Diesel Generator CJ1100PM

CJ800PM
CUKUROVA GENERATOR SYSTEMS 1500 Rpm, 50Hz, 400V

Perkins 4006-23TAG2A diesel engine

Marathon Magnamax 573 RSL 4032 alternator
Standard Generator Features
AMF, Automatic mains failure unit
Heavy duty type, 6 cylinder, water cooled engine
50°C tropical type radiator
Starter motor
Lead acid battery
Charging alternator
Battery charge redressor
Heavy duty, brushless type alternator
Base frame with anti-vibration units
Industrial type silencers
Flexible exhaust compensator
Block water heater unit
Control panel with digital-automatic main control module
Fan, fan drive, charging alternator drive and all rotating parts
covered
Radiator matrix covered by metal mesh against the
mechanical damages
Fabricated and welded steel base frame
Anti-vibration mountings
Engine and alternator manufacturer test reports
Factory load, performance and function tests

Optional Features
Automatic load transfer panel
ISO
ISO9001:2000
9001:2000 Automatic syncronization and power sharing systems
Cukurova is a fully accrediated Soundproof canopy
ISO 9001:2000 company Container type enclosers
Road trailer
Job-site trailer
Protection circuit breaker
Air start
Remote type radiator
Base fuel tank
This generator is available with External type fuel tank
CE certification Automatic fuel transfer system
Residential silencer

Standby Prime
Model
kVA kW kVA kW

Cukurova is accrediated with CJ800PM 805 644 729 583

Gost certification

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ800PM Technical Data Sheet 061130 - Page1
CUKUROVA Diesel Generator engine

APPLICATION DATA

Perkins 4006-23TAG2A Engine

Standard Features Standby kW Prime kW
Model
Gross Net Gross Net
Economic power
Individual four valve per cylinder heads give optimised gas flows 4006-23TAG2A 711 685 646 620
Unit fuel injectors ensure ultra fine fuel atomisation and hence controlled rapid
combustion
Commonality of components with other engines in the 4000 Series family Lubricating System
allows reduced parts stocking levels
Type Pressurized
Reliable power Capacity, Liters 113.4
Developed and tested using latest engineering techniques Lub oil pressure (min), MPa 0.24
Piston temperatures are controlled by an advanced gallery jet cooling sys. Wet sump with filler and dipstick
Tolerant of a wide range of temperatures without derate Lubrication oil filters
Over 4,000 distributors and dealers in 160 countries Oil cooler with separate filter header

Clean, efficient power Fuel System

Exceptional power to weight ratio and compact size give optimum power
density for easier transportation and installation Type of injection system Direct injection
Designed to provide excellent service access for easy of maintenance Fuel injection pump Combined unit injector
Engines designed to comply with major international standards Delivery/hour at 1500rev/min, Liters 660
Low gaseous emissions that will satisfy the requirements of 1/2 TA Luft Governor type Heinzmann digital governor
governing to ISO 8528-5 Class G2
Direct fuel injection system, fuel lift pump
Fuel cooler
Standards
UK MOD, BS5750, ISO9001, BS5514/1-1982, ISO 3046/1, ISO 8528/1

Technical Specifications Electrical System

Manufacturer PERKINS Alternator 24 Volt with integral regulator

Model 4006-23TAG3A Starter motor (DC) 24 Volt
Type 4 cycle, water-cooled, diesel engine Starter motor power 7.5 kW
Number of cylinders 6 High coolant temperature switch
Cylinder arrangement Vertical in-line Low oil pressure switch
Displacement, Liters 22.921
Bore X Stroke, mm 160 X 190
Compression Ratio 13.6:1
Combustion System Direct injection Fuel Consumption
Aspiration Turbocharged, air-to-air charge cooled
Rotation Anti-clockwise viewed on flywheel liters per hour %110 Load 176 L
Gross engine power, kWb 711 %100 Load 159 L
Fan Power, kWm 26 %75 Load 119 L
BMEP gross, bar 24,73 %50 Load 79 L
Combustion air flow, m³ / min 71
Exhaust gas temp.(after turbo), °C 430 grams per kWh %110 Load 213 g/kWh
Exhaust gas flow (after turbo),m³ / min 190 %100 Load 213 g/kWh
Mean piston speed, m / s 9,5 %75 Load 210 g/kWh
%50 Load 208 g/kWh

Cooling System Optional Equipments

Type Tropical, heavy duty type Heavy-duty air cleaners – paper element with pre-cleaner
Ambient temperature, °C 50 Changeover lubricating oil filter
Engine+Radiator coolant cap., Liters 105 Changeover fuel oil filter
Jacket coolant flow, Liters / sec 10 Immersion heater with thermostat
Cooling min airflow, m³ / min 1200 (at 50°C) Additional manuals
Twin thermostats, water pump 4 metre wiring harness
System designed for ambients up to 50ºC
Radiator supplied loose incorporating air-to-air charge cooler

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ800PM Technical Data Sheet 061130 - Page2
alternator

Marathon Magnamax 573 RSL 4032 Alternator

Standard Features Standby Prime
Model
kVA kW kVA kW
Permanent Magnet Generator ensures 300% short circuit current
Magnamax
during fault conditions and provides the regulator with input power isolated 806 645 780 624
573 RSL 4032
from load distortions.

Digital Voltage Regulator is encapsulated for reliable performance Technical Specifications

in all environments.The DVR®2000 includes voltage regulation to .25%,
three phase RMS sensing, adjustable volts/hertz underspeed protection, Manufacturer MARATHON
advanced engine unloading algorithms, integrated paralleling capabilities, and Model Magnamax 573 RSL 4032
over-excitation/over-voltage protection. Type 4-Poles, Rotating Field, Brushless
Standby power at rated voltage, kVA 806
Unirotor Construction incorporates single piece rotor laminations, a die Efficiency, % 94
cast rotor core and ammortiseur windings into an integrated rotor assembly. Power factor 0.8
The field winding is wet layer wound to the rotor assembly with thermo Phase 3
setting epoxy for high mechanical and electrical integrity. Frequency, Hz 50
Speed, Rpm 1500
Class H Insulation System utilizes an unsaturated polyester varnish for Voltage, V 400
optimal insulation life and superior moisture protection.A tropical insulation is Excitation Self excited, PMG system
added for increased environmental protection.A vacuum pressure impregnated Stator windings 2/3 Pitch factor
insulation system is an available option. Regulation DVR, Digital Voltage Regulator
Voltage Regulator DVR 2000
Shielded Heavy-Duty Bearings resist contamination and give a minimum Voltage Regulation, % ± 0.25
B-10 life of 40,000 hours. Regreasing provisions are available on all generators. Phase Sequence CCW-ODE ABC
Deviation Factor, % 5.0
Enhanced Ventilation created by a high efficiency fan and optimized Voltage Balance, L-L or L-N, % 0.2
internal air flow patterns, maximizes heat transfer and minimizes hot spot L-L Harmonic Max-Total, % 5.0
differentials for extended winding life. L-L Harmonic Max-Single, % 3.0
Overspeed, Rpm 1875
Fully Guarded for operator safety and generator protection, no rotating or Full load current, amps 992
electrically energized parts are exposed. All openings are covered by louvers TIF Less than 50
or screens. THF < 2%
Insultion class H
Optimized Windings provide low reactances and exceptional motor Construction Single bearing, direct coupled
starting capability.The stator windings utilize a 2/3 pitch to minimize Coupling Flexible
harmonic distortion and facilitate parallel operation. Amortisseur Windings Full
Connection WYE
Large Conduit Box provides ample space for easy connections and Rotor Dynamic balanced
allows load line access from all sides, top, or bottom. Protection class IP22
Shaft Current < 0.1 ma
Exciter and PMG Mounting provides easy access and serviceability. Main stator capacitance to ground,mfd 0.03
The PMG is mounted external to the generator bearing. The exciter is Cooling air volume, CFM 1135
externally mounted on 570 and 740 frame generators. Heat rejection rate, Btu's/min 2334
Full load torque, Lb-ft 2869
Design Specs and Agency Approvals are important at Marathon. All
MAGNAMAX units meet NEMA MG1-22, BS5000, CSA C22.2,IEC 34-1 and
VDE 0530 requirements. Optional Equipment

A VAR-PF controller
SAE adapters
Anti-condensation space heater
Two bearing construction
Droop CT

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ800PM Technical Data Sheet 061130 - Page3
control panel CJ800PM

Control Panel
Standard Equipments Input Functions display on LCD
Generator Volts Volts L1-N, L2-N, L3-N
Generator Volts Volts L1-L2, L2-L3, L3-L1
Generator Amps Amps L1, L2, L3
Generator Frequency Hz
Mains Volts Volts L1-N, L2-N, L3-N
Mains Volts Volts L1-L2, L2-L3, L3-L1
Mains Frequency Hz
Engine Speed RPM
O I
Plant Battery Volts Volts
Engine Hours Run Hour
Generator total power kVA L1, L2, L3,total
Generator total power kW L1, L2, L3,total
Generator power factor Cosf L1, L2, L3,total

Deeapse 5220 digital automatic control module Optional Input Functions

Hourmeter Engine Oil pressure kPa
Voltmeter Fuel level %
Voltmeter commutator Engine Temperature °C
Ampermeter
Ampermeter commutator Alarm Channels
Emergency stop button Under/over generator voltage
Over-current
Deepsea 5220 Control Module Under/over generator frequency
Description Under/over speed
Charge fail
The model 5220 is an Automatic Mains Failure Control module. Emergency stop
The modul is used to monitor a mains supply and automaticlly start a Low oil pressure
standby generator set. High engine temperature
The module also provides indication of operational status and fault conditions Fail to start
automaticly shutting down the genset and indicating failures by means of an Low/high DC battery voltage
LCD display, and appropriate flashing LED on the front panel. Reverse power
Selected timers and alarms can be altered by the user from the front panel. Generator phase rotation error
Alterations to the system are made using the 810 interface and a PC. This Generator short-circuit protection
interface also provides real time diagnostic facilities Loss of speed sensing signal
Mains out of limits

Specifications Environmental Testing Standards

240mm x 172mm dimensions Electromagnetic Compatibility

70mm x 40mm dimensions, 4 segment grafical LCD monitor BS EN 50081-2:1992 and EN 61000-6-4:2000 EMC, Emission Standards for
Developed 16-bit Microprocessor design the Industrial Environment
Easy comprehended display (Hid-Til-Lit SMD LED technology) EN 61000-6-2:1999 EMC, Immunity Standards for the Industrial Environment
LED mimic diagram Vibration
SMS messaging capability with suitable GSM Modem BS EN 60068-2-6 Ten sweeps (up and back down) at 1 octave/minute in
PC software is MS Windows based and allows the operator to control the each of the three major axes.
module from a remote location (P810 Software Kit necessary) 5Hz to @ +/-7.5mm constant displacement.
Easy pushbutton controls 8Hz to 500Hz 2gn constant acceleration.
System parameters can be adjusted manually from the front panel Temperature
kVA,kW ve Cosf measurements Cold : BS EN 60068-2-1 to -30°C
Communication with MODEM Hot : BS EN 60068-2-2 to 70°C
Humidity
BS EN 2011 part 2.1 93% RH @ 40° for 48 hours
Pushbutton Controls Shock
BS EN 6068-2-27 Three half sine shocks in each of the three
STOP / START major axes 15gn amplitude.11mS duration.
AUTO, TEST, MANUAL Electrical Safety
LCD PAGE BS EN 60950 Low Voltage Dirctive/Safety of information technology
equipments, including electrical business equipment

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ800PM Technical Data Sheet 061130 - Page4
CUKUROVA Diesel Generator CJ800PM

Model Codes and General Information

Cukurova Diesel Generator

CJ 800 P M
M Group - Alternator brand (Marathon)

P Series - Engine brand (Perkins)

Standby Power - kVA

Cukurova generator

Perkins 4000 Series Diesel Engine Marathon Magnamax Alternator

4006-23 T A G 2A 573 R S L 40 32

Power level Model in series

Genset engine Magna(slant type conduit box)

Air-to-air charge cooled Up to 480 Volts

Turbocharged Single bearing

23 liters Random wound

4000 Series, 6 cylinder Frame number

Information
Power Ratings Electric Formulas

Standby power rating is for the supply of emergency power at variable Values Formula
load for the duration of the non-avalaibality of the mains power supply.No
kWe kWm X E
overload capacity is available at this rating.A standby rated engine should be
sized for an avarage load factor of 80% based on published standby rating for
kWe (U x I x 1.73 x pf) / 1000 kVA x pf
500 operating hours per year.Standby ratings should never be applied except
in true emergency power failure conditions.
kVA (U x I x 1.73) / 1000 kWe / pf

Prime power rating is available for unlimited hours per year with a variable
I (Amp) (kWe x 1000) / (U x 1.73 x pf) (kVA x 1000) / (U x 1.73)
load of which the average engine load factor is 80% of the published power
rating, incorporation of a 10% overload for 1 hour in every 12 hours of
Frequency ( Rpm x N°Pole) / (2 x 60)
operation which permitted

Rpm (2 x 60 x Frequency) / N°Pole

Continuous power rating is available for continuous full load operation.No
overload is permitted.
kWm: Mechanical Power I : Current (A)
Acc. to ISO 3046/1, BS 5514, DIN6271 kWe : Electrical Power U : Voltage (V)
pf : Power factor kVA : Power
E : Alternator efficiency Rpm: Revolutions per minute

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ800PM Technical Data Sheet 061130 - Page5
CUKUROVA Diesel Generator CJ800PM

General Dimensions

Standard Generator
W
Length, L 4,15 m

Heigth, H 2,21 m

Width, W 1,71 m

Weight, Total
H 6034 kg

L
Generator with Soundproof Canopy
W

Length, L 5,4 m

Heigth, H 2,9 m
O I

Width, W 1,9 m
H
Weight, Total 8224 kg

Generator Room Layout

1,2m

0,9m
3,5m

2,2m

2,6m
2m

7m
Above drawings dimensions and weights are only for guidence.For installation design of your specific application, necessary certified drawings, at site consultancy service as well as maintenance and installations manuals will be provided by Cukurova without any charge.

Specifications may change without notice

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ800PM Technical Data Sheet 061130 - Page6