DISCLAIMER

The details like name of project, name of fabricator, etc. are indicative only.
These should never be referred for any WPSS related matters. Only the
technical details should be referred and followed for the WPSS purpose.
 Model WPSS for
Railway COMPOSITE GIRDER
(25t Loading)
 Railway Composite Girder (25t loading)
12.2m clear span
MODEL WPSS No- RDSO/ Infra-II/ B&S/ RG/
CG./ WPSS / 12.2 series (10 nos)
 Railway Composite Girder (25t loading)
18.3m clear span
MODEL WPSS No- RDSO/ Infra-II/ B&S/ RG/
CG./ WPSS / 18.3 series (9 nos)
 WELDING PROCEDURE SPECIFICATION SHEET
Name & Address of Fabricator Balabharti Infrastructure Pvt. Ltd.
2/536, S-1, 2nd Floor, Chitrakoot, Vaishali Nagar
Jaipur, Rajasthan-302021
Work Address:
1-13, A.R.G. Industrial Park, Bagru rawan
N.H.-08, Jaipur, Rajasthan-303007
Welding Procedure Specification No. : BIPL/DHAN/GR/RVNL/18.3/01
1). Reference Drawing No. ~ O/B-11753/R2
2). Weld Joint Description I-Section Main Girder Web Plate (16mm t hick M.S.Plate) welded with Top
Flange (16mm thick M.S.Plate) & Bottom flange (50mm thick M.S.Plate)
Fillet weld size= 16 mm
3). Base Metal Plates IS: 2062-2011, E-250 Gr. BO,
Fully-kiiled/Normaiized/Control-Cooied
4). Welding Process S.A.W.
5). Welding Position Flat inclined at 45° angle.
6). Welding Consumable-
6.1). Electrode Wire Class: Wl of IRS M-39/01, Amend. No. 1 of May'2005
Type: Copper coated mild steel wi re Drying Method: N/ A
6.2). Flux Class: Fl of IRS M-39/01, Amend. No. 1 of May'2005
Type: Aggiomerated
Drying Method: 250°Cfoi one ho ui before use
or as recommended by manufacturer.
6.3). Shielding Gas N.A.
7).Base Metal Preparation Fusion faces and adjacent surfaces are cleaned,
Made free from cracks, notches, mill scale,
Grease,. paint, rust, etc. which may affect weld quality.

7.1). Joint design detail As per Sketch shown below-

350

\
TOP FLANGE Pi.ATE

WEDPLATE-
l O
16MM
lO
(')
,... 16 /
✓

BOTT/LA~GE PlATC

750
 EET
WELDING PROCEDURE SPECIFICATION SH
Cl.17.3 & WBC-2011
7.2) . Join t Prep arat ion As per IS: 4353-1995, Cl.7 IRS 81-2001,

8). Wel ding Curr ent Type: DC, Polarity: Reverse

9). Wel der qua lifica tion As per IS: 7310 (Part-1) & 817

10). Wel ding para met ers& tech niqu es

10.1 ) Wel ding para met ers

Wire feed Travel Electrode Gas flow

Wel d pass Elec trod e/W ire Curr ent Arc
speed speed (in stick out (ltr./min.)
no. dia. (in mm) (in Amp.) voltage
(in m/m in.) mm /min .) (in mm )
(in volt)

2.7 280-300 25 N.A.

4.00 600-650 32-38
1+

free ends.
Welding from run on to run off tabs at the
10.2) Wel ding sequence & techniques

11). Provision of run on/r un off tabs

of next weld bead
12). Cleaning of weld bead before laying
r side of groove weld
13). Root prep arat ion before welding othe
14). Pre-heating & interpass temperature
15). Peening
16). Post weld trea tme nt the
By grinding of the defective weld & rectifying
17). Rectification of weld defect class
Weld as per Cl.32 .2 of IS: 9595 -96; us!ng-A3
afte r
Of electrodes of specification IRS M.28.2,
Conducting O.P.Test.
Visual, D.P.Test & Macro Etching.
18). Inspection of weld
None
19). Any othe r relevant detail

Pvt. Ltd.
Prepared by: , 8 ~arti" Infrastructure
c..5-i f'( Uc >-- , .
c.-' \
I .,.,\
;~\\I
•
 WELDING PROCEDURE SPECIFICATION SHEET
Name & Address of fabricator
Balabhartl !nfrastructure Pvt. ltd.
2/536, S-1, 2nd Floor, Chitrakoot, Vaishali Nagar
Jaipur, Rajasthan-302021
Work Address:
1-13, A.R.G. Industrial Park, Bagru Rawan
N. H.-08, Jaipur, Rajasthan-303007
Welding Procedure Specification No.
BIPL/DHAN/GR/RVNL/18.3/02
1). Reference Drawing No.
-RDSO/B -11753/R2
2). Weld Joint Description
End Bearing Stiffeners (36mm thick M.S.Plate) welded with I-Section s of
Main Girder, Web Plate {16mm thick M.S.Plate), Top Flange (16mm thick
M.S.Plate) & Bottom Flange (50mm thick M.S.Plate)
Fillet (14 mm)
3). Base Metal Plates IS: 2062-2011, E-250 Gr. BO,
Fully-killed/Normalized/Control-Cooled.
4). Welding Process M.1.G.
5). Welding Position Horizontal.
6). Welding Consumables
6.1). Electrode Wire For solid MIG/MAG Welding wire, Class 1 of
IRS: M-46-03, Arndt. 01 in May 2005, grade as per IS: 6419-2004 'I/
Type: Copper coated mild steel wire YV
6.2). Flux
Drying Method: N.A.
N.A.
~ r/ ~
6.3). Shielding Gas V' ~ ~
COUA~ 0 ~ ~
7).Base Metal Preparation Fusion faces and adjacent surfaces are cleaned
P . i I
O') · ,,~. •·:; • _f
Made free from cracks, notches, mill scale, . ')/ /_ :: ' · _/ ·
7.1). Joint design details
Grease, paint, rust, etc. which may affect weld quality.
: As per sketch shown below-
/.,f-· /' ··
C- .

350 mm
( # ,~- -.·
I
i.~- ► I I
~
~
tf'.~~<>•..,..,
...
:'
___i_ ' ~
16mm Thick Top F~ nge Plate

I
16mm Thick Web Plate

1416m m 1350mm
~ - • 14mm Fillet weld

(36x180) mm Thick - - -
End Brg. Stiffener

l_
750mm
T 50 mm Thick Bottom
Flange Plate
 WELDING PROCEDURE SPECIFICATION SHEET
7 .2). Jo int Pr epara tion
As per IS: 4353-1995, Cl.7 IRS B1-2001, Cl.17. 3 & W.B.C
8). W eldi ng Curre nt . -2011
Type: DC, Polarity: Reverse
9). W elder qualifi cation
As per IS: 7310 (Part-1) & 817

10). Weldi ng param eters & techni ques

10.1) Welding parameters

Weld pass Electr ode/W ire Curre nt Arc voltage Wire feed Travel Electrode
no. dia. (in mm) Gas flow
(in Amp.) (in volt) speed speed stick out (Ltr. /min.)
(in m/min .) (in m/min .) (in mm)
1 -t 1.2 190-240 20-25 2.0-3.5 0.20-0.35 10 15-20

10.2) Weldi ng sequence & techniques

N.A.
11). Provision of run on/run off tabs
N.A.
12). Cleaning of weld bead before laying of next weld bead
Yes
13). Root prepa ration before welding other side of groove weld
N.A.
14). Pre-heating & interpass tempe rature
Yes
15). Peening
: N.A.
16). Post weld treatm ent
: N.A.
17). Rectification of weld defec t
By grinding of the defective weld & rectifying the
Weld as per Cl.32.2 of IS:9595-96, using A3 class
Of electrodes of specification IRS M .28.2, after
Conducting D.P.Test.
18). Inspection of weld
Visual , D.P.Test.
19). Any other releva nt detail
None

Prepared
~ · _. la_bharti Infrastructure Pvt. Ltd.
"-s1 1~uc~
, '\ r- - .
 WELDING PROCEDURE SPECIFICATION SHEET
Name & Address of fabricator Balabhartl Infrastructure Pvt. Ltd.
2/536, S-1, 2nd Floor, Chitrakoot, Vaishali Nagar
Jaipur, Rajasthan-302021
Work Address:
1-13, A.R.G. Industrial Park, Bagru Rawan
N.H.-08, Jaipur, Rajasthan-303007
Welding Procedure Specification No. BIPL/DHAN/GR/RVNL/18.3/03
1). Reference Drawing No. RDSO/B-11753/R2
2). Weld Joint Description Intermediate Stiffeners (16mm thick M.S.Plate) welded with I-Sections of
Main Girder, Web Plate (16mm thick M.S.Plate)
FIiiet (10 mm)
3). Base Metal Plates IS: 2062-2011, E-250 Gr. BO,
Fully-killed/Normalized/Control-Cooled.
4). Welding Process M.I.G.
5). Welding Position Horizontal.
6). Welding Consumables
6.1). Electrode Wire For solid MIG/MAG Welding wire, Class 1 of .
IRS: M-46-03, Arndt. 01 in May 2005, grade as per IS: 6419-2004

6.2). Flux
6.3). Shielding Gas
7).Base Metal Preparation
Typ:: Copper coated mild steel wire
Drying Method: N.A.
N.A.
CO2/Ar.
Fusion faces and adjacent surfaces are cleaned
·

oc ()(
• )-.
97'_ ,

0)
•
o
y
!,~
V
~-t.
f(.\ :_ r
.,,:;,, - ,:~
r· ,
<1.. ·. ·,,. ,:: ;-' 6
~

Made free from cracks, notches, mill scale, Y .ef/ ,.,__:j-.?, ~(z,-t.
7.1). Joint design details
Grease, paint, rust, etc. which may affect weld quality.
As per sketch shown below- ~
,~:, ,,,
~
~<!-'
,
,._r,;-:1' ~ .,,
,,.
,:::.Y,,
-~

~1'/ff ._o
350 mm I ~ _.~•
► \ __i_ ,
16mm Thick Top Flange Plate

1
16mm Thick Web Plate

1416mm 1350mm

-I
.-► 10 mm Fillet weld

16 mm Thick
Int. Stiffener

l_
750mm
T 50 mm Thick Bottom
Flange Plate

•I
 WELDING PROCEDURE SPECIFICATION SHEET
7.2) . Joint Prepa ration
As per IS: 4353-1995, Cl.7 IRS 81-2001, Cl.17 .3 &
8). Weld ing Curre nt W.B.C.-2011
Type: DC, Polar ity: Reverse
9). Weld er qualif icatio n
As per IS: 7310 {Part-1) & 817

10). Weld ing param eters & techn iques

10.1) Weld ing param eters

Weld pass Elect rode/ Wire Curre nt Arc voltage Wire feed Trave l Electrode
no. dia. {in mm) Gas flow
{in Amp. ) {in volt) speed speed stick out {Ltr. /min. )
{in m/mi n.) {in m/mi n.) (in mm)
1 ·+ 1.2 190-2 40 20-25 2.0-3.5 0.20- 0.35 10 15-20

10.2} Weld ing sequence & techn iques

11). Provision of run on/ru n off tabs
N.A.
12). Cleaning of weld bead befor e laying of next weld
N.A.
bead Yes
, 13}. Root prepa ration befor e weldi ng other side of groov
e weld N.A.
14). Pre-heating & interpass temp eratu re
Yes
15). Peening
16). Post weld treatm ent
N.A.
17). Recti ficatio n of weid defec t
N.A.
By grind ing of the defec tive weld & rectify ing the
Weld as per Cl.32.2 of IS: 9595- 96, using A3 class
Of electr odes of speci ficatio n IRS M.28. 2, after
Cond ucting D.P .Test.
18). Inspe ction of weld
Visual, D.P.Test.
19). Any other relev ant detail
None

Prepared
& ·~
,,_s:i~u':mart
c>-.-,i Infras
. tructure Pvt. Ltd.
.,:...r~ .I~ ·'
.:;f.. / \ •'- ......._c.,.;:-'.
 WELDING PROCEDURE SPECIFICATION SHEET
Nam e & Address of Fabricator Balabhartl Infrastructure Pvt. Ltd.
2/536, S-1, 2nd Floor, Chitrakoot, Vaishali Nagar
Jaipur, Rajasthan-302021
Work Address:
1-13, A.R.G. Industrial Park, Bagru rawan
N.H.-08, Jaipur, Rajasthan-303007
Welding Procedure Specification No. BIPL/DHAN/GR/RVNL/18.3/04
1). Reference Drawing No. RDSO/B-11753/.R2
2). Weld Joint Description End Diaphragm Girder Web Plate (12mm thick M.S.Plate) welded with Top
Flange (12mm thick M.S.Plate) & Bottom flange (16mm thick M.S.Plate)
Fillet weld size= 06 mm
3). Base Metal Plates IS: 2062-2011, E-250 Gr. BO,
Fully-killed/Normalized/Control-Cooled
4). Welding Process S.A.W.
5). Welding Position Flat inclined at 45° angle.
6). Welding Consumable-
6.1). Electrode Wire Class: Wl of IRS M-39/01, Amend. No. 1 of May'2005
Type: Copper coated mild steel wire Drying Method: N/A
6.2). Flux Class: Fl of IRS M-39/01, Amend. No. 1 of May'2005 ~ ~ ~
Type: Agglomerated ~ - ~ -' . C!'
Drying Method: 250°C for one hour before use (X_4t·' --~-.. ,"-
or as recommended by manufacturer.
0
'-3' o'<,..,_ ~
6.3). Shielding Gas N.A. ,. -~ 4~
°)_-.;:,<!'
7).Base Metal Preparation Fusion faces and adjacent surfaces are cleaned, %~ sf'~ I:
<J! ~

"~·
-~~
Made free from cracks, notches, mill scale I -~
-~ ~
Grease, paint, rust, etc. which may affect weld quality -~ ~ '5..~ ~•

7.1). Joint design detail As per Sketch shown below- • •

4ft.

200mm (

► I (
12mm Thick Top Flange Plate

12mm Thick Web Plate - ---'

1
1182m m 1154mm /
06mm Fillet weld

l_
200 mm /~T 16 mm Thick Bottom

·Flange Plate
 WELDING PROCEDURE SPECIFICATION SHEET
7 .2) . Joint Preparation As per IS: 4353-1995, Cl.7 IRS 81-2001, Cl.17.3 & WBC-2011
8). Welding Current Type: DC, Polarity: Reverse
9). Welder qualification As per IS: 7310 (Part-1) & 817

10). Welding parameters& techniques

10.1) Welding parameters

Weld pass Electrode/Wire Current Arc Wire feed Travel Electrode Gas flow
no. dia. (in mm) (In Amp.) voltage speed speed (in stick out 0tr./mln .)
(In volt) (in m/min.) mm/min.} (in mm)

1 4.00 550-600 30-34 2.9 350-400 25 N.A.

10.2) Welding sequence & techniques Welding from run on to run off tabs at the free ends.

45°

11). Provision of run on/run off tabs Yes

12). Cleaning of weld bead before laying of next weld bead N.A.
13). Root preparation before welding other side of groove weld N.A.
14). Pre-heating & interpass temperature N.A.
15). Peening N.A.
16). Post weld treatment N.A.
17). Rectification of weld defect By grinding of the defective weld & rectifying the
Weld as per Cl.32.2 of IS: 9595-96, using A3 class
Of. electrodes of specification IRS M .28.2, after
Conducting D.P.Test.
18). Inspection of weld Visual, D.P.Test & M acro Etching.
19). Any other relevant detail None

'
Prepar arti ,Infrastructure Pvt. Ltd.
~-:\\-
. -~\
 WELDING PROCEDURE SPECIFICATION SHEET
Name & Address of fabricator Balabharti Infrastructure Pvt. Ltd.
2/536, S-1, 2nd Floor, Chitrakoot, Vaishali Nagar
Jaipur, Rajasthan-302021
Work Address:
1-13, A.R.G. Industrial Park, Bagru Rawan
N.H.-08, Jaipur, Rajasthan-303007
Welding Procedure Specification No. BIPL/DHAN/G R/RVNL/18.3/05
1). Reference Drawing No. RDSO/B-11753/R2
2). Weld Joint Description Jacking Stiffeners (12mm thick M.S.Plate) welded with I-Sections of
End Diaphragm Girder, Web Plate (12mm thick M.S.Plate) & Top flange
(12 mm thick M.S. Plate) & Bottom Flange Plate ( 16 mm thick M.S. plate)
Fillet (06 mm)
3). Base Metal Plates IS: 2062-2011, E-250 Gr. BO,
Fully-killed/Normalized/Control-Cooled.
4). Welding Process M.I.G.
5). Welding Position Horizontal.
6). Welding Consumables
r 6.1). Electrode Wire For solid MIG/MAG Welding wire, Class 1 of
IRS: M-46-03, Arndt. 01 in May 2005, grade as per IS: 6419-2004
Typ:: Copper coated mild steel wire \/
6.2). Flux
Drvmg Method: N.A.
N.A.
~ ,y_~
lv ~ ~
6.3). Shielding Gas
7).Base Metal Preparation
CO2/Ar. u 'v\J::' ~ L
Fusion faces and adjacent surfaces are cleaned 0)' J.47: r'f<f" ~
Made free from cracks, notches, mill scale, ~ '"' o· ~,tt,.
Grease, paint, rust, etc. which may affect weld quality. ~ ~ iff-
7.1). Joint design details As per sketch shown below- .f @ ~
,f,,;it,•""'
..
200 mm

....- ---- ---- ---,

► I j_ ~.,o.
12mm Thick Top Flange Plate

1
12mm Thick Web Plate

1182mm 1154mm
.__, . 06mm Fillet weld

(12x90) mm Thick
Jacking Stiffener

J_
200mm ...,
....I
T 16 mm Thick Bottom
Flange Plate
I
 WELDING PROCEDURE SPECIFICATION SHEET

7.2). Joint Preparation As per IS: 4353-1995, Cl.7 IRS B1-2001, Cl.17.3 & W.B.C.-2011
8). Welding Current Type: DC, Polarity: Reverse
9). Welder qualification As per IS: 7310 (Part-1) & 817

10). Welding parameters & techniques

10.1} Welding parameters

Arc voltage Wire feed Travel Elect rode Gas flow

Weld pass Electrode/Wire Current
(in volt) speed speed stick out (Lt r. / min.)
no. dia. (in mm) (in Amp.)
(in m/m in.) (In m/mln.) (in mm)

20-25 2.0-3 .5 0.30-0.45 10 15-20

1+ 1.2 180-220

10.2) Welding sequence & techniques N.A.

11). Provision of run on/run off tabs N.A.
12). Cleaning of weld bead before laying of next weld bead Yes
13). Root preparation before welding other side of groove weld N.A.
14). Pre-heating & interpass temperature Yes
15). Peening N.A.
N.A.
16). Post weld treatment
17). Rectification of weld defect By grinding of the defective weld & rectifying the
Weld as per Cl.32.2 of IS: 9595-96, usi ng A3 class
Of electrodes of specification IRS M.28.2, after
Conducting D.P.Test.
18). Inspection of weld Visual, D.P.Test.
19). Any other relevant detail None

l Prepared by: ,.Jt.a~~rti ·I nfrastructure Pvt. Ltd.

t:-S 1,'(..:c ..
/<'.- '
.
~ I . ,6'-
-.::::-· . . .. ~-:' \ \
 WELDING PROCEDURE SPECIFICATION SHEET

Name & Address of fabrica tor Balabhartl Infrastructure Pvt. Ltd.

2/536, S-1, 2nd Floor, Chitrak oot, Vaishali Nagar
Jaipur, Rajasthan-302021
Work Address:
1-13, A.R.G. Industr ial Park, Bagru Rawan
N.H.-08, Jaipur, Rajasthan-303 007
Weldin g Procedure Specification No. BIPL/DHAN/GR/RVNL/18.3/06
1). Reference Drawin g No. RDSO/B-11753/R2
2). Weld Joint Description Pad Plate (12mm thick M.S.Plate) welded with I-Sections of
End Diaphragm Girder, Bottom Flange (16 mm thick M.S.Plate)
FIiiet (06 mm)
3). Base Metal Plates lS: 2062-2011, E-250 Gr. BO,
Fully-kl lled/No rmalize d/Contr ol-Cool ed.
4). Welding Process M.I.G.
5). Welding Position Horizontal.
6). Welding Consumables
6.1). Electrode Wire For solid MIG/MA G Weldin g wire, Class 1 of
IRS: M-46-03, Arndt. 01 in May 2005, grade as per IS: 6419-2 004
Type: Copper coated mild steel wire
Drying Method : N.A.
6.2) . Flux N.A.
6.3). Shielding Gas CO2/Ar.
7).Base Metai Prepara tion Fusion faces and adjacen t surfaces are cleaned
Made free from cracks, notches, mill scale,
Grease, paint, rust, etc. which may affect weld quality. V
7.1). Joint design details As per sketch shown below- ~ V
I ~
(>
(X "'~ ~-~.,..
(0
. ./4 •. ~ :-4
~
.1t<c.r
" / ~ '-,.'· , . -.. ,,_;J;
~u,
. .,0}
r ~-1-. ~ o'·', "' '"
-~ "'~o'' ,··,<r::>
~~--'
'b "e:u /,:,"'
. A 1:,# " 'V'
06
.......~ ~
.... l\,
oe ?(!>
'N-<5
. , ,. ."
~0
( _~

PAD PAD
PLATE( 12X185 X200)M M PLATE (12Xl8 5X200) MM
 WELDING PROCEDURE SPECIFICATION SHEET

11\ Jornt Prc?oeration As per IS: 4353- 1995, Cl.7 IRS B1-2001, Cl .17.3 & W .B.C.-2011
8\. \\'elding Cwl"ent Type: DC, Po!arity: Reverse
9). Welder qt.E~fkation As per IS: 7310 (Part-1) & 817

10). Wef.dmg param eters & t ech niques

10.1} W elding paramet ers

Weld pass Electrode/ W ire Current Arc voltage Wire feed Travel Electrode Gas flow
no. di a. (in mm) (in Amp.) (in volt) speed speed st ick out (Lt r. /mi n.)
l I
I
(in m/ min.) (in m/min.} (In mm)

I 1
I 1.2 180-220 2~25 2,0-3.5 0.3~0.45 10 15-20

10.2) W elding sequence & techniques N.A.

11). Provision of ru n on/ru n off tabs N.A.
12). d eaning of weld bead before laying of next weld bead Yes
13}. Root preparation before welding other side of groove weld N.A.
14). Pre-heating & interpass temperatur:e : Yes
15}. Peening : N.A.
16). Post weld t reatment : N.A.
17). Rectification of weld defect By grinding of the defective weld & rectifying the
Weld as per Cl.32.2 of IS: 9595-96, using A3 class
Of electrodes of specification IRS M.28.2, after
Conducting D.P.Test.
18). Inspection of weld Visual, D.P.Test.
19). Any other relevant detail None

Prepared ~ aJabharti Infrastructure Pvt. Ltd.

/4_$ 11,Ur~~ , .
 WELDING PROCEDURE SPECIFICATION SHEET

Name & Address of Fabricator Balabhartl Infrastructure Pvt. Ltd.

2/536, S-1, 2nd Floor, Chitrakoot, Vaishali Nagar
Jaipur, Rajasthan-302021
Work Address:
1-13, A.R.G. Industrial Park, Bagru rawan
N.H.-08, Jaipur, Rajasthan-303007
Welding Procedure Specification No. BIPL/DHAN/GR/RVN L/18.3/07
1). Reference Drawing No. RDSO/B-11753/R2
2). Weld Joint Description Int. X-Frame, Top & Bottom Corner Gusset Plate (16mm Thick) Welded
with Top, Bottom & Diagonal Angle (ISA 150x150x15m m)
Fillet weld size= 12 mm
3). Base Metal Plates IS: 2062-2011, E-250 Gr. BO,
Fully-killed/No rmalized/Cont rol-Cooled
4). Welding Process M.I.G.
5). Welding Position Horizontal.
6). Welding Consumables
6.1). Electrode Wire For solid MIG/MAG Welding wire, Class 1 of
IRS: M-46-03, Arndt. 01 in May 2005, grade as per IS: 6419-2004
Type: Copper coated mild steel wire
Drying Method: N.A.
6.2). Flux N.A.
6.3) . Shielding Gas CO2/Ar.
7).Base Metal Preparation Fusion faces and adjacent surfaces are cleaned
Made free from cracks, notches, mill scale,
Grease, paint, rust, etc. which may affect weld quality.
7.1). Joint design details As per sketch shown below-

ISA 150X150X15

•
•

GUSSET
12MM . PLATE
16MM THICK

•
• ..---,,4 ----- - - - -- - - -- --~~_:= .___ ••
• •
• •
ISA 150X150X l5
 WELDING PROCEDURE SPECIFICATION SHEET
7.2) . Jo int Pr eparatio n As per IS: 4353-199 5, Cl.7 IRS B1-2001, Cl.17.3 & W .B.C. -2011
8). Welding Current Type: DC, Polarity: Reverse
9). W elder qualifica ti on As per IS: 7310 (Part-1) & 817

10). Wel ding paramet ers & techniqu es

10.1) Welding paramet ers

Travel Electrode Gas fl ow

Weld pass Electrod e/Wire Current Arc voltage Wire feed
speed stick out (Ltr. / min.)
no . dia. (in mm) (in Amp.) (in volt) speed
(in m/min.) (In m/min.) (in mm)

0.30-0.45 10 15-20
1 .+ 1.2 180-220 20-25 2.0-3.5

N.A.
10.2) Welding sequenc e & techniqu es
N.A.
11). Provision of run on/run off tabs
Yes
12). Cleaning of weld bead before laying of next weld bead
N.A.
13). Root preparat ion before welding other side of groove weld
Yes
14). Pre-heat ing & interpass tempera ture
N.A.
15). Peening : N.A.
16). Post weld treatme nt By grinding of the defective weld & rectifying the
17). Rectifica tion of weld defect Weld as per Cl.32.2 of IS: 9595-96, using A3 class
Of electrodes of specification IRS M.28.2, after
Conducting D.P.Test.
Visual, D.P.Test.
18). Inspectio n of weld None
19). Any other relevant detail

cture Pvt. Ltd .

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Prepar&d . . °'~
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 WELDING PROCEDURE SPECIFICATION SHEET
Name & Address of fabrica tor Balabh arti Infrastructure Pvt. Ltd.
nd
2/536, S-1, 2 Floor, Chitra koot, Vaisha li Nagar
f Jaipur, Rajast han-30 2021
Work Address:
1-13, A.R.G. Industr ial Park, Bagru rawan
N.H.-08, Jaipur, Rajast han-30 3007

Welding Proced ure Specif ication No. BIPL/D HAN/G R/RVN L/18.3/ 08
1). Reference Drawin g No. RDSO/B-11753/R2
I-
2). Weld Joint Descri ption : Stud Shear Conne ctor on Top flanges of End 1-Secti<;>n & Middle
Section Main Girders
3). Base Metal Plates IS: 2062-2 011, E-250 Gr. BO,
Fully-k illed/N ormaliz ed/Con trol-Co oled,
The Stud Shear Conne ctor & Ceram ic Ferrule s
Confirm to type S01/U F as per BS EN ISO 13918 .
4). Weldin g Process : Autom atic Weldin g Machin e
(Like Resistance Weldin g)
Down Hand ,J\./i \,V~
~~ -~ ",~~ ~;~
5). Weldin g Positio n
6). Weldin g Consu mable
6.1). Electro de Wire N.A.
Drying Metho d o/ ~~,,5~
6.2). Flux ~::: ~ ~t/7 0
6.3). Shieldi ng Gas N.A.
Fusion faces and adjace nt surface s are cleane d ~ -:-,,~ -.{>
7).Base Metal Prepar ation ~ ~ ?:,0
Made free from cracks, notche s, mill scale,
Grease, paint, rust, etc. which may affect weld "fP~ ~o
Quality. .,4-Q
: As per sketch shown below- "
7.1). Joint design details

350mm

-t~ ► Stud Shear Conne ctor (02Sx2 00mm )

200mm

7 100mm 100mm 75mm

I 16 mm Thick Top Flange

Web (16 mm Thick)

 WELDING PROCEDURE SPECIFICATION SHEET

7.2). Joint Preparati on : As per IS: 4353-1995, Cl.7 IRS B1-2001, Cl.17.3 & WBC-2001
8). Welding Current : Type: DC, Polarity: Reverse
9). Welder qualificati on As per IS: 7310 (Part-1) & 817
lO) . W elding paramete rs & techniques
10.1) Welding paramete rs
{For 025mm Stud Shear Connector)-

Weld Pass Electrode /Wire Current Arc Time Lift Protrusion Shielding
no. dia . mm (Amp) voltage(vo lt) (in ms) (in mm) app. gas flow
(in mm) rate
(Ltr./min)

1 M 25*200 mm 1650-1900 N.A. 1300 5 8 N.A.

10 .2} Welding sequence & technique s N.A.

11). Provision of run on/run off tabs N.A .
12). Cleaning of weld bead before laying of next weld bead N.A.
13). Root preparati on before welding other side of groove weld N.A.
14). Pre-heati ng & interpass temperatu re N.A.
15). Peening N.A.
16). Post weld treatmen t N.A.

17). Rectificat ion of weld defect By grinding of the defective we!d & rectifying the
weld as per Cl.32.2 of IS:9595-96 , using A3 class
of electrodes of specificati on IRS M.28.2, after
conducting D.P.T est. no<> ~.,.,_~~
Visual, Appearance test, Bend Test & Ring test. 1 ~ ~ - P
18). Inspectio n of weld
None
19). Any other relevant detail

Prepared b~ bhartl Infrastructure Pvt. Ltd.

~s 11-luc7~\ .
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.'.-:~
 WELDING PROCEDURE SPECIFICATION SH
EET I
Name & Address of Fabricator Balabhartl Infrastructure Pvt. Ltd.
hall Nagar
2/536, S-1, 2 Floor, Chit rako ot, Vals
nd

Jaipur, Rajasthan-302021
Work Address:
n
1-13, A.R.G. Indu stria l Park, Bagru rawa
N.H. -08, Jaipur, Rajasthan-303007
Wel ding Procedure Specification No. BIPL/DHAN/GR/RVNL/18.3/0 9
1). Reference Draw ing No. RDSO/B- 11753/R2
2). Wel d Join t Des cript ion All Relevant Joints as per Draw ing.
FIiiet weld size= 05 mm
inte rmit tent distance of
TACK WELD (50m m Long Tack Wel d with
300mm. V ,
3). Base Met al Plates IS: 2062-2011, E-25080
,y <\'~
·,_ \ ·~
()c
Fully-kille d/No rma lized /Con trol- Cooled.
4). Wel ding Process M.M.A.W. ~ : ~d-<.
.//1~ -i
5). Wel ding Pos ition Horizontal & Vertical.
6). Wel ding Consumables 'V -~~ '.-~'), .~#
-
;, fl
6.1). Elec trod e Wire Cla ss:~ of IRS M.28/12,
Code as per IS: 814-2004
;~ ,-:~a~
Type: Med ium coated
t"',., .,~e
the elec trod e~ ufac ture r
Drying Meth od: As reco mme nded by
6.2) . Flux : N.A.
6.3). Shie lding Gas : N.A.
cleaned
7j.Base Met al Prep arat ion : Fusion faces and adjacent surfaces are
mill scale ,
Mad e free from cracks, notches,
ct weld qua lity.
Grease, pain t, rust, etc. whic h may affe
7.1). Join t desi gn deta ils : All Relevant Joints as per Drawing.
Cl.1 7.3 & W.B.C.-2 011
7.2). Join t Prep arat ion : As per IS: 4353-1995, Cl.7 IRS B1-2001,
8). Wel ding Cur rent : Type: DC, Polarity: Reverse
9). Wel der qua lifica tion As per IS: 7310 (Part-1) & 817

10). Wel ding para met ers & tech niqu es

10.1 ) Wel ding para mete rs

Elec trod e/W ire Curr ent Arc voltage Wire feed Travel Electrode Gas flow
Wel d pass
dia. (in mm ) (in Amp .) (In volt) speed speed stick out (Ltr. /min .)
no.
(in m/m in.) (in m/m ln.) (in mm)

1 4.0 140- 180 24-29 NA NA NA NA

10.2) Wel ding·seq uenc e & tech niqu es N.A.

11). Prov ision of run on/r un off tabs
N.A.
g of next weld bead Yes
12). Cleaning of weld bead befo re layin
othe r side of groo ve weld N.A.
13). Roo t prep arat ion befo re weld ing
ture Yes
14), Pre- heat ing & inter pass tem pera
15). Peening
N.A.
N.A.
16). Post weld trea~
 WELDING PROCEDURE SPECIFICATION SHEET

17). Rectification of weld defect

By grinding of the defective weld & rectifying the
weld as per 0.32.2 of IS:9595-96, using A3 class
of electrodes of specification IRS M.28.2, after
18). Inspection of weld conducting D.P.Test.
19). Any other relevant detail Visual, D.P.Test.
None

Prepared by:~ harti Infrastructure Pvt. Ltd

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 Railway Composite Girder (25t loading)
24.4m clear span
MODEL WPSS No- RDSO/ Infra-II/ B&S/ RG/
CG./ WPSS / 24.4 series (10 nos)
 Railway Composite Girder (25t loading)
30.5m clear span
MODEL WPSS No- RDSO/ Infra-II/ B&S/ RG/
CG./ WPSS / 30.5 series (10 nos)
 WELDI NG PROCEDURE SPECIFICATION SHEET

~ ame & Address of fabricator Punia Construction Company,

Mangali Kutiya, 8 KM Stone on Tosham Road,
VPO Ladwa, Hisar (Haryana) .

Welding Procedure Specification No. PCC/30.50/0 l

l ). Drawing Series No. RDSO/B-l l 754/R2.

First Bottom Flange {Shipping Mark: BFI , BF3 &
BF5} (40mm thick M.S. Plate) with Second Bottom
Flange {Shipping Mark: BF2, BF4 & BF6} (40mm
Thick M.S. Plate)
2). Weld Joint Description Fillet (10 mm)
3). Bas_e Metal Plates IS: 2062-2011 , E-250 Gr. BO,
4). Welding Process S.A.W.
5). Welding Position - Flat inclined at 45°
6). Welding Consumable
6.1). Electrode Wire Class: WI of IRS M-39/20,
Type: Copper coated mild steel wire
Drying Method: N.A.
6.2). Flux. Class: F 1 of IRS M-39/20, ,. -1- 1 , art
Type:Agglomerated x-~r. . •r ·. - :_, ,. 1,~er (,.t-A,
Drying Method: 250°C for one hour ,Q_@,IDr,e 1use· - ~-,,. ~.i ~ G;i{~
1
OR As recommended by ;n;iam.rfacfoter
6.3). Shielding Gas N.A.
7).Base Metal Preparation Fusion faces and adjacent surfaces are cleaned
made free from cracks, notches, mill scale,
grease, paint, rust, etc. which may affect weld
quality.
7. l ). Joint design details
(Sketch showing arrangements
parts, Weld groove details,
weld_passes & their sequence,
etc.)
40mm
..----- - - - - - - , _L

700mm
i
10 mm 40mm
750mm
 WELDING PROCEDURE SPECIFICATION SHEET

7. 2). Joint Preparation As per IS: 4353-1995 & WBC-200 I

8). Welding Current Type: DC, Polarity: Reverse

9). Welder qualification As per IS: 7310 (Part~ I) & 817

I0). Welding parameters & techniques
I 0.1) Welding parameters

Weld Electrode/Wire Current Arc Wire Welding Electrode Gas flow

pass dia. (in mm) (in Amp.) voltage feed speed (in stick out (I /min.)
(in volt) speed (in m/min.) (in mm)
m/min.)
I 4.00 650-700 24-27 1.3-1.6 0.350- 20 N.A.
0.400

10.2) Welding sequence & techniques : Welding from run on to run off tabs at the free
ends.

,~--- ---~r 2 2 '..,'(") (~ ('JT'!

:= ::·1:;er (Mt

11). Provision of run onlrun off tabs Yes

12). Cleaning of weld bead before laying of next weld bead N.A.
13 ). Root preparation before welding other side of groove weld N.A.
14). Pre-heating & Interpass temperature 100°c - 1so 0 c
16). Peening N.A.
17). Post weld .treatment N.A .
18). Rectification of weld defect By grinding of the defective weld & rectifying the
(If Any) weld as per Cl.32.2 of IS: 9595-96, using A3 class
of electrodes of specification IRS M·-28/20 after
conducting D.P. Test.
19). Inspection of weld Visual, D.P. Test & Macro Etching.
20). Any other relevant detail None

Prepared by: Pu~ n Company.

, ; rr n ~t 11r-g • ::rr•p~'o~~
 \\:ELDING PROCEDUR E SPECIFICA TION SHEET

'\ ame & Address of fabricator Punia Construction Company,

Mangali Kutiya, 8 KM Stone on Tosham Road ,
VPO Ladwa, Hisar (Haryana)

Welding Procedure Specification No. PCC/30.50/02

l ). Drav,;ing Series No. RDSO/B-I I 754/R2.

I-Section {Shipping Mark: ZA, ZB & ZC} Web Plate-
(20 mm thick M.S. Plate) with Top flange (28 mm thick
M.S. Plate) & First Bottom flange (40mm thick M.S.
Plate)
2) . Weld Joint Description Fillet (14 mm)
3). Base Metal Plates IS: 2062-2011 , E-250 Gr. BO,
4). Welding Process S.A.W.
5). Welding Position Flat inclined at 45°
6). Welding Consumable
6.1 ). Electrode Wire Class: WI of IRS M-39/20,
Type: Copper coated mild steel wire
Drying Method: N.A. , :.Ji
6.2). Flux Class: Fl of IRS M-39/20, -d ~.., 'ifii &:; ·:•.
"
8
. - ' .f
~· -·,._ ·..:r (t,v
. -· .
Type: Agglomerated . ; , · -,a ,: ....,.,-,,:,, -;.10if<i'
Drying Method : 250°C for one hour before use
OR As recommended by manufacturer
6.3). Shielding Gas N .A.
7).Base Metal Preparation Fusion faces and adjacent surfaces are cleaned
made free from cracks, notches, mill scale,
grease, paint, rust, etc. which may affect weld
quality.
7 . l ) . Joint design details 600mm
(Sketch showing arrangements
parts, Weld groove details, .-I ◄ -., ►I _l
\.\eld passes & their sequence,
etc.) T 2sm~

14 mm
-.. +- 20mm 14mm
2558 mm

3
 WELDING PROCEDURE SPECIFICATION SHEET
.., ~) 1 .
·- . . omt Preparation A s per IS : 435 3-1995 & WB C-200 I.
8). We lding Current Type: DC, Polarity : Reverse

9) . Welder qua lification As per IS: 7310 (Part-I) & 817

10). Welding parameters & techniques
10. 1) Weldin g parameters

I Wel d Electrode/ Wire Current Arc Wire We lding E lectrode Gas flow
pass dia. (in mm) (in Amp.) vo ltage feed speed (in stick out (I/min .)
No. (in volt) speed (in m/ min. ) (in mm)
m/min.)
l 4 .00 550-600 2 8-32 1.0-1.4 0 .30-0 .40 20 N.A.

2 4.00 550-600 28-32 1.0- l .4 0.30-0.40 20 N .A.

l 0.2) Welding sequence & techniques : Welding from run on to run off tabs at the free
ends.

4 2

1 3

l l ) . Prov ision of run on/run off tabs Yes

12). C leaning of weld bead before laying of next weld bead N .A.
13). Root preparation before welding other side of groove weld N.A.
I 00°C - I 50°C
14). Pre-heating & lnterpass temperature
.N.A .
16). Peening
N.A .
17). Post weld treatm ent
I 8). Rect ification of weld defect By grinding of the defective weld & rectifying the
weld as per Cl.32.2 of IS : 9595-96, using A3 class
(If Any)
of electrodes of speci ti cation I RS M-28/20 after
conducting D.P. Test.
Visual, D.P. Test & Macro Etching.
19). Inspection of weld
20). Any other re levant detail None
 " 'ELDING PROCEDURE SPECIFICATION SHEET

'\j umt' & Address of fabricator Punia Construction Company;

Mangali Kuti ya, 8 KM Stone on Tosham Road,
VPO Ladwa, Hisar (Haryana)

Welding Procedure Specification No. PCC/30.50/03

\). Drawing Series No. RDSO/B-l l 754/R2.

Bearing Stiffeners (Shipping Mark: BS 1 & BS2) (40
mm thick M.S. Plate) on I-Section {Shipping Mark: ZA
& ZC} with Web plate (20 mm thick M.S. Plate), Top
Flange (28mm thick M.S. Plate) & First Bottom
Flange (40mm thick M.S. Plate)
~) . Weld Joint Description Fillet (12 mm)
3). Base Metal Plates IS: 2062-2011 , E-250 Gr. BO,
4). Welding Process GMAW
5). Welding Position Horizontal
6). Welding Consumable
6. l ). Electrode Wire For solid MIG/MAG Welding wire, Class I of
IRS: M-46/20, Grade: - S3X503,
As per IS/AWS: 64\9-1996 (R2016)
Type: Copper coated mild steel wi re
w
•"'-...,.r,J;,
Drying Method: N.A. . '~
6.2). Flux· N.A. •1 ~t :·0 ~- _.

6.3). Shielding Gas CO2

7).Base Metal Preparation Fusion faces and adjacent surfaces are cleaned
made free from cracks, notches, mi 11 scale,
grease, paint, rust, etc. which may affect weld
quality.
7: \). Joint design details
(Sketch showing arrangements
parts,- Weld groove details,
_60_0 m_m -.i
l-o11 ►I _l
weld passes & their sequence,
etc.) --r-28mm _

40 mm thick Bearing Stiffener_ _ _-+--- ~ - - c - 1

12 mm

mm

5 I
 WELDING PROCEDURE SPECIFICA TION SHEET

~ .2). Joint Preparation As per IS: 4353-1995 & WBC-2001

~n. \\"elding Current Type: DC, Polarity: Reverse

9) . ·welder qua•lification As per IS: 7310 (Part-1) & 817

l 0). Welding parameters & techniques
l 0. 1) Welding parameters

Weld Electrode/Wire Current Arc Wire feed Travel Electrode Gas flow
. pass dia. (in mm) (in Amp.) voltage speed (in speed (in stick out ( 1/min.)
No. (in volt) m/min.) m/min.) (in mm)

1 1.2 250-300 27-30 5.0.:.5.5 0.20-0.25 10 15-22

2 1.2 250-300 27-30 5.0-5.5 0.20-0.25 10 15-22

3 1.2 250-300 27-30 5.0-5.5 b.20-0.25 IO 15-22

10.2) Welding sequence & techniques N.A.

11 ). Provision of run on/run off tabs N.A.
12). Cleaning of weld bead before laying of_next weld bead Yes ·
13). Root preparation before welding other side of groove weld :·. N.A.
14). Pre-heating & interpass temperature 100°C-150°C
15). Peening · : N.A.
16). Post weld treatment : N.A.
18). Rectification of weld defect By grinding of the defective weld & rectifying the
(If Any) weld as per Cl.32.2 of IS: 9595-96, using A3 class
of electrodes of specification IRS M-28/20 after
conducting D.P. Test.
18). Inspection of weld Visual, D.P. Test.
19). Any other relevant detail None
Prepared by: Punia ~ ~Company
 WELDING PROCEDURE SPECIFICATION SHEET

Name & Address of fabricator Punia Construction Company,

Mangali Kutiya, 8 KM Stone on Tosham Road,
VPO Ladwa, Hisar (Haryana)

Welding Procedure Specification No. PCC/30.50/04

l ). Drawing Series No . RDSO/B-11754/R2.

Vertical Stiffeners with & without X-Frame {Shipping
Mark: ISi & IS2 } (16mm thick M.S. Plate) on I-Section
{Shipping Mark: ZA, ZB & ZC} with Web Plate
(20 mm thick M.S. Plate).
2). Weld Joint Description Fillet (8 mm)
3). Base Metal Plates IS: 2062-2011, E-250 Gr. BO,

w .
4). Welding Process GMAW
5). Welding Position Horizontal
6). Welding Consumable
6.1). Electrode Wire For solid MIG/MAG Welding wire, Class I of
IRS: M-46/20, Grade: - S3X503, ,~-v: ; ...(,
As per IS/A WS: 6419-1996(R2016) , ,· · · · ·. ' .. \\··-
Type: Copper coated mild steel wire •·:_ ., _1, .._ 1i,i<I
Drying Method: N.A. . ,, u ~ ,,; p,a., ·t '-
6.2). Flux N.A.
6:3 ). Shielding Gas CO2
7).Base Metal Preparation Fusion faces and adjacent surfaces are cleaned
made free from cracks, notches, mill scale,
grease, paint, rust, etc. which may affect weld
quality.
7. l ). Joint design detai Is
(Sketch showing arrangements 600 mm / I
parts, Weld groove details, I
-·-►, .
weld passes & their sequence, --28mm
etc.)
I 6 mm thick Int. Stiffener- - ----,---t-+----4~-< T
8 mm

8mm

40mm
_l
l
T 40min
700 mm
750 mm t
 WELDING PROCEDURE SPECIFICATION SHEET

.., .2). Joint Preparation As per IS: 4353-1995 & WBC-200 I

8) . Welding Current Type: DC, Polarity: Reverse
9). Welder qualification As per IS: 7310 (Part-I) & 817
l 0). Welding parameters & techniques
l 0.1 ) Welding parameters

Weld Electrode/Wire Current Arc Wire Travel Electrode Gas flow

pass dia. (in mm) (in voltage feed speed (in · stick out (I /min.)
Amp.) (in volt) speed (in m/min.) (in mm)
m/min.)

I 0.20-
1.2 250-300 27-30 5.0-5.5 IO 15-22
0.25

l 0.2) Welding sequence & techniques : N.A . .

11). Provision of run on/run off tabs : N.A.
12). Cleaning of weld bead before laying of next weld bead Yes
13). Root preparation before welding other side of groove weld N .A.
14). Pre-heating & interpass temperature l 00°C- I 50°C
15). Peening N.A.
16). Post weld treatment _N.A.
18). Rectification of weld defect By grinding_of the defective weld & rectifying the
(If Any) · weld as per Cl.32.2 of IS: 9595-96, using A3 class
of electrodes of specification IRS M-28/20 after
conducting D.P. Test.
18). Inspection of weld Visual, D.P. Test.
19). Any other relevant detail None
 WEL DIN G PROCEDURE SPECIFICATION SHE ET

Name & Add ress of fabric ator Punia Const ructio n Comp any,
Mang ali Kutiy a, 8 KM Stone on Tosha m Road,
VPO Ladw a, Hisar (Hary ana)

Weld ing Proce dure Speci ficati on No. PCC/ 30.50 /05

1). Draw ing Series No. RDSO /B-l 1754/ 2R2.

End Diaph ragm, Web Plate (12m m thick M.S. P_late)
with Top flange (16m m thick M .S. Plate) & Botto m
flange (16m m thick M.S. Plate)
2). Weld Joint Descr iption Fillet (6 mm)
3). Base Metal Plates IS: 2062- 2011, E-250 Gr. BO,
4). Weld ing Proce ss S.A.W .
5). Weld ing Positi on Flat inclin ed at 45°
6). Weldi ng Consu mable
6.1 ). Electr ode Wire Class: W 1 of IRS M-39 /20,
Type: Copp er coate d mild steel wire
Dryin g Metho d: N.A.
6.2}. Flux Class: Fl of IRS M-39 /20,
Type: Agglo merat ed
Dryin g Metho d: 250°C for one hour befor e use
ORA s recom mend ed by manu factur er
. 6.3). Shield ing Gas
Fusio n faces and adjac ent surfac es are clean ed _ ~
7).Ba se Metal Prepa ration N.A.
~
made free from crack s, notch es, mill scale, ..-....~"'-
gre~se, paint, rust, etc. which may affect weld _ -~,,rfi \r:~\l
quality. _____ :-: ,11 ·,
7 .1). Joint design detail s ..,..,r::·J r :,\ , .., ..

(Sketc h show ing arrang emen ts "' ·-

parts, Weld groov e detail s,
weld passe s & their seque nce, I◄ 200 mm ►1 i ·,· 'c, ·
etc.)
T16 mm

6mm
2250 mm 12mm
6mm

_J_ 16 mm
1.. 200m m ~ T
 WELDING PROCEDURE SPECIFICATION SHEET

7.2). Joint Preparation As per IS: 4353-1995 & WBC-200 I

8). Welding Current Type: DC, Polarity: Reverse
9). Welder qualification As per IS: 7310 (Part- I) & 817
I 0) . Welding parameters & techniques
· I 0. 1) Welding parameters

Weld Electrode/ Wire Current Arc Wire feed Travel E lectrode Gas flow
pass dia. (in mm) (in Amp.) vo ltage speed (in speed (in stick out (I / min.)
(in volt) m/min.) 111/min :) (in ·m m)

I 4.0 550-600 28-32 1.0-1.2 0 .55-.60 20 N.A .

10.2) Welding sequence & techniques : We lding from run on to run off tabs at the free
ends.

4 2

1 3

11 ). Provision of run on/run off tabs Yes

12). Cleaning of weld bead before laying of next weld bead N.A.
13). Root preparation before welding other side of groove weld N.A.
14). Pre-heating & Interpass temperature I 00°C - 150°C
16). Peening N .A.
17). Post weld treatment N .A.
18). Rectification of weld defect By grinding of the defective weld & rectifying the
(If Any) weld as per Cl.32.2 of IS : 9595-96, using A3 class
of electrodes of specification IRS M-28/20 after
conducting D.P. Test.
19). Inspection of weld Visual, D.P . Test & Macro Etching.
20). Any other relevant detail None
~
 . .

\ VELD ING PROC EDURE SPECIFICATION SHEE T

'\ame & Address of fabricator Punia Construction Compan y,

Mangali Kutiya, 8 KM Stone on Tosharn Road, ·
VPO Ladwa, Hisar (Haryana)

Welding Procedure Specification No. PCC/30 .50/06

I). Drawing Series No. RDSO/ B- I I 754/2R2.

Gusset plates {Shipping Mark: GUS! , GUS2 & GUS3 }
with Horizontal Angles {Shipping Mark: ANG5} &
Diagonal Angles {Shipping Mark: ANG6}
2) . Weld Joint Description Fillet (16 mm)
3). Base Metal Plates IS : 2062-2011, E-250 Gr. BO,
4). Welding Process GMAW
5). Welding Position . Horizontal
6). Welding Consumable
6.1 ). Electrode Wire For solid MIG/MAG Welding wire, Class I of
IRS: M-46/20, Grade: - S3X503 ,
As per IS/A WS: 6419-1996(R2016)
Type: Copper coated mild steel wire
Drying Method: N.A .
6.2). Flux N.A.
6.3). Shielding Gas CO2 ., ._, .
?).Base Metal Preparation Fusion faces and adjacent surfaces arie:.cleaned
made free from cracks, notches , milJ.s.eale•. i.
grease, paint, rust, etc. which may affect weld
quality.
7.1). Joint d_esign details
(Sketch showing arrangements
parts, Weld groove details,
weld passe~ & their sequence, ~ -- ANG5- L200X200X25
etc.)

ANG6-L 200X20 0X25

 WELDING PROCEDUR E SPECIFICAT ION SHEET

- .:2). Joint Preparati on As per IS: 4353- 1995 & WBC-200 1

8). Welding Current Type: DC, Polarity: Reverse

9). Welder qualification As per IS : 7310 (Part-I) & 817

l 0). Welding parameters & techniques
l 0.1) Welding parameters

I
Weld Electrode/ W ire Current Arc Wire Welding Electrode Gas flow
pass dia. (in mm) (in Amp.) voltage feed speed (in stick out (I /min .)
(in volt) rate(in m/ min.) . (in mm)
m/min.)

I 1.2 250-300 27-30 5.0-5.5 0.20-0.25 10 15-22

2 1.2 250-300 27-30 5.0-5.5 0.20-0.25 10 15-22

3 1.2 250-300 27-30 5.0-5 .5 0.20-0.25 10 15-22

10.2) Welding sequence & techniques N .A .

11 ). Provision-of run on/run off tabs N .A.
12). Cleaning of weld bead before laying of next weld bead Yes
13). Root preparation before welding other side of groove weld N .A .
14). Pre-heating & interpass temperature .l 00°C- I 50°C
l 5). Peening · N.A .
16). Post weld treatment N .A.
18). Rectification of weld defect By grinding of the defective weld & rectifying the
(If Any) weld as per Cl.32.2 of IS: 9595-96, using A3 class
of electrodes of specification IRS M-28/20 after
conducting D.P. Test.
18). Inspection of weld Visual, D.P.Test.
19) . Any other relevant detail None
r,::,,, n ,:,r,::,,,~ h\ l " D1,n ; ,::. ~ r,...n-.ri.~n , ,
 WELDING PROCEDUR E SPECIFICATION SHEET

Name & Add ress o f fabricator Punia Construction Compan y,

Mangali Kutiya, 8 KM Stone on Tosham Road ,
VPO Ladwa, Hisar (Haryana)

Weldit1g Procedure Specification No. PCC/30.50/07

l ). Drawing Series No. RDSO/B-l l 754/2R2.

Jacking Stiffeners ( 12mm thick M .S. Plate) with End
Diaphragm Web Plate ( 12mm thick M .S. Plate)
2). Weld Joint Description Fillet (6 mm)
Plates IS: 2062-2011, E-250 Gr. BO,
3). Base Meta\
4). Welding Process GMAW
5). Welding Position Horizontal
6). Welding Consumable
For solid MIG/MAG Welding wire, Class I of
6.1 ). Electrode Wire
IRS: M-46/20, Grade: - S3X503,
As per IS/A WS: 6419-1996(R201 6)
Type: Copper coated mild steel wire
Drying Method: N .A .
N .A.
6.2). Flux
6.3). Shielding Gas CO2
-Fusion faces and adjacent surfaces are cleaned
7).Base Metal Preparation
made free from cracks, notches, mill scale, ~-
grease, paint, rust, etc. which may affect weld

.
quality. ..{\. .,,,__"').-0 ~
\
.
. '--"
· 7 .1). Joint design details
(Sketch showing arrangements
1◄

1
200 mm rrr:-; - ·--'· ····
part_s, Weld groove details,
weld passes & their sequence,
etc.)

12 mm thick Jacking Stiffener---- -4----1'--......4--i-.;.....---

I◄ 200 mm ~ . Auth.
~inn ::,
 WELDING PROCEDURE SPECIFICATION SHEET

- .~). Joint Preparation As per IS : 4353-1995 & WBC-200 I

n Weldi ng Current Type: DC, Polarity: Reverse

Q). Welder qualification As per IS: 7310 (Part- I) & 8 I 7

J 0). \\:eldi ng parameters & techniques
1O. l ) Welding parameters

We ld Electrode/ Wire Current Arc Wire Travel Electrode Gas flow

pass dia. (in mm) (in voltage feed speed (in stick out (I /min.)
' Amp.) (in volt) speed (in m/ min.) (in mm)
m/min.)
0.30-
I 1.2 250-300 27-30 5.0-5.5 10 15-22
0.35

10.2) Welding sequence & techniques N.A.

11) . Provision of run on/ run off tabs N.A.
12) . C leaning of weld bead before laying of next weld bead Yes
13). Root preparation before welding other side of groove weld N.A.
14). Pre-heating & interpass temperature I00°C- I 50°C
I 5). Peening N.A.
16). Post weld treatment N.A.
18). Rectification of weld defect By grinding of the defective weld & rectifying the
(If Any) weld as per Cl.32.2 of IS : 9595-96, using A3 c lass
of electrodes of specification IRS M-28/20 after
conducting D.P. Test.
18). Inspection of weld Visual, D.P.Test.
I9). Any other relevant detai I None
rnn~ n v
 WEL DING PRO CED URE SPECIFICATION SHEET -
I r1j

~ame & Addre ss of fabrica tor Punia Construction Compa ny,

Manga li Kutiya, 8 KM Stone on Tosham Road
VPO Ladwa, Hisar (Harya na)
'

Welding Pro9ed ure Specif ication No. PCC/3 0.50/08

\). Drawin g Series No. RDSO /B-l l 754/2R 2.

Pad Plate (20mm thick M.S. Plate) with End Diaphragm
Bottom flange Plate ( 16 mm thick M.S. Plate)
2). Weld Joint Descri ption Fillet (6 mm)
Plates IS: 2062-2011 , E-250 Gr. BO,
3). B_ase Meta\
4). Weldin g Proces s GMAW
5). Weldin g P~sitio n Horizontal
6). Welding Consu mable
.For solid MIG/MAG Welding wire, Class 1 of
6. l ). Electro de Wire
IRS: M-46/2 0, Grade: - S3X503,
As per IS/ A WS: 6419-1996 (R2016)
Type: Copper coated mild steel wire
Drying Method: N .A.
N.A.
6.2). Flux
6.3). Shie\_d ing Gas CO2
Fusion faces and adjacent surfaces are cleaned
7).Base Meta\ Prepar ation made free from cracks, notches, mill scale,
grease, paint, rust, etc. which may affect weld~ -
qu~ity . .
. ~
7. l ). Joint design details . ~'<::-
(Sketch showin g arrang ements
parts, Weld groove details ,
weld passes & their sequence,
etc.
I
,. W EL DI NG PR OC ED UR E SP

7.2). Joint Pre par atio n

ECIFICATION SHEET

As per IS: 435 3-1 995 & WB C-2

001

8). We ldi ng Cu rre nt Ty pe: DC , Polarit y: Re ver se

9). Welder qua lifi cat ion As per IS: 731 0 (Pa rt- I) & 817
que s
1O). We ldi ng par am ete rs & tec hni
10. 1) We ldi ng par am ete rs
Tra vel Electrode Ga s fl ow
Cu rre nt Arc Wi re
We ld Ele ctr ode /W ire stick out ( I/min .)
(in vol tag e feed spe ed (in
pass dia . (in mm ) (in mm)
(in volt) spe ed (in m/m in.)
Am p .)
m/min.)
0.3 0- 10 15-22 .
250 -30 0 27- 30 5.0-5.5 0.35
1 1.2
N.A .
que s
10.2) We ldi ng seq uen ce & tec hni N.A.
of run on/ run off tab s Yes
11 ). Pro vis ion nex t we ld bead
bea d bef ore lay ing of N.A.
12). Cle ani ng of we ld e of gro ove we ld
ldi ng oth er sid I 00°C- I 50°C
13). Ro ot pre par atio n bef ore we
per atu re
14). Pre -he atin g & inte rpa ss tem N .A.
15). Pee nin g : N.A .
16). Pos t we ld tre atm ent ld rectifyin g the
&
By gri ndi ng of the def ect ive we
18). Rec tifi cat ion of we ld def ect 6, using A3 class
weld as per Cl. 32.2 of IS: 959 5-9
M-28/ 20 after
(If An y) of ele ctro des of spe cifi cat ion IRS
con duc ting D.P. Test.
Visual, D.P .. Tes t.
18) . Ins pec tion of we ld
No ne \om pan y.
19). An y oth er rele van t det ail Pre pare d by: Pun ia 0 "1stJft!Jltr~
Sig natu re: c,?~ u ,,; .:-\
, \c, \
 WELD ING PROC EDUR E SPECIFICATION SHEET

Name & Address of fabricator Punia Construction Company,

Mangali Kutiya, 8 KM Stone on Tosham Road,
YPO Ladwa, Hisar (Haryana)

Welding Procedure Specification No. PCC/3 0.50/09

I). Drawing Series No. RDSO/B-11754/R2.

Stud Shear Connector (Shipping Mark: TS) on Top
Flanges of I-Section (Shipping Mark: ZA, ZB & ZC) .
2). Weld Joint Descrtption Resistance Welding
3). Base Metal Plates IS:2062-2011 , E-250 Gr. BO,
The Stud Shear Connector & Ceramic Ferrules
Confirm to type SDI/UF as per BS EN ISO 139 18.
4). Welding Process Automatic Welding Machine
(Like Resistance Welding)
5). Welding Position Down Hand
6). Welding Consumable
N.A. Drying Method: N.A.
6.1). Electrode Wire
6.2). Flux N.A.
N.A. . I
6.3). Shielding Gas Fusion faces and adjacent surfaces are cleaned
.t.t · ,.
7).Base Metal Preparation made free from cracks, notches, mll .s~':)f.r..iCJ _;..., .. · ·· •
ii GG11i1

grease, paint, rust, etc. which ma/~~ect weld

quality.
7 .1 ). Joint design details Stud Shear Connector
(Sketch showing arrangements (M25X200)
parts·, Weld groove details,
weld passes & their sequence ,
etc.)
,rr

j_
28 mm

T
- --..i - - - 20 rnm
I•
IFICATION SHEET
W EL DI NG PR OC ED UR E SPEC
00 I
7:2). Joi nt Pre par ati on As per IS: 4353-1995 & WB C-2
8). We ldi ng Cu rre nt Ty pe: DC , Pol ari ty: Re verse

9). We lde r qu ali fic ati on As per IS: 7310 (Pa rt- I) & 817
hn iqu es
10). We ldi ng par am ete rs & tec
I 0.1) We ldi ng par am ete rs

nnector);
(For 25 mm dia . Stu d Sh ear Co
Lift Protrusion Shielding
Cu rre nt Arc Time
Weld Ele ctr ode /W ire (in mm ) app. gas flow
(Am p) voltage( volt) (in ms)
Pass no. dia. mm (in mm ) rate
(Ltr/min)

- N.A .
N.A. 1600 -
1 N .A.· 1800

N.A .
que s
10.2) We ldi ng seq uen ce & tec hni N.A.
tab s
11) . Pro vis ion of run on /ru n off N.A.
ore lay ing of nex t we ld bead
12) . Cle ani ng of we ld bea d bef N .A.
ldi ng oth er sid e of gro ove we ld
13) . Ro ot pre par ati on bef ore we N.A .
per atu re N.A .
14). Pre -he ati ng & int erp ass tem
N.A.
15). Pee nin g
16). Po st we ld tre atm ent ld & rec tify ing the
By gri ndi ng of the def ect ive we
17). Re ctif ica tio n of we ld def ect 6, using A3 class
we ld as per Cl. 32.2 of IS: 959 5-9
RS M-28/ I 2,
_(If An y) of ele ctr ode s of spe cif ica tio n I
con duc tin g
Co de as per IS: 814 -20 04) , aft er
D.P. Tes t.
t.
Vis ual , Rin g Te st and Be nd Tes
18). Ins pec tio n of we ld No ne ;st r u~~
19). An y oth er relev3:nt det ail iilpany.
Pre pared by: Punia ooJtr u~ ~,p
Sig nature : •l( 0u t11 \~
 ICATION SHEET
WELDING PROCEDURE SPECIF
-:,Jame & Address of fabricator Punia Construction Company ,
ham Road
Mangal i Kutiya, 8 KM Stone on Tos '
·
VPO Ladwa, Hisar (Haryana)·
.
Welding Procedure Spe cificatio n No PCC/30.50/10

!). RDSO Drawing No . All relevant drawings on the above

2). Weld Joint De script ion 5mm Tack we l_ds on al l Fi llet & Buttjo
ints.
,
3). Base Metal Plates IS: 2062-201 1, E-250 Gr. BO
4). Welding Process M.M.A.W.
5). Welding Pos itio n Horizonta l-Vertical
6). We lding Co nsumable
6. 1). Electrode Wire Class: A3 of IRS M.28/2 0,
Code as per IS: 8 14-2004
Type: Med ium coated
the electrode
Dry ing Method: As recommended by
manufacturer
6.2). Flux N.A.
d
6.3). Shield ing Gas N.A.
are clea ne
Fusion faces and adjacent sur faces
7).Base Metal.Preparation l sca le,
made free from cracks , notches, mil
ct we ld
grease, paint, rust, etc. which may affe
qua lity.
7. I). Joint. des ign details
(Sketc h showing arrangements
parts, Weld groove detai ls,
we ld passes & their sequence,
etc.) - °J'
.}qr ., .;• ·,'"' .... .~" ·...
As per IS: 4353- 1995 & WBc-2gcu_
7.2). Joint Preparation
Type: DC, Polarity: Reverse
8). We lding Current
. As per IS: 73 10 (Part- I) & 81?
9). We lder qua.lification
s
10). We lding parameters & technique
1o l) Welding parameters
Wire Travel Electrode Gas flow
Electrode/Wire Current Arc
We ld feed speed (in stick out (I /min .)
dia . (in mm) (in voltage
-pass speed (in m/min.) (in mm)
Amp.) (in volt)
m/min.)
N.A . N.A. N.A . N.A.
4 180 24
I

l 0.2) We ldin g sequence & t r.,..;::· ::;': '::~ ~

xt we J,d~.b,trad'._~ ~
I I). Provision of run on/ r
12 ). Cleaning of we ld bea , .1-'-~~-~:se·~~
/ ,. . \ ".' """'~ . .. ,;_ \
 WELDING PROCEDURE SPECIFICATION SHEET

N.A .
13). Root preparation before welding other side of groove weld
\-l). Pre-heating & interpass temperature N.A.
N.A.
\ 5). Peening
16). Post we\d treatment N.A.
\ 7). Rectificati.on of weld defect By grinding of the defective weld & rectifying the
weld as per Cl.32.2 of IS:9595-96, using A3 class
of electrodes of specification IRS M-28/20,
Code as per IS:814-2004), after conducting
D.P.Test.
18). Inspection of weld Visual, D.P.Test.
19). Any other relevant detail None

Prepared by: Punia Construction Company.

Signature:
Designation:
Date: