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BELTS, CHAIN, SPROCKET Solving for Fnet :

& THREADED MEMBERS F ( D/2 )( N )

P = net
PSE MODULE 29.1 (SOLUTION) Factor
F (12 in/2 )(800rpm )
70 hp = net
1. What horsepower is to be taken off the driven shaft of an open-belt drive 63025
operated under the following conditions: driving pulley 84 in. in Fnet = 919.1 lb
diameter, driven pulley 48 in. in diameter, speed of driving pulley 150 Thus,
rpm, total tension on tight side of belt 300 lb, total tension on slack side 919.9 lb
of belt 50 lb? width = = 11.8 in
78.0 lb/in
A. 25 hp * C. 35 hp
Ans. A
B. 20 hp D. 40 hp
Solution: 5. An ammonia compressor is driven by a 20 kW motor.The compressor
and the motor rpm are 360 and 1750, respectively. The small sheave has
 
(300 − 50 )   12  (150 )
84 a pitch diameter of 152.4 mm. If the belt to be used is standard C-120,
P=     = 25hp determine the arc of contact? Note: L=122.9 inches.
33000 A. 138.2 deg.* C. 123.4 deg.
B. 135.5 deg. D. 132.4 deg.
Ans. A
Solution:
Solving for the diameter of the large sheave:
2. A ¼-in belt transmit 30 hp while running on a 2-ft pulley rotating at 600 D N =D N
rpm. The allowable belt stress is 500 psi; the angle of contact is 150 deg. 1 1 2 2
Compute the belt width required, assuming the coefficient of friction is (152.4mm )(1750rpm ) = D2 ( 360rpm )
0.40 and the specific weight of belt material is 0.035 lb/in 3 D 2 = 740.83 mm
A. 1.52 in. * C. 4.25 in.
Solving for C:
B. 2.54 in. D. 5.25 in.
( )
2
Solution: D +D
L = 2C +
π
2 2
(
D +D +
1 )2
4C
1

 150π 
(0.4)  
For C-120 : L = 122.9 in
e f = e  180 
= 2.85 2
122.9 in ( 25.4mm/in ) = 2 ( C ) +
π ( 740.83- 152.4 )
V=
π DN
=
π (2)(600)
= 62.8 ft/s ( 740.83 +152.4 mm ) +
60 60 2 4C
Thus, C = 805.6 mm
Solving for the width (b): So, for larger sheave
180  D − D  180  740.83 − 152.4 
 efθ − 1  θ= π− 2 1 =
π− 
b = 
P
 π  C 
 π  805.6 
  V 2   efθ 
Vt  Sw −  θ = 138.2
 g 
Ans. A
 ft-lbf 
 550  ( 30 Hp )
 Hp-s   2.85 − 1 
b =  
  lb  2 ft
2
  2.85 
  0.035 3  ( 62.8 ) 2 
6. An eyebolt is lifting a block weighing 350 lbs. The eyebolt is of SAE C
 ft   1   lb  in  s  1040 material with Su = 67 ksi and Sy = 55 ksi what is the stress area (in
 62.8 s   4 in   500 2 − ft  ft  
   in. inches square) of the bolt if it is under the unified coarse series thread?
 32.2 2   
 s  12 in.   A. 1341 C. 0991
B. 0.1134 * D. 1043
b = 1.52 in
Solution:
Sy 3/2
Ans. A Fe = ( As )
6
55000 3/2
3. A flywheel weighing 457 kg has radius of 375 mm. How much energy 350 lb = ( As )
in N -m does the flywheel loss from 3.0 rev/sec to 2.8 rev/sec? 6
A. 368 N-m C. 150 N-m As = 0.1134 in 2
B. 1472 N-m * D. 38 N-m
Ans.B

Solution: 7. Two parallel shaft connected by pure rolling turn in the same direction
and having a speed ratio of 2.75. what is the distance of the two shaft if
E = KE =
1
2
2
m ( 2nr ) N 2 − N 2
1 2 ( ) the smaller cylinder is 22 cm. in diameter.
A. 16.60 cm C. 25.25 cm
E = ( 457kg )  2 ( 0.375 )  3 − 2.82 ( rev/s ) 
1 2 2 2 B. 30.25 cm D. 19.25 cm *
2   Solution:
E = 1471.5 N-m
Ans. B

4. Determine the width of a 6 ply rubber belt required for a ventilating fan
running at 150 rpm driven from a 12 inch pulley on a 70 Hp at 800 rpm.
The center distance between pulley is 12 ft. and the rated belt tension is
78.0 lb/in width
A. 12” * C. 10”
B. 8” D. 15”
Solution:

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D −D 1
C= 2 1 Solving for tan x, where D m = Do - d
2 2
Solving For D : L 6
2 tanx = =
πDm  1 
D N = D N → D (SR ) = D π  36 - ( 6 ) 
1 1 2 2 1 2  2 
( 22 cm )( 2.75 ) = D2 t anx = 0.058
D = 60.5cm Then,
2
Thus; tanx (1-f tanx )
e=
60.5 cm − 22 cm FcDc
C= = 19.25cm tanx + ft (1-f tanx )
2 Dm
Ans. D 0.058 (1-0.13 ( 0.058 ) )
e= = 0.1253  12.53 %
0.10 ( 90 )
8. Find the angle of contact on the small pulley for a belt drive with a 72- 0.058 + 0.13+
1
(1 − 0.13 ( 0.058 ) )
in center distance if the pulley diameters are 6 inches and 12 inches 36- ( 6 )
2
respectively.
A. 175.22 deg. * C. 174.5 deg. Ans. A
B. 135.4 deg. D. 142.4 deg.
12. Find the approximate length of an open belt drive with pulley diameters
6 inches and 12 inches respectively. The center distance between pulleys
Solution: is 72-inches.
A. 172.3 inches. * C. 164.4 inches
 D - D   180 
B. 1183.4 inches D. 123.45 inches
θ = π - 2 1
 c   π 
  Solution:
 12- 6  180 
θ =  π-  
( )
2
 72  π 
( )
π D -D
L = 2C + D + D + 2 1
θ = 175.22°
2 2 1 4C
Ans.A 2
π
L = 2 ( 72 ) + ( 6 +12 ) +
( 6 ) in = 172.4 in
12-
9. An open belt drive connects a 450 mm driving pulley to another driven 2 4 ( 72 )
pulley 1400 mm in diameter. The belt is 300 mm wide and 10 mm thick. Ans. A
Determine the arc of contact between the belt and the pulley considering
that the center distance is 4 m. 13. A pulley 610 mm in diameter transmits 40 kW at 500 rpm. The arc of
A. 3 radians * C. 1 radian contact between the belt and pulley is 144 degrees, the coefficient of
B. 5 radians D. 2 radians friction between the belt and the pulley is 0.35 and the safe working
Solution: stress of the belt is 2.1 Mpa. It is required to find the tangential force at
the rim of the pulley in Newton.
D− d A. 2,406 N C. 2,505 N *
 = − 
 C  B. 4,321 N D. 3,321 N
 1.4 − 0.450 
 = −  = 3 rad
 4  Solution:
Ans.A TN
P=
Factor
10. A 914 mm driving pulley and a 1219 mm driven pulley are arranged on a 3
D 
meter centers. The output of the driven shaft is 84 Hp. The belt speed is where, T = Ft  p 
assume to be 1280 m/min with a coefficient of friction of 0.30 and a slip of  2 
1.5% each pulley. Determine the rpm of the driving shaft. So,
D 
Ft  f  ( N )
P= 
A. 334.7 rpm V = DNdiven(1 + %Slip) = DNdiver(1 - %Slip) 2 
B. 452.9 rpm * driven Factor
C. 454.5 rpm V = 1280 m/min
 610mm 
D. 543.5 rpm driver Ft   ( 500rpm )
40kW= 
2 
C=3m 9.549 x 106
914 mm 1219 mm
Ft = 2504.6N
Solution: Ans. C

V =  DNdriver (1 − % Slip ) → Driver 14. A 61 cm diameter pulley transmits 40 kW of power at 500 rpm. The
1280 =  ( 0.914 ) N driver (1 − 0.015 ) → Driver belt’s arc of contact to the pulley is 144 degrees. If the coefficient of
friction between the belt and pulley is 0.35, find the width of the belt
N driver = 452.6 rpm used if its thickness is 6 mm. Note: Belt’s safe working stress is 2.1
Ans.A MPa.
A. 420 mm C. 403 mm
B. 170 mm D. 340 mm *
11. A single square thread power screw is to raise a load of 70 kN. The
screw has a major diameter of 36 mm and a pitch of 6 mm. The Solution:
coefficient of thread friction and collar friction are 0.13 and 0.10
respectively. If the collar mean diameter is 90 mm and the screw turns
at 60 rpm, compute the combined efficiency of the collar and screw.
A. 12.53 % * C. 13.25%
B. 11.52 % D. 10.32%

Solution:

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From preceeding problem: Ft = Fnet = 2504.6 N Solving for V:

 610 mm 
 ( 750/60 rps ) = 23.95 m/s
F V = πDN = π 
where: Fnet = F − F → From: 1 = eFθ  1000mm/m 
1 2 F
2
Solving for Fnet :
Subst. values:
TN F ( D/2 )( N )
F=F e
( 0.35)(144 ) π/180  P=
Factor
= net
Factor
1 2
−( 0.35 )(144 ) π/180   610 
Fnet  mm  ( 750 rpm )
F =Fe  2 
2 1 75hp =  Fnet = 3130.82 N
Subst. F into Fnet = F − F 9.549 x 106
2 1 2
From Fnet :
-0.35(144 ) π/180 
2504.6 N = F - F e
1 1 Fnet = F1 - F2 = ( F1 - Fc ) (1- e-fθ )
F = 4280.95 N  btV 2
1 where F1 = S1 ( bt ) and Fc = :
F g
Then, S = 1
  btV 2 
 (1 − e )
bt
Fnet =  S1 ( bt ) − -fθ
4280.95 N  g 
2.1 MPa =
b ( 6mm )  2

b = 339.8 mm  ( 9.7x10−7 kg/mm3 ) ( b )(8.7mm )  23.95 ms  
3130.82 N = ( 2.1MPa )( b )(8.7mm ) − 
Ans. D   kg-m  
 (1m/1000mm )  1 2  
  N-s  
15. A double-ply leather belt transmits 10 hp from a motor with a pulley 8
in. in diameter, running at 1,700 rpm, to a 24 in. diameter pulley. The (
→ 1−e (
- 0.32 )(140 )( π/180 )
)
difference in tension may be taken as 20 lb per inch of belt width. Belt b = 429.8 mm
thickness is 0.2 in. Calculate width of belt.
A. 4.63 in * C. 6.34 in Ans. A
B. 3.64 in. D. 3.46 in.
18. A set screw is necessary to fastened a pulley to a 2 in. shaft while
Solution: transmits 3 hp and rotates at 150 rpm? Find the holding force if the factor
of safety is 3 (for steady loading).
Solving for Fnet A. 3780 lb * C. 4380 lb
B. 3478 lb D. 3456 lb
D  8in 
Fnet   ( N ) Fnet   (1700rpm )
TN 2  2  Solution:
P= =  10 hp =
Factor Factor 63025 Solving for the force acting on the set screw:
Fnet = 92.7 lb
2T 2(1260.5)
92.7 lb F= = = 1260.5 lb
width = = 4.63 in D 2
20 lb/in Solving for the holding force:
Ans. A FH = F(n) = 1260.5(3) = 3781.5 lb
Ans. A
16. Compute the centrifugal force for a leather belt with the following
given: w = 100 mm, thickness = 6.4 mm, V = 18.3 m/s. Note: the density
of leather bet is approximately 0.035 lb/in.3 or 974 kg/m3
A. 205 N C. 305 N 19. A 20-tooth motor sprocket, running at 1200 rpm, drives a blower at a
B. 209 N* D. 215 N
speed ratio of 4:1. Compute the length of chain in pitches is required to
connect the sprockets by using the largest permissible chain size with
Solution: the largest permissible center distance of 80 pitches,
A. 215 pitches C. 212 pitches *

Fc =
 btv2
=
(974 kg/m3 ) (100mm )(6.4mm )(18.3 m/s )2 = 208.8 N B. 210 pitches D. 222 pitches

g 2  kg-m  Solution:
(1000mm/m ) 1 
 N- s2  2
L = 2C +
T+t
+
(T − t)
Ans. B 2 40 C
Solving for T:
17. A 75 Hp, 750 rpm motor with 610 mm pulley is connected by a flat belt T = SR ( t )
to a 2000 mm flywheel on a machine. The distance between their centers
is 3000 mm. The coefficient of friction between the belt and the pulley T= 4 ( 20 ) = 80 − teeth
2
80 + 20 (80 − 20 )
is 0.32 and the allowable tensile stress on the belt is 2.1 Mpa. The angle
of contact on the pulley is 140 deg. Compute the width of the 8.7 mm L = 2 (80 ) + +
medium leather belt considering that the density 9.7 x 10 -7 kg/mm3. 2 40 (80 )
L = 211.125  212 pitches
A. 430 mm Flywheel Ans. C
n = 750 rpm
B. 270 mm
C. 349 mm * Pulley
20. A set screw is necessary to fastened a pulley to a 2 in. shaft while
75 Hp
D. 300 mm  transmits 3 hp and rotates at 150 rpm? Find the torque on the set screw.
C = 3000 mm
610 mm 140 2000 mm
A. 105 ft-lb * C. 1245 ft-lb
B. 1260.5 ft-lb D. 3421 ft-lb
Solution:
 = 9.7 x 10-7 kg/mm3
Solution:

TN T (150 rpm )(12in/ft )

P=  3hp =
Factor 63025
T = 105 ft-lb
Ans. A

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21. Two pulleys which are 24 inches in diameter and which run at 370 rpm
are connected by a leather belt 3/8 inch thick. If the belt transmits 30 Hp 24. The root diameter of a double square thread is 0.55 in. The screw has a
and the distance between shafts is 10 ft, what is the approximate length pitch of 0.20 in. Compute the outside diameter.
of the belt required? A. 0.57 in C. 0.50 in
A. 26.3 ft * C. 28.9 ft B. 0.75 in * D. 0.85 in
B. 34.5 ft D. 31.4 ft
Solution:
Solution:
Do = Droot + P = 0.55in + 0.20 in = 0.75in
(D − d)
2

L=
2
(D + d ) 4C
+ 2C + Ans.B

L =  D + 2C + → when: d = D
 24  25. A set screw is necessary to fastened a pulley to a 2 in. shaft while
L =    + 2(10) = 26.3 ft transmit 3 hp and rotates at 150 rpm? What is the typical size of set
 12 
screw in practice?
Ans. A A. 3/4 C. 1/4
B. 1/2 D. 3/8
22. A 914 mm driving pulley and a 1219 mm driven pulley are arranged on a 3
meter centers. The output of the driven shaft is 84 Hp. The belt speed is Solution:
assumed to be 1280 m/min with a coefficient of friction of 0.30 and a slip of
1.5% each pulley. Determine the speed of the driver. Solving for the set screw diameter:
A. 23.54 m/s C. 21.66 m/s *
D n d 2.3
B. 12.45 m/s D. 11.54 m/s P= hp/screw
50
driven
Vbelt = 1280 m/min
2(150)(d 2.3 )
Vdriver 3 =
driver 50
C=3m
d = 0.74in 3/4 in
914 mm 1219 mm
Ans.A
Solution:
26. Compute how many 3/8 inch diameter set screws required to transmit 3
Hp at a shaft speed of 1000 rpm. The shaft diameter is 1 inch.
1280 =  ( 0.914 ) Ndriver (1 − 0.015) → Driver A. 5 C. 2 *
N driver = 452.6 rpm B. 3 D. 1
 Ddriver N driver Solution:
Vdriver =
60
 ( 0.914 )( 452.6 ) Solving for the power transmitted over the screw:
Vdriver = = 21.66 m/s
60 Dnd 2.3
P= hp/screw
Ans. C 50
1(1000)(3/8) 2.3
P= = 2.096 hp/screw
50
23. An open belt drive connects a 450 mm driving pulley to another driven
pulley 1400 mm in diameter. The belt is 300 mm wide and 10 mm thick. 3 hp
n=
The coefficient of friction of the belt drive is 0.30 and the mass of the 2.096 hp/screw
belt is 2.8 kg/m of the belt length. Determine the maximum power that n = 1.43 = 2 screws
can be transmitted considering the following specifications: center to
center distance is 4 m, the maximum allowable tensile stress is 1500
kPa, and the speed of driving pulley is 900 rpm. Ans.C

A. 34.54 kW C. 40.76 kW
27. Find the horsepower required to drive a power screw lifting a load of
B. 35.72 kW D. 24.34 kW
4000 lbs. A 2 and ½ inches double square thread with two threads/in is
to be used. The friction radius of the collar is 2 inches and the
Solution: coefficients of friction are 0.1 for the threads and 0.15 for the collar. The
Flywheel
N = 900 rpm
velocity of the nut is 10 ft/min.
Pulley A. 5.382 HP C. 4.395 HP *
75 Hp
 B. 3.683 HP D. 6.472 HP
C=4m
1400 mm
450 mm  Solution:

Solve the effiency(e); and Pout ; then Pinput : note: f = tan -1 (0.1)
 = m/V = 2.8 / (300x10)(1000) tan  0.139533
e= = = 0.2758
fD (0.15)(4)
tan (  +  f ) + c c tan ( 7.943 + 5.711 ) +
Dm 2.2813
 DN  (0.450)(900)
V= = = 21.2 m/s Solving for Po :
60 60
FV 4000(10)
D − d  1.4 − 0.450  Pout = = = 1.212 Hp
 = −  = −   = 3 rad 33000 33,000
 C   4  P 1.212
Pinput = out = = 4.394 Hp
e0.3(3) − 1 e 0.2758
= 0.593
e0.3(3)
Ans.C
 efθ − 1 
1000(kW)
(
= bt Sd − 1000 V2  fθ  )
V  e 
1000(P)
21.2
= ( 300 )(10 ) 1.5 − 1000 9.33x10-7
 ( ) ( 21.2 )  (0.593)
2

P = 40.76 kW
Ans. C

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28. Calculate the length of a nut such that the shearing failure of the threads TN
shall equal the tensile failure load of the bolt when the shearing strength P=
Factor
is 70 percent of the tensile strength. Assume pitch diameter of the Solving for T,
threads to be the same as the bolt diameter.
F W ( do + di )
A. 0.714 d * C. 0.741 d T= c
B. 0.417 d D. 0.471 d 4
0.15 (100kg )( 9.81N/kg )(100 + 40mm )
Solution: T= = 5150.25N-mm
4
Ft = Fs Thus,

4
( )
π 2
d r St = πd r hSs P=
( 5150.25 N-mm )(1000 rpm )
9.549 x 106
Since: Ss = 0.70St
 1hp 
P = 0.539 kW  
π  0.746 kW 
( dr )( s/t ) = πd r h ( s/t )( 0.70 )
4 P = 0.723 hp  0.8 hp
1
d r = 0.70h Ans. A
4
h = 0.357 d r 34. A triple thread worm has a pitch diameter of 3 inches. The wheel has 25
where: d r = 2d teeth and a pitch diameter of 5 inches. Material for both the worm and
h = 0.357 ( 2 )( d ) = 0.714 d the wheel is of phosphor bronze. Compute the helix angle (Tan  )
A. 0.20 * C. 0.40
Ans. A B. 0.30 D. 14
Solution:
29. The root diameter of a double square thread is 0.55 in. The screw has a
pitch of 0.20 in. Compute the lead. L
tan =
A. 0.40 * C. 0.20 πDw
B. 0.80 D. 0.30  πD 
where: L = nP = n  
Solution:  T 
 π ( 5in ) 
L = nP = 2 ( 0.20 in ) = 0.4 in L = 3  = 1.885 in
 25 
Ans. A
1.885 in
tan = = 0.2
30. A turnbuckle has M10 x1.5 threads. The coefficient of friction for the π ( 3in )
threads is 0.20 and the basic pitch diameter is 9.026 mm. Assuming that Ans. A
neither rod turns as the turnbuckle is tightened, what is the external
torque needed to produce a force of 2,500 N on the rods? (Metric threads 35. A bolt for general application that posses a stronger thread is a type
are considered as V-type). of_________screw.
A. 5.48 N-m C. 6.48 N-m *
A. BUN C. UNC *
B. 4.48 N-m D. 7.48 N-m B. UNEF D. WOOD

Solution: Answer: C

F
T= d p (1.15μ + tanβ ) + d w μ w 
2  36. A single square thread power screw is to raise a load of 70 kN. The
where: d w = 1.30 d screw has a major diameter of 36 mm and a pitch of 6 mm. The
coefficient of thread friction and collar friction are 0.13 and 0.10
 =  w = 0.2
respectively. If the collar mean diameter is 90 mm and the screw turns
P 1.5 mm at 60rpm, find the combined efficiency of screw and collar.
tan = = = 0.0529
πd p π ( 9.026mm ) A. 13.4% C. 15.5 %
Subs. value, B. 14.5% D. 12.5 % *
Solution:
9.056mm (1.15 ( 0.2 ) + 0.0529 ) + (1.3 (10mm ) ) ( 0.20 )  
2500N 1m 
T= 
2   1000mm  Solve the effiency(e);
T = 6.442 N-m where: f = tan -1 (0.13) = 7.407
Ans. C tan λ
e=
f c Dc
31. Length of contact between two mating parts in a screw and nut threads tan ( λ + θ f ) +
measured axially is called _________. Dm
A. arc of contact C. depth of engagement 0.057224
e= = 0.125
B. length of engagement * D. axis of contact (0.10)(90)
tan (3.275 + 7.407) +
Answer: B 33.375

32. Surface connecting the crest and roots of the screw thread. Ans. D
A. lead angle C. length of engagement
37. What is the recommended speed for leather belts?
B. top land D. flank *
A. 6000 to 7000 fpm C. 5000 to 6000 fpm
Answer: D B. 7000 to 8000 fpm * D. 4500 to 5600 fpm
Answer: B
33. What is the frictional HP acting on a collar loaded with 100 kg weight?
The collar has an outside diameter of 100 mm and an internal diameter
of 40mm. The collar rotates at 1000 rpm and the coefficient of friction 38. What is the usual recommended speed for fabric belts?
between the collar and the pivot surface is 0.15. A. 4000 to 5000 fpm C. 3000 to 4000 fpm
A. 0.8 HP * C. 0.3 HP B. 2000 to 3000 fpm D. 2000 and more fpm *
B. 0.5 HP D. 1.2 HP
Solutions: Answer: D

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39. Which of the following is the recommended initial tension of the belt?   D3 - D3  
where T = Fc Wrm = fc w  
A. 75 lb/in of width C. 73 lb/in of width TN 1 o i 
P=
B. 71 lb/in of width * D. 80 lb/in of width Factor  3  D2 - D3  
  o i  

Answer: B   D3 - D3  
T = fc W  
1 o i 

  Do - Di2  
3  2
40. A double square thread screw is used to raise a load of 20,000 lb at a  
velocity of 3 fpm. Outside diameter of thread and pitch are 2 7/8 in. and
 1  43 − 23  
1 in. respectively. Collar friction coefficient is 0.12, thread friction T = 0.15 ( 2000 lb )   in   = 466.67 in-lb
coefficient is 0.10. Mean diameter of collar 5 in. Determine the power  3  42 − 22  
  
required to drive the screw.
A. 3.45 hp C. 4.29 hp *
P=
( 466.67 in lb )( 50rpm )
B. 4.65 hp D. 5.02 hp 63025
P = 0.370 hp
Solutions:
Ans. C

L n 2(1)
tan  = = = = 0.261177 44. Flat belt that is too tight will induce strain on the bearing and
 Dm  Dm  (2.4375) belt________.
 = 14.637° A. life will be shortened *
B. result to uneconomical operation
 f = tan -1 ( 0.10 ) =5.71° C. suffer/shatter
tan D. will be sheared/cut
escrew =
fc Dc Answer: A
tan( +  f ) +
Dm
0.26117
= = 0.4233 45. For longer sprocket chain life the speed range of________fpm is
0.12(5)
tan(14.637+5.71) + recommended.
2.4375 A. 1200-1400 * C. 1500-1600
FV 20000(3) B. 1800-2000 D. 2000-2100
Pout = = = 1.818 hp
33,000 33,000 Answer: A
1.818
Pinput = = 4.2948 hp
0.4233 46. A double thread ACME screw driven by a motor at 400 rpm raises the
attached load of 900 kg at a speed of 10 m/min. The screw has a pitch
Ans. C diameter of 36 mm; the coefficient of friction on threads is 0.15. The
friction torque on the thrust bearing of the motor is taken as 20 % of the
41. Compute how many 3/8 inch diameter set screws required to transmit 3 total input. Compute the lead angle.
Hp at a shaft speed of 1000 rpm. The shaft diameter is 1 inch A. 12.46o * C. 11.65o
A. 1 ½ C. 3 B. 13.42o D. 10.52o
B. 2 * D. 1
Solution: Solution:
DNd 2.3 nP L
P= tan x = =
50 πD πD
2.3
P=
(1in )(1000rpm )(3 / 8 ) Solving for L:
V=NxL
50
P = 2.1 hp/setscrew 10m/min = 400 rpm x L
Thus, L = 0.025 m = 25mm
3 hp Thus,
no. of set screw = = 1.43  2 setscrews
2.1hp/setscrew 25 mm
tan x =
Ans B. π ( 36 mm )
x = 12.46
Ans.A
42. The root diameter of a double square thread is 0.55 inch. The screw has
a pitch of 0.2 inch. Find the number of thread per inch.
A. 2 threads/inch C. 12 threads/inch 47. A 914 mm driving pulley and a 1219 mm driven pulley are arranged on
B. 5 threads/inch * D. 1.5 threads/inch a 3 meter centers. The output of the driven shaft is 84 Hp. The belt speed
is assumed to be 1280 m/min with a coefficient of friction of 0.30 and a
slip of 1.5% each pulley. Compute the difference in belt tensions
Solution: considering that the friction loss is 5% on each shaft.
1 1
TPI = = = 5 threads/inch A. 32.1 kN C. 3.21 kN *
P 0.2 B. 2.31 kN D. 2.41 kN
Ans. B
driven
V = 1280 m/min

43. Compute the Hp lost when a collar is loaded with 2000 lb, rotates at 50 driver

rpm, and has a coefficient of friction of 0.15. Note: the outside diameter 5% loss
C=3m
of the collar is 4 inches and the inside diameter is 2 inches. 914 mm Pi 1219 mm

A. 0.7134 Hp C. 0.3714 Hp * 5% loss

P0 = 84Hp
B. 0.3513 Hp D. 0.4231 Hp

Solutions: Solution:

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Pdriven 55. Two shafts 3.6 m between centers carry pulleys 1.2 m in diameter and
Pdriver =
(1 − % friction loss ) 0.91 m in diameter respectively, connected by a crossed belt. It is desired
to put the belt on as an open belt. How long a piece must be cut of it?
Pdriver =
(84 ) (0.746) = 69.6 kW A. 303.3 mm * C. 330.3 mm
(1 − 0.10 ) B. 313.0 mm D. 301.3 mm
( F1 − F2 ) Vdriver = Power
Solution:
 Ddriver N driver  ( 0.914 )( 452.6 )
where: Vdriver = =
60 60 For the length of an open belt (L1) :
= 21.66 m/s
(D − D )
2
69.6
( F1 − F2 ) =
21.66
= 3.21 kN L1 =
π
( D1 + D2 ) + 2C + 2 1
2 4C
(1200-910 )
Ans. C 2
π 
=   (1200 +910 ) + 2 (3600 ) + = 10,520.22 mm
2 4 ( 3600 )
48. The breaking strength of oak-tanned beltings varies from 3 to more than:
A. 5 ksi C. 6 ksi * The length of belt for crossed belt (L2):
B. 7 ksi D. 9 ksi
(D + D )
2
Answer: C π
L2 = ( D1 +D2 ) + 2C + 2 1
49. Experience suggests that the most economical designs are obtained for 2 4C
(1200+910 ) = 10,823.55 mm
2
a belt speed of: π 
=   (1200+910 ) + 2 ( 3600 ) +
A. 6000 to 7500 fpm * C. 3000 to 5000 fpm
2 4 ( 3600 )
B. 3500 to 4700 fpm D. 5000 to 1000 fpm
Answer: A The difference in length:

50. The tension in the belt due to centrifugal force increasing rapidly above L = L 2 − L1
about:
A. 2500 fpm * C. 3000 fpm = 10,823.55 − 10,520.22 = 303.33 mm
B. 3500 fpm D. 4000 fpm Ans. A
Answer: A
56. An ammonia compressor is driven by a 20 kW motor. The compressor
and the motor are 360 rpm and 1750 rpm respectively. The small sheave
51. An ammonia compressor is driven by a 20 kW motor. The compressor
has a pitch diameter of 152.4 mm. If the belt to be used is standard C-
and the motor are 360 rpm and 1750 rpm respectively. The small sheave
120 (with length of 122.9 in or 3121.7 mm), what is the approximate arc
has a pitch diameter of 152.4 mm. If the belt to be used is standard C-
of contact?
120 (with length of 122.9 in or 3121.7 mm ), compute the center distance
A. 134.5 deg. C. 125.4 deg.
between the sheaves.
A. 806 mm * C. 750 mm B. 214.4 deg. D. 138.2 deg. *
B. 843 mm D. 250 mm compressor
360 rpm
1750 rpm 360 rpm
motor motor
1750 rpm
Solution:
152.4mm D2
152.4mm D2
C 
N1D1 = N 2 D 2
compressor
(152.4)(1750) = (360)D2 C
D 2 = 740.8 mm Solution:

( D2 )
2
 − D1
L=
2
( D1 + D2 ) + 2C +
4C
N1D1 = N 2 D2
(152.4)(1750) = (360)D 2
( 740.8 - 152.44 )
2

( 152.44 + 740.8 ) +
D2 = 740.8 mm
3121.7 = 2C +
2 4C ( D2 - D1 )
2

C = 805.58 mm L=
2
( D1 + D2 ) + 2C +
4C
Ans. A ( 740.8 - 152.44 )
2

3121.7 =
2
( 152.44 + 740.8 ) + 2C +
4C
52. As recommended the center to center distance between sprockets should L = 805.58 mm
not be less than ____ times the bigger sprocket.
A. 2.216 C. 1 1/2 * The angle of contact : 
B. 1 3/4 D. 2.59
D2 − D1
Answer: C  = −
C
740.8 − 152.4
53. A _____ chain is an assembly of lines and joints.  = − = 2.41 rad 138.2
A. dynamic C. kinetic 806
B. sprocket * D. static Ans. D
Answer: B
57. A piece of equipment is driven by a 15-hp motor through a standard B90
V-Belt (length correction factor is 1.8 in). The motor runs at 1250 rpm.
54. For large speed ratio and large sprocket utilized it is recommended cast
The nominal speed of the equipment must be 600 rpm. Considering that
_______ material since the large sprocket teeth are having fewer
the motor sheave diameter is 10 inches, compute the nearest pitch
engagement.
diameter of the sheave on the equipment.
A. alloyed steel C. heat treated steel
A. 27 in C. 21 in
B. iron * D. malleable iron
B. 18 in D. 20 in
Answer: B

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Solution: The force on the cylinder head (F):

Sy ( A s )
3/2
d equipment N motor
= Fe =
d motor N equipment 6
 1250 
d equipmnent = (10 )   =20.83 2/3 2/3
 600   6F   6 x 1571 
As =  
e
=   = 0.2255in.2
d equipmnent 21 in    
 Sy   88,000 

Ans. C Ans. A

65. The cylinder head of a 10 in. x 18 in. freon compressor is attached by

58. It is the angle between a tangent to the pitch helix and plane normal to the 10 stud bolts made of SAE grade 5. The cylinder pressure is 200 psi.
axis of the screw.
What is the approximate tightening torque should be used to induce a
A. helix angle C. lead angle *
B. tangent angle D. vertical angle
tightening stress (Si ) of 0.90 times the proof stress if the diameter of the
bolt is 5/8 in. and coefficient of collar friction c = 0.2?
Answer: C A. 2161 in-lbf * C. 1438 in-lbf
B. 3245 in-lbf D. 2341 in-lbf
59. The crest diameter of a screw thread is same as __________.
Solution:
A. pitch diameter C. minor diameter
B. major diameter * D. base diameter For tightening torque (T):
Answer: B T = cDFi where : Fi = ASi
60. Compute the surface velocity of a pulley 18 inches in diameter mounted T = 0.20 ( 5/8 in) (0.226 in2 )[ (0.90)(85,000) ] = 2161 in-lbf
on a shaft running at 350 rpm.
Ans. A
A. 124 fpm C. 1220 fpm
B. 1178 fpm * D. 1249 fpm
Solution: 66. A kinematic chain needs a minimum __________.
A. 2 links and 2 turning pairs C. 3 links and turning pairs
V = πDN B. 4 links and 4 turning pairs * D. 3 links and 2 turning pairs

 18 
V = π   ( 250 ) = 1178 fpm Answer: B
 12 
67. It is advised that in rubber belts application / mounting, it should have
Ans. B
an initial tension of _______ inch/ply .
A. 18 to 24 C. 15 to 20 *
61. A piece of equipment is driven by a 15-hp motor through a standard B90 B. 12 to 15 D. 10
V-Belt (length correction factor is 1.8 in). The motor runs at 1250 rpm.
The nominal speed of the equipment must be 600 rpm. Compute the Answer: C
pitch length of the belt if the motor sheave diameter is 10 inches.
A. 97 in C. 88.8 in
B. 90 in D. 92 in * 68. What is the working strength of 1 inch bolt which is screwed up tightly
in packed joint when the allowable working stress is 13000 psi.
A. 3 700 lb C. 3 450 lb
Solution: B. 3 900 lb * D. 3 650 lb
Solution:
L p = L inside + correction
L p = 90 + 1.8 = 91.8 92 From machinery’s Handbook:

Ans. D
(
W = St 0.55d 2 − 0.25d ) = (13000 ) 0.55 (1) 2
− 0.25 (1)

W = 3,900 lb
62. Belt slip may take place because of __________.
A. loose load C. heavy belt Ans. B
B. driving pulley too small D. all of the above *
Answer: D 69. Considering a maximum safe center distance of sprockets should be
_________ pitches. Very long center distance cause catenary tension in
63. Which of the type of chain is used in motorcycle ? the chain.
A. silent C. pintle A. 70 C. 80 *
B. bush roller * D. long B. 60 D. 50

Answer: B Answer: C

70. For high speed application the minimum number of teeth in small
64. The cylinder head of a 10 in. x 18 in. freon compressor is attached by
sprocket should be:
10 stud bolts made of SAE grade 5. The cylinder pressure is 200 psi.
A. 18 to 24 * C. 26 to 30
What size of stud bolts should be used if SAE Grade 5 (1/4” - 3/4”) has
B. 14 to 18 D. 24 to 28
the following stresses; Sp = 85 ksi, Su = 120 ksi, Sy = 88 ksi?
A. 0.2255 in.2 * C. 0.3455 in.2 Answer: A
2
B. 0.2345 in. D. 0.3345 in.2

Solution:

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71. A cylinder head of a steam engine is held by 14 bolts. The diameter of  L  -1  25 

the cylinder is 14 in. and the steam pressure is 125 psi. What size of  = tan -1   = tan  36π  = 12.465
o

πD
 m
bolts is required if tensile stress is 3,000 psi?
A. 0.76 in. * C. 0.56 in
B. 0.86 in. D. 0.46 in. Ans. A

Solution:
76. Flat leather belting not recommended for use in speed excess of ______
fpm.
 π (14 )2  A. 3600 C. 4800
F=   (125 ) =19250Ib B. 6000 * D. all of these
 4 
Answer: B
19250
Fb = = 1375Ib
14 77. It is recommended not to have a direct drive and drive sprockets if the
F 1375 ratio of their teeth exceeds ________, use two or more step combination.
S =  3000 = A. 10 times C. 8 times *
A π d2
B. 5 times D. 6 times
4
d = 0.76in. Answer: C
78. A single square thread power screw is to raise a load of 70 kN. The
Ans. A screw has a major diameter of 36 mm and a pitch of 6 mm. The
coefficient of thread friction and collar friction are 0.13 and 0.10
respectively. If the collar mean diameter is 90 mm and the screw turns
72. A single square thread power screw is to raise a load of 70 kN. The at 60 rpm, find the combined efficiency of the screw and collar.
screw has a major diameter of 36 mm and a pitch of 6 mm. The A. 11.32 % C. 12.53 % *
coefficient of thread friction and collar friction are 0.13 and 0.10 B. 16.52 % D. 13.74 %
respectively. If the collar mean diameter is 90 mm and the screw turns
at 60 rpm, find the axial linear speed of the screw.
A. 5 mm/s C. 6 mm/s * Solution:
B. 7 mm/s D. 5.5 mm/s
The depth of the thread (h):

Solution: 1 1

h =   p =   ( 6 ) = 3 mm
2 2
For the linear speed of the screw V:
The mean diameter of the screw (Dm):

Vn = N (L) = (60 rpm)(6 mm/rev)

D m = Do − h = 36 − 3 = 33 mm

Vn = 360 mm/min = 360 mm/60 s = 6 mm/s The Lead angle ():

Ans. C  L   p 
 = tan−1  −1
 = tan   → L = p
  Dm    Dm 
73. A single ply leather belt running at a belt velocity of 300 ft/min is likely  6 
 = tan−1   = 3.3123
o
to transmit____________ per inch of width.  33 
A. 2.5 Hp C. 3.0 Hp
B. 4.0 Hp * D. 5.0 Hp
The Efficiency:
Answer: B
tan  (1 − f tan  )
e = x 100%
fD 
74. The working load P for a chain for crane applications is expressed in tan  + f +  c c  (1 − f tan  )
terms of diameter of link “d” in cm as follows.  Dm 
A. P = 1.5d2 C. P = 25d2
( tan3.3125 ) (1 − 0.13 )
2
B. P = 50d D. P = 500d2 * o
tan3.3125o
Answer: D e=
 0.10 ( 90 ) 
tan3.3125o + 0.13 + 
33
 (1 − 0.13 tan3.3125o )
75. A double thread ACME screw driven by a motor at 400 rpm raises the  
attached load of 900 kg at a speed of 10 m/min. The screw has a pitch e = 12.53%
diameter of 36 mm; the coefficient of friction on threads is 0.15. The friction
Alternate Solution:
torque on the thrust bearing of the motor is taken as 20 % of the total input.
Compute the lead angle. tan 
e= → note: f = tan -1 (0.13) = 7.4069
fD
tan( +  f ) + c c
A. 12.46o * C. 11.65o Dm
B. 13.42o D. 10.52o
0.05787
e= = 12.53 %
0.10(90)
tan(3.3123 + 7.4069) +
Solution: 33
Ans. C
The lead (L) :
79. What type of leather belting should be used at an ambient temperature
V 10 above 140F and possible acid liquid coming in contact with the belt ?
L= = = 0.025 m = 25 mm A. mineral tanned C. combination of oak
N 400
B. oak tanned D. none of these *
The lead angle : Answer: D

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80. What is the usual density of the leather belt ? 89. What is the usual minimum number of teeth on a smaller sprocket for
A. 0.035 lb/in.3 * C. 0.0135 lb/in.3 high speed?
B. 0.025 lb/in.3 D. 0.0465 lb/in.3 A. 21 * C. 24
B. 12 D. 14
Answer: A
Answer: A
81. Which of the following is the approximate density of a flat rubber belt?
A. 0.055 lb/in.3 C. 0.0135 lb/in.3
B. 0.045 lb/in.3 * D. 0.0465 lb/in.3 90. The recommended net belt pull for rubber belt is:
A.11.34 lb/ply per inch of width
Answer: B
B. 13.75 lb/ply per inch of width *
C. 16.35 lb/ply per inch of width
82. A 5V3350 drive belt is connected to a normal torque squirrel-cage D. 20.34 lb/ply per inch of width
electric motor operating at 1,750 rpm. Sheaves for both driver pulley are
12.5 in. in diameter. Find the center distance given that the length of this Answer: B
type of belt is 335 inches.
A. 147.875 inches * C. 234.542 inches 91. For minimum quietness, use sprockets with ___ or more teeth.
B. 154.543 inches D. 120.543 inches A. 21 C. 23
B. 25 D. 27 *
Solution:
Answer: D
(D - d )
2

L = 2C + 1.57 ( D + d ) + 92. If two intersecting shafts are to be belt connected ____ guide pulleys are
4C
L = 2C + 1.57 ( D + d ) + 0 → for ( D = d ) to be used.
A. 1 C. 2 *
335 = 2C + 1.57 ( 2 ) (12.5 ) B. 3 D. 4
C = 147.875 in Answer: C
Ans. A

83. It is recommended for high speed application that the minimum number 93. Too much________ in a flat belt operation tend to cause excessive wear
of teeth in small sprocket should be : slippage and may burn the belt.
A. 26 to 30 C. 12 to 16 A. play C. slack
B. 26 to 28 D. 18 to 24 * B. stiffness D. tightness *
Answer: D Answer: D
94. A steel pulley 600 mm in diameter transmits 40 kW at 500 rpm. The arc
84. A 5V3350 drive belt is connected to a normal torque squirrel-cage of contact between the belt and pulley is 150o, the coefficient of friction
electric motor operating at 1,750 rpm. Sheaves for both driver pulley are between belt and pulley is 0.35 and the safe working stress of the belt is
12.5 in. in diameter. Find the capacity of the belt given that for this type 2.1 MPa. Determine the belt tensions ratio, neglecting the effect of
Hp/belt = 34.7 hp/in and belt correction factor of 1.16. centrifugal force.
A. 40.25 hp * C. 34.5 hp A. 2.50 * C. 2.90
B. 29.91 hp D. 24.5 hp B. 5.3 D. 3.45

Solution:
Solution:

 π 
F1 0.35(150 ) 
= ef = ( e )

Hp  180  = 2.50
= 34.7 hp F2
belt
Belt length correction factor = 1.16
Belt capacity = 1.16 ( 34.7 ) = 40.25 hp Ans. A

Ans. A 95. As a rule the center to center distance between sprocket should not be
less than___times the diameter of the bigger sprocket and not less than
85. Which of the following describes the “slip” in belt drive? 30 times the pitch nor more than about 50 times to pitch.
A. loss in power A. 1.5 * C. 2
B. difference between the angular velocities of two pulleys B. 2.5 D. 3
C. difference between linear speed of the rim Answer: A
D. difference between the linear speed of the rim of pulley and the
belt on it. *
96. A newly-installed 20-kW motor, running at 1200 rpm, drives a
Answer: D
400 mm diameter pulley at a belt tension ratio of 2.4. If the belt’s
86. Types of V-belts to use in a driving pulley with speed of 360 rpm and tight side tension is only 1200 N, calculate the transmission
transmitting 5 Hp. efficiency.
A. type A belts C. type B belts * A. 87. 97% * C. 88.53 %
B. type C belts D. type D belts B. 85.67% D. 86.85 %
Answer: C
Solution:
87. What is the minimum number of teeth on a smaller sprocket for low
speed ? 2 Tout N  2π N   D  
A. 12 * C. 21 Poutput  60   2  ( Fnet )
60     
e = = =
B. 17 D. 14 Pinput Pinput Pinput
 2π (1200 )   0.40   1200  
Answer: A 
60
    1200 − 2.4  
e =   2   
= 0.8797
88. What is the minimum number of teeth on a smaller sprocket for 20 000
moderate speed?
A. 17 * C. 21
B. 12 D. 14 Ans. A
Answer: A
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MECHANICAL ENGINEERING REVIEW PRIME’S SUPPLEMENTARY ENHANCERS (BELTS CHAIN & SPROCKETS & THREADED MEMBERS)

97. Which of the following is not recommended for use in a driving speed
exceeding 2000 ft/min.?
A. Flat leather belt * C. Herringbone gear
B. Silent sprocket D. V-belt
Answer: A

98. Flat leather belting not recommended for used in a speed in excess
of____fpm.
A. 3600 C. 6000 *
B. 4800 D. all of these
Answer: C

99. Pitch diameter less the diameter of the roller chain is equal to:
A.top land C. addendum
B. bottom diameter * D. face overlap
Answer: B

100. What type of compound screw which produces a motion equal to the
difference in motion between the two component screws.
A. Machine Screw C. Tanden Screw
B. Differential Screw * D. Variable Screw
Answer: B

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Shop Practice please take/study MDSP ELEMENTS ( ONLINE
Assessments).

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