TO INDEX

B5 LUBRICATION SYSTEM

1KR ---------------------------------------------------- B5 - 1
LUBRICATION SYSTEM--------------------- B5 - 1
FUNCTION CHECK ------------------------ B5 - 1
ARTICLES TO BE PREPARED --------- B5 - 1
ENGINE OIL------------------------------------- B5 - 3
REPLACEMENT----------------------------- B5 - 3
OIL FILTER -------------------------------------- B5 - 4
REPLACEMENT----------------------------- B5 - 4
B5
OIL PUMP---------------------------------------- B5 - 6
REPLACEMENT----------------------------- B5 - 6
CRANKSHAFT FRONT OIL SEAL -------- B5 - 7
REMOVAL AND INSTALLATION-------- B5 - 7
OIL PAN ------------------------------------------ B5 - 9
REMOVAL AND INSTALLATION-------- B5 - 9
K3----------------------------------------------------- B5 - 12
LUBRICATION SYSTEM ------------------- B5 - 12
FUNCTION CHECK----------------------- B5 - 12
ARTICLES TO BE PREPARED-------- B5 - 12
ENGINE OIL ----------------------------------- B5 - 14
REPLACEMENT --------------------------- B5 - 14
OIL FILTER ------------------------------------ B5 - 15
REPLACEMENT --------------------------- B5 - 15
OIL PUMP -------------------------------------- B5 - 18
REMOVAL AND INSTALLATION ------ B5 - 18
CRANKSHAFT FRONT OIL SEAL ------ B5 - 21
REMOVAL AND INSTALLATION ------ B5 - 21
OIL PAN----------------------------------------- B5 - 23
REMOVAL AND INSTALLATION ------ B5 - 23
B5–1
Ä 1KR
1 LUBRICATION SYSTEM
1-1 FUNCTION CHECK
WARNING
• Never carry out the operation while the engine and engine oil are still hot, for there are hazard
potentials for getting scald.

1-2 ARTICLES TO BE PREPARED

Instrument
Tachometer,Oil pressure gauge,Torque wrench

SST
Shape Part No. Part name

09991-87402-000 Wire,tacho-pulse pick up

09991-87404-000
Wire,engine control system inspection
(09991-87401-000)

Lubricant,adhesive,others
Three Bond1104

1-2-1 OIL PRESSURE

1.Check the engine oil amount.
Refer to Page B1-3.

2.Remove the engine oil pressure switch.

(1) Disconnect the connector for the engine oil pressure
switch.
(2) Remove the engine oil pressure switch.
T11E8001T10

3.Install the oil pressure gauge (Thread diameter PT1/8).

T11E8002T10
 B5–2
4.Install the engine tachometer.
(1) Install an engine tachometer to the terminal REV of the
DLC, using the SST. REV
SST: 09991-87402-000
SST: 09991-87404-000
5.Warm up the engine.
6.Measure the engine oil pressure.
DLC
7.Start the engine and measure the pressure at each engine
speed. H11E8026T10
SPECIFIED VALUE: At 750rpm
30kPa or more
{0.3kgf/cm2 or more}
At 3000rpm
200kPa or more
{2.0kg/cm2 or more}
8.Remove the oil pressure gauge (Thread diameter PT1/8).
9.Install the engine oil pressure switch.
(1) Clean the threaded portion of the oil pressure switch
and switch attaching section of the cylinder block.
(2) Apply sealing material to the threaded portion of the oil
pressure switch.
ADHESIVE: Three Bond1104
(3) Install the oil pressure switch.
TIGHTENING TORQUE: 15&4.5N;m
{153&46kgf;cm}
(4) Connect the connector for the engine oil pressure
switch.
10.Remove the engine tachometer.
11.Start the engine and check the engine oil pressure switch attaching section for oil leakage.
B5–3
2 ENGINE OIL
2-1 REPLACEMENT
WARNING
• Never carry out the operation while the engine and engine oil are still hot, for there are hazard
potentials for getting scald.

2-1-1 ARTICLES TO BE PREPARED

Lubricant,adhesive,others
Engine oil 0W(20(API Grade SG or higher),Engine oil 5W(30(API Grade SG or higher)

2-1-2 REPLACING PROCEDURE

1.Remove the oil filler cap.
2.Drain the engine oil by removing the drain plug of the oil pan.
3.Install the drain plug with a new gasket interposed.
TIGHTENING TORQUE: 29.5&5.9N;m{301&60kgf;cm}

4.Fill engine oil.

NOTE
• About 3.1% (With oil filter)

LUBRICANT: Engine oil 0W–20(API Grade SG or higher)

Engine oil 5W–30(API Grade SG or higher)

5.Install the oil filler cap.

6.Ensure that there is no oil leakage by operating the engine for three minutes or more.
7.Check the oil level.
Refer to Page B1-3.
 B5–4
3 OIL FILTER
3-1 REPLACEMENT
WARNING
• Never carry out the operation while the engine and engine oil are still hot, for there are hazard
potentials for getting scald.

3-1-1 ARTICLES TO BE PREPARED

SST
Shape Part No. Part name

09228-87201-000 Wrench oil filter

Lubricant,adhesive,others
Vinyl hose,Engine oil

3-1-2 REPLACEMENT PROCEDURE

1.Remove the oil filter element. Pipe
(1) Connect the hose to the supplied drain pipes.
NOTE Hose
• Use a 15mm hose.

T11E8003ET10

(2) Remove the oil filter drain plug.

Drain plug

T11E8004ET10

(3) Insert the pipes with the hose attached.

CAUTION
• Insert the hose under a condition that the O-ring (For
drain plugs) is attached to the oil filter cap side.
NOTE
• Since the oil will be drained through the hose, put the
hose end to a tray in advance.

T11E8005T10
B5–5
(4) Ensure that the oil has been drained. Then, remove the
pipe and O-ring (For drain plugs).
CAUTION
• During the removal, be sure to bend the pipe to the
side.

T11E8006T10

(5) Remove the oil filter cap, using the SST.

SST: 09228-87201-000

SST

T11E8007T10

(6) Remove the oil filter element and O-ring (For caps) Oil filter element
from the oil filter cap.
CAUTION
• To avoid scratching the O-ring groove, remove the O-
ring (For caps) by hand without using any tools.

Ring,O

T11E8008ET10

2.Install the oil filter element.

(1) Clean the inside section, threaded portion and O-ring
groove section of the oil filter cap, using brake clean-
er.
(2) Apply a small amount of engine oil to a new O-ring (For
caps) and install the oil filter cap.
Apply engine Ring,O
LUBRICANT: Engine oil oil
CAUTION
• Install the oil filter cap, being very careful not to dam- T11E8009ET10

age the O-ring.

(3) Set a new oil filter element to the oil filter cap.
(4) Remove any smear or foreign matters from the instal-
lation surface and inside section on the engine side.
(5) Again, apply a small amount of engine oil to the O-ring
(For caps) and install the oil filter cap.
CAUTION
• Care must be exercised so that the O-ring (For caps)
may not be caught-in.
 B5–6
(6) Tighten the oil filter cap, using the SST.
SST: 09228-87201-000
TIGHTENING TORQUE: 25.0&5.0N;m
{255&51kgf;cm}
CAUTION
Make sure that no
• After tightening the oil filter cap, ensure that there is no section gap
gap. SST

T11E8010ET10

(7) Apply a small amount of engine oil to a new O-ring (For

drain plugs) and install it to the oil filter cap.
(8) Remove the smear and foreign matters from the instal-
lation surface.
(9) Install the oil filter drain plug to the oil filter cap.
TIGHTENING TORQUE: 12.5&2.5N;m Apply engine oil
{128&26kgf;cm}
CAUTION
• Care must be exercised so that the O-ring (For caps) T11E8011ET10

may not be caught-in.

3.Replenish engine oil.
Refer to Page B5-3.

4.Oil leakage check

(1) Start the engine. Ensure that there is no oil leakage
form the joint sections of the oil filter cap and oil filter
drain plugs.
4 OIL PUMP
4-1 REPLACEMENT
1.The oil pump is built in the timing chain cover Ay. Therefore, replace the timing chain cover Ay at the
time of the replacement.
Refer to Page B2-5.
B5–7
5 CRANKSHAFT FRONT OIL SEAL
5-1 REMOVAL AND INSTALLATION
5-1-1 ARTICLES TO BE PREPARED
SST
Shape Part No. Part name

09223-87202-000 Replacer,crankshaft front oil seal

Instrument
Torque wrench

Lubricant,adhesive,others
Engine oil

5-1-2 OPERATION BEFORE REMOVAL

1.Drain the engine oil.
Refer to Page B5-3.

2.Remove the crankshaft pulley Ay.

Refer to Page B2-5.

5-1-3 REMOVAL AND INSTALLATION PROCEDURES

(1) Components

~a

T11E8012S20

~:Non - reusable parts

(2) Removal and installation procedures
j i 1 a Seal, type T oil
 B5–8
5-1-4 POINTS OF REMOVAL
(1) Seal, type T oil
1.Cut the lip section of the seal by a cutter, etc. Then,
remove the seal by prying it by a screwdriver, etc.
CAUTION Cut
• Wind the screwdriver with a tape, etc. to prevent the
surroundings from being damaged.
2.After removing the seal, ensure that there is no scratch on
the chamfering section of the crankshaft Ay. (If there is L11E5184ET10
any scratch, repair it with sand paper #400.)
SST
5-1-5 POINTS OF INSTALLATION
(1) Seal, type T oil
1.Install the seal, following the procedure given below.
(1) Apply engine oil to the lip section of the seal.
LUBRICANT: Engine oil
(2) Drive in the seal vertically, using the SST.
SPECIFIED VALUE: Press-fitting amount
Protruding amount from end surface
of chain cover Ay T11E8101T10

Within 0.5mm
Press-fitting depth from end surface
of chain cover Ay
Within 1mm
SST: 09223-87202-000
5-1-6 OPERATION AFTER INSTALLATION
1.Install the crankshaft pulley Ay.
Refer to Page B2-5.

2.Fill engine oil.

Refer to Page B5-3.

3.Start the engine and ensure that there is no oil leakage from the type T oil seal.
B5–9
6 OIL PAN
6-1 REMOVAL AND INSTALLATION
WARNING
• Never carry out the operation while the engine and engine oil are still hot, for there are hazard
potentials for getting scald.
SST
Shape Part No. Part name

09032-00100-000 Cutter,oil pan seal

Instrument
Torque wrench

Lubricant,adhesive,others
Three Bond1280E,Engine oil

6-1-1 OPERATION BEFORE REMOVAL

1.Drain the engine oil by removing the drain plug and gasket.
Refer to Page B5-3.

2.Remove the front exhaust pipe Ay.

Refer to Page B4-3.
 B5–10
6-1-2 REMOVAL AND INSTALLATION PROCEDURES
(1) Components

T:10.0&3.0 {102&31}
~h
B

g B T:10.0&2.0 {102&20}

c d

B T:8.5&1.7 {87&17}

B T:8.5&1.7 {87&17}
~b
e

T11E8014S30

k: Engine oil
Unit: N;m{kgf;cm}
~: Non-reusable parts
(2) Removal and installation procedures
1 a Oil filter Ay with bracket 6 f Plate, oil pan baffle
2 b Gasket, oil filter 7 g Strainer S/A, oil
3 c Gauge Ay, oil level 8 h Gasket, oil strainer
4 d Guide, oil level gage
j i 5 e Pan S/A, oil

6-1-3 POINTS OF REMOVAL

(1) Pan S/A, oil
1.Remove the attaching nuts on the back section of the pan
S/A from the service hole at the lower side of the trans-
mission.
2.Remove the attaching bolts and nuts of the pan S/A.

T04E6015T10
B5–11
3.Remove the oil pan S/A by inserting the SST between the
pan S/A and the cylinder block Ay.
SST: 09032-00100-000
SST
CAUTION
• Be very careful not to scratch the joint surface.
• Be very careful not to deform the flange section.

L11E5087T10

6-1-4 POINTS OF INSTALLATION

(1) Pan S/A, oil
1.Clean the pan installation surface of the cylinder block Ay.
2.Apply liquid gasket to the pan S/A at the bold-line section
in the figure.
NOTE
• The guide of the diameter of the liquid gasket is
3.5&0.5mm Dia.
ADHESIVE: Three Bond1280E T11E8016T10

CAUTION
• Application of the gasket should be started and fin-
ished at the seal surface with the block on either the
intake side or the exhaust side. Be sure to avoid the
seal surface with the chain cover on the front and back
of the engine and oil seal retainer.
3.Install the pan S/A to the cylinder block Ay in the sequence
show in the figure.
NOTE 6

• As for the tightening of the remaining sections, it may 2 4

be done in any order.

CAUTION
• Perform the assembling within three minutes of appli-
cation of the gasket. Moreover, perform the tightening
within 15 minutes.

5 3
1 T11E8017T10

6-1-5 OPERATION AFTER INSTALLATION

1.Install the front exhaust pipe Ay.
Refer to Page B4-3.

2.Replenish engine oil.

Refer to Page B5-3.

3.Start the engine. Ensure that there is no oil leakage form the joint sections of the oil pan S/A and oil fil-
ter Ay with brackets.
 B5–12
Ä K3
1 LUBRICATION SYSTEM
1-1 FUNCTION CHECK
WARNING
• Never carry out the operation while the engine and engine oil are still hot, for there are hazard
potentials for getting scald.

1-2 ARTICLES TO BE PREPARED

Instrument
Tachometer,Oil pressure gauge,Torque wrench

SST
Shape Part No. Part name

09991-87402-000 Wire,tacho-pulse pick up

09991-87404-000
Wire,engine control system inspection
(09991-87401-000)

Lubricant,adhesive,others
Three Bond1104

1-2-1 OIL PRESSURE

1.Check the engine oil amount.
Oil pressure switch
Refer to Page B1-20.

2.Remove the front bumper cover.

Refer to Page I2-2.

3.Remove the engine oil pressure switch.

(1) Disconnect the connector for the engine oil pressure T04E6004ET10

switch.
(2) Remove the engine oil pressure switch.
4.Install the oil pressure gauge (Thread diameter PT1/8).
B5–13
5.Install the engine tachometer.
(1) Install an engine tachometer to the terminal REV of the
DLC, using the SST. REV
SST: 09991-87402-000
SST: 09991-87404-000
6.Warm up the engine.
7.Measure the engine oil pressure.
DLC
8.Start the engine and measure the pressure at each engine
speed. H11E8026T10
SPECIFIED VALUE: At 750rpm
39kPa or more
{0.4kgf/cm2 or more}
At 3000rpm
225kPa or more
{2.3kg/cm2 or more}
9.Remove the oil pressure gauge (Thread diameter PT1/8).
10.Install the engine oil pressure switch.
(1) Clean the threaded portion of the oil pressure switch
and the switch section of the cylinder block.
(2) Apply sealing material to the threaded portion of the oil
pressure switch.
ADHESIVE: Three Bond1104
(3) Install the oil pressure switch.
TIGHTENING TORQUE: 15&4.5N;m
{153&46kgf;cm}
(4) Connect the connector for the engine oil pressure
switch.
11.Remove the engine tachometer.
12.Install the front bumper cover.
Refer to Page I2-2.

13.Start the engine and check the engine oil pressure switch attaching section for oil leakage.
 B5–14
2 ENGINE OIL
2-1 REPLACEMENT
WARNING
• Never carry out the operation while the engine and engine oil are still hot, for there are hazard
potentials for getting scald.

2-1-1 ARTICLES TO BE PREPARED

Lubricant,adhesive,others
Engine oil 5W(20(API Grade SG or higher),Engine oil 5W(30(API Grade SG or higher)

2-1-2 REPLACING PROCEDURE

1.Remove the oil filler cap.
2.Drain the engine oil by removing the drain plug of the oil pan.
3.Install the drain plug with a new gasket interposed.
TIGHTENING TORQUE: 29.5&5.9N;m{301&60kgf;cm}

4.Fill engine oil.

NOTE
• About 3.6 %. (With oil filter)

LUBRICANT: Engine oil 5W–20(API Grade SG or higher)

Engine oil 5W–30(API Grade SG or higher)

5.Install the oil filler cap.

6.Ensure that there is no oil leakage by operating the engine for three minutes or more.
7.Check the oil level.
Refer to Page B1-20.
B5–15
3 OIL FILTER
3-1 REPLACEMENT
WARNING
• Never carry out the operation while the engine and engine oil are still hot, for there are hazard
potentials for getting scald.

3-1-1 ARTICLES TO BE PREPARED

SST
Shape Part No. Part name

09228-87201-000 Wrench oil filter

Lubricant,adhesive,others
Engine oil 5W(30(API Grade SG or higher),Vinyl hose

3-1-2 REPLACEMENT PROCEDURE

1.Remove the oil filter element. Pipe
(1) Connect the hose to the supplied drain pipes.
NOTE Hose
• Use a 15mm Dia. hose.

T11E8003ET10

(2) Remove the oil filter drain plug.

Drain plug

T11E8091ET10

(3) Insert the pipes with the hose attached.

CAUTION
• Insert the hose under a condition that the O-ring (For
drain plugs) is attached to the oil filter cap side.
NOTE
• Since the oil will be drained through the hose, put the
hose end to a tray in advance.

T11E8092T10
 B5–16
(4) Ensure that the oil has been drained. Then, remove the
pipe and O-ring (For drain plugs).
CAUTION
• During the removal, be sure to bend the pipe to the
side.

T11E8093T10

(5) Remove the oil filter cap, using the SST.

SST: 09228-87201-000

SST

T11E8094T10

(6) Remove the oil filter element and O-ring (For caps) Oil filter element
from the oil filter cap.
CAUTION
• To avoid scratching the O-ring groove, remove the O-
ring (for caps) by hand without using any tools.

Ring,O

T11E8008ET10

2.Install the oil filter element.

(1) Clean the inside section, threaded portion and O-ring
groove section of the oil filter cap, using brake clean-
er.
(2) Apply a small amount of engine oil to a new O-ring (For
caps) and install the oil filter cap.
Apply engine Ring,O
(3) Set a new oil filter element to the oil filter cap. oil
(4) Remove any smear or foreign matters from the instal-
lation surface and inside section on the engine side. T11E8009ET10

(5) Again, apply a small amount of engine oil to the O-ring

(For caps) and install the oil filter cap.
CAUTION
• Care must be exercised so that the O-ring (For caps)
may not be caught-in.
B5–17
(6) Tighten the oil filter cap, using the SST.
Make sure that no
SST: 09228-87201-000
section gap
TIGHTENING TORQUE: 25.0&5.0N;m
{255&51kgf;cm}
CAUTION
• After tightening the oil filter cap, ensure that there is no
SST
gap.

T11E8095ET10

(7) Apply a small amount of engine oil to a new O-ring (For

drain plugs) and install it to the oil filter cap.
LUBRICANT: Engine oil
CAUTION
• Install the oil filter cap, being very careful not to dam-
age the O-ring. Apply engine oil
(8) Remove the smear and foreign matters from the instal-
lation surface.
(9) Install the oil filter drain plug to the oil filter cap. T11E8011ET10

TIGHTENING TORQUE: 12.5&2.5N;m

{128&26kgf;cm}
CAUTION
• Care must be exercised so that the O-ring (For caps)
may not be caught-in.
3.Replenish engine oil.
Refer to Page B5-14.

4.Perform the oil leakage check.

(1) Start the engine and ensure that there is no oil leakage
from the joint section of the oil filter cap and oil filter
drain plug.
 B5–18
4 OIL PUMP
4-1 REMOVAL AND INSTALLATION
WARNING
• Never carry out the operation while the engine and engine oil are still hot, for there are hazard
potentials for getting scald.

4-1-1 ARTICLES TO BE PREPARED

Instrument
Torque wrench

Lubricant,adhesive,others
Engine oil

4-1-2 OPERATION BEFORE REMOVAL

1.Drain the engine oil.
Refer to Page B5-14.

2.Remove the engine Ay.

Refer to Page B2-21.

3.Remove the water pump pulley.

Refer to Page B6-11.

4.Remove the timing chan S/A.

Refer to Page B2-35.

4-1-3 REMOVAL AND INSTALLATION PROCEDURES

(1) Components

B
a
T:9.0&1.8 {92&18}

T11E8044S20

Unit:N;m{kgf;cm}
B5–19
(2) Removal and installation procedures
j i 1 a Pump Ay, oil
 B5–20
4-1-4 POINTS OF REMOVAL
(1) Pump Ay, oil
1.Remove the pump Ay.
CAUTION
• Since the outer rotor (Oil pump driven rotor) is not fixed to the oil pump Ay, be careful not to drop it
during the removal and installation operations.

4-1-5 POINTS OF INSTALLATION

(1) Pump Ay, oil
1.Apply engine oil to the sections shown in the figure before
the assembling operations.
2.After completion of the assembling, turn the sprocket more
than one turn so that the oil may be bedded-in. Also,
ensure that it rotates smoothly.
3.Ensure that no foreign matter is caught-in. Then, install the
Apply engine oil
pump Ay. J04E6086ET10

LUBRICANT: Engine oil

4-1-6 OPERATION AFTER INSTALLATION
1.install the timing chan S/A.
Refer to Page B2-35.

2.Install the water pump pulley.

Refer to Page B6-11.

3.Install the engine Ay.

Refer to Page B2-21.

4.Fill engine oil.

Refer to Page B5-14.

5.Start the engine. Ensure that there is no oil leakage from the joint section of the type T oil seal and the
timing chain cover assembly.
B5–21
5 CRANKSHAFT FRONT OIL SEAL
5-1 REMOVAL AND INSTALLATION
5-1-1 ARTICLES TO BE PREPARED
SST
Shape Part No. Part name

09223-87202-000 Replacer,crankshaft front oil seal

Instrument
Torque wrench

Lubricant,adhesive,others
Engine oil 5W(30(API Grade SG or higher)

5-1-2 OPERATION BEFORE REMOVAL

1.Drain the engine oil.
Refer to Page B5-14.

2.Remove the crankshaft pulley Ay.

Refer to Page B2-36.

5-1-3 REMOVAL AND INSTALLATION PROCEDURES

(1) Components

~a

Lip section
T11E8018ES20

k: Engine oil
~: Non-reusable parts
(2) Removal and installation procedures
j i 1 a Seal, type T oil
 B5–22
5-1-4 POINTS OF REMOVAL
(1) Seal, type T oil
1.Cut the lip section of the seal by a cutter, etc. Then,
remove the seal by prying it by a screwdriver, etc.
CAUTION Cut
• Wind the screwdriver with a tape, etc. to prevent the
surroundings from being damaged.
2.After removing the seal, ensure that there is no scratch on
the chamfering section of the crankshaft Ay. (If there is L11E5184ET10
any scratch, repair it with sand paper #400.)
5-1-5 POINTS OF INSTALLATION
(1) Seal, type T oil
1.Install the seal, following the procedure given below.
(1) Apply engine oil to the lip section of the seal.
LUBRICANT: Engine oil SST
(2) Press-fit the seal vertically, using the SST and bolts.
SPECIFIED VALUE: Press-fitting amount
Protruding amount from end surface
J04E6100T10
of timing chain cover Ay
Within 0.5mm
Press-fitting depth from end surface
of timing chain cover Ay
Within 1mm
SST: 09223-87202-000
5-1-6 OPERATION AFTER INSTALLATION
1.Install the crankshaft pulley Ay.
Refer to Page B2-36.

2.Fill engine oil.

Refer to Page B5-14.

3.Start the engine and ensure that there is no oil leakage from the type T oil seal.
B5–23
6 OIL PAN
6-1 REMOVAL AND INSTALLATION
WARNING
• Never carry out the operation while the engine and engine oil are still hot, for there are hazard
potentials for getting scald.
SST
Shape Part No. Part name

09032-00100-000 Cutter,oil pan seal

Instrument
Torque wrench

Lubricant,adhesive,others
Three Bond1280E,Engine oil

6-1-1 OPERATION BEFORE REMOVAL

1.Drain the engine oil.
Refer to Page B5-14.

2.Remove the front exhaust pipe Ay.

Refer to Page B4-6.
 B5–24
6-1-2 REMOVAL AND INSTALLATION PROCEDURES
(1) Components

~l
B
k
T:8.5&2.5 {85&25} T:8.5&2.5 {85&25}
T:36.75&7.35 {375&75}

j B
B

B
T:31.0&9.3 {316&95}

~f
T:19.0&3.8 {194&39}
B
N B

d g T:42.0&12.6 {420&126}
B B

N N
T:8.5&2.5 {85&25}
e T:8.5&2.5 {85&25}

b
i
~c

a T:25.0&5.0 {255&51} B
T:8.5&2.5 {85&25}
~

T:29.5&5.9 {295&59}

T11E8020S30

k: Engine
Unit: N;m{kgf;cm}
~Non-reusable parts
(2) Removal and installation procedures
i 1 a Bracket, oil filter No.1 8 g Gauge Ay, oil level
2 b Element, S/A oil filter 9 h Plug, oil drain
3 c Gasket, oil filter cap j i 10 i Pan S/A, oil No.2
4 d Bracket, oil filter No.1 j i 11 j Pan S/A, oil
5 b Oil filter Ay with bracket 12 k Strainer S/A, oil
6 e Gasket, oil filter case 13 l Gasket, oil strainer
7 f Gasket, oil filter case bracket
B5–25
6-1-3 POINTS OF REMOVAL
(1) Pan S/A, oil No.2
1.Remove the attaching bolts and nuts of the oil pan S/A
SST
No.2.
2.Remove the oil pan S/A No.2 by inserting the SST between
the oil pan S/A No.2 and the oil pan S/A.
SST: 09032-00100-000
CAUTION
• Be very careful not to scratch the joint surface. L11E5087T10
• Be very careful not to deform the flange section.
(2) Pan S/A, oil
1.Remove the attaching nuts on the back section of the oil
pan S/A from the service hole at the lower side of the
transmission.
2.Remove the attaching bolts and nuts of the oil pan S/A.
3.Remove the oil pan S/A by inserting the SST between the
oil pan S/A and the cylinder block Ay.
SST: 09032-00100-000
CAUTION T04E6015T10

• Be very careful not to scratch the joint surface.

• Be very careful not to deform the flange section.
6-1-4 POINTS OF INSTALLATION 18mm Application points of liquid
(1) Pan S/A, oil gasket

CAUTION
• If any difficulty is encountered in flattening due to sig-
nificant deformation, replace with a new one.
1.Clean the oil pan S/A installation surface of the cylinder
block Ay.
2.Apply liquid gasket to the oil pan S/A at the bold-line sec-
17mm
tion in the figure. Then, assemble it to the cylinder block T04E6016ET10

Ay.
NOTE
• The guide of the diameter of the liquid gasket is
3.5&0.5mm Dia.
ADHESIVE: Three Bond1280E
CAUTION
• Application of the gasket should be started and fin-
ished at the seal surface with the block on either the
intake side or the exhaust side. Be sure to avoid the
seal surface with the chain cover on the front and back
of the engine and oil seal retainer.
• Perform the assembling within three minutes of appli-
cation of the gasket. Moreover, perform the tightening
within 15 minutes.
 B5–26
(2) Pan S/A, oil No.2 Application liquid
1.Install the Oil pan S/A No.2. gasket
CAUTION
• If the flange section has been deformed, flatten it by
tapping it lightly with a hammer.
• If any difficulty is encountered in flattening due to sig-
nificant deformation, replace with a new one.
(1) Clean the gasket adhered to the installation surface on
the oil pan side and oil pan No.2 side with a scraper, T04E6027ET10
etc. Ensure that there is no oil and the like adhered to
it.
(2) Apply liquid gasket without any missing portion, as
shown in the right figure. Then, perform the assem-
bling.
NOTE
• The guide of the diameter of the gasket is 3.5&0.5mm
Dia.
ADHESIVE: Three Bond1208E
CAUTION
• Perform the assembling within three minutes of appli-
cation of the gasket. Moreover, perform the tightening
within 15 minutes.
(3) Bracket, oil filter No.1
1.Temporarily tighten the nuts shown in the figure until the
bracket becomes flush with the oil filter Ay with brackets.
2.While pressing the brackets against the cylinder block Ay,
tighten the bolts shown in the figure.
3.Fully tighten the nuts that have been temporarily tightened.

6-1-5 OPERATION AFTER INSTALLATION T11E8015T10

1.Install the front exhaust pipe Ay.

Refer to Page B4-6.

2.Fill engine oil.

Refer to Page B5-14.

3.Start the engine. Ensure that there is no oil leakage from the joint sections of the oil pan S/A and oil fil-
ter Ay with brackets.

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