Testing & Commissioning of Air Handling Units
Testing & Commissioning of Air Handling Units
No: 0
JOB HAZARD ANALYSIS / RISK ASSESSMENT Rev. Date: 10-12-2023
Risk Assessment
Project: Ministry of Culture – HQ (MOC)
Ref:
Company Name: MAG-MAN JV Date: 12-12-2023
Activity Name: Testing & Commissioning of Air handling units. Site Location Diriyah Gate
Risk Rating without
Residual Risk
Sr. control measures Controlled by
Task Hazards Identified Harm Control Measures
No whom
LXS L M H E LXS L M H E
1. Area Workers unfamiliar - Injury 3X2 6 - All employees working on the project must Site/Sec. 2X1 2
Preparation with the site and - Damage have a Valid Iqama and shall carry it at all Engineer and
not inducted Material/Tools times. Foreman and
- Property damage. - Each worker must be briefed on the time keeper
- Risk of procedure and duties.
- Entering - Site mandatory HSE induction to be
unauthorized access conducted to all the workers involved in this
- Security breach activity.
- Wear complete personal protective
equipment (PPE) such as a hard hat, safety
shoes (steel toe), reflective vest, cover-all,
safety glasses, etc.
- Emergency action measures to be given and
well understand by operatives.
- Verify all labels, warning and safety signs are
installed at proper places
- Use only designated access to enter the site.
- To enter the DGDA site property, all vehicles
must have Vehicle Pass and their drivers and
operators must have valid driving license and
valid third-party certificate if applicable
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2. Energization Electric shock Electrocution 15 - Provide safe and good connection. Site/Sec. 3X1 3
Process - Sparks - Electrical cables to be free of cuts and Engineer
- Serious injuries damages. /Supervisor
- Electrical cables to be raised off water. and
- Damaged cables to be removed and Electrician
immediately fixed.
- Only competent electrician to fix any
electrical issues.
- Do not attempt to fix any electrical
connection if not trained.
- Switch gear must secure to avoid any
intentional/unintentional switching of power.
- Warning and signages to be posted on
electrical boards.
- Electrical circuits will be protected by earth
leakage circuit breakers (ELCB).
- Cables and leads shall be lifted off the ground
for protection by means of hangers and cable
stands.
- Cables should not hang from steel scaffold /
false work.
- Substandard cables, sockets, connectors and
splitters shall not be allowed to use and only
industrial type material to be used.
- Jointing of all electrical cables and wires shall
be by means of proprietary terminations or
connectors / splitters.
- Ensuring that all emergency escape routes are
safe, unobstructed, and properly marked so
that they can be easily followed during an
emergency
- Keeping your workplace tidy and having a
good standard of housekeeping
- Keep a fire extinguisher around at all times
3. Pre- Access/Egress - Head injuries 3X3 9 - Site Team shall make sure that access roads Site/Sec. 1X2 2
Commissioning (Slips, Trips and - Cuts are always clear from any obstruction and site Engineer and
Process Falls.) - Broken bones is always accessible. Foreman
- Access to be maintained free from any
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obstruction.
- Do not stack/store any materials on the
access and provide direction signage all along
the route.
- Maintain good housekeeping.
- Display the signage for any overhead/ground
obstructions that cannot be avoided.
- When using portable ladders, secured the
ladder from the top and bottom and ensure
the ladder is extended at least 1 meter above
from the landing area.
- Provide buddy to hold the ladder from below
if needed.
- Do not tied two ladders to gain more height.
Use extendable ladders if more height is
required.
- Never allow more than one person on a
ladder.
Manual Handling. Back injury and 2X3 6 - Using powered or mechanical handling Site/Sec. 1x2 2
long-term pain if equipment. Engineer and
regularly - Not allowed to lift or carry more than 25Kgs Foreman
lifting/carrying per person.
heavy or awkward - Use of team-lift technique. Use of lifting
objects. mechanism.
- Provide mechanical aid hand pallet truck,
trolley, wheelbarrow, etc to shift materials
- Correct manual handling technique to be
maintained.
- Allow rest period for continuous and
repetitive tasks.
- Only lift materials within the worker's
capacity. Do not over lift.
- Task-specific manual handling assessment will
be prepared and discussed with all workers
separately. Do not take shortcuts.
- Wear site mandatory PPE. Impact-resistant
gloves shall be used when handling heavy
materials
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4. Testing and Pressure\Leak - Damage to the 2X4 8 - Site mandatory HSE induction to be Project 3X1 3
Commissioning Tests eyes conducted to all the workers involved in this manager, Site
Works - Ruptured Skin activity manager,
- Laceration - A safety briefing shall be conducted to the Commissioni
- Fractured bones workers about the test ng Manager
- Internal injury - A systematic inspection is required to make and
- Concussions the procedure hazard free and safe for Supplier /
- Contusion operation Commissioning
- Only essential and trained personnel should Support
be allowed at the Pressure test work location
to minimize the risk of accidents and ensure
proper supervision
- Testing in a properly ventilated area.
- Ensure that all personnel involved in the
testing are aware of the procedure and safety
precautions.
- Wear complete personal protective
equipment PPE (e.g., hard hat, safety goggles,
gloves, face shield and hearing protection)
- Ensure competent personnel are only working
during the Testing and Commissioning Works.
Use of Power - Injuries 2X3 6 - Ensure that the power tools to be used are Site/Sec. 3X1 3
Tools\Hand Tools - Noise inspected, checked, and tagged prior to use. Engineer,
- Shocks - Adequate work space is to be provided for Foreman and
- Injury due to hit by the safe uses of power tools. Workers
hand tools. - Competent personnel to use the power tools.
- When using power tools, ensure appropriate
grip is maintained.
- Provide safe and good connection.
- Electrical cables to be free of cuts and
damages.
- Electrical cables to be raised off water.
- Damaged cables to be removed and
immediately fixed.
- Use the right tool for the right job.
- Trained personnel to use the tools.
- Horseplaying with the hand tools to be
prohibited.
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- Damaged tools not to be used.
- Ensure operators and nearby workers wear
appropriate PPE (e.g., hearing protection,
safety goggles and face shield).
Manual Handling. Refer to The General Hazard
5. Final Visual Incompetent - Injury 3X2 6 - Ensure competent personnel are only working Project 2X1 2
Inspection. personnel during - property damage. during the Final Visual Inspection. manager and
final visual - All employees working on the project must Site manager
verification have a Valid Iqama and shall carry it at all
times.
- Each worker must be briefed on the
procedure and duties.
- Site mandatory HSE induction to be
conducted to all the workers involved in this
activity.
- Ensure proper ventilation for all components
of Vacuum Degasser for Chilled Water System
to maintain the safety of test location.
- Visually inspect the Vacuum Degasser for any
physical damage, loose connections or leaks.
ensure that all connections, bolts, and
fasteners are properly tightened.
- Wear complete personal protective
equipment (PPE) such as a hard hat, safety
shoes (steel toe), reflective vest, cover-all,
safety glasses, etc.
Manual Handling. Refer to The General Hazard
General Hazards
Common in all job COVID-19, Injury and illness. 4X3 12 - Follow COVID-19 prevention measures set out Site/Sec. 1X3 3
steps. Emergency in the HSE plan. Engineer and
Housekeeping, - All workers must receive the KSA MOH - Foreman
Horseplay. approved doses of the COVID-19 vaccine when
eligible to take a booster dose.
- Covid19 – Tawakkalna app must be used and
downloaded by all the employees.
- Disinfecting transport vehicles and offices.
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- Daily body temperature monitoring to be
carried out on all site employees. Frequent
daily disinfecting must be done for temporary
rest shelter and other common areas.
- Do not come to work if the employees are
sick. - Wash your hands frequently, for at least
20 seconds every time.
- Perform the work in a way that you maintain
a distance of 1.5 meters from each other.
- If you need to cough/sneeze, step away
and/or turn away from others. use alcohol-
based hand sanitizer
- All waste materials to be disposed of from the
working area
- Display COVID-19 prevention posters
throughout the site.
- Strict supervision should be assured for all the
activities.
- Call Emergency Number 999 in case of Fire or
medical aid or emergency number.
- Follow the site emergency number displayed
in a prominent location.
- Clinical mask must be worn at all times. When
required gloves shall be used.
- Make sure housekeeping is carried out before
start and at the end of shift.
- Avoid horse-playing.
Unsafe behaviour Minor/ major injury 3X3 9 - Before the commencement of Testing & PM/SM/ PTW 1X3 3
and human errors. to the personnel Commissioning of Vacuum Degasser for Chilled Receiver,
due to human Water System, the necessary permit shall be Site/Sec.
errors. obtained from the Engineer and/or relevant Engineer and
governing authorities and liaised with other Foreman
parties, as applicable to avoid any possible
damage to existing services. Refer to MMJV
Construction Phase Health & Safety Plan
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(CPHSP) Section 12.47, “NO PTW NO WORK “
- Ensure the employees engaged for the task
fully aware of the task being carried out and
hazard associated with the task.
- Engage the right person (trained and skilled)
who can be capable to carry out job safely.
Arrange refresher training if required.
- Conduct STARRT before start of work on each
shift.
- Talk to the employees on their capability to
handle the job, knowledge & understanding of
work to be carried out.
- Deliver mindfulness behaviour training and
implement daily body balancing physical
activities.
- Ensure the adequate supervision in place and
inspect the site work condition on regular
basis.
- Ensure that member of workforce had not
worked prolong hours in the previous shift.
- An unsafe practice of employees must be
consulted and correct work methods to be
instructed.
- Follow approved method statement / work
instruction wherever applicable.
Manual Handling. Back injury and 2X3 6 - Using powered or mechanical handling Site/Sec. 1X2 2
long-term pain if equipment. Engineer and
regularly - Not allowed to lift or carry more than 25Kgs Foreman
lifting/carrying per person.
heavy or awkward - Use of team-lift technique. Use of lifting
objects. mechanism.
- Provide mechanical aid hand pallet truck,
trolley, wheelbarrow, etc to shift materials
- Correct manual handling technique to be
maintained.
- Allow rest period for continuous and
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repetitive tasks.
- Only lift materials within the worker's
capacity. Do not over lift.
- Task-specific manual handling assessment will
be prepared and discussed with all workers
separately. Do not take shortcuts.
- Wear site mandatory PPE. Impact-resistant
gloves shall be used when handling heavy
materials
Access/Egress - Head injuries 3X3 9 - Site Team shall make sure that access roads Site/Sec. 1X2 2
(Slips, Trips and - Cuts are always clear from any obstruction and site Engineer and
Falls.) - Broken bones is always accessible. Foreman
- Access to be maintained free from any
obstruction.
- Do not stack/store any materials on the
access and provide direction signage all along
the route.
- Maintain good housekeeping.
- Display the signage for any overhead/ground
obstructions that cannot be avoided.
- When using portable ladders, secured the
ladder from the top and bottom and ensure
the ladder is extended at least 1 meter above
from the landing area.
- Provide buddy to hold the ladder from below
if needed.
- Do not tied two ladders to gain more height.
Use extendable ladders if more height is
required.
- Never allow more than one person on a
ladder.
Likelihood (L) Severity (S) Risk Level Risk Matrix
Rare - 1 Insignificant - 1 Extreme Risk 15 - 25 5 5 10 15 20 25
Likelihood (L)
Possible - 2 Minor - 2 High Risk 8 - 12 4 4 8 12 16 20
Likely - 3 Moderate - 3 Moderate Risk 4 - 6 3 3 6 9 12 15
Often - 4 Major - 4 Low Risk 1 - 3 2 2 4 6 8 10
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Frequent/Almost certain - 5 Catastrophic - 5 1 1 2 3 4 5
1 2 3 4 5
Consequence (C)
Assessed by: Approved By:
Designation: Designation:
Signature: Signature:
Date: Date:
WMS PARTICIPANTS/WORKERS SIGN HERE
(Before signing here, workers must understand and agree to follow this job hazard analysis before they start work)
(हस्ताक्षर करने और काम शूरु करने से पहले, वर्कर्स काम के खतरे के विश्लेषण के अनुपालन के बारे में अवश्य समझ लें और सहमत हो जाएँ।)
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