GENERAL INFORMATION GB

TABLE OF CONTENTS
Safety standards ................................................................................. 2
Installation ........................................................................................... 4
Technical features ............................................................................... 5
Controls and settings .......................................................................... 6
Control functions ................................................................................. 8
Operation ............................................................................................ 9
Start-up ............................................................................................... 9
Maintenance ....................................................................................... 10
Troubleshooting .................................................................................. 12
Wiring diagram.................................................................................... 13

OUTFIT
The following accessories are supplied with the compressor:
• user’s guide
• anti-vibration elements
• electric box key
• oil/condensate exhaust tube
Check that the above accessories are available. Once the goods have been delivered and accepted, no complaints are
accepted.

CONDITION OF THE MACHINE WHEN SUPPLIED

Every compressor is shop tested and delivered ready to be installed and to be set at work.
Oil used is: ROTENERGY PLUS.

WARRANTY
The Manufacturer guarantees their products for manufacturing or material defects for 12 months from their delivery
date.
NOTE: Warranty terms are extended as follows only to pumping units:
- 18 months for models belonging to “PROFESSIONAL” line,
- 24 months for models belonging to “HEAVY DUTY” line,
- Machines belonging to “ROTAR” line are guaranteed for 3,000 operating hours (as shown by the hour counter)
but limited to 12 months maximum from their delivery date. The above warranty period is extended to the screw pumping
unit and the electronic controller to 24 months with no hour limit.
d) Electric part and parts subject to wear are not covered by this warranty.
e) Any repairs and/or servicing under warranty can be carried out only by Authorized Service Centers and the
Manufacturers.
f) Products can be delivered to the Manufacturer for servicing purposes only after prior authorization by the very
Manufacturer. The Manufacturer shall decide at their discretion whether authorization can be granted or require an
Authorized Service Center to take on servicing.
In any case, products shall be delivered free of any charge and will be returned to the Customer on ex-factory basis.
g) This warranty covers free-of-charge repairs or replacement of those machine parts, which have been acknowledged
as faulty by our authorized technicians.
h) This Warranty becomes null and void in case of accidental damages due to negligence, incorrect or improper use
and installation or in case of use and installation, which do not comply with the instructions given in the Instruction
Manual as well as in case of changes or repairs carried out by non-authorized personnel. All defective parts, which are
replaced under warranty, are collected by the Authorized Service Center.
i) This warranty does not cover any repairs or compensation for transport damages (to or from the Authorized Service
Center).
k) Any compensations for damages caused to objects or injuries caused to people due to improper use of the purchased
compressor are excluded from this warranty.
l) Machines under warranty can be serviced against purchase documents bearing the purchasing date only if the
Purchaser has met all contract and payment requirements.
m) This Warranty is the only one which is acknowledged by the Manufacturer. The issue of any other verbal or written
warranty is not allowed. Also, no changes to the terms of this Warranty are allowed.
PLACE OF JURISDICTION
Any dispute shall be settled by the Court of Bologna.

Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004 1

GB SAFETY INDICATIONS
GENERAL
• Rotary compressors are intended for heavy continuous industrial use. They are especially suitable for industrial applications
requiring high air consumption for a long time.
• The compressor should be run and operated only in compliance with the indications given in this manual. Safely keep
this manual in a known and easily reachable place for the whole working life of the compressor.
• A supervisor shall be appointed in the company, in which the compressor is installed. He/she shall be responsible for
compressor inspections, adjustments and maintenance. Should a substitute be appointed for the supervisor, he/she shall
carefully read the user’s guide and all possible comment on service and maintenance carried out so far.

SYMBOLS USED IN THE MANUAL

Some symbols are used to highlight danger situations, give recommendations or information. These symbols are usually
positioned next to the text, a figure or at the top of a page (in this case they refer to all subjects dealt with in that page).
Carefully read symbol meaning below.

CAUTION! POWER OFF!

Important description on service, dangerous All operations to be strictly carried out only after
situation, safety, accident prevention powering off the machine.
recommendations and/or very important
information.

STOP MACHINE! SPECIALIZED PERSONNEL!

All operations to be strictly carried out only after All operations to be strictly carried out only by
stopping the machine. specialized technician.

SYMBOLS ON THE COMPRESSOR

The compressor has several labels to highlight possible danger and give recommendations on what to do during machine
operation or in special situations.
Please comply with these indications.

Danger! Hot! Prohibited! Do not open doors during

compressor operation

Prohibited! Press emergency button for

Danger! Electric shock! compressor immediate stop. Do not use line
knife switch.

Danger! Hot gas or harmful gas within working Prohibited! Do not use water on electric
area equipment to extinguish fire.

Danger! Pressurized container

Compulsory! Read instructions for use
carefully.

Danger! Mechanical moving parts

Caution! Maintenance works in progress

2 Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004

 SAFETY INDICATIONS GB
WHAT TO DO:
Make sure that mains voltage corresponds to the voltage indicated on CE plate and that cable of suitable cross-section are
used for electric connections.
Always check oil level before starting the compressor.
Be familiar with emergency stop control and all other controls.
Unplug the connector before any maintenance work, so to avoid accidental start.
Ensure that all parts have been correctly reassembled after any maintenance work.
Keep children and animals off the working area to avoid injuries caused by devices connected to the compressor.
Ensure that temperature of the working environment ranges between +5 and + 50 ºC.
The compressor should be installed and operated in a non-explosive environment.
Allow at least 80 cm between the compressor and the wall so to allow free air flow to the fan.
Press the emergency button on the control panel only in case of actual need so as to avoid possible damages to people or the
very compressor.
When calling for technical assistance and/or advice, always mention model and serial number indicated on CE plate.
Always follow the maintenance schedule specified in the user’s guide.

WHAT NOT TO DO:

Do not touch inner parts and pipes as they are very hot during compressor operation and stay hot for a certain time after
compressor stops.
Do not position inflammable or nylon objects or cloths close to and onto the compressor.
Do not move the compressor when the tank is under pressure.
Do not operate the compressor if the power cable is damaged or defective or if connection is unstable.
Do not operate the compressor in wet or dusty environments.
Never aim the air jet at people or animals.
Do not allow unauthorized people to operate the compressor and give them all required instructions.
Do not hit fans with blunt objects as they might break during compressor operation.
Never operate the compressor without air filter.
Do not tamper with safety and adjusting devices.
Never operate the compressor when doors/panels are open or removed.

PRODUCT IDENTIFICATION
The compressor Your have purchased has its own CE plate showing the following data:
1) Manufacturer’s data
2) CE mark – year of manufacture
3) TYPE = name of the compressor
CODE = compressor code
SERIAL NO. = serial number of the compressor You have purchased (to be always mentioned when calling for technical
assistance)
4) air delivered by the compressor expressed in (l/min) and (cfm)
5) max. operating pressure (bar and PSI) – compressor noise level in dB(A)
6) electric data: voltage (V/ph), frequency (Hz), absorption (A) - power (HP and kW), rotations per minute (Rpm).
7) other approvals

Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004 3

GB INSTALLATION
MACHINE DESCRIPTION (fig. 1)
The compressor essentially consists of the following:
1) Electrical equipment
2) Control panel
3) Air/oil radiator
4) Air-air intercooler (only in Cube 10)
5) Oil filter
6) Air filter
7) Suction regulator
8) Screw compressor
9) Motor
10) Oil separator filter
11) Minimum pressure valve
12) Oil separator tank

UNPACKING AND HANDLING THE MACHINE

When delivered, compressor top is protected by cardboard
packing.
Wear suitable protective gloves and then cut outer straps and
then remove cardboard from the top. Check the (outer) good
condition of the machine before moving the compressor. Visually
check that no parts are damaged. Also ensure that all accessories
are available.
Lift the machine using a fork lift truck. Fit the anti-vibration
elements into their proper seat and move the machine to the 1
room chosen for its location with maximum care.
Keep all packing materials at least for the warranty period for
possible moving. In case of need, it will be safer for delivery to the
technical assistance dept.
Then, dispose of packing materials in compliance with current
laws.

LOCATION (fig. 2)
The room chosen for the installation of the compressor should
meet the following requirements and comply with what specified in
the current safety and accident prevention regulations:
• low percentage of fine dust,
• proper room ventilation and size that allow room
temperature under 50°C. In the event of inadequate hot air
discharge, fit the exhaust fans as high as possible.
Exhaust flow rate “2000 cu.m./h” part no. 020041000
Exhaust flow rate “4000 cu.m./h” part no. 020042000
Condensate should be collected either into a pit or a tank.
The dimensions of the spaces are indicative only but it is
advisable to follow them as closely as possible.

ELECTRICAL HOOK-UP (fig. 3)

• The mains cable should have a cross-section suitable for 2
the machine power and should include no. 3 phase wires, no. 1
neutral cable and no. 1 earth wire.
• Between the mains cable and the compressor control panel a fused
switch near the point where the cables go into the machine is absolutely
necessary. The switch should be at least at 1.7 from the ground.
• The switch (A) should be easily reached by the operator. The cables
should be of the approved type and installed with the following grade of
protection: minimum IP44.
NOTE: Follow the instructions in the table to select proper cable section.

4 Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004

 TECHNICAL FEATURES GB
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Voltage V/Hz      
Auxiliary voltage V/Hz 230/50 230/60 230/50 230/60 230/50 230/60
Pressure bar 10 10 10 10 10 10
Compressor type type FS26TFC FS26TFC FS26TMC FS26TMC FS26TFC FS26TFC
Compressor rotation speed rpm 2150 2600 2890 3428 4310 5130
Air volume supplied l/min 460 600 615 685 990 1180
Oil quantity l 3,5 3,5 3,5 3,5 3,5 3,5
Oil quantity for topping-up l 0,5 0,5 0,5 0,5 0,5 0,5
Max. final over temperature °C / / / / 16 16
Removed heat kJ/h 13680 13680 18800 18800 25600 25600
Fan flow rate m³/h 670 670 670 670 1060 1060
Oil residues in the air mg/m³ 4 4 4 4 4 4
Electric motor type 112 MC/4 112 MC/4 112 MC/2 112 MC/2 112 MC/2 112 MC/2
Motor power kW 4 4 5,5 5,5 7,4 7,4
Max. power absorbed kW 4 4 5,5 5,5 7,5 7,5
Electrical box protection class IP 54 54 54 54 54 54
Motor insulation class F F F F H H
Full load current A 10 10 10,3 11,8 15,2 16,3
Starting load A 52 52 23 22 34 36,3
Max. Start-up per hour n° 10 10 10 10 10 10
Ambient limit temperature °C 50 50 50 50 50 50
Noise level at 1 m dB(A) 63 65 68 70 68 70
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Max compressor temperature °C 110 110 110 110 110 110
Safety valve setting bar 14 14 14 14 14 14
Motor protection type Thermal Thermal Thermal Thermal Thermal Thermal
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Length mm 570 570 570 570 570 570
Width mm 630 630 630 630 630 630
Height mm 800 800 800 800 800 800
Weight kg 96 96 99 99 100 100
Air cock fitting bsp 1/2" 1/2" 1/2" 1/2" 1/2" 1/2"
'3RZHUFRQQHFWLRQ
Power kW 4 4 5,5 5,5 7,5 7,5
Absorbed current A 10 11 10,6 11,6 16,5 18
Cable section mm² 7G1.5 7G1.5 7G1.5 7G1.5 7G2.5 7G2.5
Relay setting A 10,5 11,8 6,8 7,5 10,5 11,5
Switch A 20 20 20 20 25 30
Fuses A gl 25 25 25 25 30 32

Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004 5

GB CONTROLS AND SETTINGS
CONTROL PANEL
• All compressor power-on-and-off procedures are 4
controlled by the machine power unit. Furthermore, it signals
possible machine problems and gives information on the
operation times and the maintenance operation times.

1) Display on which information is displayed.

2) OK key: to confirm (see “Modifiable Parameters”)
3) Arrow keys: to scroll the options of the menu
4) Alarm lights: if the light turns on and compressor possibly
stops, it means that maintenance service is needed or a failure
in the system has occurred. Refer to “Alarm messages” to
identify proper service.
5) Reset key: to stop the alarm (see “Alarm Messages”)
6) ON/1 key: to power the machine on.
The machine power-on cycle is divided into three phases:
• wait for power-on: the (STAND_BY) message is
displayed. If compressor was switched off, it requires 15
seconds; otherwise compressor remains on stand-by until
pressure switch requires air.
• Starting: compressor power-on in the “star” mode: the
(EMPTY)message is displayed;
• Working cycle: shift from “star” mode to “delta” mode after five seconds. After two seconds, if required by transducer, the
load solenoid valve is excited and (LOAD) message is displayed.
NOTE: This cycle is for compressors with a remote starter. Direct start compressors start immediately after (STAND-BY) phase.
7) OFF/0 key: to power the machine off. Load solenoid valve is disabled, emptying cycle starts, blinking (EMPTY) message is
displayed, once emptying cycle is over compressor stops and “off” message is displayed.
8) Emergency stop switch: to stop compressor only in case of actual need
9) Functioning scheme/ maintenance operations

WORKING TIMES
Automatic mode
• The compressor operation is controlled by the pressure switch, which stops the machine when the max. pressure value is
reached and starts it again after the pressure has decreased to the min. set value.
However, the machine stop is of the delayed type, that is it does not occur exactly at the same time when the max. pressure
value is reached but after a certain time, during which no air is taken (see no. 7 of above paragraph).
• Standard setting is 20 seconds, but it is recommended to check that number of start-ups per hour does NOT exceed max
number of 10. Should it be a higher value, it is recommended to set longer loadless operation time (see no. 7, “Modifiable
parameters”).

PRESSURE REGULATOR
The User should install a pressure regulator downstream of the compressor to set the power line according to his/her needs.

REMOTE ON/OFF
· The compressor can also be switched on or off using the “remote” control by way of a software (remote control will be
active only if the control unit at the machine is set to “ON”).
· This function can be used through the “remote” terminal on the terminal box. In such case, manual controls will be excluded.
If the compressor starts up unexpectedly, persons happening to be nearby could be harmed or injured. With this in mind, THIS
USE IS GENERALLY NOT RECOMMENDED.The manufacturer will not be liable for any damages.
· Any change must be carried out by a qualified technician

MODIFIABLE PARAMETERS
Pressing the key with the machine OFF, the operating parameters menu will be displayed; in certain cases a
password is required in order to make changes. The menu is scrolled using the and . keys
0) control unit ID (service password):
selects the identification code of the control unit; if several compressors are connected to the same RS485 line, multiple IDs
can be selected.
1) Pre-alarm time lapse (service password):
each hour of operation clocked by the machine is counted down automatically; when the count reaches 0, the control unit trips
a Maintenance alarm.
The count, preceded by a minus sign (-), indicates how many hours have elapsed since the last maintenance alarm; the and
keys can be used to set a new value (entering the new value has the effect of overriding the previous alarm).
2) Alarms history (no password required):
this menu can be used to display the 30 most recent alarms.
3) Pre-alarm temperature (factory password):

6 Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004

 CONTROLS AND SETTINGS GB
this menu is used to set the temperature differential (“delta”, in °C) referred to the maximum alarm temperature; the value can
be set between 1 and 20.
Example: if the maximum temperature is 120 °C and the differential is 10 °C, the maximum temperature pre-alarm will trip at 110 °C.
4) Maximum temperature (factory password):
this menu is used to set the maximum permissible temperature; the adjustment range is 0 to 150 °C.
5) Minimum temperature (factory password):
this menu is used to set the minimum temperature; the adjustment range is 0 to -14 °C.
6) Fan temperature (service password):
this menu is used to set the temperature at which the cooling fan comes into operation; the range of adjustment is 0 to 150 °C.
The fan cuts in at the set temperature. Hysteresis is fixed at 10 °C.
7) Duration of no-load operation (service password):
this menu is used to change the duration of the no-load cycle; the range of adjustment is 1 to 250 seconds.
8) Auto start (service password):
this parameter enables Start in automatic mode; if activated, the compressor will restart automatically following an electrical
power supply failure. If the compressor starts up unexpectedly, persons happening to be nearby could be harmed or injured. With
this in mind, use of the automatic start function is not generally recommended.
9) Internal phase sequence (service password):
this parameter enables control of the phase sequence internally, or disables internal control and activates the phase sequence
control input at the terminals.
10) Language (no password required):
this parameter is used to select the language in which messages are displayed; there are 5 available (English, French, German,
Italian, Spanish).
11) Enable RS485 (no password required):
this parameter is used to enable data transmission using RS485, and automatically disable transmission on RS232.
12) Pressure sensor (service password):
enables the “4-20 mA” input to which the pressure sensor is connected. With this parameter activated, the pressure measurement
is displayed. To display lapsed time (hours and minutes), press the key; the display will revert to the pressure measurement
automatically after 20 seconds.
Enabling this parameter, the external pressure switch contact changes function and becomes an input for the deoiler minimum
pressure switch; in this situation, the compressor is prevented from restarting if pressure in the deoiler is high.
13) PSI/BAR (no password required):
selects the unit of measure used to display pressure.
14) No-Load/operating pressure set point (no password required):
this parameter is used to set the pressure at which the compressor must switch off; if inverter drive is enabled, it indicates the
operating pressure at which the inverter will begin modulating output to maintain the pressure steady.
15) Load/operating differential set point (no password required):
indicates the pressure at which the control unit enables compressor restart.
For example, if the set differential value is 1 bar and maximum operating pressure is 9 bar, this means that the compressor will
switch off at 9.5 bar and switch on again at 8.5 bar.
16) Maximum pressure (service password):
this parameter sets the maximum pressure value permissible in operation, i.e. the maximum pressure of point 14.
17) Maximum alarm pressure (factory password):
this parameter sets the maximum pressure value at which an alarm is tripped in the control unit.
18) Remote pressure(service password):
enabling this parameter, the pressure and the relative alarms continue to be displayed, but the compressor starting sequence
is controlled from an external pressure switch contact.
19) Load delay(factory password):
this parameter sets the delay, in seconds, from the moment when the starting cycle terminates to the moment when the air
solenoid valve energizes.

ALWAYS USE THE AND KEYS TO SELECT THE VALUE AND CONFIRM WITH

MODIFIABLE PARAMETERS Min. Max. Standard Min. Max. Standard

Oil temperature pre-alarm (differential) °C 0 20 5 Maximun alarm pressure bar 0 16 13
Maximum oil temperature °C 0 150 110 Load (CHARGED) delay sec. 0 200 10
Minimum oil temperature °C -14 0 -7 Internal phase sequence control YES NO YES
No-load (EMPTY) time sec. 1 250 20 Language ITA
Maintenance pre-alarm Ore 0 32768 4000 Display contrast level 1 20 5
Fan temperature °C 0 150 80 Enable RS485 SI NO SI
Automatic start YES NO NO
Pressure sensor YES NO YES
PSI/BAR PSI BAR BAR
NoLoad/operating pressure set point bar 0 15 10
Load/pressure differential set point bar 0 15 8,5
Maximum permissible pressure bar 0 15 11

Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004 7

GB CONTROL FUNCTIONS
ALARM MESSAGES
In the event of a fault occurring or of set safety limits being exceeded, the red alarm light will appear and the current alarm
condition is displayed.

Display status
1) Check direction of rotation
Alarm trips in the event of incorrect phase sequence being detected. The compressor locks 30°C h00110 m05
up; to restore operation, the correct phase sequence must first be re-established.
NOTE: To reset the alarm, the equipment must be isolated from the a.c. power supply. Wrong rotation
2) Check temperature sensor
Alarm trips in the event of temperature sensor fault (sensor open or short circuiting). The 30°C h00110 m05
compressor locks up; to restore operation, check the connection and/or replace the sensor,
Temp sensor faulty
then press .
3) Maximum oil temperature
Alarm trips when the maximum oil temperature is sensed. The compressor locks up; to 110°C h00110 m05
restore operation, wait for the temperature to fall below the programmed value, then press
Max oil temp
.
4) Minimum oil temperature
Alarm trips when the minimum oil temperature is sensed. The compressor locks up; to restore -10°C h00110 m05
operation, wait for the temperature to rise above the programmed value, then press . Min oil temp
5) Oil temperature pre-alarm
Trips when the pre-alarm oil temperature is sensed. The compressor does not lock up. To 105°C h00110 m05
override the pre-alarm, press . Oil temp pre-alarm
6) Motor thermal overload
Operates when the thermal overload relay is tripped. The compressor locks up. To silence 74°C h00110 m05
the alarm, first verify the cause, then press . Motor thermal relay
7) Emergency
A circuit activates to lock up the compressor when the red emergency button is depressed.
74°C h00110 m05
To silence the alarm, first reset the emergency button, then press . Emergency button
8) Machine maintenance pre-alarm
Trips to warn the user than that machine is due for routine maintenance (oil change, service
74°C h00110 m05
filters, etc.). The alarm must be silenced by the service technician, who when carrying out
maintenance operations will select the item “Pre-alarm hours” from the menu and reset the Routine maintenance
value as described under the heading “Modifiable parameters - point (1).
9) Separator pressure switch
Alarm trips in the event of the separator pressure switch contact opening. The compressor 75°C h00110 m05
locks up. To silence the alarm, first reset the separator pressure switch, then press . Separator p/switch
10) 4-20 mA fault (pressure sensor)
Alarm trips when the pressure sensor connected to the 4-20mA input does not operate
74°C h00110 m05
correctly. The compressor locks up. To silence the alarm, first restore the pressure switch to
4-20mA fault
normal status, then press .
11) Maximum pressure
Alarm trips when the maximum pressure setting is exceeded. The compressor locks up. To 74°C h00110 m05
silence the alarm, first restore the correct pressure, then press . Max pressure

SAFETY AND CONTROL DEVICES (FIG. 7)

1) Pressure switch: adjusts both STOP and
START pressure.
2) Safety valve: opens the air bleeding unit when
the safety value is reached.
3) Minimum pressure valve
4) Maximum temperature feeler : stops the
compressor when a temperature of +110°C is exceeded.
5

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 OPERATION GB
OPERATING CYCLE
Cube 5 Direct starting
1) The motor starts directly; it reaches standard speed after
5-7 seconds.
Cube 5 Remote starting
1) At first start-up, the motor starts in the “star” configuration.
In this phase the compressor starts slowly, the solenoid valve
(1) is open and the suction regulator (2) is closed.
The compressor remains in this condition for about 5÷7
seconds.
After this time, the motor is powered by the “delta” configured
circuit.

2) The solenoid valve (1) receives current and closes allowing

the opening of the suction regulator (2), which intakes
atmospheric air through the filter (3).
3) At this stage, the compressor runs at full speed and begins
to compress the air in the tank (6).
4) The compressed air cannot come out from the minimum
pressure valve set at 3÷4 bar. 6
5) The compressed air compresses the oil in the tank (6) and
forces it to flow towards the tube (7) to the radiator (9).
6) If the oil temperature is below 65° the solenoid valve stays still.
7) If the oil temperature exceeds 65°C the solenoid valve starts operating and cooled oil returns to the compressor through
tubes (5) and filter (8).
8) The oil reaches the compressor (4) mixing with the intake air and creating an air/oil mixture which ensures the seal and the
lubrication of the moving parts of the compressor.
9) The air/oil mixture returns to the tank (6) where the air is pre-separated through spinning and is finally separated from the oil
by the oil separator filter (10).
10) Models Cube 5 and 7 convey the compressed air directly to the distribution network.
On the contrary, model Cube 10 conveys the air through the tube (11) and the radiator (12) and then to the network.

START-UP
FIRST START-UP
Before starting the machine for the first time, check that:
• the mains voltage is the same as the voltage on the CE plate;
• the electric connections have been made using cables of proper cross-section,
• the (wall) main power switch has suitable fuses;
• the oil level is over the minimum level - top up with the same type of oil if necessary;
• the air outlet cock is completely open.

CONNECT THE TANK WITH A HOSE.

• Only specialized technicians can start the compressor (on-site testing) for the first time.
If at this stage the machine does not start and the display shows the alarm message “Rotation Err.” proceed as follows:
• break power supply through the wall switch.
• Open the electric box door and reverse the phase position in the terminal board.
• Close the door, power on and start the machine.

Display status at start (shown for 5 seconds) Display status during normal operation

oil temp pressure

Easy Tronic II
date 100°C 9.5Bar
V.0.0.0 GG/MM/AA
Status=stand-by

compressor
status

Press the key to see hours and minutes operation; the information is displayed for 20 seconds.

Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004 9

GB MAINTENANCE
BEFORE MAINTAINING THE MACHINE ALWAYS PERFORM THE FOLLOWING.
• Press the machine automatic stop button
• Power the machine off by means of the wall outer switch (do not press the emergency stop button)
• Close the line cock
• Remove outer fairing (where fitted)
• Ensure that the wall switch is positioned to 0 before removing any protections.
• Make sure that no compressed air is inside the oil separator tank by turning the cock A (fig. 7) and bleed all air off

AFTER THE FIRST 100

WORKING HOURS
1) Check the oil level (see next
paragraph): top up with the same type of oil
if necessary.
2) Check for proper screw tightening:
in particular the power electric connection
screws.
3) Visually check that all fittings seal
properly.
4) Check room temperature

EVERY 100 WORKING HOURS

Check oil level.
Always blow off air from the oil separator
tank before topping up: slowly unscrew the
cock A until all air comes out and then screw
it again.
Unscrew the plug B and check oil level.
Oil is at its max. level if it is at filler max.
level. Top up, if necessary.
Oil amount necessary for topping up from
min. level is about 0.5 liters.
7
EVERY 500 WORKING HOURS
Clean the air filter C from the inside towards the outside using compressed air.
Check against the light for possible cuts: replace the filter if any.
The filter cartridge and the cover should be assembled with care, so that no dust goes into the compression unit.
CHANGE THE AIR FILTER AFTER THREE CLEANINGS (IN ANY CASE BEFORE 2000 WORKING HOURS).

EVERY 4000 WORKING HOURS

Change OIL
Change the oil every 4,000 working hours - when the compressor temperature is over 70°C.
Bleed off the pressure inside the oil separator tank through the cock A.
• Connect the supplied hose to the cock D.
• Unscrew the plug B of the filler and open the cock, then let all oil flow into a collection container. Close the cock and
withdraw the hose.
• Pour fresh oil from the filler - quantity for complete filling: abt. 3.5 lt.
• Close the plug.
• Power the machine on.
• Start the machine and wait for 5 minutes, then stop the machine.
• Blow all air off.
• Wait for 5 minutes and check the oil level, top up if necessary.
THE EXHAUSTED OIL IS HIGHLY POLLUTANT! For its disposal comply with the current laws on environmental protection.
Oil used is: ROTENERGY PLUS.

Change OIL FILTER (fig.8)

Change the filter E AT ANY OIL CHANGE with the tank not under pressure.
Always apply some oil on filter edge and seal before refitting the filter.

Change oil separator filter (fig.8)

The oil separator filter F cannot be cleaned but should be replaced at any oil change.
• Blow off all compressed air through the cock (A).
• Turn anticlockwise to unscrew the filter. Use a proper tool for filters, if necessary.
• After having slightly greased the oil separator filter seal and O-ring, fit the new filter by turning clockwise.

10 Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004

 MAINTENANCE GB
EVERY MONTH
Drain condensate
The oil/air mixture cooling is set at a higher
temperature with respect to the dew point of
the air (under standard operating conditions of
the compressor). However, the condensate in
the oil cannot be fully removed.
Blow off compressed air through cock A and
then open the cock D to drain the condensate.
Close it as soon as oil begins to flow out instead
of water. Check the oil level and top up if
necessary
CONDENSATE IS A POLLUTING MIXTURE!
It must not be let into the sewage. For its
disposal comply with the current laws on
environmental protection.

EVERY YEAR
Clean radiators
Clean the radiator in case of excessive 8
overtemperature and at least once a year.
Proceed as follows:
• Undo the four screws of the radiator and remove it;
• spray (spray gun + solvent) from the outside towards the inside;
• check for proper air flow through the radiators.

EVERY 12000 WORKING HOURS

Replace hoses
Loosen hose fittings, replace the hose and then tighten the fittings. Follow last stages of the instructions on the oil change.
G Radiator-oil separator tank air hose
H Oil filter – screw compressor tube

EVERY 20000 WORKING HOURS

Replace the following:
• Motor bearings
• Screw compressor seal ring
• Screw compressor bearing
• Tank safety valve
Call a specialized technician for evaluating wear conditions of parts and their replacement.

SERVICE TABLE - WARNING

Oil is an essential factor. When using an oil type which is different from the recommended one -ROTENERGY PLUS - some
service intervals must be changed. Please refer to table.
In any case, a different oil MUST be used ONLY when oil is fully changed. NEVER MIX DIFFERENT TYPES OF OIL TOGETHER.
Never top up with a different type of oil.

8VHGRLO Rotenergy Plus. Different compatible oil

6HUYLFHGHVFULSWLRQ 2SHUDWLQJKRXUV 2SHUDWLQJKRXUV
Check and top up oil level 100 100
Clean intake filter 500 500
Change oil  
Replace oil filter  
Replace oil separator filter  
Drain condensate At least once a month At least once a month
Check and clean radiators At least once a year At least once a year
Replace hoses 12000 12000
Replace compressor seal ring 20000 20000
Replace tank safety valve 20000 20000
Replace motor bearings 20000 20000
&RPSDWLEOHRLOV
SHEEL Corena D46 - BP Energol HLP 46 - MOBIL D.T.E. MEDIUM - AGIP Dicrea 46
CASTROL Aircol MR46 - ESSO Univis 46 - IP Veretum Oil 46 - FINA Eolan R046

Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004 11

GB TROUBLESHOOTING
Problem Cause Remedy

Motor stopped by thermal relay Voltage too low Check voltage, press Reset and then restart.

Overtemperature Check motor absorption and relay setting. In case of

regular absorption press Reset and restart.

Oil consumption high Drainage faulty Check oil drain hose and check valve

Oil level too high Check oil level and drain some, if necessary

Oil separator filter broken Replace oil separator filter

Oil separator filter seal leaking Replace oil separator nipple seals

Intake filter leaks oil Intake regulator stays open Check regulator and solenoid valve

Safety valve opening Pressure too high Check service pressure switch setting

Intake regulator does not close Check regulator and solenoid valve
at the end of the cycle

Oil separator filter clogged Replace oil separator filter

Thermostat for compressor Room temperature too high Improve ventilation

temperature triggered
Radiator clogged Clean radiator with solvent

Oil level too low Top up oil

Cooling fan does not start Check control relay and fan motor

Compressor performance low Air filter dirty or clogged Clean or replace filter

Compressor does not compress Regulator closed. It cannot open Remove intake filter and check for proper manual
air while running because dirty. opening. Remove and clean, if necessary.

Regulator closed. It cannot open Check for signal on solenoid valve. Replace damaged
because no command is part, if any.
received.

Compressor compresses air Regulator open. It cannot open Remove and clean regulator
over max. pressure value because dirty.

Regulator open. It cannot open Check for signal availability between pressure switch
because no command is and solenoid valve. Replace damaged part, if any.
received.

Compressor does not start Oil separator filter clogged Replace oil separator filter

Min. pressure valve does not Remove the valve, clean and replace seal, if
close perfectly necessary

Compressor hardly starts Voltage too low Check mains voltage

Oil in the cabinet Tube leaking Tighten fittings

Replace damaged tubes

Screw-motor flange leaking Replace the seal ring.

12 Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004

 WIRING DIAGRAM - ROTAR CUBE 5 230-400V / 50-60 Hz GB

230V 400V (*) = 400V AC3

TC1 Transformer 63VA Pr.0/230/400 Sec.0/230/0/24
TC2 Transformer Pr.0/230/400 Sec.0/6
SB Emergency button + 2NC 230V 10A
FU1 / FU2 Fuses 6,3x32 GF 4A 500V
FU3 / FU6 Fuses 6,3x32 GF 1A 500V
FU7 Fuses 6,3x32 GF 500mA 500V
KM1 Compressor motor contactor 230V/50-60Hz 11 kW(*) 5,5 kW(*)
KM4 Radiator fan contactor 230V/50-60Hz 3 kW(*) 3 kW(*)
FR1 Thermal relay / manual reset - 1L+1R (17-22) (9-12)
FR2 Thermal relay / manual reset - 1L+1R (0,22-0,32) (0,14-0,2)
YV Solenoid valve 220/230 VAC 50/60 Hz 15VA
BP Pressure transducer 0.-16 bar 4-20 mA
D Electronic controller Easytronic II 24V/AC
ST Thermal feeler
MV Motor for radiator electric fan 230/400V 50/60Hz 68/70W 68/70W
Cable cross-section (sq.mm) 4G4 4G1,5

Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004 13

GB WIRING DIAGRAM - ROTAR CUBE 5-7-10 TA 230-400V / 50-60 Hz

Cube 5 TA Cube 7 TA Cube 10 TA

230V 400V 230V 400V 230V 400V
TC1 Transformer 63VA Pr.0/230/400 Sec.0/230/0/24
TC2 Transformer Pr.0/230/400 Sec.0/6
SB Emergency button + 2NC 230V 10A
FU1 / FU2 Fuses 6,3x32 GF 4A 500V
FU3 / FU6 Fuses6,3x32 GF 1A 500V
FU7 Fuses 6,3x32 GF 500mA 500V
KM1 Line contactor 230V/50-60Hz 5,5kW(*) 4kW(*) 7,5kW(*) 4kW(*) 11kW(*) 5,5kW(*)
KM2 Delta contactor230V/50-60Hz 5,5kW(*) 4kW(*) 7,5kW(*) 4kW(*) 11kW(*) 5,5kW(*)
KM3 Star contactor 230V/50-60Hz 4kW(*) 4kW(*) 5,5kW(*) 4kW(*) 7,5kW(*) 4kW(*)
KM4 Radiator fan contactor 230V/50-60Hz 3kW(*) 3kW(*) 3kW(*) 3kW(*) 3kW(*) 3kW(*)
FR1 Thermal relay / manual rese t- 1L+1R (9-12) (5,5-8) (9-12,5) (7-10) (14-20) (3-12)
FR2 Thermal relay / manual reset - 1L+1R (0,22-0,32) (0,14-0,2) (0,22-0,32) (0,14-0,2) (0,28-0,4) (0,18-0,25)
YV Solenoid valve 220/230 VAC 50/60 Hz 15VA
BP Pressure transducer 0.-16 bar 4-20 mA
D Electronic controller Easytronic II 24V/AC
ST Thermal feeler
MV Motor for radiator electric fan 230/400V 50/60Hz 68/70W 68/70W 68/70W 68/70W 105/145W 105/145W
Cable cross-section (sq.mm) 7G1,5 7G1,5 7G2,5 7G1,5 7x4 7G2,5
(*) = 400V AC3

14 Rotar Cube / 04 - Cod.197AA3300 - Rev.00 03/2004