Flyrock Case Analysis
Flyrock Case Analysis
Target 400
Tolerance 10
Process mean 400 Capability analysis UCL
Process SD 4 USL 410 408.485
Hourly production size 10000 LSL 390 406.928
Sample size 10 Cp 0.833333 406.000
K 2.5 405.367
Shifted mean 403 p 0.012419 124.1933 units/hr 404.899
1-p 0.987581 9875.807 units/hr 404.536
404.243
Control charts 404.000
xbar chart UCL 403.7947 403.795
LCL 396.2053 403.618
CL 400 403.464
Alpha 0.0027
ARL 370.3983 samples
R chart UCL 21.876
LCL 2.748
CL 4
S chart UCL 1.104
LCL 6.676
CL 4
After shift
p 0.040636 406.3618 units/hr
1-p 0.959364 9593.638 units/hr
beta 0.735094
ARL 3.774917 Samples 37749.17 units to be inspected
Shifted mean 400 401 402 403 404 405
LCL n SD of sample means 0 0.25 0.5 0.75 1 1.25
391.515 2 2.83 0.9973 0.9955 0.9890 0.9737 0.9436 0.8911
393.072 3 2.31 0.9973 0.9946 0.9835 0.9555 0.8976 0.7981
394.000 4 2.00 0.9973 0.9936 0.9772 0.9332 0.8413 0.6915
394.633 5 1.79 0.9973 0.9925 0.9701 0.9071 0.7775 0.5812
395.101 6 1.63 0.9973 0.9914 0.9621 0.8776 0.7090 0.4753
395.464 7 1.51 0.9973 0.9902 0.9532 0.8451 0.6384 0.3793
395.757 8 1.41 0.9973 0.9890 0.9436 0.8102 0.5681 0.2961
396.000 9 1.33 0.9973 0.9877 0.9332 0.7734 0.5000 0.2266
396.205 10 1.26 0.9973 0.9864 0.9220 0.7351 0.4355 0.1703
396.382 11 1.21 0.9973 0.9850 0.9101 0.6959 0.3758 0.1259
396.536 12 1.15 0.9973 0.9835 0.8976 0.6561 0.3213 0.0917
OC curve
1.2000
1.0000
0.8000
0.6000
0.4000
0.2000
0.0000
0 0.25 0.5 0.75 1 1.25 1.5
25 1.5
n=6
Given
Target 400
Tolerance 10
Process mean 400 Capability analysis
Desired Process SD 1.666667 USL 410
Hourly production size 10000 LSL 390
Sample size 10 Cp 2
K 6
Shifted mean 403 p 0.0000000020 0.0000197 units/hr
1-p 0.999999998 9999.9999803 units/hr
Control charts
xbar chart UCL 401.58113883
LCL 398.41886117
CL 400
Alpha 0.0026997961
ARL 370.39834734 samples
R chart UCL 9.115
LCL 1.145
CL 1.6666666667
S chart UCL 0.46
LCL 2.7816666667
CL 1.6666666667
After shift
p 0.0000133 0.1334574902 units/hr
1-p 0.9999866543 9999.8665425 units/hr
beta 0.0035501848
ARL 1.0035628336 Samples 10035.63
Shifted mean 400 400.4167 400.8333 401.25
UCL LCL n SD of sample means 0 0.25 0.5 0.75
403.536 396.464 2 1.18 0.9973 0.9955 0.9890 0.9737
402.887 397.113 3 0.96 0.9973 0.9946 0.9835 0.9555
402.500 397.500 4 0.83 0.9973 0.9936 0.9772 0.9332
402.236 397.764 5 0.75 0.9973 0.9925 0.9701 0.9071
402.041 397.959 6 0.68 0.9973 0.9914 0.9621 0.8776
401.890 398.110 7 0.63 0.9973 0.9902 0.9532 0.8451
401.768 398.232 8 0.59 0.9973 0.9890 0.9436 0.8102
401.667 398.333 9 0.56 0.9973 0.9877 0.9332 0.7734
401.581 398.419 10 0.53 0.9973 0.9864 0.9220 0.7351
401.508 398.492 11 0.50 0.9973 0.9850 0.9101 0.6959
401.443 398.557 12 0.48 0.9973 0.9835 0.8976 0.6561
OC curve
1.2000
1.0000
0.8000
0.6000
0.4000
0.2000
units to be inspected
0.0000
0 0.25 0.5 0.75 1 1.25 1.5 1.75
n=6 n=7
n=12