Get Placed with ₹3-10 LPA Salary

Table of
Contents
1. Internshala in Headline

2. What is EV?

3. Why EV is ‘The Ultimate’ career path?

4. What industries could you choose to work for after the EV course?

5. What your career as an EV Engineer may look like?

6. How would your salary trends look as an EV Engineer?

7. Top companies hiring for EV

8. Why choose Internshala Placement Guarantee Course?

9. How does Internshala Trainings EV course works

10. Why take the 2 Intensive Offline Workshops? New

11. Get exclusive EV Hardware Kit worth ₹8,000 for Free New

12. Skills you will learn

13. Industry-recognized certifications

14. How Placement-Assistance can help you land a job

15. Industry-oriented curriculum

16. Top corporate faculty

17. Program fee

18. Connect with the admission counsellor

 Internshala
in headlines

By Team YS
July 11,2022, Updated on: 11:20 AM GMT +5:30
What is
Electric Vehicle?
The world has been battling the environmental issues brought on by
carbon-fueled automobiles for decades. Globally, the trend is moving toward
electric vehicles as a result of quick technology breakthroughs and substantial
research into more environmentally friendly, sustainable automobiles.
Electric vehicles are the way of the future for the automotive industry,
and they require highly qualified engineers to develop them effectively.

The electric vehicle industry refers to the manufacturing and sale of vehicles
that are powered by electricity. This includes electric cars, buses, motorcycles,
and trucks. Electric vehicles have been around for a long time, but they’ve
only started to become popular in the last few years.

There are two main types of electric vehicles: all-electric and plug-in hybrid.
All-electric vehicles are powered exclusively by electricity, while plug-in
hybrids can run on gasoline and electricity.
 Why EV is ‘The Ultimate’
career path?
90% year-on-year growth in the sale of EVs in India during FY 21-22.
-Source: E Vehicle Info

The Indian EV industry is expected to

grow by 10x to reach USD 15 billion by
2027, creating over 1 lakh new jobs on
According to the Ministry of Skill the way.
Development and Entrepreneurship,
the EV industry is expected to create
about 5 crore direct and indirect job
opportunities.

1L+ New Jobs are expected

to be generated if EV penetration
reaches 30% by 2030.
(Source: CEEW Report India)

10X growth predicted in the

Indian EV industry by 2027.
[Source: E Mobility Plus]

According to an independent study by CEEW

Centre for Energy Finance (CEEW-CEF), the
EV market in India will be a US$ 206 billion
opportunity by 2030 if India maintains steady
progress to meet its ambitious 2030 target.
What industries could you
choose to work for after
the EV course?
1. Research & Development:
In order to improve battery charging, recharging technology, fuel or material sources,
the electric vehicle industry needs a research and development team to recognise
the most recent technology and concepts that are emerging globally.

2. Design and Development:

Everyone who contributes to the final development process from the basic vehicle
modelling phase is a part of the design and development industry. Typically, this
industry employs engineers, software developers, industrial designers, technicians,
and drafters. They discover cost-effective, solution-focused ways to lower car
expenditures.

3. Electric Vehicles Manufacturing:

Manufacturing involves complicated processes and a sizable labour force. Workers
for manufacturing would come from the traditional vehicle model businesses.
The manufacturing team concentrates on designing production processes and
machines. Machinists, industrial managers, machine tool operators, and equipment
assemblers are the specialised workers needed in the EV manufacturing industry.

4. Maintenance Department:
These are basic maintenance and repair tasks for vehicles. Electrical repair
professionals are needed to maintain the electrical systems. The maintenance
staff install and replace the electric vehicle's batteries. These specialist EV jobs
necessitate an understanding of electrical and battery systems.

5. Infrastructure Development:
The need for charging stations grows as the number of electric vehicles on the
road rises. Specialized charging infrastructure that includes battery charging and
changing technologies is required for electric vehicles. The infrastructure
development team focuses on installing charge stations and modernising the battery
charging infrastructure in different cities. To implement charging infrastructure,
powerline installers and repairers, together with a few electricians, are most needed.
What your career in the
EV industry may look like?

Electric Vehicle Design Engineer:

Works on the feasibility of the mechanical process of manufacturing
machines and devices. Research and development to improve the
manufacturing of e-drive, electric motors, transmissions, steering
systems, and other components.

Battery Systems Design Engineer:

Push forward the design and development of advanced batteries.
Design research plans, perform experiments, analyze data, present
results, and recommend new development pathways.

PCB/Hardware Design Engineer:

Design and develop the layout for printed circuit boards (PCB) used
in electronics and communications systems. Develop the applications
and hardware used in PCB manufacturing.

Embedded Systems Engineer:

Design, develop, produce, test, and maintain the embedded systems.
Tests systems regularly to eliminate potential issues, and provides
system-level support working with cross-functional teams (Mechanical,
Software, Hardware, etc)
 How would your salary trends
look as an EV Engineer?

Experience Average Salary

< 1 year 4-6 Lac

2-5 years 10 Lac

8-10 years 14-16 Lac

10-12 years 17-20 Lac

12-15 years 21-24 Lac

15+ years 35+ Lac

Source: Glassdoor*

Salary trends in EV Engineering

Top Companies
Hiring in EV Industry
Why choose Internshala Placement
Guarantee Course?

Practical Learning Approach

Each Placement Guarantee Course comprises quizzes, assignments, and
practical learning modules that call for hands-on learning.

Industry-Recognized Certification
Students get industry-recognized certificates on completion. More than
100,000 companies use Internshala for hiring every year. Therefore, Internshala
Trainings certificates are widely recognised and valued.

100% Job Guaranteed

All our placement guarantee courses come with a 100% Job Guarantee that
helps students to build their dream careers.

Live Classes
For a better understanding of the subjects, all the trainings have live
sessions weekly.

Portfolio-Worthy Projects
Our practical-based learning model allows students to learn from
industry-level projects.

1:1 doubt solving

Doubts are solved by experts through the Q&A forum within 24 hours to
ensure a thorough understanding of concepts.
How does
EV course work?

1.Learn 2. Evaluate
Top-rated corporate Specially curated
faculty & practical quizzes and tests
first curriculum after each module

3. Build 4. Excel
Industry-based Pass the final
projects for test to rate your
hands-on experience overall knowledge

5. Prepare 6. Get a Job

Get interview ready Once you graduate from the
with mock interviews course, get a guaranteed
and resume building job to kickstart your career
How Placement-Assistance
can help you land a job

A dedicated placement cell to continuously guide

you towards your dream career

1:1 Career planning sessions with faculty with rich

industry experience

Get highlighted in your job applications on Internshala

Expert assistance on resume & cover letter writing

LinkedIn profile building

 Industry-Oriented Curriculum
600+ Hours of Learning 12 Months 14 Courses

1 Assignment 11 Capstone projects

Course 1: EV Fundamentals

Introduction to EV Industry Power Electronics for Electric Vehicles

• Electric Vehicles and Global Perspectives • Introduction to Power Electronics
• Sustainability and Government Initiatives and Control Systems in EVs
• Indian EV Market Analysis • Power Semiconductor Devices,
• Infrastructure and Manufacturing Switching Circuits, and Efficiency
• Converters and Inverters: Types
Essentials of EV Technology and Applications in EVs
• Electric Vehicle Technology – Layouts, • Control Techniques, Modulation
Cables, Components, Controls. Strategies, and Thermal
• Classification of EVs: Propulsion devices, Management
Energy sources, Energy carriers
• EV Architecture and Design Electric Motors for EVs
• Battery Electric Vehicles (bEV) • Introduction to Electric Motors in EVs
• Hybrid Electric Vehicles (HEV) and Types
• Industry Use Cases and
Battery Technology for EVs Performance Analysis of Various
• Introduction to Battery Technology and Motors (DC, AC Induction, BLDC,
Components for EVs PMSM, Switched Reluctance)
• Battery Chemistry, Energy Density, and • Electric Propulsion Systems, Motor
Capacity Standards Controllers, and Drivetrains
• Battery Management Systems, State of • Efficiency, Performance, Regenerative
Charge, and Thermal Management Braking, and Thermal Management in
• Battery Lifespan, Recycling, Safety, and Electric Motors
Next-Generation Technologies
 Vehicle Electrification Power Electronics for Electric Vehicles
• Introduction to Vehicle Electrification • Introduction to Charging Infrastructure
and Electrical Systems and Energy Management
• Power Distribution, Wiring, • Types of Charging, Connectors, and
High-Voltage Systems, and Safety Energy Flow in On-Board Systems
• Vehicle Control Units, Electrical • Charging Solutions: Home, Fast,
Connectivity, and Standardization Ultra-Fast, and Battery Swapping
• EV Testing Methodologies, Telematics, • Smart Charging, Vehicle-to-Grid
AI, and Advanced Driver Assistance (V2G), Grid Integration, and
Systems (ADAS) Infrastructure Challenges

Course 2: EV Advanced Certification

EV Numerical Calculations Essentials of Heavy Vehicle Systems

• Understanding EV model for • Heavy Electric Vehicles and Their
calculations Powertrains
• Caluclate EV parameters • Energy Storage Solutions, Propulsion
• Determine Numerical Formulas and Modes, and Control Systems for Heavy
Perform Calculations EVs
• Ather 2W Entire Calculations • Safety Systems, Maintenance, and Fleet
Management Challenges and Growth
• Heavy EV Market in India: Existing
Hybrid Vehicles
Vehicles, Challenges, Growth Potential,
• Introduction to Hybrid Vehicles and Modes of
and Leading Manufacturers
Operation
• Hybrid System Components and Energy
Vehicle Safety and Regulations in the
Management: BEV vs HEV EV Industry
• Hybrid Drivetrain Solutions, Technical
• Vehicle Safety, Regulations, and
Challenges, and Future Growth
High-Voltage Isolation Techniques
• Power Flow in Hybrid Systems: Case Studies
• Role of Sensors, Software, and Crash
of Hyundai Tucson (HEV) and Hyundai IONIQ
Testing Procedures in EV Safety
5 (BEV)
• Fire Safety Measures, Global
Standards, and Government Policies
for EV Safety
• EV Adoption in India: Regulatory
Timeline, Impact of Accidents, and
Legal Liability
 EV Supply Chain Management and Logistics Additional Advanced Modules

• EV Supply Chain Management and • Cell_Mfg & Quality Assurance

Logistics • Health_Estimation_Algorithm
• Components, Challenges, and • Thermal Management in Batteries
Logistics Considerations in the EV • Electric Motors Advanced Module
Supply Chain
• Global Sourcing, Digitalization, and
Sustainability in EV Supply Chain
• Risk Management and India's 2030
Plan for Balancing Imports and
In-House Development

EV Manufacturing and Assembly Processes

• Introduction to EV Manufacturing and
Assembly Processes
• Key Components and Stages in EV
Assembly
• Technological Innovations in EV
Manufacturing
• Quality Control and Efficiency in EV
Production

Project 1: Complete EV model battery calculations for a configured parameter.

Brief: The project outcome will be a comprehensive model detailing complete battery calculations
for a configured parameter, integrating knowledge from advanced EV certification modules.

Course 3: EV Business Management

Introduction to EV Market & Opportunities EV Business Management

• Course Overview • Introduction to EV management
• Starting with the Electric Vehicle Technology (catagories, regulations and
• Electric Vehicle Design Procedure and ICE model standards)
• Industry Collaboration • EV Homologation & Testing
• FAME India & Manufacturing
Guidelines
• EV Certification Process
• EV Charging
• EV Development
 EV Retrofitting Business EV Testing Homologation Extended
Learning
• Electric Vehicle & Retrofitting
• Retrofitting Components and • EV Homologation Guidelines
Status In India • EV Categories and Proposed Changes

EV Motor Study and Market Analysis

EV Battery Market Analysis
• Motor Technology
• Battery Technology in EV
• EV Motor Market Analysis
• EV Battery Market Analysis

Project 2: Case study on any of the following topics:

a: Vehicle to grid technlogy flow
b: Regenerative braking technology
c: Solid State and Graphene based batteries
d: battery manufacturing process in a giafactory
e: Plug in Hybrid EV system Vs Battery EV system

Brief: The purpose of this project is to enable the candidates work on the market study
of the EV sector in India along with the right essense of the technical documentaion
and presentation procedures. "

Course 4: Analog & Digital Electronics

Introduction to Basic Electronicsii Special Purpose Diodes

• Overview • Clipper, Clamper & Special Purpose
• Introduction to Semiconductor Diode
Electronics • Optoelectronics Devices & Diode
Applications

Diode Fundamentals Transistors and Types of Transistors

• Semiconductor Diodes, • Bipolar Junction Transistors (BJT)
Biasing and Characteristics • Field Effect Transistors (FET)
• MOSFET
Rectifiers and Filters • The Insulated Gate Bipolar Transistor
• Rectifiers and Filters in
Digital Electronics
Electronics Systems
• Number System
• Boolean Algebra
• Logic gates
 Operational Amplifier (Op-Amp) Introduction to Proteus Software
• Op-amp • Circuit Design & Simulation
using Proteus
Microcontrollers and Microprocessors
• Microcontrollers and
Microprocessors

Project 3: Overcurrent Protection Design using Proteus

Brief: This project involves creating a circuit that detects and responds to excessive current flow,
safeguarding electronic components from potential damage. The system will be tested under
various load conditions to ensure it reliably interrupts the circuit when the current exceeds a
predefined threshold. This project aims to enhance the safety and longevity of electronic devices
by preventing overheating and component failure due to overcurrent.

Project 3: Battery Level Monitor System Design using Proteus

Brief: This project includes designing a circuit capable of accurately measuring and displaying the
charge levels of a battery. The monitoring system will alert users when the battery is low, preventing
over-discharge and extending battery life. The simulation will validate the system's accuracy and
reliability under different battery conditions. This project aims to improve
battery management and ensure optimal performance of battery-powered devices.

Course 5: Embedded Systems

Introduction to Embedded Systems

Embedded C language Programming
• Overview of Embedded Systems
• Basics of Embedded C Programming
• Applications of Embedded Systems
• Advanced C Programming Concepts
in Various Industries
for Embedded Systems
• Basic Components of Embedded
• Writing Efficient and Optimized Code
Systems
for Embedded Systems
• Trends and Future Directions in
• Debugging and Testing Embedded
Embedded Technology
C Programs
Embedded Systems with 8051 Microcontroller
• Architecture and Features of the 8051
Microcontroller
• Programming the 8051: Assembly Language
Basics
• Interfacing Devices with 8051 Microcontroller
• Real-world Applications and Projects Using
the 8051
 Embedded with Arduino Embedded STM Cube EDE
• Introduction to Arduino Platform • Introduction to STM32CubeIDE
and IDE and STM32 Microcontrollers
• Basic Programming and Interfacing • Peripheral Programming and
with Arduino Configuration
• Advanced Arduino Projects and • RTOS Integration and Advanced
Applications Features
• Integrating Sensors and Actuators • Debugging, Testing, and
with Arduino Optimization

Embedded ARM Cortex Systems

Embedded Simulations using Proteus • Introduction to ARM Cortex-M
• Starting with advanced simulations Microcontrollers and
with Proteus Development Tools
• Proteus and STM model libraries • Designing and Simulating ARM
• Working on electronic simulations Systems in Proteus
for EV applications • Embedded C Programming for
• ARM based simulations for vehicle ARM Cortex-M
technology • Advanced System Design and
Optimization

Project 4: Design and Simulation of an Embedded System Using Arduino and Proteus

Brief: The project will involve designing, coding, and simulating an embedded system using the
Arduino platform and Proteus software. It will incorporate sensors and actuators to create a
functional and efficient prototype. The project will culminate in a detailed simulation that
demonstrates the system's capabilities and applications, showcasing the practical implementation
of embedded technology.

Course 6: MATLAB Certification Course

Essentials of MATLAB MATLAB Simulink

• Getting Started with MATLAB • Understanding SIMULINK
• Modelling with SIMULINK
MATLAB Intermediate
• EV Applications with SIMULINK
• MATLAB Intermediate
Advisor and QSS Toolbox
Design, Develop and Plot in MATLAB
• Plotting and Graphics • Understanding Advisor QSS

• Algebra, Calculus, Differential, Toolbox

& Integration • Implementing Advisor QSS

• Polynomials & Transforms • EV Applications with Advisor QSS

Course 7: Battery Technology and Battery Management System (BMS) Essentials & Modeling

Battery Technology for EV Systems BMS Essentials

• Background and Evolution of Battery • Understanding BMS in EV
Technology in EVs Systems: Architecture,
• Fundamentals and Electrochemistry of Components, and Roles
Battery Operation in EVs • Thermal Control and Battery
• Battery Anatomy, Performance Metrics, Balancing Techniques in BMS
and Integration in EV Systems • Implementation, Control
• State-of-the-Art Developments, Cycle Strategies, and Hardware/
Life, and Challenges in EV Battery Software Components of BMS
Technology • Industry Examples, Future Trends,
and Innovations in BMS Technology

Li-ion Based Battery Systems

• Overview of Li-Ion Battery Technology:
SoC/SoE Algorithm and Analysis
Key Materials and Components • Overview of SoC/SoE and Their Role in
• Cathode, Anode, Electrolyte, and EV Systems
Separator Materials • Estimation Algorithms: Coulomb
• Advanced Materials and Techniques: Counting, OCV Method, and Managing
Nanostructures, Composites, Coatings, Uncertainties
and Surface Modifications • Dynamic Response, Temperature
• Industry Examples, Graphene and Effects, and Practical
Solid-State Electrolytes, and Future Applications of SoC Algorithms
Market Trends • Refinements, Compensations, and
Enhancements Using Kalman Filtering
Battery Manufacturing
• Raw Materials Acquisition and Electrode
SoH/SoP Algorithm and Analysis
Fabrication Techniques
• Cell Assembly, Formation, and Aging • Introduction to SoH/SoP
Processes Estimation Algorithms and Battery
• Module and Pack Assembly, Quality Failure Mechanisms
Control, and Testing Protocols • Comparative Analysis of SoH/SoP
• Battery Safety Standards in India, Algorithms and Capacity Estimation
Automation, and Environmental Techniques
Sustainability Measures • Environmental Impacts,
Self-Discharge Detection, and Dual
Estimation Methods
• Reliability Analysis, Case Studies, and
Emerging Trends in SoH/SoP Estimation
 Modelling and Simulations
• SoC/SoH Modelling using
MATLAB
• Cell Modelling in MATLAB
• BMS Modelling using MATLAB

Project 5: Design of EV using Qss Toolbox.

Brief: This project will integrate foundational MATLAB skills, intermediate concepts, and advanced
plotting and graphical capabilities. It will involve modeling the EV using MATLAB Simulink for
dynamic simulations and utilizing the Advisor QSS Toolbox to optimize EV performance.

OR

Project 5: Battery management system modelling.

Brief: This project will integrate foundational knowledge of battery technology, including the
electrochemistry, anatomy, and performance metrics of EV batteries. It will encompass advanced
concepts in Li-ion battery systems, manufacturing processes, and quality control standards. The
BMS modeling will involve implementing thermal control, battery balancing, and
SOC/SOE/SoH/SoP estimation algorithms using MATLAB.

MID TERM VIVA

Course 8: Battery Management System (BMS) Advanced Technologies

BMS Hardware Battery Cell Balancing

• BMS Hardware Configurations and Components • Balancing Techniques and
• Design, Integration, Reliability, and Testing of Methods: Importance in Pack
BMS Hardware Performance
• Industry Case Studies, Development Challenges, • Industry Examples, Advances,
and Future Innovations in BMS Hardware and Smart BMS with Dynamic
• Economic Impacts, Market Study, and Cell Balancing
Introduction to BMS Software Control • Challenges,Solutions, and
Impact on Battery Longevity
BMS Software and Safety
• Algorithm Development for BMS and Software for • Cell Management in Industrial
Battery Health Monitoring BMS Systems, Economic
• Data Management, Industry Examples, and Considerations, and Basics of
Challenges in BMS Software Development Thermal Management
• Advances in BMS Algorithms, Integration with EV
Systems, and Future Market Trends
• Security, Privacy Considerations, and Principles
of Cell Balancing
Thermal Management Systems Advanced Battery Analytics
• Designing Cooling Systems for • Challenges in Accurate Monitoring and
Batteries: Hardware Considerations Lifecycle Analysis of EV Batteries
and Heat Management • Advanced Battery Analytical Algorithms
• Battery Cooling Technologies and and Economic Aspects
Integration with Drivetrains • Industry Practices and Strategies for
• Challenges, Active and Passive Extending Battery Life Using Data
Cooling, and Impact on Efficiency Analysis
and Life • End-of-Life Options, Case Studies,
• Electrical and Mechanical Design, DBMS Schemes, Market Trends, and
Pack Assembly, and Testing of Opportunities in Battery Management
Battery Thermal Systems Services

BMS Communication
• Introduction to BMS Communication Energy Management and Efficiency
Protocols and CAN (Controller Area • Principles and Techniques for
Network) Efficient Energy Management
• CAN Interfacing with EV • Impact on Battery Life, EV Range, and
Components and LIN (Local Advances in Energy Management
Interconnect Network) Systems
• ISO 11898 Standard, Advanced • Challenges, Market Trends, Economic
Protocols (FlexRay, Ethernet), and and Environmental Implications, and
Wireless Technologies in BMS Policy Influences
• Future Trends, Innovations, and
Industry Study on CAN
Communication Mechanism in EVs

Battery Safety, Standards, and Regulations

• Safety Considerations, Industry
Standards, and Regulatory Landscape for
EV Batteries
• Case Studies, Advances in Safety
Technologies, and Compliance Processes
• Impact of Regulations on Design,
Production, and Global Differences in
Safety Standards
• Market Study on Future Safety
Developments, Regulations, and Economic
Impact of Compliance
Project 6: Design and analysis of a custom advanced Battery System Architecture for Elec-
tric Vehicles.

Brief: This project will encompass designing the BMS hardware, including component selec-
tion, integration, reliability testing, and addressing development challenges. It will also
cover the development and implementation of BMS software algorithms for battery health
monitoring, cell balancing, and energy management. Additionally, the project will include
designing cooling systems for thermal management, establishing communication protocols,
and ensuring
compliance with safety standards and regulations. The final deliverable will be a detailed
and comprehensive BMS design, combining hardware and software elements to create an
efficient, reliable, and safe system for managing EV batteries.

Course 9: Battery Pack Design & Modelling

Revisiting Concepts for Battery and BMS Design considerations for Battery Pack
• Overview of Battery Parameters • Electrical Design
& Cell Chemistry • Mechanical Design
• Revisiting BMS for battery pack

Thermal Conditions and Analysis

Battery Pack Design Principles
• Thermal Considerations
• Configurations of Battery Pack Design
• Thermal Design of Battery
• Thermal Management and Electrical
• Thermal Calculations for
Design for Optimal Performance
Battery System
• Industry Examples, Modelling, Simulation,
and Case Studies in Pack Design
Battery Pack Calculations & Modelling
• Testing, Validation Processes, and
Advancements in Battery Pack Technology • Battery Pack Calculations
• Battery Pack Modelling
Using MATLAB

Course 10: EV Modelling with SOLIDWORKS

Chassis and Suspension Design Swingarm and Alloy Wheel Design

• Parameters for Chassis Design • Overview of Swingarm Position and
• Key components of the Chassis Role in EV bikes
• Explanation of Suspension Terms • Design Process of the Swingarm
(Pitch circle diameter, Wire diameter, • General outlook on alloy wheel
Height) design
• Design Process of the Suspension • Using 2D drawing features in
SolidWorks
 Tyre and Motor Controller Design Handlebar and Final Assembly
• Designing the Right Fit Tyre for the • Designing the Handlebar for the EV
Alloy Wheel Bike
• Assembling the Alloy Wheel Inside • General overview of Assembling
the Tyre Parts for 2-Wheelers
• Checking the Fitting of the • Editing Battery Sketch and Basic
Swingarm Assembly
• Designing the Motor Controller and • Final Scooter Assembly with
DC to DC Converter Aesthetics (rear cover, front light)

Project 7: Comprehensive Design and Analysis of an EV Bike Chassis and Suspension System.

Brief: The outcome for this project will be a detailed 3D model and analysis of an EV bike
chassis and suspension system using SOLIDWORKS.

OR

Project 7: Design and Integration of Swingarm, Alloy Wheels, and Motor Controller for an EV
Bike.

Brief: The outcome for this project will be a fully integrated SOLIDWORKS model of an EV bike,
focusing on the design and assembly of the swingarm, alloy wheels, and motor controller.

Course 11: EV Analysis with ANSYS

Introduction to ANSYS Static Structural Analysis in ANSYS

• Overview of ANSYS Software and its • Applying Boundary Conditions
Applications (Constraints and Loads)
• Installation and Licensing • Material Properties and Assignments
• ANSYS Workbench GUI Overview • Running the Analysis and Interpreting
• Understanding the Project Page, Results
Engineering Data, and Analysis Settings • Post-processing and Visualization

Preprocessing in ANSYS Modal Analysis in ANSYS

• Geometry Cleanup and Simplification • Setting up a Modal Analysis
• Creating a New Geometry Using • Eigenvalue Extraction and
DesignModeler Interpretation
• Creating and Editing Coordinate Systems • Mode Shapes Visualization
• Meshing Fundamentals and Best Practices • Damping and Frequency
Response Analysis
 Heat Transfer Analysis in ANSYS Nonlinear Analysis in ANSYS
• Introduction to Heat Transfer Analysis • Understanding Nonlinear Analy-
• Setting up a Steady-State and Transient sis
Heat Transfer Analysis • Setting up Static and Transient
• Applying Thermal Boundary Conditions Nonlinear Analysis
• Heat Generation and Conduction • Nonlinear Material Behavior
• Post-processing Temperature Distribution • Contact Analysis
and Heat Flux • Buckling Analysis

Fluid Dynamics Analysis (CFD) in ANSYS Optimization and Parametric Studies in ANSYS
• Setting Up a CFD analysis • Optimization Basics in ANSYS
• Defining Fluid Properties • Design of Experiments (DOE)
• Meshing for CFD • Parametric Studies
• Boundary Conditions for Fluid Flow • Response Surface Optimization
• Post-Processing Velocity, Pressure,
and Flow Variables

Project 8: CFD Analysis and Thermal Management of a Heat Exchanger Using ANSYS.

Brief: The outcome for this project will be a detailed computational fluid dynamics (CFD)
analysis and thermal management study of a heat exchanger using ANSYS.

OR

Project 8: Structural Analysis and Optimization of a battery system Using ANSYS.

Brief: The outcome for this project will be a thorough structural analysis and optimization of a
battery system using ANSYS. This will involve applying static structural analysis to determine
the battery system's response to various loads and boundary conditions.

Course 12: Advanced Powertrain

Introduction to EV Powertrain Powertrain in Detail: Hardware and

Management
• Overview of EV Powertrain and
Key Components • Thermal Management of EV
• Integration of Powertrain with BMS Powertrain System
• Efficiency and Performance • Market Study: Future Directions in
Optimization in Powertrain Powertrain Development
Systems • Powertrain Hardware and Software
• Challenges in Powertrain Design Control Design
• Powertrain Safety and Regulatory
Standards
 Powertrain Standards and Industry studies Motor Technology for Powertrain Systems
• Powertrain Considerations • Electric Motor Design Principles
• Powertrain Case Studies and Advanced Control Techniques
• Powertrain Certifications and for EVs
Standards • High-Performance Materials and
• Powertrain Primary Components Testing/Characterization of Electric
Motors
• Noise, Vibration, and Harshness
(NVH) in Electric Motors
Power Electronics for Powertrain • Reliability, Lifetime Analysis, and
• Power Semiconductor Devices and Sensorless Motor Control
Converters in EV Powertrain Systems Technologies
• Filters, Capacitors, Snubbers, and EMI • Integration of Motors into Vehicle
Mitigation in Power Electronics Powertrains
• Design, Optimization, and Thermal Cooling • Future Trends in Electric Motor
of Converters and Inverters Technology
• Fault Diagnosis, Protection, Regenerative • Sensorless Motor Control
Braking, and Integration within EV Technologies
Powertrains
Powertrain Modelling and Simulations
• EV Powertrain Modelling with
MATLAB
• Modelling and Analysis of EV
Powertrain Components in ANSYS

Course 13: MATLAB Based EV Architecture Modelling

EV Architecture Modelling & Simulations Power Analysis in MATLAB systems

• Buck Converter Design • Power Required to overcome
• Boost Converter Design & Modelling Resistance Forces acting on the
• 3 Phase & multi level Inverter Design and vehicle
Modelling
Converter, Controller and Inverters
• Solar PV Based Charger Modelling
• Induction Motor Design & Modelling • Power Converters in Electric Vehicles
• Motor Controller Design & Modelling • Inverters in Electric Vehicles
• Motor & Motor Controllers
Project 9: Entire EV Architecture Design, Modeling and Analysis with following subsystems:
Thermal management system
Motor system
Motor controller unit
Battery pack design and modeling
Powertrain Unit
Solar Based Charger System
Converter System

Brief: This project involves the design, modeling, and analysis of a complete electric vehicle (EV)
architecture. Key subsystems include a thermal management system to maintain optimal
temperatures, a high-efficiency motor system, and a motor controller unit for precise control. The
battery pack will be designed for maximum performance and safety, while the powertrain unit will
ensure efficient power transfer. A solar-based charger system will be integrated to utilize renewable
energy, and a converter system will manage power distribution. The project aims to create an
optimized and sustainable EV architecture.

Course 14: AUTOSAR

Introduction to AUTOSAR Basic Software (BSW) Modules

• Overview of AUTOSAR architecture • Introduction to Basic Software
• Importance and Benefits of AUTOSAR (BSW) modules
• Key Concepts and Terminology in AUTOSAR • Services Layer and its
• Evolution and Future of AUTOSAR Functionalities
• ECU Abstraction Layer and
AUTOSAR Software Architecture Microcontroller Abstraction Layer
• Complex Drivers and their
• Software component design and templates
Implementation
• Virtual Function Bus (VFB) and its Role
• Runtime Environment (RTE) and its Configuration
Communication in AUTOSAR
• Application Layer and Basic Software Modules
• AUTOSAR Communication Stack
• CAN, LIN, FlexRay, and Ethernet in
AUTOSAR Methodology and Tools AUTOSAR
• AUTOSAR Development Process and • Communication protocols and their
Methodology implementation
• Tools used in AUTOSAR Development • Configuration and Testing of
• Configuration and Generation of AUTOSAR Communication Modules
Code • Integration of Motors into Vehicle
• Integration and Testing of AUTOSAR Powertrains
Components • Future Trends in Electric Motor
Technology
• Sensorless Motor Control
Technologies
 Advanced AUTOSAR Concepts
• Adaptive AUTOSAR and its Features
• Safety and Security in AUTOSAR
• Diagnostics and Communication in AUTOSAR
• Future Trends and Developments in AUTOSAR

Ungraded Assignment: Development and Implementation of an AUTOSAR-Compliant Software

Architecture for Automotive ECUs.

Brief: The assignment outcome will deliver a robust and standards-compliant software architecture
for automotive ECUs based on AUTOSAR principles. The development process will include software
component design using AUTOSAR templates, configuring the Runtime Environment (RTE), and
integrating application layer functionalities with Basic Software (BSW) modules. Key tasks will
involve utilizing AUTOSAR methodologies and tools for code generation, ensuring compatibility and
seamless integration of software components. The assignment will also encompass configuring
communication protocols such as CAN, LIN, FlexRay, and Ethernet within the AUTOSAR
communication stack, and testing these modules for reliability and performance. Advanced
concepts like Adaptive AUTOSAR, safety, security, and diagnostics will be explored to enhance the
robustness and resilience of the software architecture.

Projects: (Any 2)

1. Battery Monitoring System

Objective: Measure and display the voltage of a simulated battery pack.

Brief: The project will result in a fully functional battery monitoring system capable of accurately
measuring and displaying the voltage of a simulated battery pack. Using the STM32F103C8T6
microcontroller, the system will interface with the Voltage Detection Sensor Module to acquire
voltage data. This data will be processed and displayed in real-time on the JHD162G M7 LCD display.
The outcome includes a reliable and user-friendly interface for monitoring battery voltage, suitable
for educational purposes in understanding the fundamentals of battery
management in EV systems.

2. Current Monitoring System

Objective: Measure and display the current drawn by a simulated EV motor.

Brief: This project will result in a current monitoring system designed to accurately measure and
display the current drawn by a simulated EV motor. Utilizing the STM32F103C8T6 microcontroller
and ACS712 current sensor, the system will capture real-time current data. The data will be
processed and presented on the JHD162G M7 LCD display, enabling users to monitor and analyze
current
consumption. The outcome includes a functional setup for understanding and managing current
requirements in EV applications, enhancing practical knowledge of electric vehicle powertrain
dynamics.
3. Energy Consumption Display
Objective: Calculate and display the energy consumption of a simulated EV system.

Brief: The project outcome will be an energy consumption display system capable of calculating and
presenting the energy usage of a simulated EV system. Using the STM32F103C8T6 microcontroller,
combined with the ACS712 current sensor and Voltage Detection Sensor Module, the system will
measure both current and voltage.

4. Battery Overcurrent Protection

Objective: Detect and respond to overcurrent situations in a simulated battery system.

Brief: This project aims to develop a battery overcurrent protection system for safeguarding a
simulated battery system in EV applications. Using the STM32F103C8T6 microcontroller and
ACS712 current sensor, the system will continuously monitor current levels. Upon detecting an
overcurrent condition, the system will activate visual alerts using the LED System and audible alerts
through the 5V Passive Buzzer. The outcome includes a reliable protection mechanism that
enhances safety and reliability in EV battery systems, demonstrating practical implementation of
current monitoring and protection measures.

5: Simulated CAN Bus and PWM Communication

Objective: This project allows students to understand the implementation and working on the CAN
based communication.

Brief: This project allows students to understand the implementation and working on the CAN based
communication in an embedded system. The students can simulate the CAN data based on the
sensor readings their will recieve and create CAN packages for communication. Similarly, the
students will work on the motor control signals and will learn how one can transmit these motor
signals in CAN protocols and perform communication.
 Industry-recognized & government
approved certification

Internshala Trainings certificate

Upon successful completion of the program,
you will receive an Electric Vehicle certificate
from Internshala.

NSDC & Skill India certificate

Also, receive a certificate from NSDC
(National Skill Development Corporation)
and Skill India.

Industry Certifications
Upon completing the add-on offline
workshops, you will receive a prestigious
certificate from DIYGURU.ORG and
Internshala Trainings
 Why take the 2 Intensive
Offline Workshops?

Learn by doing
In these workshops, you'll work on real projects, gaining practical skills in component assembly,
battery systems, test bench analysis, charging technologies, retrofitting, and sensor integration.

Industry expertise
Learn directly from seasoned EV professionals who will share their real-world knowledge and
practical tips with you.

In-depth learning
Dive deeper into precision wiring, battery pack building, ICE to EV retrofitting, EV diagnostics,
electronics integration, sensor analysis, data analysis, and professional report writing.

Networking opportunities
This workshop isn't just about learning - it's about building your network. Connect with fellow
EV enthusiasts and potential future colleagues!

Note:
2 offline workshops at a discounted fee of ₹8,000 ₹15,000. Travel, stay, and food costs are not covered by Internshala.
 Get exclusive EV Hardware
Kit worth ₹8,000 for Free!
Increase your employability by 2x with our EV hardware
kit, offering hands-on practical knowledge!

Industry-Standard Tools
Master trending real-world applications using a custom-designed STM32 ARM Cortex system.

Project-Based Learning
Engage in 15+ experiments and 5 EV-focused projects, aligned with the latest industry trends,
to build functional systems from scratch.

Interactive Learning
Embrace a comprehensive training program – start with simulations and seamlessly transition to
physical hardware implementation.

Career-Ready Skills
Our EV Hardware Kit equips you with the hands-on expertise that top employers in the EV industry
are actively seeking.
Skills
you will learn
 Learn from
Industry Expert

Avinash Singh Ayush Sharma

CEO, DIYguru Program Director, Co-founder & CTO, DIYguru,
Scientific Researcher, Nanotechnology

Aakash M. Gaikwad Arman Ansari

Power train Engineer, Application Engineer at Designtech System
RUNR MOBILITY Private limited

Companies: Companies:
RUNR MOBILITY, Internshala Designtech System Private limited , DIY guru
 Learn from
Industry Expert

Supratim Das Kaustav Mallick

NPD & Validation Engineer at Trainer, DIYguru
Exponent Energy
Companies:
Companies: DIY guru, Technique Polytechnic Institute
Exponent Energy, HCL Technology,
Capgemini

Gourab Majumder
Application Engineer at
Convergent Technologies

Companies:
Convergent Technologies
 Course
Fee
₹73,500/- ₹90,000
Valid for limited period

No-cost EMI options available

starting at just ₹6,125/- per month

+Add-on offer
2 offline workshops at a discounted fee
of ₹8,000 ₹15,000
 Connect with
Admissions Team
Admissions Counselling Team, Internshala

[email protected]
[email protected]
https://trainings.internshala.com/