STRENGTH CALCULATION SHEET

RUN TANK

Client : ISRO MAHENDRAGIRI

Project : ACCF CLEANING FACILITY

Contractor : Ram E&I

Doc. No.:

Item RUN TANK Job

Plant Location -
Date 19-07-2021 Made by RTR Issue 0
 Table of Contents
Deficiencies Summary 1

Nozzle Schedule 2

Nozzle Summary 3

Pressure Summary 4

Settings Summary 5

Radiography Summary 7

Thickness Summary 8

Weight Summary 9

Long Seam Summary 10

Hydrostatic Test 11

Bill of Materials 12

Top Head 13

Straight Flange on Top Head 15

Nozzle #7 (LVMA20) 23

Nozzle #8 (LVRA01) 31

Nozzle #8 (LVP701) 39

Shell 47

Nozzle #4 (LVMA28) 59

Nozzle #4 (LVMA29) 71

Nozzle #4 (N6) 83

Straight Flange on Bottom Head 95

Bottom Head 103

Nozzle #1 (LVMA2) 105

Nozzle #2 (LVMA04) 113

Nozzle #3 (LVMA03) 121

Liquid Level bounded by Bottom Head 129

 Deficiencies Summary
No deficiencies found.

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 Nozzle Schedule
Specifications

Nozzle Impact
Identifier Size Materials Normalized Fine Grain Flange Blind
mark Tested

NPS 2 Class 600

LVMA03 Nozzle #3 NPS 2 Sch 160 DN 50 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 2 Class 150

LVMA04 Nozzle #2 NPS 2 Sch 160 DN 50 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 1/2 Class 150

LVMA2 Nozzle #1 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 1/2 Class 150

LVMA20 Nozzle #7 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 1/2 Class 150

LVMA28 Nozzle #4 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 1/2 Class 150

LVMA29 Nozzle #4 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 1/2 Class 150

LVP701 Nozzle #8 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 1/2 Class 150

LVRA01 Nozzle #8 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 1/2 Class 150

N6 Nozzle #4 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

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 Nozzle Summary
Dimensions

Reinforcement
Shell
tn Req tn Pad Gov. Stress
Nozzle OD Corr
Ratio
mark (mm) (mm) (mm) Nom t Design t User t Width t pad (mm)
(%)
(mm) (mm) (mm) (mm) (mm)

LVMA03 60.33 8.74 5.63 5* N/A N/A N/A 1.5 Exempt

LVMA04 60.33 8.74 5.63 5* N/A N/A N/A 1.5 Exempt

LVMA2 21.34 4.78 4.48 5* N/A N/A N/A 1.5 Exempt

LVMA20 21.34 4.78 4.48 5* N/A N/A N/A 1.5 Exempt

LVMA28 21.34 4.78 4.48 8 N/A N/A N/A 1.5 103.6

LVMA29 21.34 4.78 4.48 8 N/A N/A N/A 1.5 103.6

LVP701 21.34 4.78 4.48 5* N/A N/A N/A 1.5 Exempt

LVRA01 21.34 4.78 4.48 5* N/A N/A N/A 1.5 Exempt

N6 21.34 4.78 4.48 8 N/A N/A N/A 1.5 103.6

*Head minimum thickness after forming

Definitions

tn Nozzle thickness

Req tn Nozzle thickness required per 4.5.4.1

Increased for pipe to account for 12.5% pipe thickness tolerance

Nom t Vessel wall thickness

Design t Required vessel wall thickness due to pressure + corrosion allowance per 4.5.17

User t Local vessel wall thickness (near opening)

Gov. Stress Ratio Minimum stress ratio, Sallow / PL, S / t , S / tn

Corr Corrosion allowance on nozzle wall

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 Pressure Summary
Component Summary

P T
MAWP MAP MDMT MDMT Impact
Identifier Design Design
(bar) (bar) (°C) Exemption Tested
(bar) (°C)

Top Head 5 55 5.31 7.66 -196 Note 1 No

Straight Flange on Top Head 5 55 9.84 12.19 -196 Note 2 No

Shell 5 55 9.73 12.19 -196 Note 2 No

Straight Flange on Bottom Head 5 55 9.72 12.19 -196 Note 2 No

Bottom Head 5 55 5.16 7.66 -196 Note 3 No

Legs #1 5 55 5 N/A N/A N/A N/A

Nozzle #3 (LVMA03) 5 55 5.18 7.66 -48 Note 4 No

Nozzle #2 (LVMA04) 5 55 5.74 8.51 -48 Note 4 No

Nozzle #1 (LVMA2) 5 55 5.74 8.51 -48 Note 4 No

Nozzle #7 (LVMA20) 5 55 5.94 8.51 -48 Note 4 No

Nozzle #4 (LVMA28) 5 55 9.83 12.2 -48 Note 5 No

Nozzle #4 (LVMA29) 5 55 9.77 12.2 -48 Note 5 No

Nozzle #8 (LVP701) 5 55 5.32 7.66 -48 Note 4 No

Nozzle #8 (LVRA01) 5 55 5.94 8.51 -48 Note 4 No

Nozzle #4 (N6) 5 55 9.83 12.2 -48 Note 5 No

Chamber Summary

Design MDMT 0 °C

Rated MDMT -48 °C @ 5 bar

MAWP hot & corroded 5 bar @ 55 °C

MAP cold & new 7.66 bar @ 21.11 °C

(1) This pressure chamber is not designed for external pressure.

Notes for MDMT Rating

Note # Exemption Details

1. Straight Flange governs MDMT

2. Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C

3. Straight Flange governs MDMT

Flange rating governs:

4. Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Material Flange rating governs:

5. Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C

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 Settings Summary
COMPRESS 2020 Build 8000
ASME Section VIII Division 1, 2019 Edition Metric
Units MKS
Datum Line Location 0.00 mm from bottom seam
Vessel Design Mode Design Mode
Minimum thickness 1.5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 152.4 mm
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP [UG-99(b)]
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Code Case 2547 No
Use Appendix 46 Yes
Use UG-44(b) No
Use Code Case 2955 No
Apply interpretation VIII-1-83-66 Yes
Apply interpretation VIII-1-86-175 Yes
Apply interpretation VIII-1-01-37 Yes
Apply interpretation VIII-1-01-150 Yes
Apply interpretation VIII-1-07-50 Yes
Apply interpretation VIII-1-16-85 Yes
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No

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Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
UG-22(j) Test pressure and coincident static head acting during the test: No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.

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 Radiography Summary
UG-116 Radiography

Bottom Circumferential
Longitudinal Seam Top Circumferential Seam
Seam
Component Category Category Category Mark
Radiography / Radiography / Joint Radiography /
(Fig UW- (Fig UW- (Fig UW-
Joint Type Type Joint Type
3) 3) 3)

Full UW-11(a) / Type

Top Head N/A Seamless No RT N/A N/A B RT1
1

Full UW-11(a) / Type Full UW-11(a) / Type

Shell A B Full UW-11(a) / Type 1 B RT1
1 1

Bottom Head N/A Seamless No RT B Full UW-11(a) / Type 1 N/A N/A RT1

Nozzle to Vessel Nozzle free end

Nozzle Longitudinal Seam
Circumferential Seam Circumferential Seam

UW-11(a)(4) exempt
Nozzle #7 (LVMA20) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #8 (LVRA01) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #8 (LVP701) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #4 (LVMA28) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #4 (LVMA29) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #4 (N6) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #1 (LVMA2) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #2 (LVMA04) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #3 (LVMA03) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

Nozzle to Flange
Nozzle Flange Longitudinal Seam Flange Face
Circumferential Seam

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt

N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #7 (LVMA20) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt

N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #8 (LVRA01) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt

N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #8 (LVP701) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt

N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #4 (LVMA28) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt

N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #4 (LVMA29) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt

N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #4 (N6) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt

N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #1 (LVMA2) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt

N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #2 (LVMA04) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt

N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #3 (LVMA03) / Type 1

Interpretation VIII-1 01-150 has been applied.

UG-116(e) Required Marking: RT1

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 Thickness Summary
Component Data

Component Diameter Length Nominal t Design t Total Corrosion Joint

Material Load
Identifier (mm) (mm) (mm) (mm) (mm) E

Top Head SA-240 304L 1,500 ID 380 5* 4.8 1.5 1.00 Internal

Straight Flange on Top Head SA-240 304L 1,500 ID 50 8 4.82 1.5 1.00 Internal

Shell SA-240 304L 1,500 ID 1,090 8 4.89 1.5 1.00 Internal

Straight Flange on Bottom Head SA-240 304L 1,500 ID 50 8 4.89 1.5 1.00 Internal

Bottom Head SA-240 304L 1,500 ID 380 5* 4.9 1.5 1.00 Internal

*Head minimum thickness after forming

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic governs

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 Weight Summary
Weight (kg) Contributed by Vessel Elements

Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded m2

Top Head 120.1 85.9 0 0 0 0 529.7 533.7 529.7 533.7 3

Shell 331.5 269.6 0 0 0 0 1,924.6 1,932.3 1,924.6 1,932.3 5.19
Bottom Head 119.9 85.8 0 0 0 0 530 533.9 530 533.9 2.99
Legs #1 29 29 0 0 0 0 0 0 0 0 0.73
TOTAL: 600.5 470.3 0 0 0 0 2,984.4 3,000 2,984.3 2,999.9 11.91
*Shells with attached nozzles have weight reduced by material cut out for opening.

Weight (kg) Contributed by Attachments

Nozzles &
Body Flanges Packed Ladders & Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Platforms Supports Clips Loads m2
New Corroded New Corroded
Top Head 0 0 3.4 3.2 0 0 0 0 0 0 0.07
Shell 0 0 3.4 3.2 0 0 0 0 0 0 0.07
Bottom Head 0 0 12 11.5 0 0 0 0 0 0 0.16
Legs #1 0 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 18.8 18 0 0 0 0 0 0 0.3

Vessel Totals
New Corroded
Operating Weight (kg) 3,604 3,488
Empty Weight (kg) 619 488
Test Weight (kg) 3,604 3,488

Surface Area (m2) 12.21 -

Capacity** (liters) 2,986 3,002

**The vessel capacity does not include volume of nozzle, piping or other attachments.

Vessel Lift Condition

Vessel Lift Weight, New (kg) 619
Center of Gravity from Datum (mm) 492.45

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 Long Seam Summary
Shell Long Seam Angles
Component Seam 1
Shell 0°

Shell Plate Lengths

Starting
Component Plate 1
Angle
Shell 0° 4,737.52 mm

Notes

1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0°

Shell Rollout

10/129
 Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)

Gauge pressure at 21.11°C = 1.3 ⋅ M AW P ⋅ LSR

= 1.3 ⋅ 5 ⋅ 1
= 6.5 bar

Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(bar) (bar) ratio factor
Top Head (1) 6.66 0.16 1 1.30

Straight Flange on Top Head 6.66 0.16 1 1.30

Shell 6.66 0.16 1 1.30

Straight Flange on Bottom Head 6.66 0.16 1 1.30

Bottom Head 6.66 0.16 1 1.30

Nozzle #1 (LVMA2) 6.59 0.09 1 1.30

Nozzle #2 (LVMA04) 6.55 0.05 1 1.30

Nozzle #3 (LVMA03) 6.67 0.17 1 1.30

Nozzle #4 (LVMA28) 6.53 0.03 1 1.30

Nozzle #4 (LVMA29) 6.53 0.03 1 1.30

Nozzle #4 (N6) 6.65 0.15 1 1.30

Nozzle #7 (LVMA20) 6.59 0.09 1 1.30

Nozzle #8 (LVP701) 6.52 0.02 1 1.30

Nozzle #8 (LVRA01) 6.55 0.05 1 1.30

(1) Top Head limits the UG-99(b) stress ratio.

(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.

The field test condition has not been investigated.

11/129
 Bill of Materials

Heads

Item # Type Material Thk [mm] Dia. [mm] Wt. [kg] (ea.) Qty

H1 Ellipsoidal Head SA-240 304L 5 (min.) 1,500 ID 120.1 2

Shells

Item # Type Material Thk [mm] Dia. [mm] Length [mm] Wt. [kg] (ea.) Qty

S1 Cylinder SA-240 304L 8 1,500 ID 1,090 331.6 1

Legs

Item # Type Material Thk [mm] Length [mm] Wt. [kg] Qty

L1 2x2x1/4 Equal Angle SA36 6.35 1,200 9.7 3

Nozzles

Item # Type Material NPS Thk [mm] Dia. [mm] Length [mm] Wt. [kg]

Noz1 Nozzle SA-312 TP304L Wld & smls pipe NPS 0.5 Sch 160 DN 15 4.78 21.34 OD 798 1.6

Noz2 Nozzle SA-312 TP304L Wld & smls pipe NPS 2 Sch 160 DN 50 8.74 60.33 OD 238 2.7

Flanges

Item # Type Material NPS Dia. [mm] Wt. [kg] (ea.) Qty

AF1 ASME B16.5 Welding Neck - Class 150 A182 F304L 0.5 88.9 x 15.75 0.9 7

AF2 ASME B16.5 Welding Neck - Class 150 A182 F304L 2.0 152.4 x 52.58 2.7 1

AF3 ASME B16.5 Welding Neck - Class 600 A182 F304L 2.0 165.1 x 52.58 5.4 1

Fasteners

Item # Description Material Length [mm] Qty

FB1 1/2" coarse bolt SA-193 B7 Bolt <= 64 51 28

FB2 5/8" coarse bolt SA-193 B7 Bolt <= 64 70 4

FB3 5/8" coarse bolt SA-193 B7 Bolt <= 64 108 8

SB1 M16 x 2 SA 193 Gr.B7 - 3

All listed flange bolts require associated nuts and washers in accordance with Division 1, UCS-11.

Plates

Item # Material Thk [mm] Wt. [kg] Qty [ m²]

Plate1 SA36 8 9.6 0.1537

Plate1 - Note: Applies to support leg plates

Plate2 SA36 10 2.4 0.03

Plate2 - Note: Applies to support leg base plates

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 Top Head
ASME Section VIII Division 1, 2019 Edition Metric
Component Ellipsoidal Head
Material SA-240 304L (II-D Metric p. 84, ln. 34)
Attached To Shell
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Operating 0.05 533.16 1

Test horizontal 0.16 1,636.62 1
Dimensions
Inner Diameter 1,500 mm
Head Ratio 2
Minimum Thickness 5 mm
Inner 1.5 mm
Corrosion
Outer 0 mm
Length Ls f 50 mm

Nominal Thickness ts f 8 mm

Weight and Capacity

Weight (kg)1 Capacity (liters)1

New 120.06 530.14
Corroded 85.92 534.04
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1 includes straight flange

Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 1.5 mm + 1.5 mm = 3 mm
Design thickness due to internal pressure (t) 4.8 mm
Maximum allowable working pressure (MAWP) 5.31 bar
Maximum allowable pressure (MAP) 7.66 bar
Straight Flange governs MDMT -196°C

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 Factor K

2
K = ( ) ⋅ [2 + ( ) ]
1 D
6 2⋅h

2
Corroded K = ( ) ⋅ [2 + ( ) ]
1 1,503
0.9973
6 2 ⋅ 376.5

1,500 2
K = ( ) ⋅ [2 + ( ) ]
1
New 1
6 2 ⋅ 375

Design thickness for internal pressure, (Corroded at 55 °C) Appendix 1-4(c)

P ⋅D ⋅K 5.05 ⋅ 1,503 ⋅ 0.997345

t= + Corrosion = + 1.5 = 4.8 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.05

Maximum allowable working pressure, (Corroded at 55 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,150 ⋅ 1 ⋅ 3.5

P = − Ps = − 0.05 = 5.31 bar
K ⋅ D + 0.2 ⋅ t 0.997345 ⋅ 1,503 + 0.2 ⋅ 3.5

Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,150 ⋅ 1 ⋅ 5
P = − Ps = − 0 = 7.66 bar
K ⋅ D + 0.2 ⋅ t 1 ⋅ 1,500 + 0.2 ⋅ 5

% Forming strain - UHA-44(a)(2)

75 ⋅ t Rf 75 ⋅ 8 259
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.3166 %
Rf Ro 259 ∞

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 Straight Flange on Top Head

ASME Section VIII Division 1, 2019 Edition Metric

Component Cylinder
Material SA-240 304L (II-D Metric p. 84, ln. 34)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Operating 0.06 583.16 1

Test horizontal 0.16 1,636.62 1
Dimensions
Inner Diameter 1,500 mm
Length 50 mm
Nominal Thickness 8 mm
Inner 1.5 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 15.21 88.36
Corroded 12.37 88.71
Radiography
Longitudinal seam Seamless No RT
Bottom Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1.5 mm + 1.5 mm = 3 mm
Design thickness due to internal pressure (t) 4.82 mm
Design thickness due to combined loadings + corrosion 3.13 mm
Maximum allowable working pressure (MAWP) 9.84 bar
Maximum allowable pressure (MAP) 12.19 bar
Rated MDMT -196 °C

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 UHA-51 Material Toughness Requirements

5.06 ⋅ 751.5
tr = = 3.31 mm
1,150 ⋅ 1 − 0.6 ⋅ 5.06

tr ⋅ E * 3.31 ⋅ 1
Stress ratio = = = 0.5099
tn − c 8 − 1.5

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

Design thickness, (at 55 °C) UG-27(c)(1)

P ⋅R 5.06 ⋅ 751.5
t= + Corrosion = + 1.5 = 4.82 mm
S ⋅ E − 0.60 ⋅ P 1,150 ⋅ 1.00 − 0.60 ⋅ 5.06

Maximum allowable working pressure, (at 55 °C) UG-27(c)(1)

S ⋅E ⋅t 1,150 ⋅ 1.00 ⋅ 6.5

P = − Ps = − 0.06 = 9.84 bar
R + 0.60 ⋅ t 751.5 + 0.60 ⋅ 6.5

Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)

S ⋅E ⋅t 1,150 ⋅ 1.00 ⋅ 8
P = = = 12.19 bar
R + 0.60 ⋅ t 750 + 0.60 ⋅ 8

% Forming strain - UHA-44(a)(2)

50 ⋅ t Rf 50 ⋅ 8 754
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 0.5305 %
Rf Ro 754 ∞

Thickness Required Due to Pressure + External Loads

Allowable Stress Before UG-23 Req'd Thk Req'd Thk Due
Condition
Pressure Stress Increase ( kg/cm2) Temperature Corrosion
Load
Due to to
P ( bar) ( °C) C (mm) Tension Compression
St Sc (mm) (mm)

Operating, Hot & Corroded 5 1,172.7 593.6 55 1.5 Weight 1.63 1.63

Operating, Hot & New 5 1,172.7 620.7 55 0 Weight 1.63 1.63

Hot Shut Down, Corroded 0 1,172.7 593.6 55 1.5 Weight 0 0

Hot Shut Down, New 0 1,172.7 620.7 55 0 Weight 0 0

Empty, Corroded 0 1,172.7 618.8 21.11 1.5 Weight 0 0

Empty, New 0 1,172.7 647.7 21.11 0 Weight 0 0

Hot Shut Down, Corroded,

Weight & Eccentric Moments 0 1,172.7 593.6 55 1.5 Weight 0 0
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001072
Ro /t 758/6.5
2
B = 593.6 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScHC = min (B, S) = 593.6 kg/cm2

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Allowable Compressive Stress, Hot and New- ScHN, (table HA-3 Metric)

0.125 0.125
A = = = 0.001319
Ro /t 758/8
2
B = 620.7 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScHN = min (B, S) = 620.7 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table HA-3 Metric)

0.125 0.125
A = = = 0.001319
Ro /t 758/8
2
B = 647.7 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScCN = min (B, S) = 647.7 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001072
Ro /t 758/6.5
2
B = 618.8 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScC = min (B, S) = 618.8 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001072
Ro /t 758/6.5
2
B = 618.8 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScVC = min (B, S ) = 618.8 kg/cm2

Operating, Hot & Corroded, Bottom Seam

17/129
 P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 751.5
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 1.63 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1.4
= ⋅ 98066.5
π ⋅ 754.75 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
89.2
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
t t = tp + tm − tw (total required, tensile)

= 1.63 + 0 − (0)
= 1.63 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (1.63)|
= 1.63 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ (6.5 − 0 + (0))

=
751.5 − 0.40 ⋅ (6.5 − 0 + (0))
= 19.96 bar

Operating, Hot & New, Bottom Seam

18/129
 P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 750
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 1.63 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1.5
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
123.5
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
t t = tp + tm − tw (total required, tensile)

= 1.63 + 0 − (0)
= 1.63 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (1.63)|
= 1.63 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ (8 − 0 + (0))

=
750 − 0.40 ⋅ (8 − 0 + (0))
= 24.65 bar

Hot Shut Down, Corroded, Bottom Seam

19/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks
1.4
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 582.08 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
89.2
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 582.08 ⋅ 1.00
= 0 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|
= 0 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)
= 0 mm

Hot Shut Down, New, Bottom Seam

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1.5
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 608.7 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
123.5
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 608.7 ⋅ 1.00
= 0 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|
= 0 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)
= 0 mm

Empty, Corroded, Bottom Seam

20/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1.4
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 606.88 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
89.2
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 606.88 ⋅ 1.00
= 0 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|
= 0 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)
= 0 mm

Empty, New, Bottom Seam

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1.5
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 635.22 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
123.5
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 635.22 ⋅ 1.00
= 0 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|
= 0 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)
= 0 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

21/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1.4
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 582.08 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

89.2
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 582.08 ⋅ 1.00
= 0 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|
= 0 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)
= 0 mm

22/129
 Nozzle #7 (LVMA20)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Top Head
Orientation 0°
End of nozzle to datum line 1,673.16 mm
Calculated as hillside No
Distance to head center, R 0 mm
Passes through a Category A joint No
Nozzle
Description NPS 0.5 Sch 160 DN 15
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 11.79 mm
Pipe nominal wall thickness 4.78 mm

Pipe minimum wall thickness1 4.18 mm

Corrosion allowance 1.5 mm

Projection available outside vessel, Lpr 105.45 mm
Projection available outside vessel to flange face, Lf 153.2 mm
Local vessel minimum thickness 5 mm
Liquid static head included 0.02 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 4 mm

Nozzle to vessel groove weld 4 mm

1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

23/129
 ASME B16.5-2013 Flange
Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.02 ⋅ 7.39
tr = = 0.0323 mm
1,150 ⋅ 1 − 0.6 ⋅ 5.02

tr ⋅ E * 0.0323 ⋅ 1
Stress ratio = = = 0.0121
tn − c 4.18 − 1.5

Impact test exempt per UHA-51(g) (coincident ratio = 0.0121)

Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

24/129
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.02 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Combined weld check (t1 + t2) 4.09 5.3 weld size is adequate

Nozzle to shell groove (Lower) 2.29 2.5 weld size is adequate

Calculations for internal pressure 5.02 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (5 − 1.5)]

= 14.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]

= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.0155 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.0155
= 0.033 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
5.0155 ⋅ 0.8982 ⋅ 1,503
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.0155
= 2.95 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D ⋅K 5.02 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.27 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.02

25/129
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = min [19 mm, tn , t] = 3.28 mm

t1(min) or t2(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
t1(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm
The weld size t1 is satisfactory.
t2(actual) = 2.5 mm
The weld size t2 is satisfactory.

t1 + t2 = 5.3 ≥ 1.25 ⋅ tmin = 4.09

The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.0155 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.0155
= 1.53 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.53, 0]
= 1.53 mm

tb1 = 4.77 mm

tb1 = max [tb1 , tbUG16 ]

= max [4.77, 3]
= 4.77 mm

tb = min [tb3 , tb1 ]

= min [3.92, 4.77]
= 3.92 mm

tUG-45 = max [ta , tb ]

= max [1.53, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

26/129
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.96 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Combined weld check (t1 + t2) 4.09 5.3 weld size is adequate

Nozzle to shell groove (Lower) 2.29 2.5 weld size is adequate

Calculations for internal pressure 5.96 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (5 − 1.5)]

= 14.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]

= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.9581 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.9581
= 0.0381 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
5.9581 ⋅ 0.8982 ⋅ 1,503
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.9581
= 3.5 mm

Required thickness tr per Interpretation VIII-1-07-50

27/129
 P ⋅D ⋅K 5.96 ⋅ 1,503 ⋅ 0.997345
tr = = = 3.89 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.96
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = min [19 mm, tn , t] = 3.28 mm

t1(min) or t2(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
t1(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm
The weld size t1 is satisfactory.
t2(actual) = 2.5 mm
The weld size t2 is satisfactory.

t1 + t2 = 5.3 ≥ 1.25 ⋅ tmin = 4.09

The combined weld sizes for t1 and t2 are satisfactory.

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.9581 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.9581
= 1.54 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.54, 0]
= 1.54 mm

tb1 = 5.39 mm

tb1 = max [tb1 , tbUG16 ]

= max [5.39, 3]
= 5.39 mm

tb = min [tb3 , tb1 ]

= min [3.92, 5.39]
= 3.92 mm

tUG-45 = max [ta , tb ]

= max [1.54, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

28/129
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 8.51 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 8.51 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [11.79, 5.89 + (4.78 − 0) + (5 − 0)]

= 15.67 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 0), 2.5 ⋅ (4.78 − 0) + 0]

= 11.94 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
8.5119 ⋅ 5.89
=
1,150 ⋅ 1 − 0.6 ⋅ 8.5119
= 0.0432 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
8.5119 ⋅ 0.9 ⋅ 1,500
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 8.5119
= 5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D 8.51 ⋅ 1,500
tr = = = 5.56 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 8.51
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

29/129
 P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
8.5119 ⋅ 5.89
= +0
1,150 ⋅ 1 − 0.6 ⋅ 8.5119
= 0.0432 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.0432, 0]
= 0.0432 mm

tb1 = 5.56 mm

tb1 = max [tb1 , tbUG16 ]

= max [5.56, 1.5]
= 5.56 mm

tb = min [tb3 , tb1 ]

= min [2.42, 5.56]
= 2.42 mm

tUG-45 = max [ta , tb ]

= max [0.0432, 2.42]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

30/129
 Nozzle #8 (LVRA01)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Top Head
Orientation 0°
End of nozzle to datum line 1,618.78 mm
Calculated as hillside Yes
Distance to head center, R 400 mm
Passes through a Category A joint No
Nozzle
Description NPS 0.5 Sch 160 DN 15
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 11.79 mm
Pipe nominal wall thickness 4.78 mm

Pipe minimum wall thickness1 4.18 mm

Corrosion allowance 1.5 mm

Opening chord length 15.5 mm
Projection available outside vessel, Lpr 105.45 mm
Projection available outside vessel to flange face, Lf 153.2 mm
Local vessel minimum thickness 5 mm
Liquid static head included 0.02 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 4 mm

Nozzle to vessel groove weld 8 mm

1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

31/129
 ASME B16.5-2013 Flange
Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.01 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.02 ⋅ 7.39
tr = = 0.0324 mm
1,150 ⋅ 1 − 0.6 ⋅ 5.02

tr ⋅ E * 0.0324 ⋅ 1
Stress ratio = = = 0.0121
tn − c 4.18 − 1.5

Impact test exempt per UHA-51(g) (coincident ratio = 0.0121)

Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

32/129
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.02 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.02 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [15.5, 7.75 + (4.78 − 1.5) + (5 − 1.5)]

= 15.5 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]

= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.0212 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.0212
= 0.033 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
5.0212 ⋅ 0.8982 ⋅ 1,503
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.0212
= 2.95 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D ⋅K 5.02 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.27 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.02
This opening does not require reinforcement per UG-36(c)(3)(a)

33/129
UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.0212 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.0212
= 1.53 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.53, 0]
= 1.53 mm

tb1 = 4.78 mm

tb1 = max [tb1 , tbUG16 ]

= max [4.78, 3]
= 4.78 mm

tb = min [tb3 , tb1 ]

= min [3.92, 4.78]
= 3.92 mm

tUG-45 = max [ta , tb ]

= max [1.53, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

34/129
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.96 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.96 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [15.5, 7.75 + (4.78 − 1.5) + (5 − 1.5)]

= 15.5 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]

= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.9579 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.9579
= 0.0381 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
5.9579 ⋅ 0.8982 ⋅ 1,503
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.9579
= 3.5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D ⋅K 5.96 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.89 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.96
This opening does not require reinforcement per UG-36(c)(3)(a)

35/129
UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.9579 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.9579
= 1.54 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.54, 0]
= 1.54 mm

tb1 = 5.39 mm

tb1 = max [tb1 , tbUG16 ]

= max [5.39, 3]
= 5.39 mm

tb = min [tb3 , tb1 ]

= min [3.92, 5.39]
= 3.92 mm

tUG-45 = max [ta , tb ]

= max [1.54, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

36/129
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 8.51 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 8.51 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [12.36, 6.18 + (4.78 − 0) + (5 − 0)]

= 15.95 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 0), 2.5 ⋅ (4.78 − 0) + 0]

= 11.94 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
8.5119 ⋅ 5.89
=
1,150 ⋅ 1 − 0.6 ⋅ 8.5119
= 0.0432 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
8.5119 ⋅ 0.9 ⋅ 1,500
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 8.5119
= 5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D 8.51 ⋅ 1,500
tr = = = 5.56 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 8.51
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

37/129
 P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
8.5119 ⋅ 5.89
= +0
1,150 ⋅ 1 − 0.6 ⋅ 8.5119
= 0.0432 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.0432, 0]
= 0.0432 mm

tb1 = 5.56 mm

tb1 = max [tb1 , tbUG16 ]

= max [5.56, 1.5]
= 5.56 mm

tb = min [tb3 , tb1 ]

= min [2.42, 5.56]
= 2.42 mm

tUG-45 = max [ta , tb ]

= max [0.0432, 2.42]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

38/129
 Nozzle #8 (LVP701)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Top Head
Orientation 0°
Nozzle center line offset to datum line 1,240 mm
Calculated as hillside Yes (perpendicular)
Distance to head center, R 886.62 mm
Passes through a Category A joint No
Nozzle
Description NPS 0.5 Sch 160 DN 15
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 11.79 mm
Pipe nominal wall thickness 4.78 mm

Pipe minimum wall thickness1 4.18 mm

Corrosion allowance 1.5 mm

Opening chord length 16.44 mm
Projection available outside vessel, Lpr 105.03 mm
Projection available outside vessel to flange face, Lf 152.78 mm
Local vessel minimum thickness 5 mm
Liquid static head included 0.04 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 4 mm

Nozzle to vessel groove weld 8 mm

1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

39/129
 ASME B16.5-2013 Flange
Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.04 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.04 ⋅ 7.39
tr = = 0.0325 mm
1,150 ⋅ 1 − 0.6 ⋅ 5.04

tr ⋅ E * 0.0325 ⋅ 1
Stress ratio = = = 0.0121
tn − c 4.18 − 1.5

Impact test exempt per UHA-51(g) (coincident ratio = 0.0121)

Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

40/129
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.04 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.04 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [16.44, 8.22 + (4.78 − 1.5) + (5 − 1.5)]

= 16.44 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]

= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.043 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.043
= 0.033 mm

Required thickness tr from UG-37(a)

P ⋅D ⋅K 5.04 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.29 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.04
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

41/129
UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.043 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.043
= 1.53 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.53, 0]
= 1.53 mm

tb1 = 4.79 mm

tb1 = max [tb1 , tbUG16 ]

= max [4.79, 3]
= 4.79 mm

tb = min [tb3 , tb1 ]

= min [3.92, 4.79]
= 3.92 mm

tUG-45 = max [ta , tb ]

= max [1.53, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

42/129
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.37 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.37 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [16.44, 8.22 + (4.78 − 1.5) + (5 − 1.5)]

= 16.44 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]

= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.3655 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.3655
= 0.0356 mm

Required thickness tr from UG-37(a)

P ⋅D ⋅K 5.37 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.5 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.37
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

43/129
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.3655 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.3655
= 1.54 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.54, 0]
= 1.54 mm

tb1 = 5 mm

tb1 = max [tb1 , tbUG16 ]

= max [5, 3]
= 5 mm

tb = min [tb3 , tb1 ]

= min [3.92, 5]
= 3.92 mm

tUG-45 = max [ta , tb ]

= max [1.54, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

44/129
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 7.66 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 7.66 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [13.44, 6.72 + (4.78 − 0) + (5 − 0)]

= 16.49 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 0), 2.5 ⋅ (4.78 − 0) + 0]

= 11.94 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
7.6613 ⋅ 5.89
=
1,150 ⋅ 1 − 0.6 ⋅ 7.6613
= 0.0406 mm

Required thickness tr from UG-37(a)

P ⋅D 7.66 ⋅ 1,500
tr = = = 5 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 7.66
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
7.6613 ⋅ 5.89
= +0
1,150 ⋅ 1 − 0.6 ⋅ 7.6613
= 0.0406 mm

45/129
ta = max [taUG-27 , taUG-22 ]
= max [0.0406, 0]
= 0.0406 mm

tb1 = 5 mm

tb1 = max [tb1 , tbUG16 ]

= max [5, 1.5]
= 5 mm

tb = min [tb3 , tb1 ]

= min [2.42, 5]
= 2.42 mm

tUG-45 = max [ta , tb ]

= max [0.0406, 2.42]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

46/129
 Shell

ASME Section VIII Division 1, 2019 Edition Metric

Component Cylinder
Material SA-240 304L (II-D Metric p. 84, ln. 34)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Operating 0.16 1,673.16 1

Test horizontal 0.16 1,636.62 1
Dimensions
Inner Diameter 1,500 mm
Length 1,090 mm
Nominal Thickness 8 mm
Inner 1.5 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 331.54 1,926.19
Corroded 269.59 1,933.91
Radiography
Longitudinal seam Full UW-11(a) Type 1
Top Circumferential seam Full UW-11(a) Type 1
Bottom Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1.5 mm + 1.5 mm = 3 mm
Design thickness due to internal pressure (t) 4.89 mm
Design thickness due to combined loadings + corrosion 3.19 mm
Maximum allowable working pressure (MAWP) 9.73 bar
Maximum allowable pressure (MAP) 12.19 bar
Rated MDMT -196 °C

47/129
 UHA-51 Material Toughness Requirements

5.16 ⋅ 751.5
tr = = 3.38 mm
1,150 ⋅ 1 − 0.6 ⋅ 5.16

tr ⋅ E * 3.38 ⋅ 1
Stress ratio = = = 0.5207
tn − c 8 − 1.5

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

Design thickness, (at 55 °C) UG-27(c)(1)

P ⋅R 5.16 ⋅ 751.5
t= + Corrosion = + 1.5 = 4.89 mm
S ⋅ E − 0.60 ⋅ P 1,150 ⋅ 1.00 − 0.60 ⋅ 5.16

Maximum allowable working pressure, (at 55 °C) UG-27(c)(1)

S ⋅E ⋅t 1,150 ⋅ 1.00 ⋅ 6.5

P = − Ps = − 0.16 = 9.73 bar
R + 0.60 ⋅ t 751.5 + 0.60 ⋅ 6.5

Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)

S ⋅E ⋅t 1,150 ⋅ 1.00 ⋅ 8
P = = = 12.19 bar
R + 0.60 ⋅ t 750 + 0.60 ⋅ 8

% Forming strain - UHA-44(a)(2)

50 ⋅ t Rf 50 ⋅ 8 754
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 0.5305 %
Rf Ro 754 ∞

Thickness Required Due to Pressure + External Loads

Allowable Stress Before UG- Req'd
Req'd Thk
2 Thk Due
Pressure 23 Stress Increase ( kg/cm ) Temperature Corrosion Due to
Condition Location Load to
P ( bar) ( °C) C (mm) Compression
St Sc Tension
(mm)
(mm)

Top Weight 1.63 1.63

Operating, Hot & Corroded 5 1,172.7 593.6 55 1.5
Bottom Weight 1.69 1.69

Top Weight 1.62 1.62

Operating, Hot & New 5 1,172.7 620.7 55 0
Bottom Weight 1.69 1.69

Top Weight 0.01 0.01

Hot Shut Down, Corroded 0 1,172.7 593.6 55 1.5
Bottom Weight 0.06 0.06

Top Weight 0.02 0.02

Hot Shut Down, New 0 1,172.7 620.7 55 0
Bottom Weight 0.06 0.06

Top Weight 0.01 0.01

Empty, Corroded 0 1,172.7 618.8 21.11 1.5
Bottom Weight 0 0

Top Weight 0.01 0.01

Empty, New 0 1,172.7 647.7 21.11 0
Bottom Weight 0 0

Hot Shut Down, Corroded, Top Weight 0.01 0.01

Weight & Eccentric Moments 0 1,172.7 593.6 55 1.5
Only Bottom Weight 0.06 0.06

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-3 Metric)

48/129
 0.125 0.125
A = = = 0.001072
Ro /t 758/6.5
2
B = 593.6 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScHC = min (B, S) = 593.6 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table HA-3 Metric)

0.125 0.125
A = = = 0.001319
Ro /t 758/8
2
B = 620.7 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScHN = min (B, S) = 620.7 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table HA-3 Metric)

0.125 0.125
A = = = 0.001319
Ro /t 758/8
2
B = 647.7 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScCN = min (B, S) = 647.7 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001072
Ro /t 758/6.5
2
B = 618.8 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScC = min (B, S) = 618.8 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001072
Ro /t 758/6.5
2
B = 618.8 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScVC = min (B, S ) = 618.8 kg/cm2

49/129
Operating, Hot & Corroded, Above Support Point

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 751.5
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 1.63 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
2.2
= ⋅ 98066.5
2
π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

355.7
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0.01 mm
t t = tp + tm − tw (total required, tensile)

= 1.63 + 0 − (0.01)
= 1.63 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0.01) − (1.63)|
= 1.63 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ (6.5 − 0 + (0.01))

=
751.5 − 0.40 ⋅ (6.5 − 0 + (0.01))
= 19.98 bar

Operating, Hot & New, Above Support Point

50/129
 P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 750
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 1.63 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

2.3
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

450.7
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0.01 mm
t t = tp + tm − tw (total required, tensile)

= 1.63 + 0 − (0.01)
= 1.62 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0.01) − (1.63)|
= 1.62 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ (8 − 0 + (0.01))

=
750 − 0.40 ⋅ (8 − 0 + (0.01))
= 24.66 bar

Hot Shut Down, Corroded, Above Support Point

51/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

2.2
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 582.08 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
355.7
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 582.08 ⋅ 1.00
= 0.01 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0.01)|
= 0.01 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0.01) − (0)
= 0.01 mm

Hot Shut Down, New, Above Support Point

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks
2.3
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 608.7 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
450.7
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 608.7 ⋅ 1.00
= 0.02 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0.02)|
= 0.02 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0.02) − (0)
= 0.02 mm

Empty, Corroded, Above Support Point

52/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks
2.2
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 606.88 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
355.7
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 606.88 ⋅ 1.00
= 0.01 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0.01)|
= 0.01 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0.01) − (0)
= 0.01 mm

Empty, New, Above Support Point

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks
2.3
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 635.22 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
450.7
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 635.22 ⋅ 1.00
= 0.01 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0.01)|
= 0.01 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0.01) − (0)
= 0.01 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point

53/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks
2.2
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 582.08 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
355.7
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 582.08 ⋅ 1.00
= 0.01 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0.01)|
= 0.01 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0.01) − (0)
= 0.01 mm

Operating, Hot & Corroded, Below Support Point

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 751.5
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 1.63 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

4.2
= ⋅ 98066.5
π ⋅ 754.75 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-3,103.3
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.06 mm
t t = tp + tm − tw (total required, tensile)

= 1.63 + 0 − ( − 0.06)
= 1.69 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.06) − (1.63)|
= 1.69 mm

Maximum allowable working pressure, Longitudinal Stress

54/129
 2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ (6.5 − 0 + ( − 0.06))

=
751.5 − 0.40 ⋅ (6.5 − 0 + ( − 0.06))
= 19.79 bar

Operating, Hot & New, Below Support Point

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 750
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 1.63 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.3
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-3,123.7
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.06 mm
t t = tp + tm − tw (total required, tensile)

= 1.63 + 0 − ( − 0.06)
= 1.69 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.06) − (1.63)|
= 1.69 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ (8 − 0 + ( − 0.06))

=
750 − 0.40 ⋅ (8 − 0 + ( − 0.06))
= 24.46 bar

Hot Shut Down, Corroded, Below Support Point

55/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.2
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-3,103.3
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.06 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.06)
= 0.06 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.06) − (0)|
= 0.06 mm

Hot Shut Down, New, Below Support Point

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.3
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

-3,123.7
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.06 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.06)
= 0.06 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.06) − (0)|
= 0.06 mm

Empty, Corroded, Below Support Point

56/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
4.2
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-103.6
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − (0)
= 0 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (0)|
= 0 mm

Empty, New, Below Support Point

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

4.3
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-139.6
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − (0)
= 0 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (0)|
= 0 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point

57/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

4.2
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-3,103.3
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.06 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.06)
= 0.06 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.06) − (0)|
= 0.06 mm

58/129
 Nozzle #4 (LVMA28)

ASME Section VIII Division 1, 2019 Edition Metric (Appendix 46)

Component Nozzle
Nozzle Material SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
Nozzle No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Top 0.07 727.27

Operating 1
Bottom 0.07 739.05
Test horizontal Bottom 0.03 354.8 1
Location and Orientation
Attached to Shell
Orientation radial
Offset, L 150 mm
Angle, q 45°
Distance, r 910.4 mm
Through a Category A Joint No

59/129
 Dimensions
NPS 0.5
Description Sch 160 DN
15
Inside Diameter 11.79 mm
Pipe Nominal Wall 4.78 mm
Thickness
Pipe Minimum Wall
4.18 mm
Thickness1
Local Vessel Minimum 8 mm
Thickness
Leg41 4 mm

External Projection
Available, Lpr1 104.65 mm

Projection outside vessel to

flange face, Lf 152.4 mm

Corrosion Inner 1.5 mm

Outer 0 mm
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.07 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Impact Tested No
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

60/129
Summary Tables

Division 2 4.5.5 Maximum Local Primary Membrane Stress

P PL Sallow Over Pmax

Condition
(bar) (kgf/cm2) (kgf/cm2) stressed (bar)

Design P 5.07 869.636 1,759.011 No 9.9

MAP 12.2 1,539.995 1,759.011 No 12.2

Division 2 4.5.4.1 Nozzle Neck Minimum Thickness

P td1 td,STD t td tn,min Pmax

Condition Status
(bar) (mm) (mm) (mm) (mm) (mm) (bar)
Design P 5.07 1.54 3.92 8 3.92 4.18 OK 302.13

Division 2 4.5.14 Strength of Nozzle Attachment Welds Summary

P ky Lt L41T fwelds t S Over

Condition
(bar) (mm) (mm) (kgf) (kgf/cm2) (kgf/cm2) stressed

Design P 5.07 1.443 16.76 2.83 4.62 5.22 1,172.674 No

MAWP 9.9 1.443 16.76 2.83 9.03 10.191 1,172.674 No
MAP 12.2 1.8103 16.76 2.83 11.12 10.729 1,172.674 No

Division 2 Table 4.2.10 Minimum Fillet Weld Sizes

Fillet Leg Required Actual Status

Leg Size (mm) Leg Size (mm)
Leg41 3.28 4 weld size is adequate

Division 2 4.5.17.3 Openings Subject to Axial Compression

gn A1ac A2ac Awelds ATac Ar

gn Status
Criteria (cm2) (cm2) (cm2) (cm2) (cm2)
0.1058 0.38 6.6356 0.137 0.1159 6.8885 0 OK

Material Toughness Requirements Nozzle

0.0385 ⋅ 1
Stress ratio = = 0.0144
0.875 ⋅ 4.78 − 1.5

Rated MDMT= -196°C

Impact test exempt per UHA-51(g) (coincident ratio = 0.0144)

Material is exempt from impact testing at the Design MDMT of 0°C.

61/129
Detailed Calculations

Division 2 4.5.5 Vessel Effective Radius

Reff = 0.5Di (4.5.3)

tn
Rxn =
]
tn (4.5.51)
ln[1 + Rn

Corroded

Reff = 0.5 ⋅ 1,503 = 751.5 mm

3.28
Rxn = =
]
3.28 8.93 mm
ln[1 + 7.39

New

Reff = 0.5 ⋅ 1,500 = 750 mm

4.78
Rxn = =
]
4.78 8.05 mm
ln[1 + 5.89

Division 2 4.5.5 Limit of Reinforcement Along the Vessel Wall

−−−−−
LR = min [√R eff t, 2Rn ] (4.5.4)

Corroded
−−−−−−−−
LR = min [√751.5 ⋅ 6.5 , 2 ⋅ 7.39] = 14.79 mm

New
−−−−−
LR = min [√750 ⋅ 8 , 2 ⋅ 5.89] = 11.79 mm

62/129
Division 2 4.5.5 Limit of Reinforcement Along the Nozzle Wall Projecting Outside the Vessel Surface
−−−−
LH1 = min [1.5t, te ] + √ Rn tn (4.5.11)

LH2 = Lpr1 (4.5.12)

LH3 = 8(t + te ) (4.5.13)

LH = min [LH1 , LH2 , L H3 ] + t (4.5.14)

Corroded
−−−−−−−−
LH1 = min [1.5 ⋅ 6.5, 0] + √7.39 ⋅ 3.28 = 4.92 mm

LH2 = 104.65 = 104.65 mm

LH3 = 8 ⋅ (6.5 + 0) = 51.99 mm

LH = min [4.92, 104.65, 51.99] + 6.5 = 11.42 mm

New
−−−−−−−−
LH1 = min [1.5 ⋅ 8, 0] + √5.89 ⋅ 4.78 = 5.3 mm

LH2 = 104.65 = 104.65 mm

LH3 = 8 ⋅ (8 + 0) = 64 mm

LH = min [5.3, 104.65, 64] + 8 = 13.3 mm

63/129
Division 2 4.5.5 Available Area Near the Nozzle Opening

⎡ ⎤
λ = min ⎢
⎢ −−−−−−−−−−−− , 12⎥
2Rn + tn
⎥ (4.5.24)
⎣ √ (Di + teff )teff ⎦

0.85
A1 = tLR max [ ( )
λ
, 1] (4.5.23)
5

A2 = tn LH (4.5.27)

A4 1 = 0.5L24 1 (4.5.39)

Corroded

λ = min [
2 ⋅ 7.39 + 3.28
−−−−−−−−−−−−−− , 12] = 0.1823
√ (1,503 + 6.5) ⋅ 6.5

0.85
( 0.1823
5
) ,1
A1 = 6.5 ⋅ 14.79 ⋅ max = 0.9609 cm2
100

11.42
A2 = 3.28 ⋅ = 0.374 cm2
100

42
A4 1 = 0.5 ⋅ = 0.08 cm2
100

New

λ = min [
2 ⋅ 5.89 + 4.78
−−−−−−−−−−− , 12] = 0.1508
√ (1,500 + 8) ⋅ 8

0.85
( 0.1508
5
) ,1
A1 = 8 ⋅ 11.79 ⋅ max = 0.9428 cm2
100

13.3
A2 = 4.78 ⋅ = 0.6353 cm2
100

42
A4 1 = 0.5 ⋅ = 0.08 cm2
100

64/129
 Division 2 4.5.5 Equations

f rn = min [
Sn
, 1] (4.5.21)
S

A5 f rp
teff = t + ( ) (4.5.25)
LR

teff
Rxs =
]
t eff (4.5.52)
ln[1 + Reff

AT = A1 + f rn A2 + A4 1 (4.5.20)

f N = P Rxn LH (4.5.46)

f S = P Rxs (LR + tn ) (4.5.48)

f Y = P Rxs Rnc (4.5.50)

fN + fS + f Y
σ avg = (4.5.53)
AT

P Rxs
σ circ = (4.5.54)
teff

P L = max [{2σ avg − σ circ }, σcirc ] (4.5.55)

Sallow = 1.5SE (4.5.57)

P L ≤ Sallow (4.5.56)

f N + fS + f Y
Ap = (4.5.62)
P

S allow
P max1 =
Ap Rxs (4.5.59)
2A − teff
T

)
t
P max2 = S( (4.5.60)
R xs

P max = min [Pmax1 , Pmax2 ] (4.5.61)

Division 2 4.5.5 Design Rules for Openings in Shells and Heads

Design P
Total available area near the nozzle opening

996.77
f rn = min [ , 1] = 0.85
1,172.67

0⋅1
teff = 6.5 + ( )= 6.5 mm
14.79

6.5
Rxs = =
]
6.5 754.75 mm
ln[1 + 751.5

AT = 0.9609 + 0.85 ⋅ 0.374 + 0.08 = 1.3588 cm2

65/129
 Forces at nozzle to vessel intersection

1.02
f N = 5.07 ⋅ 8.93 ⋅ 11.42 ⋅ = 5.28 kgf
100

1.02
f S = 5.07 ⋅ 754.75 ⋅ (14.79 + 3.28) ⋅ = 705.07 kgf
100

1.02
f Y = 5.07 ⋅ 754.75 ⋅ 7.39 ⋅ = 288.61 kgf
100

Average local primary membrane stress

5.28 + 705.07 + 288.61

σ avg = = 735.169 kgf /cm2
1.3588

General primary membrane stress

5.07 ⋅ 754.75
σ circ = ⋅ 1.02 = 600.701 kgf /cm2
6.5

Maximum local primary membrane stress at the nozzle intersection

P L = max [{2 ⋅ 735.17 − 600.7}, 600.7] = 869.636 kgf /cm2

Allowable stress

Sallow = 1.5 ⋅ 1,172.67 ⋅ 1 = 1,759.011 kgf /cm2

PL = 869.64 kgf /cm2 ≤ Sallow = 1,759.01 kgf /cm2

Maximum allowable working pressure

5.28 + 705.07 + 288.61

Ap = /1.02 = 193.1298 cm2
5.07

1,759.01
P max1 = /1.02 = 10.26 bar
193.1298
2⋅ 1.3588
− 754.75
6.5

6.5
754.75 9.9 bar
P max2 = 1,172.674 ⋅ =
1.02

P max = min [10.26, 9.9] = 9.9 bar

MAP
Total available area near the nozzle opening

996.77
f rn = min [ , 1] = 0.85
1,172.67

0⋅1
teff = 8 + ( )= 8 mm
11.79

8
Rxs = =
]
8 753.99 mm
ln[1 + 750

AT = 0.9428 + 0.85 ⋅ 0.6353 + 0.08 = 1.5629 cm2

Forces at nozzle to vessel intersection

1.02
f N = 12.2 ⋅ 8.05 ⋅ 13.3 ⋅ = 13.32 kgf
100

66/129
 1.02
f S = 12.2 ⋅ 753.99 ⋅ (11.79 + 4.78) ⋅ = 1,553.63 kgf
100

1.02
f Y = 12.2 ⋅ 753.99 ⋅ 5.89 ⋅ = 552.83 kgf
100

Average local primary membrane stress

13.32 + 1,553.63 + 552.83

σ avg = = 1,356.334 kgf /cm2
1.5629

General primary membrane stress

12.2 ⋅ 753.99
σ circ = ⋅ 1.02 = 1,172.674 kgf /cm2
8

Maximum local primary membrane stress at the nozzle intersection

P L = max [{2 ⋅ 1,356.33 − 1,172.67}, 1,172.67] = 1,539.995 kgf /cm2

Allowable stress

Sallow = 1.5 ⋅ 1,172.67 ⋅ 1 = 1,759.011 kgf /cm2

PL = 1,540 kgf /cm2 ≤ Sallow = 1,759.01 kgf /cm2

Maximum allowable pressure

13.32 + 1,553.63 + 552.83

Ap = /1.02 = 170.369 cm2
12.2

1,759.01
P max1 = /1.02 = 13.94 bar
170.369 753.99
2⋅ 1.5629
− 8

8
753.99 12.2 bar
P max2 = 1,172.674 ⋅ =
1.02

P max = min [13.94, 12.2] = 12.2 bar

Division 2 4.5.14 Equations

Rnc + tn
ky = (4.5.174)
R nc

π
Lτ = (Rn + tn ) (4.5.175)
2

L4 1T = 0.7071L4 1 (4.5.179)

π 1.02
f welds = min [fY ky , 1.5Sn (A2 + A3 ), P R2n k2y ] (4.5.184)
4 100

f welds
τ = (4.5.182)
L τ (0.49L4 1T + 0.6tw1 + 0.49 L4 3T )

τ ≤S (4.5.183)

67/129
 Division 2 4.5.14 Strength of Nozzle Attachment Welds
Corroded
Discontinuity force factor

7.39 + 3.28
ky = = 1.443
7.39

Weld length resisting discontinuity force

π
Lτ = ⋅ (7.39 + 3.28) = 16.76 mm
2

Weld throat dimensions

L4 1T = 0.7071 ⋅ 4 = 2.83 mm

New
Discontinuity force factor

5.89 + 4.78
ky = = 1.8103
5.89

Weld length resisting discontinuity force

π
Lτ = ⋅ (5.89 + 4.78) = 16.76 mm
2

Weld throat dimensions

L4 1T = 0.7071 ⋅ 4 = 2.83 mm

Design P
Average shear stress in weld

1.02
f welds = min [288.61 ⋅ 1.443, 1.5 ⋅ 996.77 ⋅ (0.374 + 0), ]=
π
⋅ 5.07 ⋅ 7.39 2 ⋅ 1.443 2 ⋅ 4.62 kgf
4 100

4.62
τ = ⋅ 100 = 5.22 kgf /cm2
16.76 ⋅ (0.49 ⋅ 2.83 + 0.6 ⋅ 6.5 + 0.49 ⋅ 0)

t = 5.22 kgf /cm2 ≤ S = 1,172.67 kgf /cm2

MAWP
Average shear stress in weld

1.02
f welds = min [563.41 ⋅ 1.443, 1.5 ⋅ 996.77 ⋅ (0.374 + 0), ]=
π
⋅ 9.9 ⋅ 7.39 2 ⋅ 1.443 2 ⋅ 9.03 kgf
4 100

9.03
τ = ⋅ 100 = 10.191 kgf /cm2
16.76 ⋅ (0.49 ⋅ 2.83 + 0.6 ⋅ 6.5 + 0.49 ⋅ 0)

t = 10.19 kgf /cm2 ≤ S = 1,172.67 kgf /cm2

MAP
Average shear stress in weld

1.02
f welds = min [552.83 ⋅ 1.8103, 1.5 ⋅ 996.77 ⋅ (0.6353 + 0), ]=
π
⋅ 12.2 ⋅ 5.89 2 ⋅ 1.8103 2
⋅ 11.12 kgf
4 100

11.12
τ = ⋅ 100 = 10.729 kgf /cm2
16.76 ⋅ (0.49 ⋅ 2.83 + 0.6 ⋅ 8 + 0.49 ⋅ 0)

t = 10.73 kgf /cm2 ≤ S = 1,172.67 kgf /cm2

68/129
 Division 2 4.5.17.3 Openings Subject to Axial Compression

d
γn = −− (4.5.212)
2√Rt

2
R / t
γn ≤ ( + 0.22)
291

tn,eff = min [tn , t]

−−
LR = 0.75√Rt

−−−−
LH = min [0.5√ tn , 2.5tn , Lpr1 ]
d
2

A1ac = 2LR (t − tr ) − 2tn,eff (t − tr )(1 − f r1 )

A2ac = 2LH tn,eff fr2

A4 1ac = L24 1 fr2

ATac = A1ac + A2ac + A4 1ac

Ar = 0 (4.5.209)

Hot Shut Down Corroded

14.79
γn = −−−−−−−− = 0.1058
√
2 ⋅ 751.5 ⋅ 6.5

2
751.5 / 6.5
γn ≤ ( + 0.22) = 0.3812
291

tn,eff = min [3.28, 6.5] = 3.28 mm

−−−−−−−−
LR = 0.75 ⋅ √751.5 ⋅ 6.5 = 52.41 mm

−−−−−−−−−−
14.79
LH = min [0.5 ⋅ √ ⋅ 3.28 , 2.5 ⋅ 3.28 , 104.65] = 2.46 mm
2

2 ⋅ 52.41 ⋅ (6.5 − 0.11) − 2 ⋅ 3.28 ⋅ (6.5 − 0.11) ⋅ (1 − 0.85)

A1ac = = 6.6356 cm2
100

0.85
A2ac = 2 ⋅ 2.46 ⋅ 3.28 ⋅ = 0.137 cm2
100

A4 1(Reduced area calculated as part of weld is outside of limits) = 0.1159 cm2

ATac = 6.6356 + 0.137 + 0.1159 = 6.8885 cm2

Ar = 0 cm2

ATac = 6.8885cm 2 ≥ Ar = 0c m2

69/129
 Division 2 4.3.3.1 Design Thickness for Internal Pressure

(exp[ ] − 1) + Corrosion
D P
td = (4.3.1)
2 SE

Operating Hot & Corroded

14.79 (5 + 0.07) ⋅ 1.02

td = ⋅ (exp[ ] − 1) + 1.5 = 1.54 mm
2 996.773 ⋅ 1

Operating Cold & Corroded

14.79 (5 + 0.07) ⋅ 1.02

tr = ⋅ (exp[ ] − 1) = 0.0385 mm
2 996.773 ⋅ 1

Division 2 4.3.3.1 Maximum Pressure Circumferential Stress

D + 2tmin
P max = SE ln[ ] (4.3.1)
D

MAWP

996.773 14.79 + 2 ⋅ (0.875 ⋅ 4.78 − 1.5)

P max = ⋅ 1 ⋅ ln[ ] − 0.07 = 302.13 bar
1.02 14.79

MAP

996.773 11.79 + 2 ⋅ 0.875 ⋅ 4.78

P max = ⋅ 1 ⋅ ln[ ]= 523.88 bar
1.02 11.79

70/129
 Nozzle #4 (LVMA29)

ASME Section VIII Division 1, 2019 Edition Metric (Appendix 46)

Component Nozzle
Nozzle Material SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
Nozzle No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Top 0.13 1,327.27

Operating 1
Bottom 0.13 1,339.05
Test horizontal Bottom 0.03 354.8 1
Location and Orientation
Attached to Shell
Orientation radial
Offset, L 750 mm
Angle, q 45°
Distance, r 910.4 mm
Through a Category A Joint No

71/129
 Dimensions
NPS 0.5
Description Sch 160 DN
15
Inside Diameter 11.79 mm
Pipe Nominal Wall 4.78 mm
Thickness
Pipe Minimum Wall
4.18 mm
Thickness1
Local Vessel Minimum 8 mm
Thickness
Leg41 4 mm

External Projection
Available, Lpr1 104.65 mm

Projection outside vessel to

flange face, Lf 152.4 mm

Corrosion Inner 1.5 mm

Outer 0 mm
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.13 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Impact Tested No
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

72/129
Summary Tables

Division 2 4.5.5 Maximum Local Primary Membrane Stress

P PL Sallow Over Pmax

Condition
(bar) (kgf/cm2) (kgf/cm2) stressed (bar)

Design P 5.13 879.715 1,759.011 No 9.9

MAP 12.2 1,539.995 1,759.011 No 12.2

Division 2 4.5.4.1 Nozzle Neck Minimum Thickness

P td1 td,STD t td tn,min Pmax

Condition Status
(bar) (mm) (mm) (mm) (mm) (mm) (bar)
Design P 5.13 1.54 3.92 8 3.92 4.18 OK 302.08

Division 2 4.5.14 Strength of Nozzle Attachment Welds Summary

P ky Lt L41T fwelds t S Over

Condition
(bar) (mm) (mm) (kgf) (kgf/cm2) (kgf/cm2) stressed

Design P 5.13 1.443 16.76 2.83 4.68 5.281 1,172.674 No

MAWP 9.9 1.443 16.76 2.83 9.03 10.191 1,172.674 No
MAP 12.2 1.8103 16.76 2.83 11.12 10.729 1,172.674 No

Division 2 Table 4.2.10 Minimum Fillet Weld Sizes

Fillet Leg Required Actual Status

Leg Size (mm) Leg Size (mm)
Leg41 3.28 4 weld size is adequate

Division 2 4.5.17.3 Openings Subject to Axial Compression

gn A1ac A2ac Awelds ATac Ar

gn Status
Criteria (cm2) (cm2) (cm2) (cm2) (cm2)
0.1058 0.38 6.6356 0.137 0.1159 6.8885 0 OK

Material Toughness Requirements Nozzle

0.0389 ⋅ 1
Stress ratio = = 0.0145
0.875 ⋅ 4.78 − 1.5

Rated MDMT= -196°C

Impact test exempt per UHA-51(g) (coincident ratio = 0.0145)

Material is exempt from impact testing at the Design MDMT of 0°C.

73/129
Detailed Calculations

Division 2 4.5.5 Vessel Effective Radius

Reff = 0.5Di (4.5.3)

tn
Rxn =
]
tn (4.5.51)
ln[1 + Rn

Corroded

Reff = 0.5 ⋅ 1,503 = 751.5 mm

3.28
Rxn = =
]
3.28 8.93 mm
ln[1 + 7.39

New

Reff = 0.5 ⋅ 1,500 = 750 mm

4.78
Rxn = =
]
4.78 8.05 mm
ln[1 + 5.89

Division 2 4.5.5 Limit of Reinforcement Along the Vessel Wall

−−−−−
LR = min [√R eff t, 2Rn ] (4.5.4)

Corroded
−−−−−−−−
LR = min [√751.5 ⋅ 6.5 , 2 ⋅ 7.39] = 14.79 mm

New
−−−−−
LR = min [√750 ⋅ 8 , 2 ⋅ 5.89] = 11.79 mm

74/129
Division 2 4.5.5 Limit of Reinforcement Along the Nozzle Wall Projecting Outside the Vessel Surface
−−−−
LH1 = min [1.5t, te ] + √ Rn tn (4.5.11)

LH2 = Lpr1 (4.5.12)

LH3 = 8(t + te ) (4.5.13)

LH = min [LH1 , LH2 , L H3 ] + t (4.5.14)

Corroded
−−−−−−−−
LH1 = min [1.5 ⋅ 6.5, 0] + √7.39 ⋅ 3.28 = 4.92 mm

LH2 = 104.65 = 104.65 mm

LH3 = 8 ⋅ (6.5 + 0) = 51.99 mm

LH = min [4.92, 104.65, 51.99] + 6.5 = 11.42 mm

New
−−−−−−−−
LH1 = min [1.5 ⋅ 8, 0] + √5.89 ⋅ 4.78 = 5.3 mm

LH2 = 104.65 = 104.65 mm

LH3 = 8 ⋅ (8 + 0) = 64 mm

LH = min [5.3, 104.65, 64] + 8 = 13.3 mm

75/129
Division 2 4.5.5 Available Area Near the Nozzle Opening

⎡ ⎤
λ = min ⎢
⎢ −−−−−−−−−−−− , 12⎥
2Rn + tn
⎥ (4.5.24)
⎣ √ (Di + teff )teff ⎦

0.85
A1 = tLR max [ ( )
λ
, 1] (4.5.23)
5

A2 = tn LH (4.5.27)

A4 1 = 0.5L24 1 (4.5.39)

Corroded

λ = min [
2 ⋅ 7.39 + 3.28
−−−−−−−−−−−−−− , 12] = 0.1823
√ (1,503 + 6.5) ⋅ 6.5

0.85
( 0.1823
5
) ,1
A1 = 6.5 ⋅ 14.79 ⋅ max = 0.9609 cm2
100

11.42
A2 = 3.28 ⋅ = 0.374 cm2
100

42
A4 1 = 0.5 ⋅ = 0.08 cm2
100

New

λ = min [
2 ⋅ 5.89 + 4.78
−−−−−−−−−−− , 12] = 0.1508
√ (1,500 + 8) ⋅ 8

0.85
( 0.1508
5
) ,1
A1 = 8 ⋅ 11.79 ⋅ max = 0.9428 cm2
100

13.3
A2 = 4.78 ⋅ = 0.6353 cm2
100

42
A4 1 = 0.5 ⋅ = 0.08 cm2
100

76/129
 Division 2 4.5.5 Equations

f rn = min [
Sn
, 1] (4.5.21)
S

A5 f rp
teff = t + ( ) (4.5.25)
LR

teff
Rxs =
]
t eff (4.5.52)
ln[1 + Reff

AT = A1 + f rn A2 + A4 1 (4.5.20)

f N = P Rxn LH (4.5.46)

f S = P Rxs (LR + tn ) (4.5.48)

f Y = P Rxs Rnc (4.5.50)

fN + fS + f Y
σ avg = (4.5.53)
AT

P Rxs
σ circ = (4.5.54)
teff

P L = max [{2σ avg − σ circ }, σcirc ] (4.5.55)

Sallow = 1.5SE (4.5.57)

P L ≤ Sallow (4.5.56)

f N + fS + f Y
Ap = (4.5.62)
P

S allow
P max1 =
Ap Rxs (4.5.59)
2A − teff
T

)
t
P max2 = S( (4.5.60)
R xs

P max = min [Pmax1 , Pmax2 ] (4.5.61)

Division 2 4.5.5 Design Rules for Openings in Shells and Heads

Design P
Total available area near the nozzle opening

996.77
f rn = min [ , 1] = 0.85
1,172.67

0⋅1
teff = 6.5 + ( )= 6.5 mm
14.79

6.5
Rxs = =
]
6.5 754.75 mm
ln[1 + 751.5

AT = 0.9609 + 0.85 ⋅ 0.374 + 0.08 = 1.3588 cm2

77/129
 Forces at nozzle to vessel intersection

1.02
f N = 5.13 ⋅ 8.93 ⋅ 11.42 ⋅ = 5.34 kgf
100

1.02
f S = 5.13 ⋅ 754.75 ⋅ (14.79 + 3.28) ⋅ = 713.24 kgf
100

1.02
f Y = 5.13 ⋅ 754.75 ⋅ 7.39 ⋅ = 291.95 kgf
100

Average local primary membrane stress

5.34 + 713.24 + 291.95

σ avg = = 743.689 kgf /cm2
1.3588

General primary membrane stress

5.13 ⋅ 754.75
σ circ = ⋅ 1.02 = 607.664 kgf /cm2
6.5

Maximum local primary membrane stress at the nozzle intersection

P L = max [{2 ⋅ 743.69 − 607.66}, 607.66] = 879.715 kgf /cm2

Allowable stress

Sallow = 1.5 ⋅ 1,172.67 ⋅ 1 = 1,759.011 kgf /cm2

PL = 879.72 kgf /cm2 ≤ Sallow = 1,759.01 kgf /cm2

Maximum allowable working pressure

5.34 + 713.24 + 291.95

Ap = /1.02 = 193.1298 cm2
5.13

1,759.01
P max1 = /1.02 = 10.26 bar
193.1298
2⋅ 1.3588
− 754.75
6.5

6.5
754.75 9.9 bar
P max2 = 1,172.674 ⋅ =
1.02

P max = min [10.26, 9.9] = 9.9 bar

MAP
Total available area near the nozzle opening

996.77
f rn = min [ , 1] = 0.85
1,172.67

0⋅1
teff = 8 + ( )= 8 mm
11.79

8
Rxs = =
]
8 753.99 mm
ln[1 + 750

AT = 0.9428 + 0.85 ⋅ 0.6353 + 0.08 = 1.5629 cm2

Forces at nozzle to vessel intersection

1.02
f N = 12.2 ⋅ 8.05 ⋅ 13.3 ⋅ = 13.32 kgf
100

78/129
 1.02
f S = 12.2 ⋅ 753.99 ⋅ (11.79 + 4.78) ⋅ = 1,553.63 kgf
100

1.02
f Y = 12.2 ⋅ 753.99 ⋅ 5.89 ⋅ = 552.83 kgf
100

Average local primary membrane stress

13.32 + 1,553.63 + 552.83

σ avg = = 1,356.334 kgf /cm2
1.5629

General primary membrane stress

12.2 ⋅ 753.99
σ circ = ⋅ 1.02 = 1,172.674 kgf /cm2
8

Maximum local primary membrane stress at the nozzle intersection

P L = max [{2 ⋅ 1,356.33 − 1,172.67}, 1,172.67] = 1,539.995 kgf /cm2

Allowable stress

Sallow = 1.5 ⋅ 1,172.67 ⋅ 1 = 1,759.011 kgf /cm2

PL = 1,540 kgf /cm2 ≤ Sallow = 1,759.01 kgf /cm2

Maximum allowable pressure

13.32 + 1,553.63 + 552.83

Ap = /1.02 = 170.369 cm2
12.2

1,759.01
P max1 = /1.02 = 13.94 bar
170.369 753.99
2⋅ 1.5629
− 8

8
753.99 12.2 bar
P max2 = 1,172.674 ⋅ =
1.02

P max = min [13.94, 12.2] = 12.2 bar

Division 2 4.5.14 Equations

Rnc + tn
ky = (4.5.174)
R nc

π
Lτ = (Rn + tn ) (4.5.175)
2

L4 1T = 0.7071L4 1 (4.5.179)

π 1.02
f welds = min [fY ky , 1.5Sn (A2 + A3 ), P R2n k2y ] (4.5.184)
4 100

f welds
τ = (4.5.182)
L τ (0.49L4 1T + 0.6tw1 + 0.49 L4 3T )

τ ≤S (4.5.183)

79/129
 Division 2 4.5.14 Strength of Nozzle Attachment Welds
Corroded
Discontinuity force factor

7.39 + 3.28
ky = = 1.443
7.39

Weld length resisting discontinuity force

π
Lτ = ⋅ (7.39 + 3.28) = 16.76 mm
2

Weld throat dimensions

L4 1T = 0.7071 ⋅ 4 = 2.83 mm

New
Discontinuity force factor

5.89 + 4.78
ky = = 1.8103
5.89

Weld length resisting discontinuity force

π
Lτ = ⋅ (5.89 + 4.78) = 16.76 mm
2

Weld throat dimensions

L4 1T = 0.7071 ⋅ 4 = 2.83 mm

Design P
Average shear stress in weld

1.02
f welds = min [291.95 ⋅ 1.443, 1.5 ⋅ 996.77 ⋅ (0.374 + 0), ]=
π
⋅ 5.13 ⋅ 7.39 2 ⋅ 1.443 2 ⋅ 4.68 kgf
4 100

4.68
τ = ⋅ 100 = 5.281 kgf /cm2
16.76 ⋅ (0.49 ⋅ 2.83 + 0.6 ⋅ 6.5 + 0.49 ⋅ 0)

t = 5.28 kgf /cm2 ≤ S = 1,172.67 kgf /cm2

MAWP
Average shear stress in weld

1.02
f welds = min [563.41 ⋅ 1.443, 1.5 ⋅ 996.77 ⋅ (0.374 + 0), ]=
π
⋅ 9.9 ⋅ 7.39 2 ⋅ 1.443 2 ⋅ 9.03 kgf
4 100

9.03
τ = ⋅ 100 = 10.191 kgf /cm2
16.76 ⋅ (0.49 ⋅ 2.83 + 0.6 ⋅ 6.5 + 0.49 ⋅ 0)

t = 10.19 kgf /cm2 ≤ S = 1,172.67 kgf /cm2

MAP
Average shear stress in weld

1.02
f welds = min [552.83 ⋅ 1.8103, 1.5 ⋅ 996.77 ⋅ (0.6353 + 0), ]=
π
⋅ 12.2 ⋅ 5.89 2 ⋅ 1.8103 2
⋅ 11.12 kgf
4 100

11.12
τ = ⋅ 100 = 10.729 kgf /cm2
16.76 ⋅ (0.49 ⋅ 2.83 + 0.6 ⋅ 8 + 0.49 ⋅ 0)

t = 10.73 kgf /cm2 ≤ S = 1,172.67 kgf /cm2

80/129
 Division 2 4.5.17.3 Openings Subject to Axial Compression

d
γn = −− (4.5.212)
2√Rt

2
R / t
γn ≤ ( + 0.22)
291

tn,eff = min [tn , t]

−−
LR = 0.75√Rt

−−−−
LH = min [0.5√ tn , 2.5tn , Lpr1 ]
d
2

A1ac = 2LR (t − tr ) − 2tn,eff (t − tr )(1 − f r1 )

A2ac = 2LH tn,eff fr2

A4 1ac = L24 1 fr2

ATac = A1ac + A2ac + A4 1ac

Ar = 0 (4.5.209)

Hot Shut Down Corroded

14.79
γn = −−−−−−−− = 0.1058
√
2 ⋅ 751.5 ⋅ 6.5

2
751.5 / 6.5
γn ≤ ( + 0.22) = 0.3812
291

tn,eff = min [3.28, 6.5] = 3.28 mm

−−−−−−−−
LR = 0.75 ⋅ √751.5 ⋅ 6.5 = 52.41 mm

−−−−−−−−−−
14.79
LH = min [0.5 ⋅ √ ⋅ 3.28 , 2.5 ⋅ 3.28 , 104.65] = 2.46 mm
2

2 ⋅ 52.41 ⋅ (6.5 − 0.11) − 2 ⋅ 3.28 ⋅ (6.5 − 0.11) ⋅ (1 − 0.85)

A1ac = = 6.6356 cm2
100

0.85
A2ac = 2 ⋅ 2.46 ⋅ 3.28 ⋅ = 0.137 cm2
100

A4 1(Reduced area calculated as part of weld is outside of limits) = 0.1159 cm2

ATac = 6.6356 + 0.137 + 0.1159 = 6.8885 cm2

Ar = 0 cm2

ATac = 6.8885cm 2 ≥ Ar = 0c m2

81/129
 Division 2 4.3.3.1 Design Thickness for Internal Pressure

(exp[ ] − 1) + Corrosion
D P
td = (4.3.1)
2 SE

Operating Hot & Corroded

14.79 (5 + 0.13) ⋅ 1.02

td = ⋅ (exp[ ] − 1) + 1.5 = 1.54 mm
2 996.773 ⋅ 1

Operating Cold & Corroded

14.79 (5 + 0.13) ⋅ 1.02

tr = ⋅ (exp[ ] − 1) = 0.0389 mm
2 996.773 ⋅ 1

Division 2 4.3.3.1 Maximum Pressure Circumferential Stress

D + 2tmin
P max = SE ln[ ] (4.3.1)
D

MAWP

996.773 14.79 + 2 ⋅ (0.875 ⋅ 4.78 − 1.5)

P max = ⋅ 1 ⋅ ln[ ] − 0.13 = 302.08 bar
1.02 14.79

MAP

996.773 11.79 + 2 ⋅ 0.875 ⋅ 4.78

P max = ⋅ 1 ⋅ ln[ ]= 523.88 bar
1.02 11.79

82/129
 Nozzle #4 (N6)

ASME Section VIII Division 1, 2019 Edition Metric (Appendix 46)

Component Nozzle
Nozzle Material SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
Nozzle No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Top 0.07 727.27

Operating 1
Bottom 0.07 739.05
Test horizontal Bottom 0.15 1,534.54 1
Location and Orientation
Attached to Shell
Orientation radial
Offset, L 150 mm
Angle, q 225°
Distance, r 910.4 mm
Through a Category A Joint No

83/129
 Dimensions
NPS 0.5
Description Sch 160 DN
15
Inside Diameter 11.79 mm
Pipe Nominal Wall 4.78 mm
Thickness
Pipe Minimum Wall
4.18 mm
Thickness1
Local Vessel Minimum 8 mm
Thickness
Leg41 4 mm

External Projection
Available, Lpr1 104.65 mm

Projection outside vessel to

flange face, Lf 152.4 mm

Corrosion Inner 1.5 mm

Outer 0 mm
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.07 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Impact Tested No
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

84/129
Summary Tables

Division 2 4.5.5 Maximum Local Primary Membrane Stress

P PL Sallow Over Pmax

Condition
(bar) (kgf/cm2) (kgf/cm2) stressed (bar)

Design P 5.07 869.636 1,759.011 No 9.9

MAP 12.2 1,539.995 1,759.011 No 12.2

Division 2 4.5.4.1 Nozzle Neck Minimum Thickness

P td1 td,STD t td tn,min Pmax

Condition Status
(bar) (mm) (mm) (mm) (mm) (mm) (bar)
Design P 5.07 1.54 3.92 8 3.92 4.18 OK 302.13

Division 2 4.5.14 Strength of Nozzle Attachment Welds Summary

P ky Lt L41T fwelds t S Over

Condition
(bar) (mm) (mm) (kgf) (kgf/cm2) (kgf/cm2) stressed

Design P 5.07 1.443 16.76 2.83 4.62 5.22 1,172.674 No

MAWP 9.9 1.443 16.76 2.83 9.03 10.191 1,172.674 No
MAP 12.2 1.8103 16.76 2.83 11.12 10.729 1,172.674 No

Division 2 Table 4.2.10 Minimum Fillet Weld Sizes

Fillet Leg Required Actual Status

Leg Size (mm) Leg Size (mm)
Leg41 3.28 4 weld size is adequate

Division 2 4.5.17.3 Openings Subject to Axial Compression

gn A1ac A2ac Awelds ATac Ar

gn Status
Criteria (cm2) (cm2) (cm2) (cm2) (cm2)
0.1058 0.38 6.6356 0.137 0.1159 6.8885 0 OK

Material Toughness Requirements Nozzle

0.0385 ⋅ 1
Stress ratio = = 0.0144
0.875 ⋅ 4.78 − 1.5

Rated MDMT= -196°C

Impact test exempt per UHA-51(g) (coincident ratio = 0.0144)

Material is exempt from impact testing at the Design MDMT of 0°C.

85/129
Detailed Calculations

Division 2 4.5.5 Vessel Effective Radius

Reff = 0.5Di (4.5.3)

tn
Rxn =
]
tn (4.5.51)
ln[1 + Rn

Corroded

Reff = 0.5 ⋅ 1,503 = 751.5 mm

3.28
Rxn = =
]
3.28 8.93 mm
ln[1 + 7.39

New

Reff = 0.5 ⋅ 1,500 = 750 mm

4.78
Rxn = =
]
4.78 8.05 mm
ln[1 + 5.89

Division 2 4.5.5 Limit of Reinforcement Along the Vessel Wall

−−−−−
LR = min [√R eff t, 2Rn ] (4.5.4)

Corroded
−−−−−−−−
LR = min [√751.5 ⋅ 6.5 , 2 ⋅ 7.39] = 14.79 mm

New
−−−−−
LR = min [√750 ⋅ 8 , 2 ⋅ 5.89] = 11.79 mm

86/129
Division 2 4.5.5 Limit of Reinforcement Along the Nozzle Wall Projecting Outside the Vessel Surface
−−−−
LH1 = min [1.5t, te ] + √ Rn tn (4.5.11)

LH2 = Lpr1 (4.5.12)

LH3 = 8(t + te ) (4.5.13)

LH = min [LH1 , LH2 , L H3 ] + t (4.5.14)

Corroded
−−−−−−−−
LH1 = min [1.5 ⋅ 6.5, 0] + √7.39 ⋅ 3.28 = 4.92 mm

LH2 = 104.65 = 104.65 mm

LH3 = 8 ⋅ (6.5 + 0) = 51.99 mm

LH = min [4.92, 104.65, 51.99] + 6.5 = 11.42 mm

New
−−−−−−−−
LH1 = min [1.5 ⋅ 8, 0] + √5.89 ⋅ 4.78 = 5.3 mm

LH2 = 104.65 = 104.65 mm

LH3 = 8 ⋅ (8 + 0) = 64 mm

LH = min [5.3, 104.65, 64] + 8 = 13.3 mm

87/129
Division 2 4.5.5 Available Area Near the Nozzle Opening

⎡ ⎤
λ = min ⎢
⎢ −−−−−−−−−−−− , 12⎥
2Rn + tn
⎥ (4.5.24)
⎣ √ (Di + teff )teff ⎦

0.85
A1 = tLR max [ ( )
λ
, 1] (4.5.23)
5

A2 = tn LH (4.5.27)

A4 1 = 0.5L24 1 (4.5.39)

Corroded

λ = min [
2 ⋅ 7.39 + 3.28
−−−−−−−−−−−−−− , 12] = 0.1823
√ (1,503 + 6.5) ⋅ 6.5

0.85
( 0.1823
5
) ,1
A1 = 6.5 ⋅ 14.79 ⋅ max = 0.9609 cm2
100

11.42
A2 = 3.28 ⋅ = 0.374 cm2
100

42
A4 1 = 0.5 ⋅ = 0.08 cm2
100

New

λ = min [
2 ⋅ 5.89 + 4.78
−−−−−−−−−−− , 12] = 0.1508
√ (1,500 + 8) ⋅ 8

0.85
( 0.1508
5
) ,1
A1 = 8 ⋅ 11.79 ⋅ max = 0.9428 cm2
100

13.3
A2 = 4.78 ⋅ = 0.6353 cm2
100

42
A4 1 = 0.5 ⋅ = 0.08 cm2
100

88/129
 Division 2 4.5.5 Equations

f rn = min [
Sn
, 1] (4.5.21)
S

A5 f rp
teff = t + ( ) (4.5.25)
LR

teff
Rxs =
]
t eff (4.5.52)
ln[1 + Reff

AT = A1 + f rn A2 + A4 1 (4.5.20)

f N = P Rxn LH (4.5.46)

f S = P Rxs (LR + tn ) (4.5.48)

f Y = P Rxs Rnc (4.5.50)

fN + fS + f Y
σ avg = (4.5.53)
AT

P Rxs
σ circ = (4.5.54)
teff

P L = max [{2σ avg − σ circ }, σcirc ] (4.5.55)

Sallow = 1.5SE (4.5.57)

P L ≤ Sallow (4.5.56)

f N + fS + f Y
Ap = (4.5.62)
P

S allow
P max1 =
Ap Rxs (4.5.59)
2A − teff
T

)
t
P max2 = S( (4.5.60)
R xs

P max = min [Pmax1 , Pmax2 ] (4.5.61)

Division 2 4.5.5 Design Rules for Openings in Shells and Heads

Design P
Total available area near the nozzle opening

996.77
f rn = min [ , 1] = 0.85
1,172.67

0⋅1
teff = 6.5 + ( )= 6.5 mm
14.79

6.5
Rxs = =
]
6.5 754.75 mm
ln[1 + 751.5

AT = 0.9609 + 0.85 ⋅ 0.374 + 0.08 = 1.3588 cm2

89/129
 Forces at nozzle to vessel intersection

1.02
f N = 5.07 ⋅ 8.93 ⋅ 11.42 ⋅ = 5.28 kgf
100

1.02
f S = 5.07 ⋅ 754.75 ⋅ (14.79 + 3.28) ⋅ = 705.07 kgf
100

1.02
f Y = 5.07 ⋅ 754.75 ⋅ 7.39 ⋅ = 288.61 kgf
100

Average local primary membrane stress

5.28 + 705.07 + 288.61

σ avg = = 735.169 kgf /cm2
1.3588

General primary membrane stress

5.07 ⋅ 754.75
σ circ = ⋅ 1.02 = 600.701 kgf /cm2
6.5

Maximum local primary membrane stress at the nozzle intersection

P L = max [{2 ⋅ 735.17 − 600.7}, 600.7] = 869.636 kgf /cm2

Allowable stress

Sallow = 1.5 ⋅ 1,172.67 ⋅ 1 = 1,759.011 kgf /cm2

PL = 869.64 kgf /cm2 ≤ Sallow = 1,759.01 kgf /cm2

Maximum allowable working pressure

5.28 + 705.07 + 288.61

Ap = /1.02 = 193.1298 cm2
5.07

1,759.01
P max1 = /1.02 = 10.26 bar
193.1298
2⋅ 1.3588
− 754.75
6.5

6.5
754.75 9.9 bar
P max2 = 1,172.674 ⋅ =
1.02

P max = min [10.26, 9.9] = 9.9 bar

MAP
Total available area near the nozzle opening

996.77
f rn = min [ , 1] = 0.85
1,172.67

0⋅1
teff = 8 + ( )= 8 mm
11.79

8
Rxs = =
]
8 753.99 mm
ln[1 + 750

AT = 0.9428 + 0.85 ⋅ 0.6353 + 0.08 = 1.5629 cm2

Forces at nozzle to vessel intersection

1.02
f N = 12.2 ⋅ 8.05 ⋅ 13.3 ⋅ = 13.32 kgf
100

90/129
 1.02
f S = 12.2 ⋅ 753.99 ⋅ (11.79 + 4.78) ⋅ = 1,553.63 kgf
100

1.02
f Y = 12.2 ⋅ 753.99 ⋅ 5.89 ⋅ = 552.83 kgf
100

Average local primary membrane stress

13.32 + 1,553.63 + 552.83

σ avg = = 1,356.334 kgf /cm2
1.5629

General primary membrane stress

12.2 ⋅ 753.99
σ circ = ⋅ 1.02 = 1,172.674 kgf /cm2
8

Maximum local primary membrane stress at the nozzle intersection

P L = max [{2 ⋅ 1,356.33 − 1,172.67}, 1,172.67] = 1,539.995 kgf /cm2

Allowable stress

Sallow = 1.5 ⋅ 1,172.67 ⋅ 1 = 1,759.011 kgf /cm2

PL = 1,540 kgf /cm2 ≤ Sallow = 1,759.01 kgf /cm2

Maximum allowable pressure

13.32 + 1,553.63 + 552.83

Ap = /1.02 = 170.369 cm2
12.2

1,759.01
P max1 = /1.02 = 13.94 bar
170.369 753.99
2⋅ 1.5629
− 8

8
753.99 12.2 bar
P max2 = 1,172.674 ⋅ =
1.02

P max = min [13.94, 12.2] = 12.2 bar

Division 2 4.5.14 Equations

Rnc + tn
ky = (4.5.174)
R nc

π
Lτ = (Rn + tn ) (4.5.175)
2

L4 1T = 0.7071L4 1 (4.5.179)

π 1.02
f welds = min [fY ky , 1.5Sn (A2 + A3 ), P R2n k2y ] (4.5.184)
4 100

f welds
τ = (4.5.182)
L τ (0.49L4 1T + 0.6tw1 + 0.49 L4 3T )

τ ≤S (4.5.183)

91/129
 Division 2 4.5.14 Strength of Nozzle Attachment Welds
Corroded
Discontinuity force factor

7.39 + 3.28
ky = = 1.443
7.39

Weld length resisting discontinuity force

π
Lτ = ⋅ (7.39 + 3.28) = 16.76 mm
2

Weld throat dimensions

L4 1T = 0.7071 ⋅ 4 = 2.83 mm

New
Discontinuity force factor

5.89 + 4.78
ky = = 1.8103
5.89

Weld length resisting discontinuity force

π
Lτ = ⋅ (5.89 + 4.78) = 16.76 mm
2

Weld throat dimensions

L4 1T = 0.7071 ⋅ 4 = 2.83 mm

Design P
Average shear stress in weld

1.02
f welds = min [288.61 ⋅ 1.443, 1.5 ⋅ 996.77 ⋅ (0.374 + 0), ]=
π
⋅ 5.07 ⋅ 7.39 2 ⋅ 1.443 2 ⋅ 4.62 kgf
4 100

4.62
τ = ⋅ 100 = 5.22 kgf /cm2
16.76 ⋅ (0.49 ⋅ 2.83 + 0.6 ⋅ 6.5 + 0.49 ⋅ 0)

t = 5.22 kgf /cm2 ≤ S = 1,172.67 kgf /cm2

MAWP
Average shear stress in weld

1.02
f welds = min [563.41 ⋅ 1.443, 1.5 ⋅ 996.77 ⋅ (0.374 + 0), ]=
π
⋅ 9.9 ⋅ 7.39 2 ⋅ 1.443 2 ⋅ 9.03 kgf
4 100

9.03
τ = ⋅ 100 = 10.191 kgf /cm2
16.76 ⋅ (0.49 ⋅ 2.83 + 0.6 ⋅ 6.5 + 0.49 ⋅ 0)

t = 10.19 kgf /cm2 ≤ S = 1,172.67 kgf /cm2

MAP
Average shear stress in weld

1.02
f welds = min [552.83 ⋅ 1.8103, 1.5 ⋅ 996.77 ⋅ (0.6353 + 0), ]=
π
⋅ 12.2 ⋅ 5.89 2 ⋅ 1.8103 2
⋅ 11.12 kgf
4 100

11.12
τ = ⋅ 100 = 10.729 kgf /cm2
16.76 ⋅ (0.49 ⋅ 2.83 + 0.6 ⋅ 8 + 0.49 ⋅ 0)

t = 10.73 kgf /cm2 ≤ S = 1,172.67 kgf /cm2

92/129
 Division 2 4.5.17.3 Openings Subject to Axial Compression

d
γn = −− (4.5.212)
2√Rt

2
R / t
γn ≤ ( + 0.22)
291

tn,eff = min [tn , t]

−−
LR = 0.75√Rt

−−−−
LH = min [0.5√ tn , 2.5tn , Lpr1 ]
d
2

A1ac = 2LR (t − tr ) − 2tn,eff (t − tr )(1 − f r1 )

A2ac = 2LH tn,eff fr2

A4 1ac = L24 1 fr2

ATac = A1ac + A2ac + A4 1ac

Ar = 0 (4.5.209)

Hot Shut Down Corroded

14.79
γn = −−−−−−−− = 0.1058
√
2 ⋅ 751.5 ⋅ 6.5

2
751.5 / 6.5
γn ≤ ( + 0.22) = 0.3812
291

tn,eff = min [3.28, 6.5] = 3.28 mm

−−−−−−−−
LR = 0.75 ⋅ √751.5 ⋅ 6.5 = 52.41 mm

−−−−−−−−−−
14.79
LH = min [0.5 ⋅ √ ⋅ 3.28 , 2.5 ⋅ 3.28 , 104.65] = 2.46 mm
2

2 ⋅ 52.41 ⋅ (6.5 − 0.11) − 2 ⋅ 3.28 ⋅ (6.5 − 0.11) ⋅ (1 − 0.85)

A1ac = = 6.6356 cm2
100

0.85
A2ac = 2 ⋅ 2.46 ⋅ 3.28 ⋅ = 0.137 cm2
100

A4 1(Reduced area calculated as part of weld is outside of limits) = 0.1159 cm2

ATac = 6.6356 + 0.137 + 0.1159 = 6.8885 cm2

Ar = 0 cm2

ATac = 6.8885cm 2 ≥ Ar = 0c m2

93/129
 Division 2 4.3.3.1 Design Thickness for Internal Pressure

(exp[ ] − 1) + Corrosion
D P
td = (4.3.1)
2 SE

Operating Hot & Corroded

14.79 (5 + 0.07) ⋅ 1.02

td = ⋅ (exp[ ] − 1) + 1.5 = 1.54 mm
2 996.773 ⋅ 1

Operating Cold & Corroded

14.79 (5 + 0.07) ⋅ 1.02

tr = ⋅ (exp[ ] − 1) = 0.0385 mm
2 996.773 ⋅ 1

Division 2 4.3.3.1 Maximum Pressure Circumferential Stress

D + 2tmin
P max = SE ln[ ] (4.3.1)
D

MAWP

996.773 14.79 + 2 ⋅ (0.875 ⋅ 4.78 − 1.5)

P max = ⋅ 1 ⋅ ln[ ] − 0.07 = 302.13 bar
1.02 14.79

MAP

996.773 11.79 + 2 ⋅ 0.875 ⋅ 4.78

P max = ⋅ 1 ⋅ ln[ ]= 523.88 bar
1.02 11.79

94/129
 Straight Flange on Bottom Head

ASME Section VIII Division 1, 2019 Edition Metric

Component Cylinder
Material SA-240 304L (II-D Metric p. 84, ln. 34)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Operating 0.17 1,723.16 1

Test horizontal 0.16 1,636.62 1
Dimensions
Inner Diameter 1,500 mm
Length 50 mm
Nominal Thickness 8 mm
Inner 1.5 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 15.21 88.36
Corroded 12.37 88.71
Radiography
Longitudinal seam Seamless No RT
Top Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1.5 mm + 1.5 mm = 3 mm
Design thickness due to internal pressure (t) 4.89 mm
Design thickness due to combined loadings + corrosion 3.19 mm
Maximum allowable working pressure (MAWP) 9.72 bar
Maximum allowable pressure (MAP) 12.19 bar
Rated MDMT -196 °C

95/129
 UHA-51 Material Toughness Requirements

5.17 ⋅ 751.5
tr = = 3.39 mm
1,150 ⋅ 1 − 0.6 ⋅ 5.17

tr ⋅ E * 3.39 ⋅ 1
Stress ratio = = = 0.5211
tn − c 8 − 1.5

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

Design thickness, (at 55 °C) UG-27(c)(1)

P ⋅R 5.17 ⋅ 751.5
t= + Corrosion = + 1.5 = 4.89 mm
S ⋅ E − 0.60 ⋅ P 1,150 ⋅ 1.00 − 0.60 ⋅ 5.17

Maximum allowable working pressure, (at 55 °C) UG-27(c)(1)

S ⋅E ⋅t 1,150 ⋅ 1.00 ⋅ 6.5

P = − Ps = − 0.17 = 9.72 bar
R + 0.60 ⋅ t 751.5 + 0.60 ⋅ 6.5

Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)

S ⋅E ⋅t 1,150 ⋅ 1.00 ⋅ 8
P = = = 12.19 bar
R + 0.60 ⋅ t 750 + 0.60 ⋅ 8

% Forming strain - UHA-44(a)(2)

50 ⋅ t Rf 50 ⋅ 8 754
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 0.5305 %
Rf Ro 754 ∞

Thickness Required Due to Pressure + External Loads

Allowable Stress Before UG-23 Req'd Thk Req'd Thk Due
Condition
Pressure Stress Increase ( kg/cm2) Temperature Corrosion
Load
Due to to
P ( bar) ( °C) C (mm) Tension Compression
St Sc (mm) (mm)

Operating, Hot & Corroded 5 1,172.7 593.6 55 1.5 Weight 1.69 1.69

Operating, Hot & New 5 1,172.7 620.7 55 0 Weight 1.69 1.68

Hot Shut Down, Corroded 0 1,172.7 593.6 55 1.5 Weight 0.06 0.06

Hot Shut Down, New 0 1,172.7 620.7 55 0 Weight 0.06 0.06

Empty, Corroded 0 1,172.7 618.8 21.11 1.5 Weight 0 0

Empty, New 0 1,172.7 647.7 21.11 0 Weight 0 0

Hot Shut Down, Corroded,

Weight & Eccentric Moments 0 1,172.7 593.6 55 1.5 Weight 0.06 0.06
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001072
Ro /t 758/6.5
2
B = 593.6 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScHC = min (B, S) = 593.6 kg/cm2

96/129
Allowable Compressive Stress, Hot and New- ScHN, (table HA-3 Metric)

0.125 0.125
A = = = 0.001319
Ro /t 758/8
2
B = 620.7 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScHN = min (B, S) = 620.7 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table HA-3 Metric)

0.125 0.125
A = = = 0.001319
Ro /t 758/8
2
B = 647.7 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScCN = min (B, S) = 647.7 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001072
Ro /t 758/6.5
2
B = 618.8 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScC = min (B, S) = 618.8 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001072
Ro /t 758/6.5
2
B = 618.8 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScVC = min (B, S ) = 618.8 kg/cm2

Operating, Hot & Corroded, Top Seam

97/129
 P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 751.5
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 1.63 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

4.2
= ⋅ 98066.5
π ⋅ 754.75 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-3,096.8
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.06 mm
t t = tp + tm − tw (total required, tensile)

= 1.63 + 0 − ( − 0.06)
= 1.69 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.06) − (1.63)|
= 1.69 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ (6.5 − 0 + ( − 0.06))

=
751.5 − 0.40 ⋅ (6.5 − 0 + ( − 0.06))
= 19.79 bar

Operating, Hot & New, Top Seam

98/129
 P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 750
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 1.63 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

4.3
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-3,115.8
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.06 mm
t t = tp + tm − tw (total required, tensile)

= 1.63 + 0 − ( − 0.06)
= 1.69 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.06) − (1.63)|
= 1.68 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ (8 − 0 + ( − 0.06))

=
750 − 0.40 ⋅ (8 − 0 + ( − 0.06))
= 24.46 bar

Hot Shut Down, Corroded, Top Seam

99/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

4.2
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-3,096.8
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.06 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.06)
= 0.06 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.06) − (0)|
= 0.06 mm

Hot Shut Down, New, Top Seam

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

4.3
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

-3,115.8
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.06 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.06)
= 0.06 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.06) − (0)|
= 0.06 mm

Empty, Corroded, Top Seam

100/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

4.2
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-97.3
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − (0)
= 0 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (0)|
= 0 mm

Empty, New, Top Seam

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

4.3
= ⋅ 98066.5
π ⋅ 754 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-131.9
= ⋅ 98.0665
2 ⋅ π ⋅ 754 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − (0)
= 0 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (0)|
= 0 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam

101/129
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

4.2
= 2
⋅ 98066.5
π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-3,096.8
= ⋅ 98.0665
2 ⋅ π ⋅ 754.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.06 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.06)
= 0.06 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.06) − (0)|
= 0.06 mm

102/129
 Bottom Head
ASME Section VIII Division 1, 2019 Edition Metric
Component Ellipsoidal Head
Material SA-240 304L (II-D Metric p. 84, ln. 34)
Attached To Shell
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Operating 0.21 2,099.66 1

Test horizontal 0.16 1,636.62 1
Dimensions
Inner Diameter 1,500 mm
Head Ratio 2
Minimum Thickness 5 mm
Inner 1.5 mm
Corrosion
Outer 0 mm
Length Ls f 50 mm

Nominal Thickness ts f 8 mm

Weight and Capacity

Weight (kg)1 Capacity (liters)1

New 119.86 530.14
Corroded 85.78 534.04
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1 includes straight flange

Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 1.5 mm + 1.5 mm = 3 mm
Design thickness due to internal pressure (t) 4.9 mm
Maximum allowable working pressure (MAWP) 5.16 bar
Maximum allowable pressure (MAP) 7.66 bar
Straight Flange governs MDMT -196°C

103/129
 Factor K

2
K = ( ) ⋅ [2 + ( ) ]
1 D
6 2⋅h

2
Corroded K = ( ) ⋅ [2 + ( ) ]
1 1,503
0.9973
6 2 ⋅ 376.5

1,500 2
K = ( ) ⋅ [2 + ( ) ]
1
New 1
6 2 ⋅ 375

Design thickness for internal pressure, (Corroded at 55 °C) Appendix 1-4(c)

P ⋅D ⋅K 5.21 ⋅ 1,503 ⋅ 0.997345

t= + Corrosion = + 1.5 = 4.9 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.21

Maximum allowable working pressure, (Corroded at 55 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,150 ⋅ 1 ⋅ 3.5

P = − Ps = − 0.21 = 5.16 bar
K ⋅ D + 0.2 ⋅ t 0.997345 ⋅ 1,503 + 0.2 ⋅ 3.5

Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,150 ⋅ 1 ⋅ 5
P = − Ps = − 0 = 7.66 bar
K ⋅ D + 0.2 ⋅ t 1 ⋅ 1,500 + 0.2 ⋅ 5

% Forming strain - UHA-44(a)(2)

75 ⋅ t Rf 75 ⋅ 8 259
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.3166 %
Rf Ro 259 ∞

104/129
 Nozzle #1 (LVMA2)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Bottom Head
Orientation 0°
End of nozzle to datum line -582.92 mm
Calculated as hillside No
Distance to head center, R 0 mm
Passes through a Category A joint No
Nozzle
Description NPS 0.5 Sch 160 DN 15
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 11.79 mm
Pipe nominal wall thickness 4.78 mm

Pipe minimum wall thickness1 4.18 mm

Corrosion allowance 1.5 mm

Projection available outside vessel, Lpr 105.21 mm
Projection available outside vessel to flange face, Lf 152.96 mm
Local vessel minimum thickness 5 mm
Liquid static head included 0.22 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 4 mm

Nozzle to vessel groove weld 8 mm

1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

105/129
 ASME B16.5-2013 Flange
Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.22 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.22 ⋅ 7.39
tr = = 0.0337 mm
1,150 ⋅ 1 − 0.6 ⋅ 5.22

tr ⋅ E * 0.0337 ⋅ 1
Stress ratio = = = 0.0126
tn − c 4.18 − 1.5

Impact test exempt per UHA-51(g) (coincident ratio = 0.0126)

Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

106/129
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.22 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.22 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (5 − 1.5)]

= 14.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]

= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.2206 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.2206
= 0.033 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
5.2206 ⋅ 0.8982 ⋅ 1,503
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.2206
= 3.07 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D ⋅K 5.22 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.4 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.22
This opening does not require reinforcement per UG-36(c)(3)(a)

107/129
UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.2211 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.2211
= 1.53 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.53, 0]
= 1.53 mm

tb1 = 4.9 mm

tb1 = max [tb1 , tbUG16 ]

= max [4.9, 3]
= 4.9 mm

tb = min [tb3 , tb1 ]

= min [3.92, 4.9]
= 3.92 mm

tUG-45 = max [ta , tb ]

= max [1.53, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

108/129
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.96 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.96 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (5 − 1.5)]

= 14.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]

= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.9576 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.9576
= 0.0381 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
5.9576 ⋅ 0.8982 ⋅ 1,503
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.9576
= 3.5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D ⋅K 5.96 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.88 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.96
This opening does not require reinforcement per UG-36(c)(3)(a)

109/129
UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.958 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.958
= 1.54 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.54, 0]
= 1.54 mm

tb1 = 5.38 mm

tb1 = max [tb1 , tbUG16 ]

= max [5.38, 3]
= 5.38 mm

tb = min [tb3 , tb1 ]

= min [3.92, 5.38]
= 3.92 mm

tUG-45 = max [ta , tb ]

= max [1.54, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

110/129
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 8.51 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 4.18

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 8.51 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [11.79, 5.89 + (4.78 − 0) + (5 − 0)]

= 15.67 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 0), 2.5 ⋅ (4.78 − 0) + 0]

= 11.94 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
8.5119 ⋅ 5.89
=
1,150 ⋅ 1 − 0.6 ⋅ 8.5119
= 0.0432 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
8.5119 ⋅ 0.9 ⋅ 1,500
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 8.5119
= 5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D 8.51 ⋅ 1,500
tr = = = 5.56 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 8.51
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

111/129
 P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
8.5119 ⋅ 5.89
= +0
1,150 ⋅ 1 − 0.6 ⋅ 8.5119
= 0.0432 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.0432, 0]
= 0.0432 mm

tb1 = 5.56 mm

tb1 = max [tb1 , tbUG16 ]

= max [5.56, 1.5]
= 5.56 mm

tb = min [tb3 , tb1 ]

= min [2.42, 5.56]
= 2.42 mm

tUG-45 = max [ta , tb ]

= max [0.0432, 2.42]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

112/129
 Nozzle #2 (LVMA04)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Bottom Head
Orientation 0°
End of nozzle to datum line -548.01 mm
Calculated as hillside Yes
Distance to head center, R 400 mm
Passes through a Category A joint No
Nozzle
Description NPS 2 Sch 160 DN 50
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 42.85 mm
Pipe nominal wall thickness 8.74 mm

Pipe minimum wall thickness1 7.65 mm

Corrosion allowance 1.5 mm

Opening chord length 48.07 mm
Projection available outside vessel, Lpr 103.22 mm
Projection available outside vessel to flange face, Lf 166.72 mm
Local vessel minimum thickness 5 mm
Liquid static head included 0.22 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 7 mm

Nozzle to vessel groove weld 8 mm

1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

113/129
 ASME B16.5-2013 Flange
Description NPS 2 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.22 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.22 ⋅ 0.8982 ⋅ 1,503

tr = = 3.06 mm
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.22

tr ⋅ E * 3.06 ⋅ 1
Stress ratio = = = 0.8756
tn − c 5 − 1.5

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

114/129
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.22 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.9 7.65

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4.55 4.9 weld size is adequate

Calculations for internal pressure 5.22 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [48.07, 24.04 + (8.74 − 1.5) + (5 − 1.5)]

= 48.07 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (8.74 − 1.5) + 0]

= 8.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.2172 ⋅ 22.92
=
1,150 ⋅ 1 − 0.6 ⋅ 5.2172
= 0.1 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
5.2172 ⋅ 0.8982 ⋅ 1,503
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.2172
= 3.06 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D ⋅K 5.22 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.4 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.22
This opening does not require reinforcement per UG-36(c)(3)(a)

115/129
UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 6.5 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 4.55 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 7 = 4.9 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.2176 ⋅ 22.92
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.2176
= 1.6 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.6, 0]
= 1.6 mm

tb1 = 4.9 mm

tb1 = max [tb1 , tbUG16 ]

= max [4.9, 3]
= 4.9 mm

tb = min [tb3 , tb1 ]

= min [4.92, 4.9]
= 4.9 mm

tUG-45 = max [ta , tb ]

= max [1.6, 4.9]
= 4.9 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 8.74 = 7.65 mm

The nozzle neck thickness is adequate.

116/129
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.96 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.92 7.65

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4.55 4.9 weld size is adequate

Calculations for internal pressure 5.96 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [48.07, 24.04 + (8.74 − 1.5) + (5 − 1.5)]

= 48.07 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (8.74 − 1.5) + 0]

= 8.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.9581 ⋅ 22.92
=
1,150 ⋅ 1 − 0.6 ⋅ 5.9581
= 0.12 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
5.9581 ⋅ 0.8982 ⋅ 1,503
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.9581
= 3.5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D ⋅K 5.96 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.89 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.96
This opening does not require reinforcement per UG-36(c)(3)(a)

117/129
UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 6.5 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 4.55 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 7 = 4.9 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.9585 ⋅ 22.92
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.9585
= 1.62 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.62, 0]
= 1.62 mm

tb1 = 5.39 mm

tb1 = max [tb1 , tbUG16 ]

= max [5.39, 3]
= 5.39 mm

tb = min [tb3 , tb1 ]

= min [4.92, 5.39]
= 4.92 mm

tUG-45 = max [ta , tb ]

= max [1.62, 4.92]
= 4.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 8.74 = 7.65 mm

The nozzle neck thickness is adequate.

118/129
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 8.51 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42 7.65

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 8.51 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [44.93, 22.46 + (8.74 − 0) + (5 − 0)]

= 44.93 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 0), 2.5 ⋅ (8.74 − 0) + 0]

= 12.5 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
8.5119 ⋅ 21.42
=
1,150 ⋅ 1 − 0.6 ⋅ 8.5119
= 0.16 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P
8.5119 ⋅ 0.9 ⋅ 1,500
=
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 8.5119
= 5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D 8.51 ⋅ 1,500
tr = = = 5.56 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 8.51
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

119/129
 P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
8.5119 ⋅ 21.42
= +0
1,150 ⋅ 1 − 0.6 ⋅ 8.5119
= 0.16 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.16, 0]
= 0.16 mm

tb1 = 5.56 mm

tb1 = max [tb1 , tbUG16 ]

= max [5.56, 1.5]
= 5.56 mm

tb = min [tb3 , tb1 ]

= min [3.42, 5.56]
= 3.42 mm

tUG-45 = max [ta , tb ]

= max [0.16, 3.42]
= 3.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 8.74 = 7.65 mm

The nozzle neck thickness is adequate.

120/129
 Nozzle #3 (LVMA03)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Bottom Head
Orientation 180°
Nozzle center line offset to datum line -150 mm
Calculated as hillside Yes (perpendicular)
Distance to head center, R 894.73 mm
Passes through a Category A joint No
Nozzle
Description NPS 2 Sch 160 DN 50
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 42.85 mm
Pipe nominal wall thickness 8.74 mm

Pipe minimum wall thickness1 7.65 mm

Corrosion allowance 1.5 mm

Opening chord length 51.88 mm
Projection available outside vessel, Lpr 73.09 mm
Projection available outside vessel to flange face, Lf 152.59 mm
Local vessel minimum thickness 5 mm
Liquid static head included 0.18 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 7 mm

Nozzle to vessel groove weld 8 mm

1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

121/129
 ASME B16.5-2013 Flange
Description NPS 2 Class 600 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.18 bar
MAWP rating 78.96 bar @ 55°C
MAP rating 82.7 bar @ 21.11°C
Hydrotest rating 125 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 52.58 mm
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.18 ⋅ 1,503 ⋅ 0.997345

tr = = 3.38 mm
2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.18

tr ⋅ E * 3.38 ⋅ 1
Stress ratio = = = 0.9654
tn − c 5 − 1.5

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

122/129
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.18 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.88 7.65

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4.55 4.9 weld size is adequate

Calculations for internal pressure 5.18 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [51.88, 25.94 + (8.74 − 1.5) + (5 − 1.5)]

= 51.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (8.74 − 1.5) + 0]

= 8.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.1807 ⋅ 22.92
=
1,150 ⋅ 1 − 0.6 ⋅ 5.1807
= 0.1 mm

Required thickness tr from UG-37(a)

P ⋅D ⋅K 5.18 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.38 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.18
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 6.5 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 4.55 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 7 = 4.9 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

123/129
UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.1807 ⋅ 22.92
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.1807
= 1.6 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.6, 0]
= 1.6 mm

tb1 = 4.88 mm

tb1 = max [tb1 , tbUG16 ]

= max [4.88, 3]
= 4.88 mm

tb = min [tb3 , tb1 ]

= min [4.92, 4.88]
= 4.88 mm

tUG-45 = max [ta , tb ]

= max [1.6, 4.88]
= 4.88 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 8.74 = 7.65 mm

The nozzle neck thickness is adequate.

124/129
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.37 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.92 7.65

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 4.55 4.9 weld size is adequate

Calculations for internal pressure 5.37 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [51.88, 25.94 + (8.74 − 1.5) + (5 − 1.5)]

= 51.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 1.5), 2.5 ⋅ (8.74 − 1.5) + 0]

= 8.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.3655 ⋅ 22.92
=
1,150 ⋅ 1 − 0.6 ⋅ 5.3655
= 0.11 mm

Required thickness tr from UG-37(a)

P ⋅D ⋅K 5.37 ⋅ 1,503 ⋅ 0.997345

tr = = = 3.5 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 5.37
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 6.5 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 4.55 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 7 = 4.9 mm

The fillet weld size is satisfactory.

125/129
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.3655 ⋅ 22.92
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.3655
= 1.61 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.61, 0]
= 1.61 mm

tb1 = 5 mm

tb1 = max [tb1 , tbUG16 ]

= max [5, 3]
= 5 mm

tb = min [tb3 , tb1 ]

= min [4.92, 5]
= 4.92 mm

tUG-45 = max [ta , tb ]

= max [1.61, 4.92]
= 4.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 8.74 = 7.65 mm

The nozzle neck thickness is adequate.

126/129
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 7.66 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42 7.65

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 7.66 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [48.88, 24.44 + (8.74 − 0) + (5 − 0)]

= 48.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (5 − 0), 2.5 ⋅ (8.74 − 0) + 0]

= 12.5 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
7.6613 ⋅ 21.42
=
1,150 ⋅ 1 − 0.6 ⋅ 7.6613
= 0.14 mm

Required thickness tr from UG-37(a)

P ⋅D 7.66 ⋅ 1,500
tr = = = 5 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,150 ⋅ 1 − 0.2 ⋅ 7.66
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
7.6613 ⋅ 21.42
= +0
1,150 ⋅ 1 − 0.6 ⋅ 7.6613
= 0.14 mm

127/129
ta = max [taUG-27 , taUG-22 ]
= max [0.14, 0]
= 0.14 mm

tb1 = 5 mm

tb1 = max [tb1 , tbUG16 ]

= max [5, 1.5]
= 5 mm

tb = min [tb3 , tb1 ]

= min [3.42, 5]
= 3.42 mm

tUG-45 = max [ta , tb ]

= max [0.14, 3.42]
= 3.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 8.74 = 7.65 mm

The nozzle neck thickness is adequate.

128/129
 Liquid Level bounded by Bottom Head
ASME Section VIII Division 1, 2019 Edition Metric
Location from Datum (mm) 1,673.16
Operating Liquid Specific Gravity 1

129/129
SEISMIC & SUPPORT LEG CALCULATION
PV Elite 2017 Licensee: SPLM Licensed User 1
FileName : Run tank_Leg
Earthquake Load Calculation: Step: 7 2:43pm Jul 19,2021

Seismic Analysis Results per IS-1893 (1984), Seismic Coefficient Method.

Soil Factor ß 1.0000

Importance Factor as Entered by User I 1.5000
Zone Number 2
Value of Alpha o per table 2 and Zone 0.0200

Horizontal Seismic Coefficient (Alpha h):

= ß * I * Alpha o
= 1.0 * 1.5 * 0.02
= 0.0300

Earthquake Element Load, for the first Element:

= Earthquake Weight * Alpha h
= 813.76 * 0.03
= 24.4 Kgf

The Natural Frequency for the Vessel (Ope...) is 21.4225 Hz.

Earthquake Load Calculation:

| | Earthquake | Earthquake | Element | Element |

From| To | Height | Weight | Ope Load | Emp Load |
| | mm. | Kgf | Kgf | Kgf |
--------------------------------------------------------------
10| 20| 38.1 | 813.756 | 24.4127 | 7.12684 |
20|Legs| 376.2 | 109.525 | 3.28575 | 3.28575 |
Legs| 30| 771.2 | 288.416 | 8.65247 | 8.65247 |
30| 40| 1191.2 | 757.911 | 22.7373 | 6.83988 |
--------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

PV Elite 2017 Licensee: SPLM Licensed User 2
FileName : Run tank_Leg
Leg Check, (Operating Case): Step: 14 2:43pm Jul 19,2021

RESULTS FOR LEGS : Operating Case Description: LEGS

Legs attached to: Shell

Section Properties : Single Angle ISA50X50X6

India ISI Structural Steel Data

Overall Leg Length 1200.000 mm.

Effective Leg Length Leglen 900.000 mm.
Distance Leg Up Side of Vessel 300.000 mm.
Number of Legs Nleg 3
Cross Sectional Area for ISA50X50X6 Aleg 5.680 cm²
Section Inertia ( strong axis ) 12.900 cm**4
Section Inertia ( weak axis ) 12.900 cm**4
Section Modulus ( strong axis ) 3600.015 mm.³
Section Modulus ( weak axis ) 3600.015 mm.³
Radius of Gyration ( strong axis ) 15.100 mm.
Radius of Gyration ( weak axis ) 15.100 mm.

Leg Orientation - Strong Axis

Overturning Moment at top of Legs 12.9 Kg-m.

Total Weight Load at top of Legs W 1975.5 Kgf
Total Shear force at top of Legs 59.1 Kgf
Additional force in Leg due to Bracing Fadd 0.0 Kgf
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000

Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind and Seismic Effects

Pad Width along Circumference C11P 200.000 mm.

Pad Length along Vessel Axis C22P 200.000 mm.
Pad Thickness Tpad 8.000 mm.

Maximum Shear at top of one Leg [Vleg]:

= ( max( Wind, Seismic ) + applied forces )( Imax / Itot )
= ( 59.1 )( 13.0/38.85 )
= 19.70 Kgf

Axial Compression, Leg furthest from the Neutral Axis [Sma]:

= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
= ((1976/3) + (13/( 1 * 780.5 )))/5.68 )
= 11.66 N./mm²

Axial Compression, Leg closest to the Neutral Axis [Sva]:

= ( W / Nleg ) / Aleg
= ( 1976/3 )/5.68
= 11.37 N./mm²

Computing Principal Axis and Inertias for Angle.

Leg lengths and thickness: 50.000 50.000 6.0000
Distance to geometric centroid: 14.500 14.500
Arm about YY: 11.500 13.500
Arm about ZZ: 10.500 11.500
Leg areas: 3.0000 2.6400
Geometric inertia components YY: 4.0575 9.0705
Geometric inertia components ZZ: 9.5574 3.5706
Geometric inertias Iy & Iz: 13.128 13.128
Product of inertia: 77210.
PV Elite 2017 Licensee: SPLM Licensed User 3
FileName : Run tank_Leg
Leg Check, (Operating Case): Step: 14 2:43pm Jul 19,2021

Mohrs Radius: 4.7117

Average Inertia: 13.128

QFACT = 1.0000 FBZ = 0.16383

Principal Axis Inertias (Z&W) = 5.4070 20.849
Angle to Principal Axis = 45.000
Distances to extreme fibers CW & CZ = 35.355 14.849
FOB from Eq 5-5 = 1.2986
Bending allowables Fby & Fbz = 0.16383 0.16383

Shear Center Coordinates Wo & Zo: 15.730 0.0000

Values for Elastic Flexural-Torsional Buckling Stress:
E, G, J, R0²: 29500. 11346. 0.16375E-01 1.1000
AREA, LENGTH, Kw, Kz: 0.88040 35.433 1.0000 1.0000
H, Few, Fez, Fej: 0.65134 131.94 34.217 191.85
Fe computed from C4-1: 97.169

Initial (Kl/r)max, & (Kl/r)equiv = 92.244 54.739

Final (Kl/r)max, & Cc = 92.244 127.18
Fa based on Eq 4-1 = 0.96740E-01

Actual Allowable
Weak Axis Bending : 33.76 218.38 N./mm²
Strong Axis Bending : 20.85 218.38 N./mm²
Axial Compression : 11.66 128.95 N./mm²

UNITY CHECKS ARE: H1-1 0.000

H1-2 0.000
H1-3 0.340

AISC Unity Check : 0.340 Should be <= to 1

WRC 107 Stress Analysis for Leg to Shell Junction, Ope Condition

Rectangular Attachment Parameter C11 50.000 mm.

Rectangular Attachment Parameter C22 180.950 mm.

Input Echo, WRC107/537 Item 1, Description: LEGS

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 1.5000 mm.
Vessel Diameter Dv 1500.000 mm.
Vessel Thickness Tv 8.000 mm.

Design Temperature 55.00 °C

Attachment Type Type Rectangular

Parameter C11 C11 50.00 mm.
Parameter C22 C22 180.95 mm.

Thickness of Reinforcing Pad Tpad 8.000 mm.

Pad Parameter C11P C11p 200.000 mm.
Pad Parameter C22P C22p 200.000 mm.

Design Internal Pressure Dp 5.000 bars

Include Pressure Thrust No

Vessel Centerline Direction Cosine Vx 0.000

Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
PV Elite 2017 Licensee: SPLM Licensed User 4
FileName : Run tank_Leg
Leg Check, (Operating Case): Step: 14 2:43pm Jul 19,2021

Nozzle Centerline Direction Cosine Nz 0.000

Global Force (SUS) Fx 0.0 Kgf

Global Force (SUS) Fy 658.5 Kgf
Global Force (SUS) Fz 0.0 Kgf
Global Moment (SUS) Mx 0.0 Kg-m.
Global Moment (SUS) My 0.0 Kg-m.
Global Moment (SUS) Mz 14.8 Kg-m.

Internal Pressure (SUS) P 5.00 bars

Include Pressure Thrust No

Global Force (OCC) Fx 19.7 Kgf

Global Force (OCC) Fy 16.6 Kgf
Global Force (OCC) Fz 0.0 Kgf
Global Moment (OCC) Mx 0.0 Kg-m.
Global Moment (OCC) My 0.0 Kg-m.
Global Moment (OCC) Mz 9.2 Kg-m.

Occasional Internal Pressure (OCC) Pvar 0.00 bars

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:

Radial Load P 0.0 Kgf
Circumferential Shear VC 0.0 Kgf
Longitudinal Shear VL 658.5 Kgf
Circumferential Moment MC 0.0 Kg-m.
Longitudinal Moment ML -14.8 Kg-m.
Torsional Moment MT 0.0 Kg-m.

Dimensionless Parameters used : Gamma = 52.33

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.092 4C 9.056 (A,B)
N(PHI) / ( P/Rm ) 0.092 3C 7.938 (C,D)
M(PHI) / ( P ) 0.055 2C1 0.129 (A,B)
M(PHI) / ( P ) 0.055 1C 0.166 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.051 3A 0.824 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.062 1A 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.078 3B 5.098 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.068 1B 0.052 (A,B,C,D)

N(x) / ( P/Rm ) 0.075 3C 8.598 (A,B)

N(x) / ( P/Rm ) 0.075 4C 9.392 (C,D)
M(x) / ( P ) 0.078 1C1 0.137 (A,B)
M(x) / ( P ) 0.078 2C 0.098 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.051 4A 1.092 (A,B,C,D)
PV Elite 2017 Licensee: SPLM Licensed User 5
FileName : Run tank_Leg
Leg Check, (Operating Case): Step: 14 2:43pm Jul 19,2021

M(x) / ( MC/(Rm * Beta) ) 0.080 2A 0.054 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.078 4B 1.354 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.091 2B 0.072 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (N./mm²)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.7| 0.7| -0.7| -0.7| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 4.2| -4.2| -4.2| 4.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 4.9| -3.4| -4.9| 3.4| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.3| 0.3| -0.3| -0.3| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 4.3| -4.3| -4.3| 4.3| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 4.7| -4.0| -4.7| 4.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.2| -1.2| 1.2| 1.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -1.2| -1.2| 1.2| 1.2|
------------------------------------------------------------------------------------------------
Str. Int. | 4.9| 4.0| 4.9| 4.0| 2.5| 2.5| 2.5| 2.5|

Dimensionless Parameters used : Gamma = 116.12

Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.132 4C 15.417 (A,B)
N(PHI) / ( P/Rm ) 0.132 3C 9.329 (C,D)
M(PHI) / ( P ) 0.132 2C1 0.033 (A,B)
M(PHI) / ( P ) 0.132 1C ! 0.068 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.132 3A 4.514 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.132 1A 0.071 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.132 3B 11.174 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.132 1B 0.021 (A,B,C,D)

N(x) / ( P/Rm ) 0.132 3C 9.329 (A,B)

N(x) / ( P/Rm ) 0.132 4C 15.417 (C,D)
M(x) / ( P ) 0.132 1C1 0.063 (A,B)
M(x) / ( P ) 0.132 2C ! 0.037 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.132 4A 9.140 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.132 2A 0.033 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.132 4B 4.623 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.132 2B 0.028 (A,B,C,D)
PV Elite 2017 Licensee: SPLM Licensed User 6
FileName : Run tank_Leg
Leg Check, (Operating Case): Step: 14 2:43pm Jul 19,2021

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (N./mm²)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 3.3| 3.3| -3.3| -3.3| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 4.4| -4.4| -4.4| 4.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 7.7| -1.1| -7.7| 1.1| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 1.4| 1.4| -1.4| -1.4| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 5.8| -5.8| -5.8| 5.8| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 7.1| -4.4| -7.1| 4.4| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -2.5| -2.5| 2.5| 2.5|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -2.5| -2.5| 2.5| 2.5|
------------------------------------------------------------------------------------------------
Str. Int. | 7.7| 4.4| 7.7| 4.4| 5.0| 5.0| 5.0| 5.0|

WRC 107 Stress Calculation for OCCasional loads:

Radial Load P 19.7 Kgf
Circumferential Shear VC 0.0 Kgf
Longitudinal Shear VL 16.6 Kgf
Circumferential Moment MC 0.0 Kg-m.
Longitudinal Moment ML -9.2 Kg-m.
Torsional Moment MT 0.0 Kg-m.

Dimensionless Parameters used : Gamma = 52.33

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (N./mm²)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.2| -0.2| -0.2| -0.2| -0.1| -0.1| -0.1| -0.1|
Circ. Bend. P | -0.7| 0.7| -0.7| 0.7| -0.9| 0.9| -0.9| 0.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.5| 0.5| -0.5| -0.5| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 2.6| -2.6| -2.6| 2.6| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 2.2| -1.6| -3.9| 2.7| -1.1| 0.8| -1.1| 0.8|
------------------------------------------------------------------------------------------------
PV Elite 2017 Licensee: SPLM Licensed User 7
FileName : Run tank_Leg
Leg Check, (Operating Case): Step: 14 2:43pm Jul 19,2021

Long. Memb. |P -0.2| -0.2| -0.2| -0.2| -0.2| -0.2| -0.2| -0.2|
Long. Bend. |P -0.8| 0.8| -0.8| 0.8| -0.5| 0.5| -0.5| 0.5|
Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 2.7| -2.7| -2.7| 2.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 2.0| -1.9| -3.8| 3.1| -0.7| 0.4| -0.7| 0.4|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Str. Int. | 2.2| 1.9| 3.9| 3.1| 1.1| 0.8| 1.1| 0.8|

Dimensionless Parameters used : Gamma = 116.12

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (N./mm²)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.6| -0.6| -0.6| -0.6| -0.4| -0.4| -0.4| -0.4|
Circ. Bend. P | -0.9| 0.9| -0.9| 0.9| -1.9| 1.9| -1.9| 1.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 2.1| 2.1| -2.1| -2.1| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 2.8| -2.8| -2.8| 2.8| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 3.3| -0.4| -6.3| 1.0| -2.2| 1.5| -2.2| 1.5|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.4| -0.4| -0.4| -0.4| -0.6| -0.6| -0.6| -0.6|
Long. Bend. P | -1.7| 1.7| -1.7| 1.7| -1.0| 1.0| -1.0| 1.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.9| 0.9| -0.9| -0.9| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 3.6| -3.6| -3.6| 3.6| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 2.3| -1.4| -6.6| 4.1| -1.6| 0.4| -1.6| 0.4|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 3.3| 1.4| 6.6| 4.1| 2.2| 1.5| 2.2| 1.5|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (N./mm²)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 25.7| 26.2| 25.7| 26.2| 25.7| 26.2| 25.7| 26.2|
PV Elite 2017 Licensee: SPLM Licensed User 8
FileName : Run tank_Leg
Leg Check, (Operating Case): Step: 14 2:43pm Jul 19,2021

Circ. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pm(TOTAL)| 25.7| 26.2| 25.7| 26.2| 25.7| 26.2| 25.7| 26.2|
Circ. Pl (SUS) | 0.7| 0.7| -0.7| -0.7| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (OCC) | 0.3| 0.3| -0.6| -0.6| -0.1| -0.1| -0.1| -0.1|
Circ. Pl(TOTAL)| 1.0| 1.0| -1.4| -1.4| -0.1| -0.1| -0.1| -0.1|
Circ. Q (SUS) | 4.2| -4.2| -4.2| 4.2| 0.0| 0.0| 0.0| 0.0|
Circ. Q (OCC) | 1.9| -1.9| -3.3| 3.3| -0.9| 0.9| -0.9| 0.9|
Circ. Q (TOTAL)| 6.1| -6.1| -7.5| 7.5| -0.9| 0.9| -0.9| 0.9|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 12.8| 12.8| 12.8| 12.8| 12.8| 12.8| 12.8| 12.8|
Long. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pm(TOTAL)| 12.8| 12.8| 12.8| 12.8| 12.8| 12.8| 12.8| 12.8|
Long. Pl (SUS) | 0.3| 0.3| -0.3| -0.3| 0.0| 0.0| 0.0| 0.0|
Long. Pl (OCC) | 0.1| 0.1| -0.4| -0.4| -0.2| -0.2| -0.2| -0.2|
Long. Pl(TOTAL)| 0.4| 0.4| -0.7| -0.7| -0.2| -0.2| -0.2| -0.2|
Long. Q (SUS) | 4.3| -4.3| -4.3| 4.3| 0.0| 0.0| 0.0| 0.0|
Long. Q (OCC) | 1.9| -1.9| -3.4| 3.4| -0.5| 0.5| -0.5| 0.5|
Long. Q (TOTAL)| 6.2| -6.2| -7.8| 7.8| -0.5| 0.5| -0.5| 0.5|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| -1.2| -1.2| 1.2| 1.2|
Shear Pl (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -1.3| -1.3| 1.3| 1.3|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 25.7| 26.2| 25.7| 26.2| 25.7| 26.2| 25.7| 26.2|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 25.7| 26.2| 25.7| 26.2| 25.7| 26.2| 25.7| 26.2|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 26.4| 26.9| 24.9| 25.4| 25.8| 26.3| 25.8| 26.3|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 26.7| 27.2| 24.3| 24.8| 25.7| 26.1| 25.7| 26.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 32.8| 21.1| 16.8| 32.3| 24.7| 27.1| 24.7| 27.1|

Stress Summation Comparison (N./mm²):

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 26.17 115.10 | Passed |
Pm (SUS+OCC) | 26.17 138.12 | Passed |
Pm+Pl (SUS) | 26.91 172.65 | Passed |
Pm+Pl (SUS+OCC)| 27.22 207.18 | Passed |
Pm+Pl+Q (TOTAL)| 32.81 345.30 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm²)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 57.6| 58.1| 57.6| 58.1| 57.6| 58.1| 57.6| 58.1|
Circ. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pm(TOTAL)| 57.6| 58.1| 57.6| 58.1| 57.6| 58.1| 57.6| 58.1|
Circ. Pl (SUS) | 3.3| 3.3| -3.3| -3.3| 0.0| 0.0| 0.0| 0.0|
PV Elite 2017 Licensee: SPLM Licensed User 9
FileName : Run tank_Leg
Leg Check, (Operating Case): Step: 14 2:43pm Jul 19,2021

Circ. Pl (OCC) | 1.5| 1.5| -2.7| -2.7| -0.4| -0.4| -0.4| -0.4|
Circ. Pl(TOTAL)| 4.8| 4.8| -6.0| -6.0| -0.4| -0.4| -0.4| -0.4|
Circ. Q (SUS) | 4.4| -4.4| -4.4| 4.4| 0.0| 0.0| 0.0| 0.0|
Circ. Q (OCC) | 1.9| -1.9| -3.6| 3.6| -1.9| 1.9| -1.9| 1.9|
Circ. Q (TOTAL)| 6.3| -6.3| -8.1| 8.1| -1.9| 1.9| -1.9| 1.9|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 28.8| 28.8| 28.8| 28.8| 28.8| 28.8| 28.8| 28.8|
Long. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pm(TOTAL)| 28.8| 28.8| 28.8| 28.8| 28.8| 28.8| 28.8| 28.8|
Long. Pl (SUS) | 1.4| 1.4| -1.4| -1.4| 0.0| 0.0| 0.0| 0.0|
Long. Pl (OCC) | 0.5| 0.5| -1.2| -1.2| -0.6| -0.6| -0.6| -0.6|
Long. Pl(TOTAL)| 1.9| 1.9| -2.6| -2.6| -0.6| -0.6| -0.6| -0.6|
Long. Q (SUS) | 5.8| -5.8| -5.8| 5.8| 0.0| 0.0| 0.0| 0.0|
Long. Q (OCC) | 1.9| -1.9| -5.3| 5.3| -1.0| 1.0| -1.0| 1.0|
Long. Q (TOTAL)| 7.6| -7.6| -11.1| 11.1| -1.0| 1.0| -1.0| 1.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| -2.5| -2.5| 2.5| 2.5|
Shear Pl (OCC) | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -2.5| -2.5| 2.5| 2.5|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 57.6| 58.1| 57.6| 58.1| 57.6| 58.1| 57.6| 58.1|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 57.6| 58.1| 57.6| 58.1| 57.6| 58.1| 57.6| 58.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 60.9| 61.4| 54.3| 54.8| 57.8| 58.3| 57.8| 58.3|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 62.3| 62.8| 51.6| 52.1| 57.4| 57.9| 57.4| 57.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 68.6| 56.6| 43.5| 60.1| 55.6| 59.8| 55.6| 59.8|

Stress Summation Comparison (N./mm²):

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 58.06 115.10 | Passed |
Pm (SUS+OCC) | 58.06 138.12 | Passed |
Pm+Pl (SUS) | 61.37 172.65 | Passed |
Pm+Pl (SUS+OCC)| 62.83 207.18 | Passed |
Pm+Pl+Q (TOTAL)| 68.60 345.30 | Passed |

Bolting Size Requirement for Leg Baseplates :

Baseplate Material SA-516 70

Baseplate Allowable Stress SBA 137.90 N./mm²
Baseplate Length B 200.0000 mm.
Baseplate Width D 200.0000 mm.
Baseplate Thickness BTHK 14.0000 mm.
Leg Dimension Along Baseplate Length d 49.9999 mm.
Leg Dimension Along Baseplate Width b 49.9999 mm.
Dist. from the Leg Edge to Bolt Hole Center z 78.0000 mm.
Bolt Material SA-307 B
Bolt Allowable Stress STBA 48.26 N./mm²
Anchor Bolt Nominal Diameter BOD 25.4000 mm.
Number of Anchor Bolts in Tension per Leg NB 1
Total Number of Anchors Bolt per Leg NBT 1
Ultimate 28-day Concrete Strength FCPRIME 20.685 N./mm²
PV Elite 2017 Licensee: SPLM Licensed User 10
FileName : Run tank_Leg
Leg Check, (Operating Case): Step: 14 2:43pm Jul 19,2021

Plate thickness required ( 1/2"; 13mm ) per D. Moss

Since there is only 1 bolt, the standard computation for this

geometry is not possible. A reasonable bolt size should be
selected. Per Megyesy, use a 1 inch (25.4 mm) bolt.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017