

2. Pass the remote exposure switch cable between the remote control timer unit CJ728 board
and the position of the remote exposure switch.

3. Install the remote exposure switch as indicated in the Installing a Remote Exposure Switch
section.

4. Connect the remote exposure switch cable to CJ718 J2 connector.

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–23


Installing the Main Powerboard

WARNING
Follow the connection diagram below. You must not connect either of the two
wires of the remote exposure switch cable to (diode terminal).

5. To launch the X-ray both from the remote control timer unit and the remote exposure switch,
position ST1 and ST2 correctly on the CJ728 board.

728V2 FS

J3

XTP6

Q1 U1
D5

1 Q3 U3

Q2
U1

D6
U8
XTP7

1
2 XTP1XTP2
U8

2
3 D2

3
XTP5 U2
XTP4XTP3
D3 D4
U2

ST2
4

ST1

ST1 ST2
X-ray emission both from Jumper in positions 2 and 3 Jumper set to ON
the remote control timer
unit and the remote
exposure switch
simultaneously

5–24 UNIT INSTALLATION


Post-Installation Control

Post-Installation Control
WARNING
ONLY an authorized technician is qualified to carry out any intervention on the
unit while it is switched ON and while the covers are removed. NO unqualified
person must approach the unit in this case.

Before performing the post-installation control, check that the unit installation is completed.

To perform the post-installation control, you must:

• Check the power supply


• Perform a tube seasoning
• Perform a unit self-calibration
• Check the voltage
• Check the mA.

Checking the Power Supply


1. To check the power supply, follow these steps:

2. Connect the voltmeter to J9.

J9

J1

3. Switch ON the unit.

4. Check that the power supply is equal to the local main voltage value. A variation of 10% is
allowed.

5. If the power supply is not equal to the local main voltage value, contact an electrician.
Otherwise, perform the tube seasoning.

Performing the Tube Seasoning


This procedure allows for a progressive warm-up of the X-ray tube. It must be performed at unit
installation and when replacing the tube head. It can also be performed, for instance after 3 weeks
of equipment inactivity. It lasts around three minutes.

To perform the tube seasoning, follow these steps:

1. If the unit is switched OFF, switch it ON.

After the self-test is completed, I 02 is displayed. This message means that the seasoning process
must be started.

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–25


Post-Installation Control

2 Press .

The display blinks. The sequence step number and the required exposure settings (kV, time) are
displayed alternatively.

3 Stand behind the generator.

4. Launch an X-ray.

WARNING

Be careful not to be exposed to ionizing radiation

When the exposure is completed, the display blinks. The cooling error code (I 01) and the
remaining time required before the next step are displayed alternatively.

When the cooling cycle is completed, the display blinks. The next step number and its exposure
settings are displayed alternatively.

5 Repeat steps 3 and 4 until the end of the sequence. Several tube exposure cycles are
performed.

Your system is ready.

IMPORTANT
If you receive error messages while you carry out the procedures, switch
OFF and ON the unit and do all the procedures again.

If the error messages persist, see the “Corrective Maintenance” section for
information on how to treat them.

Performing an Autocalibration
See “Resetting and Autocalibration” for information on how to autocalibrate the unit.

Checking the Voltage


NOTE

Use the voltmeter in the 300 V AC range.

To check the voltage:

1. Switch OFF the unit.

5–26 UNIT INSTALLATION


Post-Installation Control

2. Connect the voltmeter to J9.

J9

J1

3. Switch ON the unit.

4. Set the exposure time to Manual mode: 1.25 s.

5. Note the voltmeter value (no-load voltage).

6. Stand behind the generator.

7. Launch an X-ray

WARNING
Be careful not to be exposed to ionizing radiation

8. Note the voltmeter value during the exposure (on-load voltage).

9. The result of the formula (Vno-load - Von-load) must not exceed 3% variation corresponding to:

• 4.5 V in 100, 110 or 130 V


• 9 V in 230 or 240 V

If not, see the Electrical Requirements section.

Checking the mA
NOTE

Use the voltmeter in the 30 V DC range.

1. Switch OFF the unit.

2. Connect the voltmeter to the test points in positions 21 (Ground-0mA- PT25) and 18 (MA
return PT17) complying with the polarities, with the plus on the 0 mA side.

PT17

PT25

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–27


Post-Installation Control

3. Switch ON the unit.

The green LEDs (position 3) of the CJ718 powerboard corresponding to +12 V and +5 V
must both light up.

4. Set the exposure time to Manual mode: 1.25 s.

5. Stand behind the generator.

6. Launch an X-ray

WARNING
Be careful not to be exposed to ionizing radiation

7. Note the voltmeter value during the exposure (on-load voltage). The resulting value must lie
between 6V and 8V. If not, contact the customer support.

The measured value is the result of the current (mA) multiplied by a 1 k Ω resistance on the
powerboard.

Completing the Installation

3 mm

B x4

To complete the installation, follow these steps:

1. Switch OFF the unit.

2. Put the ON/OFF switch in the cover recess depending on your desired wall framework
orientation (A).

3. Stick the warning label near the ON/OFF switch.

4. Check that all plugs and cables are securely fixed.

5. Fit the wall framework cover using the four screws and insert the screw caps (B).

6. Switch ON the unit. The self-test procedure starts.

• If the self-test is successful, you can use the unit.


• If the self-test fails, an error code is displayed. For more information, see the Error
Messages section.

5–28 UNIT INSTALLATION


Post-Installation Control

7. Show the local staff how to use the User Mode by setting the setting the digital receptor
according to the local practice imaging systems, It is mandatory to have the correct emitted
dose display. For more information, see the User Mode section P 0.1.

8. Clean the entire unit using an alcohol-based product.

CAUTION
DO NOT use solvent-based products. When cleaning the product, follow the
manufacturer’s recommendations.

9. Fill in all documents related to installation and warranty

IMPORTANT
Make sure that all manuals are left on site for the operators.

CS 2100 Installation and Service Guide (SM760)_Ed 05 5–29


Post-Installation Control

5–30 UNIT INSTALLATION


Chapter 6
USER AND TECHNICIAN MODE
User Mode
The user mode allows the user to select the desired settings for the pre-set modes. The user mode
also allows you to validate specific local requirements for some countries.

Parameters
Table 6–1 Parameters Available through the User Mode

Number Parameters Choice


ON/OFF:

• ON: for digital exposure times (from 0.010 to


P 01 Digital receptor 0.062 sec.)
• OFF: for longest exposure times (from 0.05
to 1.25 sec.)
Mandatory for emitted dose count display
Tube seasoning
P 05 procedure Switches from OFF to ON

ON: Disables the X-ray emission


P 06 Show mode
OFF (default value): Enables the X-ray emission

Entering the User Mode


To enter the user mode, follow these steps:

1. Switch ON the unit.

2. When F718 x.x is displayed, press shortly on from the control timer unit.

You access the menu, when "USER" is displayed. The display intermittently shows the first
parameter (P 01) and its setting (for example, "OFF").

3. To switch from one parameter to the other, turn in any direction.

CS 2100 Installation and Service Guide (SM760)_Ed 05 6–1


Diagnostic Mode

Modifying Parameters
To modify parameters, follow these steps:

1. Turn to select the parameter to modify.

2. Press until "EDIT"is displayed and a beep is heard.

The parameter value starts blinking.

3. Turn to change the parameter value.

4. To validate, press and hold for at least 3 seconds until "COPY" is displayed and a
beep is heard.

5. To keep the initial value, press on shortly. "ABOR" is displayed. The system returns to
the parameter/program mode.

Exiting the User Mode

To exit the user mode, press on shortly. “QUIT” is displayed until the system returns to the
Technician Mode.

Diagnostic Mode
The diagnostic mode allows the authorized technician to do the following:

• Display counters
• Reset and autocalibrate parameters

Entering the Diagnostic Mode


To enter the diagnostic menu, follow these steps:

1. Switch ON the unit.

2. When F718 x.x is displayed, press on from the control timer unit for at least three
seconds.

When the “DiaG” message is displayed, you have access to the counters section.

The first counter “C 01” and its associated value are displayed alternatively.

6–2 USER AND TECHNICIAN MODE


Diagnostic Mode

Counter Display
IMPORTANT

This part of the diagnostic mode is only for display.

Table 6–2 Counter number

Number Description Values Unit Factor


Exposure counter 0 to 9999
C 01 x 10
Can be reset from the Pr 2 resetting number.
Total exposure counter
C 02 0 to 9999 x 10
Cannot be modified.
Error counters.
E 01 - E 54 They can be reset from the Pr 1 resetting number. 0 to 9999 x 10
For more information, see the Error Messages section.

Viewing Counters

To change from one counter number to the next, turn in any direction.

NOTE

You can only view the enabled error counters that have value other than 0. If no error
counter is enabled, “NO” and “ERR” are displayed alternatively.

Resetting and Autocalibration


IMPORTANT

This part of the diagnostic mode enables you to reset and autocalibrate.

Table 6–3 Resetting number and Autocalibration number

Number Description Values


Pr 1 To reset the E 01 to E 54 diagnostic error counters NO / YES
Pr 2 To reset the C 01 exposure counter NO / YES
To reset the “Factory default” parameters. The unit memory NO / YES
Pr 3 is reset using the “out of factory” parameters such as user
parameters, technical parameters, counters, etc.
Pr 4 Auto-calibration NO / YES

To reset or to autocalibrate, follow these steps:

CS 2100 Installation and Service Guide (SM760)_Ed 05 6–3


Diagnostic Mode

1. Turn to display and select the required number.

2. To change the value of the selected number, press and hold for at least three seconds
until you hear a beep and “EDIT” is displayed indicating that you are in the modification mode.

“NO” is displayed shortly after and it starts to blink.

3. Turn to change the value to “YES”.

• To validate your choice, press for at least three seconds until you hear a change
confirmation beep. "RUN" is displayed.

• To keep the initial parameter value, press shortly on . “ABOR” is displayed.

The system returns to the parameters/programs mode.

NOTE

Autocalibration (PR 4) is triggered automatically when "RUN" is displayed.

"donE" will be displayed when autocalibration has been successful.

Exiting the Diagnosis Menu

To exit the Counters menu, press shortly. “QUIT” is displayed until the system returns to
operational mode.

6–4 USER AND TECHNICIAN MODE


Chapter 7
MAINTENANCE
Preventive Maintenance
We recommend that you carry out a general unit inspection after the first installation followed by
annual inspections by an authorized service technician. If you find any faults during the inspections,
see the Corrective Maintenance section for information on how to correct the faults.

Check that the following parts and functions of the unit are operating correctly:

• X-ray generator.

• Wall framework attachment.

• The scissor arm is not worn out or damaged and is stable in all positions.

• Control timer unit and electrical installation.

• Beam and mAs.

• No oil leaks.

• Labels legibility.

• No damage to cables and covers.

• X-ray launch function.

IMPORTANT
We recommend that an annual electrical, mechanical and dosimetric
inspection of the unit be carried out by an authorized service technician
provided by your representative.

Do NOT operate the unit if you find that the entire unit is not functioning correctly.

For more information on maintenance checks, see the CS 2100 User Guide (SM759).

CS 2100 Installation and Service Guide (SM760)_Ed 05 7–1


Corrective Maintenance

Corrective Maintenance
Occasionally, malfunctions can occur during use in the event of an incorrect action or failure. The
Information “Ixx” and Error message “Exx” presented below guide you through the actions you
need to take to correct the malfunction.

To know the error code, you must switch ON the unit again. The self-test starts automatically. After
a self-test failure, the error code is displayed.

LEDs and Test Points


The following table lists and describes the LEDs and the test points.It also provides their position
on the CJ718 powerboard

Table 7–1 LEDs and Test Points

LED Position on the CJ718 Description


Powerboard
D48 3 + 12 V
D51 3 +5V
D41 17 Heating voltage
D65 15 12 V non-isolated
Test Points Position on the CJ718 Description
Powerboard
PT10 15 + 5 V non-isolated
PT11, PT12 16 H. Bridge control
PT13 5 kV return
PT14 14 kV ref
PT15 5 IHEAT return
PT16 17 VHEAT return
PT17 18 MA return
PT18 18 Relay R control
PT19 3 + 12 V
PT20 3 +5V
PT21 13 Vdac ref
PT22, PT23, PT24 12 I2C bus
PT25 21 Ground - 0 mA

7–2 MAINTENANCE
Corrective Maintenance

Connectors and Cables


Control Timer Unit Cable
CJ718 Powerboard Wire CJ728 Remote Control Board
J10 Connector Slot Cable Color Cable J1 Connector Slot
1 White 1
2 Pair A Black-White Pair A 2
3 Red 3
4 Pair B Black-Red Pair B 4
5 Green 5
6 Pair C Black-Green Pair C 6
7 Shield Shield 7

Arm Cable
Wire/Pin color CJ718 slot J2
Brown PWR ARM-1
Orange PWR ARM-3
Blue PWR ARM-6
Purple PWR ARM-7
Green-Yellow PWR ARM-8
CJ718 slot J6
White 4-pin plug CTRL ARM

Power Supply Cable


Wire CJ718 slot J1
Ground wire
1 (reference )

Neutral wire 3 (reference N)


Phase wire 4 (reference L)

ON/OFF Switch Cable


Wired to a connector CJ718 slot J1
Wire 5 5
Wire 6 6
Wire 7 7
Wire 8 8

CS 2100 Installation and Service Guide (SM760)_Ed 05 7–3


Corrective Maintenance

If you use the optional RVG synchronization link, connect the relevant cable to the CJ718 J4
connector as follows:

RVG Synchronization Link Cable


Wire/Color CJ718 slot J4
Yellow 1
White 2
Neutral blue 3

Information Messages
An information “I” error code with a message is displayed.

The following table lists the information messages and the actions to take.

Table 7–2 Information messages

Information Possible Cause Action


Code
I 01 and red Cooling cycle: this message can appear Do not switch OFF the equipment.
LED lights up during intensive use period.
on the control
timer unit. The information message disappears
as soon as the system reaches a satis-
factory temperature.
I 02 Request for X-ray tube seasoning. For the X-ray tube seasoning procedure,
see the “Post-Installation Control” sec-
tion.

IMPORTANT
If you switch OFF the system, the microprocessor will not calculate the
cooling time.
For safety reasons, it will consider that the system has not gone through
the cooling cycle.

7–4 MAINTENANCE
Corrective Maintenance

Error Messages
The following table lists the error messages, their possible causes, and the actions to take to fix
the problems.

Table 7–3 Error Messages

Error
Reference ERR_ Description Possible Cause Actions Comments
Message

E01 OPERATOR Early release of The user released the X-ray Quickly press on the selection If the X-ray exposure switch was
X-ray exposure exposure switch before the knob to stop the alarm. released before the end of the
switch end of the exposure. Press and hold the exposure exposure cycle, you may save or
switch until the end of the develop the radiography. The
exposure. Wait until the bip remaining exposure time is
ends before you release the displayed on the control timer
switch. unit.

The X-ray exposure switch or Check the wiring, the X-ray The error is displayed when the
its wiring is defective. exposure switch, and the X-ray exposure switch is
electrical contact points. enabled,. It happens often and
Replace the defective parts. unexpectedly.

E02 XRAY_SWITCH X-ray control The exposure switch or its Check the wiring, the It appears on a CS 2200 unit if
enabled when wiring is defective. exposure switch and the you use a CS 2100 control timer
switching ON the electrical contact points. unit as an interface to access the
unit Replace the defective parts. technician menus.

E03 X_RAY_SWITCH_ X-ray control safety CJ718 powerboard failure Switch OFF and ON the unit. This error is displayed when you
SECURITY malfunction If the error persists, change switch ON the unit.
the CJ718 powerboard.
E04 EXPO_TIMEOUT_ Exposure time CJ718 powerboard failure Switch OFF and ON the unit. This error is displayed when you
SECURITY safety malfunction If the error persists, change switch ON the unit.
the CJ718 powerboard.

E10 KV_REF_SYS kV reference error CJ718 powerboard failure. Launch the auto-calibration
E11 kV_REF_LOW Too low kV Incorrect calibration of the procedure.
E12 kV_REF_HIGH reference CJ718 powerboard. If the problem persists, change
Too high kV the CJ718 powerboard.
reference

E13 KV_FEEDBACK_SYS kV return error Defective connections/wirings Switch OFF and ON the unit.
(no-load value on kV return (i.e. disconnected If the error persists, do the
different from 0) J6 connector) following:
- Check the wiring and
kV return electrical contact points.
connection error - Replace any defective parts.

Generator failure (kV return) - Disconnect the generator


and use an ohmmeter to check
that the value between the
yellow and blue generator
wires are between 11kohms
and 15kohms
- Change the generator.

CJ718 powerboard failure - Change the powerboard.


E14 kV_FEEDBACK_LOW Low kV return Long period of generator Switch OFF and ON the unit.
E15 kV_FEEDBACK_HIGH High kV return inactivity If the error persists, carry out
tube seasoning procedures.
See “Performing the Tube
Seasoning.”

Incorrect CJ718 generator Do a PR 4 parameter


calibration autocalibration. See
“Resetting and
Autocalibration” .

CS 2100 Installation and Service Guide (SM760)_Ed 05 7–5


Corrective Maintenance

Error
Reference ERR_ Description Possible Cause Actions Comments
Message

Defective wiring Check the wiring and


electrical contact points.
Replace any defective parts.

CJ718 powerboard failure Change the CJ718


powerboard.

E16 FMIN_SYS No signal frequency CJ718 powerboard failure -Switch OFF and ON the unit.
inverter error If the error persists, change
the CJ718 powerboard

E17 FMIN_LOW Too low inverter Switch OFF and ON the unit.
frequency CJ718 powerboard failure If the error persists, change
Too high inverter the CJ718 powerboard.
E18 FMIN_HIGH
frequency

E20 HEATING_VOLTAGE_ Error in voltage Disconnected or poorly - Switch OFF and ON the unit.
SYS measure of heating connected generator when If the error persists, do the
filament (no-load running the auto-calibration following:
value different from procedure. - Check the wiring and
0)
electrical contact points.
- Change the defective wire.

Incorrect CJ718 powerboard Do a PR 4 parameter


HEATING_VOLTAGE_ Too low voltage for calibration autocalibration. See
E21 LOW filament heating “Resetting and
Autocalibration” .

E22 HEATING_VOLTAGE_ Too high voltage for CJ718 powerboard failure Change the CJ718
HIGH filament heating powerboard.

Error in current for


HEATING_CURRENT filament heating
E23
_SYS (no-load value
different from 0)

E24 HEATING_CURRENT Too low current for Generator failure (X-ray tube - Switch OFF and ON the unit. Commonly results from a broken
_LOW filament heating heating filament circuit) If the error persists, do the X-ray tube filament
following:
- Do an Ohmmeter test
(<1ohm) between the purple
and blue generator wires.
-Change the generator

Defective wiring (X-ray tube - Do an ohmmeter test


heating filament circuit) between the blue and purple
wires on CJ718 slot J2
- Change the defective
components

CJ718 powerboard failure Change the CJ718


powerboard

E30 POWER_ALARM Problem with line Incorrect configuration of the Check the CJ718 powerboard
voltage setting or CJ718 powerboard voltage jumper configuration for
filtering capacitor adaptation to the adequate
voltage (the components that
are referenced as 1a, 1b, and
2 on the electrical schema).
If not adequate with main
voltage, change the CJ718
powerboard.

The unit power supply is out of Check the electrical - 90 V -144 V for 110 V
the voltage range for proper installation with emphasis on - 207 V and 264 V for 230 V
use. power supply voltage and
connections.

CJ718 powerboard failure Change the CJ718


powerboard

7–6 MAINTENANCE
Corrective Maintenance

Error
Reference ERR_ Description Possible Cause Actions Comments
Message

E40 WATCHDOG Watchdog release - Interferences - Random display of error


problem message
- Check for incorrect
E41 PROGRAM_ Firmware integrity grounding installation
INTEGRITY default
- Check low cables
cross-section
- Verify if cables from other
closeby sources are not
causing interferences
- Other appliances installed on
the same power line
- If an error is detected bring
the installation back to
conformity

E42 PROGRAM_FAULT Firmware functions - CJ718 powerboard failure - Systematic display of error
default message.
- Change the CJ718
powerboard

E43 SHOT_PARAMETERS Last exposure


parameter
(exposure time)

E44 TECHNICAL_DATA Technical


parameters
(settings)

E45 GENERATOR_ Tube head


COOLING_DATA parameters
(cooling)

E46 USER_DATA User settings


(digital, long cone)

E47 SW2_CONFIG Incorrect Incorrect configuration of Modify SW2 dipswitch 2


configuration of CJ718 powerboard SW2 configuration
CJ718 powerboard dipswitch 2
SW2 dipswitch 2
E48 ERR_QUARTZ Missing or unstable CJ718 powerboard failure - Systematic display of error
processor message.
frequency - Switch OFF and ON the unit.
If the error persists, change
the CJ718 powerboard

CS 2100 Installation and Service Guide (SM760)_Ed 05 7–7


Corrective Maintenance

Error
Reference ERR_ Description Possible Cause Actions Comments
Message

E50 I2C I2C bus Defective wirings/connections - Change the connections and When you hear a beep from the
the aspect of the electrical buzzer (beeps for 1 sec) and if no
links. error code is displayed on the
- Change the defective parts. control timer unit, the problem
surely results from either of the 3
E52 I2C_EXT External I2C bus Interferences - Random display of error problem causes listed in the
message previous Possible Causes
column.
- Check for incorrect
grounding installation
- Check low cables
cross-section
- Verify if cables from other
closeby sources are not
causing interferences
- Other appliances installed on
the same power line
- If an error is detected bring
the installation back to
conformity.

E54 IHM Error in accessing CJ718 powerboard or control - Systematic display of error
the control panel panel failure message.
- Change the CJ718
powerboard.
- Change the control panel.

E51 I2C_INT Internal I2C bus

E53 EPROM Error in serial


EPROM access

7–8 MAINTENANCE
Chapter 8
SERVICING THE CS 2100
CS 2100 Unit Wiring Diagrams
Wall-Mounted Unit with Remote Control Timer Unit

CONTROL TIMER

BOARD
CJ728
RVG
SYNCHRONIZATION J1
LINK

3 7

J4 J10
MAIN POWER BOARD
CJ718 REMOTE
CONTROL POWER CONTROL PANEL
ARM ARM MAIN POWER
J9 J6 J2 J1

2 4 5 4 3

9
GREEN X-RAY MAINS
WARNING LAMP

50/60 Hz

MAIN SWITCH

CS2100
GENERATOR

CS 2100 Installation and Service Guide (SM760)_Ed 05 8–1


CS 2100 Unit Wiring Diagrams

Wall-Mounted Unit with Control Timer Unit on Wall


Framework and Remote Exposure Switch

CONTROL TIMER

BOARD
CJ728
RVG
SYNCHRONIZATION J3
LINK

X-RAY
REMOTE
CONTROL

3 2 6

J4 J7 J3
MAIN POWER BOARD
CJ718 LOCAL
CONTROL POWER CONTROL
ARM ARM MAIN POWER PANEL
J9 J6 J2 J1

2 4 5 4 3

9
GREEN X-RAY MAINS
WARNING LAMP

50/60 Hz

MAIN SWITCH

CS2100
GENERATOR

8–2 SERVICING THE CS 2100


CS 2100 Unit Wiring Diagrams

Wall-Mounted Unit with Remote Control Timer Unit and


Remote Exposure Switch

CONTROL TIMER

BOARD
CJ728
RVG
SYNCHRONIZATION J2 J1
LINK

X-RAY
REMOTE
CONTROL

3 7

J4 J10
MAIN POWER BOARD
CJ718 REMOTE
CONTROL POWER CONTROL PANEL
ARM ARM MAIN POWER
J9 J6 J2 J1

2 4 5 4 3

9
GREEN X-RAY MAINS
WARNING LAMP

50/60 Hz

MAIN SWITCH

CS2100
GENERATOR

CS 2100 Installation and Service Guide (SM760)_Ed 05 8–3


Replacing the Generator Power Supply Cable

Replacing the Generator Power Supply Cable

WARNING
You MUST comply with the standards currently in force while installing and
using the radiology unit. Whenever necessary, you must wear a lead-lined
apron.

You MUST switch OFF the unit before removing the covers. ONLY an
approved Trophy technician is qualified to inspect or maintain the unit while
it is switched on and while the covers are removed. In this case, NO
unqualified person must approach the unit.

Removing the Generator Power Supply Cable


Before removing the generator power supply cable, make sure that the unit is switched OFF.

D B
x4
x2
A
E
E
A1

1
2
D
PWR 3
ARM 4
5

J2 6
7
8

CTRL
ARM
3 mm
J6 C

To remove the generator power supply cable, follow these steps:

1. Unscrew the four fixing screws and remove the wall framework cover (A).

2. Take the ON/OFF switch out of its recess (A1).

3. Remove the cable clamp from the pivot block (B).

4. Disconnect the arm cable from the PWR ARM and CTRL ARM connectors (C).

5. Remove the two plastic covers from the extension arm (D).

6. Pull the cable out of the extension arm and have it hang from the scissor arm end (E).

8–4 SERVICING THE CS 2100


Replacing the Generator Power Supply Cable

2
3

G
3
G x2

F
1

7. Remove the scissor arm covers as follows:

• Remove the generator support covers (1).


• Remove the central hinge by unscrewing the two screws (2) accessible from underneath.
• Remove the two covers on each part of the scissor arm (3).

8. Remove the four cable clamps from the scissor arm by punching in the pins using a 2mm pin
punch (F).

NOTE

The pins fall inside the scissor arm. Make sure that you have them again in order to be
able to replace the cable clamps.

9. Pull the cable out. Disconnect the generator connector from the scissor arm connector (G),
and remove the cable (9)

CS 2100 Installation and Service Guide (SM760)_Ed 05 8–5


Replacing the Generator Power Supply Cable

Replacing the Generator Power Supply Cable

A
D

x2
A
B
C

To replace the generator power supply cable, follow these steps:

1. Feed the new cable through the top hole of the generator support (A).

NOTE

Be careful not to twist the cable during cable installation. To make installation easier,
you can put the arm horizontally

2. Lock the generator and the scissor arm connectors (B).

3. Place the scissor arm in a vertical position.

4. Place the bottom cable clamp on the side of the generator using two pins (C).

5. Extend the arm horizontally (D).

6. Place the other three cable clamps using 2 pins for each of them (C).

7. Feed the cable into the extension arm to the powerboard. For more information, see the
Installing the Scissor Arm section.

8. Connect the scissor arm cable to the CJ718 powerboard. For more information, see the
Connecting the Wiring section (generator part).

9. Move the arm in different positions to check any stress on the cable. The cable must be
neither loose nor tight.

10. Fit the scissor arm covers in the following order:

• Covers of the two scissor arm parts


• Cover of the central hinge with its two screws
• Generator support covers
• Wall framework cover after you have put the ON/OFF switch back into its recess.

8–6 SERVICING THE CS 2100


Replacing the Generator

IMPORTANT
Do NOT forget to re-install the ferrite correctly. For more information, see the
Connecting the Wiring section.

Replacing the Generator


WARNING
You MUST comply with the standards currently in force while installing and
using the radiology unit. Whenever necessary, you must wear a lead-lined
apron.

You MUST switch OFF the unit before removing the covers. ONLY an
approved Trophy technician is qualified to inspect or maintain the unit while
it is switched on and while the covers are removed. In this case, NO
unqualified person must approach the unit.

Removing the Generator


Before removing the generator, make sure that the unit is switched OFF.

1
B
1

A
3

To remove the generator, follow these steps:

1. Remove the two plastic covers (1) on each side of the scissor arm.

2. Put the strap around the scissor arm (A)

3. Disconnect the generator and the scissor arm connectors (B).

4. While holding the generator, remove the blocking key from the scissor arm (C).

5. Remove the generator from the scissor arm (2).

6. Remove the ring preventing rotation (3) and position it on the new generator.

CS 2100 Installation and Service Guide (SM760)_Ed 05 8–7


Adjusting Arm Stability

Replacing the Generator


To replace the generator, go to the Installing the Generator section.

After replacing the generator, you must perform:

• A tube seasoning (See the Performing the Tube Seasoning section)


• An auto-calibration (See the Performing a Unit Auto-Calibration section).

Adjusting Arm Stability


CAUTION
After a certain time period, the arm may become unstable. Then, you must adjust
the lower arm spring.

B 1
C
2
A

To adjust arm stability, follow these steps:

1. Remove the access plate (A) using a screwdriver.

2. Adjust the spring (B) by turning the nut clockwise or counterclockwise using the metal strip
(C) of 4 mm (0.16 in.) diameter provided with the unit in the accessory kit.

3. Replace the access plate (A).

8–8 SERVICING THE CS 2100


Adjusting Arm Flexibility

Adjusting Arm Flexibility

10 mm

To adjust arm flexibility, follow these steps:

1. Remove the access plate (A) using a screwdriver.

2. To make movement harder, tighten the screw (B) using (C).

3. To make movement smoother, loosen the screw (B) using (C).

4. Replace the access plate (A).

Replacing the CJ718 Main Powerboard


Before replacing the CJ718 powerboard, make sure that the unit is switched OFF.

Removing the CJ718 Main Powerboard


To remove the CJ718 powerboard, follow these steps:

1. Remove the wall framework cover.

2. Unplug all connected cables.

3. Remove the CJ718 powerboard from the wall framework.

Replacing the CJ718 Main Powerboard


To replace the CJ718 powerboard, go to the Installing the Main Powerboard section.

After replacing the CJ718 powerboard, you must perform An auto-calibration (See the Performing
a Unit Auto-Calibration section).

CS 2100 Installation and Service Guide (SM760)_Ed 05 8–9


Adjusting the Front Arm Spring

Adjusting the Front Arm Spring


Some accessories can be fixed on the generator, the fork or the scissor arm, such as a sensor, an
IPS, etc... Then, you must adjust the front arm spring tension in order to compensate for the head
extra-weight.

C
10 mm

To adjust the front arm spring, follow these steps:

1. Remove the access plate (A) using a screwdriver.

2. Adjust the spring (B) by turning the nut clockwise or counterclockwise using the metal strip
(C) of 4 mm (0.16 in.) diameter provided with the unit in the accessory kit.

3. Replace the access plate (A).

8–10 SERVICING THE CS 2100


Chapter 9
CONTACT INFORMATION
Manufacturer’s Address
Carestream Health, Inc.
150 Verona Street
Rochester, NY USA 14608

Authorized Representatives
Authorized Representative in the European Community

EC REP

TROPHY
4, Rue F. Pelloutier, Croissy-Beaubourg
77435 Marne la Vallée Cedex 2, France

Representante no Brasil Carestream do Brasil Comércio e Serviços de Produtos


Médicos Ltda.

Rua Pequetita, 215 cjs.


31 E 32 Edifício Atrium VII - Vila Olímpia
São Paulo - Brazil
CEP (Zip code): 04552-060

CS 2100 Installation and Service Guide (SM760)_Ed 05 9–1


Authorized Representatives

9–2 CONTACT INFORMATION

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