BGA IRDA-WELDER User Manual

Model:T-870A

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 IRDA-WELDER T870 User Manual

CATALOGUE

1. Featur es…………………………………………………………….2

2. Technic Parameter………………………………………………..2

3. I n s t r u m e n t I n v e n t o r y… … … … … … … … … … … … … … … … … 3

4. The main part function explaining…………………………….3

⑴Main body……………………………………………………3

⑵ Fro nt pa n el…… ……… ………… ……… ………… ……… …… 4

⑶ B a c k pa n e l … … … … … … … … … … … … … … … … … … … … … 4

⑷Focusing support and lamp body …………………………………5

⑸Line board (PCB) support……………………………………………5

5. Installation step……………………………………………………6

⑴Lamp body and main body assembly………………………………6

⑵Connection infra-red lamp body ties ………………………6

⑶Connection infra-red lamp sensor plug………………………6

6. Operation method…………………………………………………7

⑴Starting and starting front inspects……………………………………8

⑵Sealing off/repair operation…………………………………………8

⑶Maintenance and overhaul：………………………………………10

7. Matters needing attention ………………………………………………10

8、The maintenance pledged that …………………………………………10

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 IRDA-WELDER T870 User Manual

Features
1、Adopt infrared weld technology which independent exploration.

2、Use infrared heat, easy to cut through, heat proportion piercing tradition weld

machine with sirocco.

3、Easily operate. Just need one day training. Can operation this machine.

4、Don't need weld tools. This machine can weld all the component of 35-50cm.

5、This machine has 800W heating system. widely to240x180mm.

6、Infrared heating don't have sirocco flow. Don't impact perimeter small

component. Can suitable for all component , especially Micro BGA component.

7、Definitely can satisfy the computer, the notebook, the electricity swims and so

on the BGA sealing off/repairs to request .Specially especially suits to the

computer north and south bridge.

Technic parameter
Work floor size 360X240mm

Rated voltage and frequency AC220-230v 60/50Hz

Complete machine power 220V/1000W---110V/1200W

Infra-red lamp body power 150W

Preheating chassis power 800W

Infra-red lamp body heating size Φ70mm(50x50mm)

Preheating chassis preheating size 240x180mm

Infra-red lamp body temperature adjustable 200℃-350℃

Preheating chassis temperature adjustable 60℃-200℃

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 IRDA-WELDER T870 User Manual

Instrument inventory
Welding table main body 1

Infra-red lamp body 1

Temperature sensor 1

Board support of the circuit 1

Power line 1

user's manual（Compact disc） 1

The main part function explaining

1、 Welding table main body：

Focus the holder
End cover

Lead the post

The infrared lamp has
body

Focus the knob

Filter and cover

Chassis (working bench )

PCB temp-sensor
Lamp temp-sensor

Board support of the circuit

Front panel

Preheat dish

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 IRDA-WELDER T870 User Manual

2、 Front panel

PCB temp-sensor Infra-red lamp adjust

Preheating chassis
Infra-red lamp temperature
temperature display monitor
display monitor

The temperature hypothesis

Preheating chassis switch presses a key Infra-red lamp switch
3、Back panel

Power source switch

Connecting wire socket
of the infrared lamp

Fuse PCB temp-sensor

The power Lamp temp-sensor

importing

4、Focusing support and lamp body：

Lamp body segment

Lead the post

Focus the knob Focus the holder

Lamp temp-sensor

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 IRDA-WELDER T870 User Manual

5、Board support of the circuit：

Preheat dish

fasten the nut

Socket of the sensor

Board support of the circuit

Chassis (workingbench )

Installation step
1、 Lamp body and main body assembly：
①Relax and focus the shelf and fasten the nut. ②Is it focus support to pick up, is it lead post aim at
chassis corresponding nut , rotate and lead the post to make. ③Is it focus shelf fasten nut is it focus shelf
to be regular to make to rotate

Lead the post and pack

Rotate the direction
the direction into

.
2、Connection infra-red lamp body ties and infra-red lamp sensor plug ：

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 IRDA-WELDER T870 User Manual

①Aim the connecting wire plug at inserting in the connecting wire socket of the infrared lamp。
②Rotate the fixed screw right.

Connecting wire socket

of the infrared lamp

PCB temp-sensor

The power
socket of the sensor
importing

Operation method

The infrared lamp has body

PCB temp-sensor

Board of the circuit

Chassis (workingbench ) Board support of the circuit

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 IRDA-WELDER T870 User Manual

North repair computer time bridge scene

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 IRDA-WELDER T870 User Manual

Infra-red lamp sensor laying aside position

Sealing off computer motherboard CPU plug

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 IRDA-WELDER T870 User Manual

The sealing off computer motherboard GAP platoon inserts

Sealing off computer motherboard expansion slot plug

1、Starting and starting front inspects：

①、Starting front inspects the infra-red lamp body, the temperature sensor and the
power line first whether connects good
②、Turns on the power switch.Self-checking uses (on kneading board display
monitor demonstrates for the previous use when setting value) again through after.
③、The front panel has two switches, controls the preheating chassis, the
infra-red lamp body work separately; Presses the front panel “IR PRE-HEAT
PIATE”; “▲” “▼”;, may 60-200℃; in, the adjustment preheating chassis preheating
temperature, presses the switch is “ON”;, then the preheating chassis starts to work,
presses the switch is “OFF”;, then preheating chassis knock off; Presses the front
panel “IR HEAT LAMP”; “▲” “▼”;may200-350℃; in, adjusts the infra-red lamp
body the operating temperature, presses the switch is “ON”;, then the infra-red lamp
body starts to work, presses the switch is “OFF”;,then infra-red lamp body knock off.
2、Sealing off/repair operation：
①、 PCB board laying aside：
Will elect well the PCB board alignment carrier on notch, will lay aside on the
PCB board support, will fasten the PCB board carrier handwheel, fixed good PCB
board; About moves the carrier slide rails, selects the appropriate working position.
②、 Before sealing off/repair adjustment and preparatory work：
Adjusts the PCB board position, causes to need the sealing off/repair the chip
center vertical alignment infra-red lamp body facula center; The adjustment lamp body
altitude, maintains the lamp holder and the sealing off thing is highly 20-30mm is
suitable;
Lays aside the infra-red lamp the temperature sensor nearby the chip the

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 IRDA-WELDER T870 User Manual

suitable position, all around spreads the welding flux in the chip with sensor (to weld
treasure or burnt oil), does this may cause the sensor to measure the temperature is
more accurate, simultaneously is helpful the solder to help welds the function, BGA
welds the plate to be able to be completer, can prevent effectively welds the plate to
stick and questions and so on tin wool.
When the chip spreads has the waterproof solid sealing compound, certainly
must first open the preheating chassis melt rubber, after lets rubber being heated
soften or the pulverization, cleans up first; Also available sol hydrosol and so on other
measures.According to sol temperature which the factory provides, carries on sol
processing, the melt rubber temperature is not suitable excessively high, generally for
120-140℃; for suitable, preheat interval 3 - 5 minutes or longer.
③、 Sealing off/repair process：
According to product technological requirement or PCB board size, adjustment
preheating chassis preheating temperature 60-200℃; adjustable), may open the
preheating chassis ahead of time, one 3 - 5 minutes, the preheating chassis can
stabilize in the temperature range which supposes in advance；
According to the chip size and the welding technological requirement, selects the
suitable infrared lamp the heating temperature 200-350℃ adjustable), can satisfy the
sealing off/repair technological requirement then.
The common experience is: According to the repair chip size, adjusts the infra-red
lamp suitably the output temperature 220℃; adjustable) and chassis preheating
temperature (60-200℃; adjustable);
When the sealing off/repair is smaller than the 20x20mm chip, may adjust the
infra-red lamp temperature to 220-240℃; about, if the chip has not spread the
waterproof solid sealing compound, or the PCB board is small cannot distort, but does
not operate the preheating chassis preheating; Otherwise first preheating 120-140℃
degree is suitable;
Opens in a big way, when 30x30mm chip, according to the craft and the user
experience, may adjust the infra-red lamp 240-260℃; about, preheating chassis
140-200℃;, first preheating 3 - 5 minutes, after and so on the chassis stable are
supposing in advance the temperature, may complete the sealing off/repair process
very conveniently; This time the infrared light is strongest, the chip elevates
temperature quickly, pays attention to the control specially, prevented the sensor
displacement, the temperature measurement does not permit, the chip being heated
time too is long, the elevation of temperature is too high, hot bad chip.
The disassemblage operating process is generally: The fixed PCB board,
adjusts the PCB board the position, adjusts the chip which the infra-red lamp the
heartfelt alignment disassembles, adjusts the infra-red lamp, lays aside the infra-red
lamp highly the temperature sensor, spreads the welding flux, the hypothesis
preheating chassis preheating temperature and the infra-red lamp operating
temperature, the opening preheating chassis, after 3-5 minute or a longer spot,
preheating temperature control nearby the setting value, the opening infra-red lamp
heating chip, achieved supposes the temperature or the chip tin plate in advance
melts, takes down the chip after the real suction pen or the tweezers, closes the
infra-red lamp and the pre-heating platen switch, and so on main engine full cooling,

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 IRDA-WELDER T870 User Manual

closes the power source.

Returns to the operating process which welds is generally: Operating
process basically with disassemblage process.The similarity is: Cleans up first welds
the plate and plants the tin ball, the preheating PCB board, the correct laying aside
chip, the craft temperature which returns according to the tin ball welds carries on, the
backflow welding, cooling preheating.
May again enhance temperature 20-30℃ degree regarding the non-lead solder component.
④、 In the sealing off/repair process matters needing attention and the
correlation showed that,：
When sealing off/repair quite big PCB board chip, for instance: The computer
board, must certainly carry on the imposite fully the preheating seasoning, may the
technological requirement which provides according to the factory carry on, also may
depend on the experience to process; Only then processes appropriately, can prevent
effectively when sealing off/repair chip, the PCB board distortion and produces from
this faulty soldered joint, chip rake.
In the sealing off/repair process, the infra-red lamp shines in the region, all plastic
plug-in unit, carries on the cover using the aluminum tin foil, prevented high
temperature infrared dries the distortion or the harm.But is not wraps completely.
Returns to PCB board which welds/repairs, after and so on cooling, after cleans
first, dryly, carries on the test; If is not good, may again return welds.Again not good
repetition entire process.
Around the work, on according to has not put the PCB board in the situation, may
not the long time opening infra-red lamp, be able to reduce the lamp the service life;
Forbid strictlys shining the counter-optical very strong reflection with the infra-red
lamp long time, can affect the lamp seriously the life.
3、Maintenance and overhaul：
①、 Complete machine maintenance:
After the machine uses period of time, to the focusing frame, the guide pillar, the
PCB board support and so on the slipper, regularly with fat cleaning, the maintenance
lubricates and guards against rust the goal.
②、 Preheating chassis and infra-red lamp body maintenance:
The preheating chassis and the infra-red lamp body, specially the infra-red lamp
high insightful protection slide, regularly with dehydrated alcohol cleaning, the
elimination welding flux condensate, maintains the infrared hot radiation unobstructed.
③、 Infra-red lamp replacement:
When replaces the infra-red lamp, with the special-purpose inside caliper gauge or
the long mouth pliers, will fix the slide first the spring inside caliper, the slide, spring
inside caliper one time takes down; Again takes down the fixed infra-red lamp the
spring inside caliper, then with the bamboo slip or the wooden bat outside lamp
chimney air vent place, goes against the infra-red lamp gently, draws out the lamp
holder to replace the new infra-red lamp; Installs again according to the opposite order
then.

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Matters needing attention：

1、Matters needing attention: After the work finished, do not have to turn off light
immediately the source, causes the ventilator full cooling lamp body, the extension
service life.
2、The maintenance vent ventilates unimpededly, the lamp body is pure.Uses the
dehydrated alcohol clean lamp holder slide regularly!
3、The guide pillar, the focusing support at the right moment uses the fat to clean,
maintenance lubrication.
4、Careful, high temperature operation, attention security.
5、Long-time does not use, should cramp out the power source plug!

The maintenance pledged that：

The complete machine maintains for a year, the lifelong service.Infra-red lamp
design life 1000 hours, guaranteed usable three months, long-term factory price
supply fitting.Provides the immediate network online Q/A and the technical advisory
work service.

Statement： Between user operating manual and actual product different

place, take actual product as!

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