Production Biodiesel
Production Biodiesel
DOI 10.1007/s10529-012-1116-z
REVIEW
Received: 18 September 2012 / Accepted: 28 November 2012 / Published online: 18 December 2012
Ó Springer Science+Business Media Dordrecht 2012
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480 Biotechnol Lett (2013) 35:479–490
(Vicente et al. 1998; Fukuda et al. 2001). In addition, the reaction generally takes place at the oil–water inter-
biodiesel produced through transesterification using face (Kamini and Iefuji 2001). It helps in lipid
lipases is of high purity and enables easy separation from metabolism, such as fat digestion and absorption.
the by-product, glycerol (Iso et al. 2001; Kose et al. 2002; Lipases occur widely in microorganisms and in higher
Shimada et al. 2002; Ranganathan et al. 2008). The biggest eukaryotes. Microorganisms are the commonly used
advantage of biodiesel as compared to many other source for the production of industrially important
alternative transportation fuels is that it can be used in enzymes as these are one of the potent biocatalysts
diesel engines without any modification, and can be because of their multiple and novel multi-fold appli-
blended at any ratio with petroleum diesel. The animal fats cations in oleo-chemistry, organic synthesis, detergent
are low in free fats and water and also available in limited formulation and nutrition (Pandey et al. 1999).
amount as compared to vegetable oils, so they cannot meet Although lipases have been found in many species of
the fuel needs of the world (Zhu et al. 2008). Therefore, animals, plants, bacteria, yeast and fungi, the enzymes
vegetable oil is preferred for the production of biodiesel. from microorganisms are most interesting because of
The catalysts used for transesterification are acids their small generation time, high yield of product, simple
or bases (Highina et al. 2012) as well as free or cultivation conditions and their potential applications in
immobilized enzymes (Kaieda et al. 1999; Ma and various industries such as food, diary, pharmaceuticals
Hanna 1999; Komers et al. 2001; Suppes et al. 2004). (Rajendran et al. 2009), detergents, textile, bio-diesel
Although biodiesel has been produced using either (Jeong and Park 2008), cosmetic industry, synthesis of
acid or base chemical catalysts there are certain fine chemicals, agrochemical and new polymeric mate-
limitations which restrict the use of chemical catalysts, rials. The reason for the enormous biotechnological
such as glycerol recovery from biodiesel, removal of potential of microbial lipases is that they are stable in
inorganic salt, high temperature and undesirable side organic solvents, do not require cofactors, possess broad
reactions along with transesterification reaction. substrate specificity (Chandrasekeran and Bhartiya 2009)
Because of these advantages, lipase-catalysed biodie- and also exhibit a high enantio-selectivity (Holt and
sel production may become an alternative solution to Hanefeld 2009). The three-dimensional structure of
high gas prices (Vasudevan and Briggs 2008). lipase consists of three domains: ‘‘contact domain’’,
Biodiesel has been produced by lipase-catalysed responsible for distinguishing the surface of substrate,
transesterification (Shaw et al. 1991; Kaied et al. 2001; ‘‘hydrophobic domain’’, responsible for the extraction of
Pizarro and Park 2003; Du et al. 2004, 2006; Nie et al. one substrate molecule and its association with the
2006; Wang et al. 2000; Al-Zuhair et al. 2006; Akoh ‘‘functional’’ domain, and the last domain ‘‘functional
et al. 2007). Thus these are industrially very important domain’’, containing the catalytic triad which includes
enzymes especially in the formation of biodiesel. A Ser, Hys and Asp/Glu (Guncheva and Zhiryakova 2011).
large variety of lipases has been used for transesteri- Lipases cause nucleophilic attack on carbonyl carbon of
fication and esterification (Fjerbaek et al. 2009). A ester. Some lipases are also able to catalyze the processes
recent study showed that the presence of more than 1 % of esterification, interesterification, transesterification,
of water reduces the catalytic power of lipases (Cao acidolysis and aminolysis, and may show enantioselec-
et al. 2008). Lipases can be immobilized on a suitable tive properties (Hasan et al. 2009).
matrix or support. The immobilization of an enzyme is
localization or confinement of the enzyme onto a solid
support or on a carrier matrix. The immobilised lipase Modification of lipases
increases the chances of re-usability due to the solid
particles which can be removed easily from the mixture To improve lipase stability, activity and methanol
and can be reused in future (Xu et al. 2004). tolerance, especially for biodiesel production, the
enzyme can be treated with various reagents such as
substrates or their analogues, organic solvents, salts
Lipase: mode of action and classification and crown ethers (Lu et al. 2010). The most commonly
used method is the usage of substrates or their
Lipases are hydrolases (E.C.3.1.1.3) having both analogues as pre-treatment reagents. Organic solvents
hydrolytic and synthetic activity. The hydrolytic form a complex, i.e., enzyme–imprinter complex,
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Biotechnol Lett (2013) 35:479–490 481
which keeps the enzyme in its active conformation and Feed-stocks used for biodiesel production
therefore retains higher activity in the non aqueous
environment as compared to the nonimprinted enzyme Different types of feed-stocks can be used for the
(Rich et al. 2002). Lu et al. (2010) found that treating production of biodiesel. The choice of the source
the enzyme with 1 mM CaCl2 and MgCl2 improved depends largely on the country and its climate (Knothe
enzyme activity, methanol tolerance and operational 2005), and also on economics (Rodrigues et al. 2008).
stability. Methanolysis was achieved faster when Thus the feed-stock can be categorised into three
Candida antarctica was preincubated in methyl oleate groups.
for 0.5 h and subsequently in soybean oil for 12 h
(Samukawa et al. 2000). Virgin oil
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482 Biotechnol Lett (2013) 35:479–490
bonds of fats which results in synthesis of biodiesel. It diacylglycerols and then diacylglycerols are converted
can be done using four different methods (Ghadge and to monoacylglycerols followed by the conversion of
Raheman 2006). monoacylglycerols to glycerol. The transesterification
of triacylglycerols with methanol produces methyl
(1) Transesterification.
esters along with glycerol. This is a balanced and
(2) Blending.
catalyzed reaction as illustrated in Fig. 1 (Sree et al.
(3) Microemulsions.
2009).
(4) Pyrolysis.
Commonly used alcohols for transesterification
Out of all these methods, tranesterification is one of reactions are short chain alcohols, mainly methanol
the most potent and important method of biodiesel or ethanol (Li and Zongba 2007). In all three steps an
preparation. ester is produced and thus from 1 mol triacylglycerols
3 mol of ester are produced (Sharma and Singh 2008).
Transesterification The chemically-catalysed transesterification using an
acid or alkali-catalyst gives high conversion of tria-
In biodiesel production the transesterification reaction cylglycerols to their corresponding methyl esters in a
occurs among oil (triacylglycerols) which may be short reaction time but the reaction has several
vegetable oil, animal fat or grease and alcohol in the limitations. It is energy intensive using high temper-
presence of a catalyst, either chemical (acid or base) or atures, the acidic or alkaline catalyst has to be removed
enzymatic. It is a sequence of three reversible from the product, the alkaline waste-water requires
reactions in which triacylglycerols are converted to treatment as does separation of glycerol from biodiesel
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Biotechnol Lett (2013) 35:479–490 483
LOWER GLYCEROL
ENZYME PHASE
and there are undesirable side-reactions. Thus to these can lead to soap formation along with unwanted
overcome this, lipase-catalysed transesterification has side reactions (Ma and Hanna 1999; Shah and Gupta
been developed. The general transesterification pro- 2007). During winter time, oils containing higher
cess used in biodiesel production is shown in Fig. 2 amount of saturated fatty acids can block the fuel lines
(Ranganathan et al. 2008). Biodiesel production leads due to solidification (Pinto et al. 2005; Akoh et al.
to the formation of low-cost by products like glycerol 2007; Demirbas 2008). Biodiesel produced from the
(Yazdani and Gonzalez 2007), which can be used as oils containing a higher amount of oleic acid has
substrate for the synthesis of monoacylglycerols in characteristics that are the most similar to conventional
food industry as suggested by Freitas et al. (2009). biodiesel (Knothe 2005; Robles et al. 2009). Freedman
Lipases from various microorganisms like C. antarc- et al. (1984) compared both crude and refined vege-
tica, Pseudomonas cepacia etc., are suitable for table oils as feed stocks and found that the yield of
biodiesel formation as given in Table 2. methyl esters was increased from 93 to 98 % for the
refined oil and from 67 to 86 % for the crude oil. When
the content of free fatty acid (FFA) was increased from
Factors affecting biodiesel production and its 50 to 85 % in the oil, the yield of biodiesel also
quality increased from 54 to 88 % thus indicating that high
FFA content was beneficial for biodiesel production
Composition of fatty acid (Saifuddin et al. 2009). Gupta et al. (2011) found that
karanja oil was the best source of raw material for bio
The property of biodiesel is greatly affected by the fuel generation in India because it is cheap, non edible
composition of fatty acids and the type of alcohol used and abundant in India (Gupta et al. 2011).
in transesterification reaction. The greater the straight-
chain length of fatty acid the better will be the Catalysts
properties of biodiesel such as heat capacity (Knothe
2010) and cetane number (Dunn 2009). The oil should A catalyst is a substance that increases the rate of
have very low water and free fatty acid content because chemical reaction without being consumed in the
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484 Biotechnol Lett (2013) 35:479–490
reaction. The transesterification reaction can be cata- disadvantage associated with acid is the inhibition
lysed in the presence of chemical (acid or base) or of transesterification reaction due to the formation
enzymatic catalysts. of water along with methyl ester (Canakci and
Van 2001). Also, the yield of biodiesel reduces
Acid-catalysed transesterification due to high temperature and acid concentration
which can damage the oil. Acid is also corrosive
Acid catalysed transesterification reactions have and can thus damage the equipment (Freedman
low rate of reaction (Al-Zuhair 2007). The main et al. 1984).
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Table 3 Comparison between chemically and Lipase-catalysed transesterification reactions to produce biodiesel
Variable Alkali catalysed Acid catalysed Lipase-catalysed
transesterification transesterification transesterification
Molar ratio of alcohol and oil alkaline conditions (Rashid and Anwar 2008) and also
deactivates the lipase (Leung and Guo 2006; Eevera
The molar ratio of alcohol and oil plays a vital role in et al. 2009). When the reaction temperature was
biodiesel yield (Freedman et al. 1986; Ma and Hanna controlled at 30–40 °C, the yield of biodiesel was
1999; Canakci and Van 2001; Zhang et al. 2003). A increased from 30 to 56 % with increasing temperature
high molar conversion (80 %) can be obtained using (Pinyaphong et al. 2011). The phenomenon could be
immobilized lipase operated over 30 days without explained on the ground that the viscosity of the reaction
losing catalytic activity (Chen et al. 2011). Higher might be reduced with increasing temperature. When
mass ratio of reactants increases the contact between the temperature was increased from 40 to 60 °C, the
the methanol and oil molecules. So the methyl ester biodiesel yield decreased, however, the content of free
concentration increases with increasing mass ratio of fatty acids increased. This was due to loss in enzymatic
methanol to oil. The yield of biodiesel increases with activity at higher temperature.
increase in the concentration of alcohol up to a certain
concentration. However, further increase of alcohol Water content
content does not increase the yield of biodiesel, but it
also increases the cost of alcohol recovery (Soumanou Water plays a very important role in biodiesel produc-
and Bornscheuer 2003; Leung and Guo 2006). tion. Kaieda et al. (1999) studied the effect of water
Soumanou and Bornscheuer (2003) also investigated content on the production of biodiesel from soybean oil
the influence of methanol on the yield of biodiesel, using lipases obtained from Rhizopus oryzae, C. rugosa,
with the same lipase, and obtained best results with 3:1 Pseudomonas fluorescens, C. antarctica and Burk-
(mol/mol) methanol/oil molar ratio (Knothe 2010). holderia cepacia. In all these cases, the enzyme activity
was low without water, which supports the fact that a
Temperature minimum amount of water is required for the enzyme to
work (Kaieda et al. 1999). On increasing the water
The activity of lipase-catalysed transesterification reac- content in the tranesterification reaction, there was a
tions increases with an increase in temperature, and the considerable increase in biodiesel production, showing
maximum conversion was obtained at 55 °C. Royon the enhancement in the enzyme activity. However
et al. (2007) also carried out the biodiesel production enzyme activity gradually decreased when the water
from cotton seed oil in tert-butyl alcohol at 50 °C. content increased. Similar results were observed in the
Leung and Guo (2006), and Eevera et al. (2009) found production of biodiesel using P. fluorescens lipase,
that the rate of transesterification increased up to the immobilized on Celite. Biodiesel yield was highest
optimal level. However, further increase in the reaction when initial water activity of enzyme was reduced to
temperature beyond the optimal level led to decrease in 0.23; however biodiesel yield decreased with increase in
biodiesel yield because higher reaction temperature initial water activity of enzyme more than 0.23. This
accelerates the saponification of triacylglycerols in was because of the minimal amount of water that
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