Q4: (USING EXCEL SOFTWARE)

A mineral filled bottled manufacturing company inspector, tested the quality volume of the filled
bottled (in oz) produced by the four company production lines, by taken a sample every 10 min
from each line (Total sample size = 25), as shown in table (2). Using the EXCEL SOFTWARE:

1- Calculate the average (X) and the Range (R) of each sample of the four lines

2- The mean of the whole process (X) and the average Range (R) of the whole process

3- The central line, Upper and Lower Control Limits for X (UCL, and LCL) and the Range (UCLR
and LCLR)

4- Create The X-R Control Charts

Answer

sample Line 1 Line 2 Line 3 Line 4 average Range ̄X ̄

R UCLx LCLx UCLR
number (X) (R) (LCLR)

1 52.2 61.1 44.9 44.3 50.625 16.8 50.307 20.968 65.592672 35.021328 47.848976 0
2 58.9 36.2 60,7 61.4 52.166667 25.2 50.307 20.968 65.592672 35.021328 47.848976 0
3 54.9 45.1 40.3 56.8 49.275 16.5 50.307 20.968 65.592672 35.021328 47.848976 0
4 48.9 42.1 61.4 58.3 52.675 19.3 50.307 20.968 65.592672 35.021328 47.848976 0
5 53.6 55.2 61.1 45.6 53.875 15.5 50.307 20.968 65.592672 35.021328 47.848976 0
6 53.3 35.2 50.7 40.9 45.025 18.1 50.307 20.968 65.592672 35.021328 47.848976 0
7 55.9 28.4 44.1 64.1 48.125 35.7 50.307 20.968 65.592672 35.021328 47.848976 0
8 50.2 29.4 31.1 43.6 38.575 20.8 50.307 20.968 65.592672 35.021328 47.848976 0
9 49.5 51.4 50.3 58.5 52.425 9 50.307 20.968 65.592672 35.021328 47.848976 0
10 60.2 54.8 49.2 42.7 51.725 17.5 50.307 20.968 65.592672 35.021328 47.848976 0
11 47.5 37.1 58.9 51 48.625 21.8 50.307 20.968 65.592672 35.021328 47.848976 0
12 52.3 45.8 56.9 76.2 57.8 30.4 50.307 20.968 65.592672 35.021328 47.848976 0
13 59 63 49.6 51,2 57.2 13.4 50.307 20.968 65.592672 35.021328 47.848976 0
14 53 61.7 38 46.9 49.9 23.7 50.307 20.968 65.592672 35.021328 47.848976 0
15 64.2 37.8 41.7 51.2 48.725 26.4 50.307 20.968 65.592672 35.021328 47.848976 0
16 61.4 58.6 39.9 37 49.225 24.4 50.307 20.968 65.592672 35.021328 47.848976 0
17 56.3 48.4 47,4 39.4 48.033333 16.9 50.307 20.968 65.592672 35.021328 47.848976 0
18 54.2 33.6 34.8 65.4 47 31.8 50.307 20.968 65.592672 35.021328 47.848976 0
19 60.7 52.9 49.1 45.7 52.1 15 50.307 20.968 65.592672 35.021328 47.848976 0
20 35.8 39.8 61.8 52.6 47.5 26 50.307 20.968 65.592672 35.021328 47.848976 0
21 49.8 57.1 57.3 50.5 53.675 7.5 50.307 20.968 65.592672 35.021328 47.848976 0
22 61 64.4 51.6 47.1 56.025 17.3 50.307 20.968 65.592672 35.021328 47.848976 0
23 65.1 67.2 49.2 31.6 53.275 35.6 50.307 20.968 65.592672 35.021328 47.848976 0
24 48.8 61.6 43.3 54.3 52 18.3 50.307 20.968 65.592672 35.021328 47.848976 0
25 46 35.5 54.1 32.8 42.1 21.3 50.307 20.968 65.592672 35.021328 47.848976 0
50.307 20.968
upper ̄ + A2 * R
X ̄ 65.592672
control
limit
(UCLx)
lower ̄ - A2 * R
X ̄ 35.021328
control
limit
(LCLx)
The ̄
D4 * R 47.848976
upper
control
limit
(UCLR)
The ̄
D3 * R 0
lower
control
limit
(LCLR)

R- Chart
60

50

40

30

20

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Range (R) R̄ UCLR (LCLR)

x -chart
70

60

50

40

30

20

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

average (X) ̄ X UCLx LCLx