SERV/8.

2/MTT/PM/F05
ELECTRONICA MTT - SERVICE DEPT.

PREVENTIVE MAINTENANCE CHART FOR VMC SINGLE COLOUM

A NAME OF THE CUSTOMER- PLACE :

B CUSTOMER TEL. NO. CONTACT PERSON -

C M/C MODEL - SR.NO.

D MAKE OF THE MACHINE - DAEWOO / HARTFORD / ELECTRONICA

E FANUC SYSTEM -

F SR. NO. OF FANUC CONTROLLER -

G CATEGORY - WW / OW / SC

H E & C DATE -

SR. CHECK POINTS CHECKED OBSERVATIONS/ REMARKS Approximate Time

NO. YES/NO /N.A. Required for the
activity
(Timing in Minutes)

1 Check working area around the

machine should be free from
obstructions. 0.15
2 Check levelling of the machine . 2.00
3 Clean total interface panel and
operation panel thoroughly . 0.30
4 Check cleanliness of blower blades.
0.10
5 Chek all fans on fanuc drives are clean
and working ok. 0.15
6 Clean the fins and filters of cabinet
cooler / panel cooler . 0.25
7 Clean the fins and filters of oil cooler
unit with blower . 0.30
8 Clamp & route the DNC cable properly.
0.10

0.20
0.20
PAGE - 2/7
9 Tighten all screws on all terminal strips,
MCBs, contactors, OLRs, Relay
sockets,SMPS & Transformers,
switches etc inside the electrical cabinet
.
0.20
10 Tighten all electrical connections inside
the oil cooler unit . 0.20
11 Check shielding of all feedback cables
are properly grounded .
0.10
12 Check contactor OLRs are set
according to motor current for the
following -
Hydraulic motor
Lubrication motor
Coolant motor
Chip conveyor motor
Oil mist motor
Base coolant motor
Flood coolant motor
Tsc motor
ATC motor
Magazine motor.
Spindle oil cooler motor

0.40
13 Check tightness of all allied connectors
0.15
14 Check tightness of all connectors on
fanuc system.
0.10
15 Check 3 phse 415V mains input supply
to stabiliser
0.05
16 Check stabiliser output voltage & adjust
If nesessary to +/- 1%
0.10
17 Check voltage between earth & neutral
inside panel. It should less than 3 volts
0.05
18 Check main earthing connection is
proper. 0.05
19 Check wetness of earthpit

PAGE - 3/7 0.25

20 Clean all proximity switches are in place
and functioning .
0.10
21 Check functioning of all switches on
diagnostic screen.

22 Replace the batteries of CNC & ABS.

coder after every 2 yrs as per fanuc
specs
23 If the fanuc system is O' series then
Take back up of parameters on pc of
customer . Make extra floppy of original
received from principal at branches.or
else take manual hard copy of the
same

24 If the fanuc system is latest like 18/21/0i

series then back up is required to take
on flash card / s ram. For this take
fanuc help.
0.20

25 Check all x, y and z software limits are

working
0.10
26 Check all the voltage for the following
0.05
A 3 Phase isolation power transformer

a Primary 415v ac input. 0.05

b Secondary 200 / 220 v ac
0.05

B 2 Phase control transformer.

a Primary 200/220v input.

b Secondary 0 - 24VAC (lamp)
c 0 -100v (input to bridge) 0.10
d 0 - 110v (contol crcuit)

PAGE - 4/7

27 Check D. C. o/p voltages of smps 24 v

dc.
0.05
28 Check on monotor display the current
drawn by individual axes in jog
movement at 100% sw.position is less
than 30%
0.05
29 Check over all the screws , bolts ,nuts
and joints for firmness.
0.10
30 Replace the hydraullic oil with the new
one and maintain oil level - frequency 6
months.
0.45
31 Clean the hyd. Tank
0.45
32 Check system pressure .
0.05
33 Check hyd oil leakage and rectify if any.

0.10
34 Check condition of hyd. Hoses, if
required replace it
0.05
35 Check function of pressure setting
valves are working.
0.05
36 Clean the Tank of lub.unit & spindle oil
cooler unit .
0.25
37 Clean the inlet suction filters
0.10
38 Check the lub. Oil quality as per the
specifications. 0.05
39 Check lub oil level, if required refill it.

0.10
40 Replace the oil of sp. Cooler unit -
frequency 6 months .
0.30
41 Check all the lub. Points at sliding
surfaces and ball screws for its
functionality
0.45
42 Check lub. Pressure is set as per
norms if not set accordingly.
0.10
PAGE - 5/7
43 Check float switch and pressure switch
operation 0.05
44 Check oil leakage if any from all lub.
Points. if so,rectify leakage points.
0.05
45 Check nylon pipes are intact.
0.05
46 Check for auto lub. Cycle is working as
per the ON & OFF timer set values. 0.05
47 Check the temp of oil cooler unit is
maintaining. If required set temp on oil
cooler unit .
0.10
48 Check over the piping conditions of the
air and coolant circuits .
0.10
49 Check whether any Coolant leakage
between the guards or not .
0.20
50 Check condition of belts.
0.10
51 Check axis movement is smooth.

0.05
52 Check back lash for all the three axis. If X=
required adjust in parameters. Pl Y=
specify backlash values under
observation column Z=

0.20
53 Check and clean wipers of slides 0.30
54 Check any abnormal noise from slide 0.05
55 movement
Tighten the/ all
ball screws
axis / motors to
gibs properly 1.00
assure best operating conditions.

56 Check functioning of chip conveyor .

0.10
57 Check limit sw operation for overload
0.05
PAGE - 6/7

58 Clean the coolant system and micro

seperators in the coolant tank .
0.45
59 Check condition of chain drive for
counter balance and do the greasing .
0.20
60 Check over all the screws , bolts , nuts
and joints for firmness . 0.30
61 Check tool clamp / unclamp operation
0.05
62 Grease/ lubricate moving parts of
magazine.
0.10
63 Check tool jaws are damaged.
0.05
64 Check air blow function .
0.05
65 Check smoothness of toolchange cycle.
0.05
66 Check atc alignment.
0.20
67 Check spindle orientation . If required
adjust . 0.10
68 Lubricate the ATC . 0.10
69 Check the movement is smooth for
magazine clockwise/ anticlockwise.
0.05
70 Check and adjust tool change point
0.05
71 Check operation of APC .

0.10
72 Set all proximity switches as per APC
cycle.
0.15

73
Check whether customer has
maitained the extra copy of all the
documents in safe custody.

PAGE - 7/7

74 List of spares which are observed and

need to be replaced , the list is given to
the customer with attached format

NOTE : - IF THE M/C IS EVER BEEN MOVED & ACCURACY, PRALLELISM, SQURENESS,
SP.RUNOUT, POSITIONING ACCURACY ETC. ARE FOUND DISTURBED . THE SAME WILL
NOT BE COVERED UNDER PREVENTIVE MAINT. FOR SETTING THE SAME SEPARATE
ACTIVITY HAS TO BE PLANNED ON CHAREABLE BASIS.,

Remark : further actions from customer

1)
2)
3)
4)

Preventive maintenance done :

Start date : End date :

Engineer's Name & Singnature : Customer name & signature :

1)
2)
Electronica ……………………… branch .