MAPLE LEAF CEMENT FACTORY LIMITED

Global HouseKeeping

House Keeping Checklist for Rooftops & Drains (Clinkering / Non Technical Area Line 1-2-3-4)

Month :-

Rooftop (Monthly) Drain (Fortnightly / during moonson on need basis)

Sr. No. Area Concerned Area Manager Signature /
01st Fortnightly 2nd Fortnightly Remarks / If Any Action Required
OK Not OK
OK NOT OK OK NOT OK

1 Water Treatment Line 1&2

2 Water Treatment Line 3

3 Water Treatment Line 4

4 Compressor Room Line 01

5 Compressor Room Line 02

6 Compressor Room Line 03

7 Compressor Room Line 04

8 Canopies

9 Substation Coal Mill Line 01

10 Substation Coal Mill Line 02

11 Substation Coal Mill Line 03 &
04

12 Substation Raw Mill Line 01

13 Substation Raw Mill Line 02

14 Substation Raw Mill Line 03

15 Substation Raw Mill Line 04

16 Substation Cooler Line 01

17 Substation Cooler Line 02

18 Substation Cooler Line 03

19 Substation Cooler Line 04

20 Substation Raw Mill Feed Line

01 & 02

21 Substation Raw Mill Feed Line

03

22 Substation Raw Mill Feed Line

04

23 Substation & Transformer

Room Line 01

24 Substation & Transformer

Room Line 02

25 Main Substation & Transformer

Room Line 03

26 Main Substation & Transformer

Room Line 04

27 Substation & Transformer Kiln

Plateform Line 01

28 Substation & Transformer Kiln

Plateform Line 02
29 Boiler Room Line 01

30 Boiler Room Line 02

31 Boiler Room Line 03

32 WHRP Area Line 01 & 02

33 WHRP Area Line 03 & 04

34 TMS Bulding

35 Refactory

36 Grid Station

37 Management House

38 Mosque

39 Main Store

40 CCR Line 01 & 02

41 CCR Line 03 & 04

42 CDS Building

43 Weighbridges Line 01 & 02

44 Weighbridges Line 03

45 Weighbridges Raw Material

Drains
46 Management House

47 Coal Mill To Main Store

48 Packing Plant Area

49 Storage Area Line 01 & 02

50 Storage Area Line 03

51 Raw Mill Line 03

52 Coal Feeder Area Line 04

53 Raw Press Area Line 04

53 WHRP Area Line 04 To White

House

54 Kiln Line 04 Area

55 Packing Plant Line 03 & 04

PIT Cleaning (Monthly)

56 Weighbridges PIT's Cleaning

(Line 01 & 02)

57 Weighbridges PIT's Cleaning

(Line 03)

58 Weighbridges PIT's Cleaning

(Line 04)

Manager Contractor Representative Services - Process

 MAPLE LEAF CEMENT FACTORY LIMITED

House Keeping Checklist for Substations - Clinkering CCD Line 1-2

Week - 01 Week - 02 Week - 03 Week - 04 Month

Sr.No SUBSTATION
Floor Walls Floor Walls Floor Walls Floor Walls
Remarks / If Any Action Required
OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK

1 Kiln 01

2 Kiln 02

3 Cooler 01

4 Cooler 02

5 Raw Mill 01

6 Raw Mill 02

7 Coal Mill 01

8 Coal Mill 02

9 Storage Area

10 Crusher Line 01

11 Crusher Line 02

12 Transformer Rooms

13 Shift Rooms

Manager Contractor Representative Electrical Representative Services - Process

 MAPLE LEAF CEMENT FACTORY LIMITED

House Keeping Checklist for Substations , Local Rooms & Cellers - Grinding Area Line 1,2,3,4

Week - 01 Week - 02 Week - 03 Week - 04 Month

Sr.No SUBSTATION
Floor Walls Floor Walls Floor Walls Floor Walls
Remarks / If Any Action Required
OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK

1 OK Mills Line 01 & 02

2 OK Mill 03 & 04
3 LOESCHE Mill
4 Ball Mill
5 Packing Plant Line 01
6 Packing Plant Line 02
7 Packing Plant Line 03 (01)
8 Packing Plant Line 03 (02)
9 Water Treatment Area (Line 1-2)

Local Rooms
1 Cement Mill Air Compressor Room (Line 04)
2 Cement Mill LRS Room (Line 04)
3 LCS Cement Silo 1
4 LCS Cement Silo 2
5 LCS Cement Mill 3 Hydraulic
6 LCS Cement Mill 3 Clinker Feeder
7 LCS Cement Mill 4 Hydraulic
8 LCS Cement Mill 4 Clinker Feeder
9 LCS Cement Mills Limestone / Gypsum Feeders
10 LCS Cement Mill 3 Hot Gas Generator
11 LCS Cement Mill 4 Hot Gas Generator
12 LCS Manual Clinker Feeder
13 Transformer Rooms
14 Shift Rooms

Cellers (Monthly)
1 Cellers

Manager Contractor Representative Electrical Representative Services - Process

 MAPLE LEAF CEMENT FACTORY LIMITED

House Keeping Checklist for Substations , Local Rooms & Cellers - Clinkering GCD Line 3

Week - 01 Week - 02 Week - 03 Week - 04 Month

Sr.No SUBSTATION
Floor Walls Floor Walls Floor Walls Floor Walls
Remarks / If Any Action Required
OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK

1 Kiln & Raw Mill

2 Cooler
Twice a Week
3 Coal Mill

4 Storage Area

5 Clay

6 Mix Crusher

7 Main Substation
Local Rooms

1 LCS Stacker

2 LCS Reclaimer

3 LCS Raw Mill Feed

4 LCS Boiler

5 LCS Raw Mill Hydraulic

6 LCS Coal Mill Feed

7 LCS Coal Mill Hydraulic

8 LCS Coal Rotor Pfisters

9 LCS Coal Gas Analyser

10 LCS Gas Conditioning Tower

11 LCS Preheater Bottom Gas Analyser

12 LCS Preheater Calciner

13 LCS Preheater Top Gas Analyser

14 LCS Preheater Gas Emission Analyser

15 LCS Cooler Hydraulic

16 Transformer Rooms

17 Shift Rooms (Line 03)

 Cellers Monthly Frequency

1 Cellers Rooms

Manager Contractor Representative Electrical Representative Services - Process

Remarks / If Any Action Required

Twice a Week
Representative Services - Process
 MAPLE LEAF CEMENT FACTORY LIMITED

House Keeping Checklist for Substations , Local Rooms & Cellers - Clinkering GCD Line 4

Week - 01 Week - 02 Week - 03 Week - 04 Month

SUBSTATION
Sr.No
Floor Walls Floor Walls Floor Walls Floor Walls
Remarks / If Any Action Required
Line 04 OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK

1 Main Substation
Twice a week
2 Crusher

3 Roller Press

4 Pre Heater

5 Cooler
Twice a week
6 Coal Mill
Local Rooms

1 Stacker Cabin

2 Reclaimer Cabin

3 CF Silo Blower Room

4 Roller Press local Control Room

5 Kiln Hydrualic Thrust Room

6 Air Compressors Room

7 Roots Blower Room

8 Raw Coal Weigh Feeder Panels Room

9 Diesel Engine Room

10 Roller Press LRS Panel Room

11 Bottom Analyzer Room

12 Mid Analyzer Room

13 Top Analyzer Room

14 Main Burner Room

15 PC Burner Room

16 Pre Heater Water Spray System Room

17 Limestone + Gypsum Feeder Room

18 Margin Silo Clinker Feeder Room

19 Coal Analyzer Room

20 Transformer Rooms

21 Shift Rooms (Line 04)

Cellers Monthly Frequency

1 Cellers Rooms

Manager Contractor Representative Electrical Representative Services - Process

 MAPLE LEAF CEMENT FACTORY LIMITED

Global HouseKeeping

House Keeping Checklist for Rooftops & Drains (Grinding Area Line 1-2-3-4)

Month :-

Rooftop (Monthly) Drain (Fortnightly / during moonson on need basis)

Sr. No. Area Concerned Area Manager Signature /
01st Fortnightly 2nd Fortnightly Remarks / If Any Action Required
OK Not OK
OK NOT OK OK NOT OK

1 Ok Mills Line 01&02

2 Ok Mills Line 03

3 LOESCHE Mills

4 Misc Area Under Contract

Drains

1 Ok Mills Line 01&02 To

Canteen

2 Ok Mlls Line 03 To Canteen

3 LOESCHE Mills To Packing

Plant Floor

4 DOM Area

5 Misc Area Under Contract

Manager Contractor Representative Services - Process
 MAPLE LEAF CEMEN

Global Hou

House Keeping Checklist for

Rooftop (Monthly) Drain (Fort

Sr. No. Area 01st Fortnightly
OK Not OK
OK

1 CCR

2 Kiln Substation

3 Raw Mill Substation

4 Crusher Substation

5 Cement Mill

6 Compressor Room

7 Coal Mill Substation

8 Admin

9 Finance

10 Security Offices

11 Sale Office
12 TMS

13 Weighbridge

14 Old Admin

15 New Admin

16 Union Office

17 Grid Station

PIT Cleaning

1 New Weighbridge (PIT)

2 Old Weighbridge (PIT)

Manager Contractor
MAPLE LEAF CEMENT FACTORY LIMITED

Global HouseKeeping

eping Checklist for Rooftops & Drains (SCD)

Month
Drain (Fortnightly / during moonson on need basis)
01st Fortnightly 2nd Fortnightly
OK NOT OK OK NOT OK
PIT Cleaning (Monthly)

Representative Services - Process

Remarks / If Any Action Required
entative Services - Process
Sr. No

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
 Sub

Kiln Substation
Wall Putty Substati
Raw mill Substation
Cooler Substation
Crusher New Subst
Cement Mill-1 Sub
Utility Substation
Coal Mill Substatio
Packing Plant Subs
Crusher Transform
Raw Mill Transform
Kiln Transformer R
Cooler Transforme
Utility Transformer
Coal Mill Transform
Clinker Yard Crane
Crusher Old Substa
Cement Mill-2 Sub
Grid Substation
Bosch Room
Panel Room
Fire Hydrent
Banian Tree
CF Silo Panel Room
Cellers

Cellers Room
Ma
Week - 01
 Floor

OK
1
Floor

NOT OK
 Walls

OK
Walls

NOT OK
 MA

Hou

Week - 02
 Floor

OK
 MAPLE LEAF C

House Keepin

2
Floor

NOT OK
Rep
LE LEAF CEMENT FAC

e Keeping Checklist
 Walls

OK
Month
Representative
MENT FACTORY LIMI

Checklist for Substa

Walls

NOT OK
Monthly Frequenc
esentative Electrical
TORY LIMITED

or Substations - SC

Week - 03
 Floor

OK
y Frequency
Electrical
ED

tions - SCD & Wall P

3
Floor

NOT OK
& Wall Putty
 Walls

OK
utty
Walls

NOT OK
Week - 04
 Floor

OK
4
Floor

NOT OK
 Walls

OK
Month
Walls
Remark
NOT OK
Repres
nth
marks
presentative Service
 MAPLE LEAF CEMENT FACTORY LIMITED

House Keeping Checklist for Substations , Local Rooms - SCD & Wall Putty

Week - 01 Week - 02 Week - 03 Week - 04 Month

Sr.No Local Rooms

Floor Walls Floor Walls Floor Walls Floor Walls
Remarks / If Any Action Required
OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK OK NOT OK

1 L3 & L4 Pump MCC Room

2 New Cooling Tower MCC Room
3 SCD Grid Panel Room & Yard Daily

4 Kiln Emergency Generator Room 3 Days

5 Raw Mill Hydraulic Unit MCC Room

6 Raw Mill Weigh Feeder Room
7 Kiln Thrust Device Room
8 Pfister Panel Room
9 Pfister Analyser Room
10 Cooler EP MCC Room
11 Main Burner Panel Room
12 Preheater Analyser Room
13 Coal Mill Analyser Room
14 LCS Stacker Daily

15 LCS Reclaimer Daily

16 Electrical Workshop Daily

17 Electrical Shift Room Daily

18 Instrumental General Shift Room Daily

19 Ellectrical General Shift Room Daily

20 Cement Mill Area Shift Room Daily

Manager Contractor Representative Electrical Representative Services - Process