GAS BURNERS www.ecoflam­burners.

com

BLU 3000.1 PRE EN

BLU 4000.1 PRE

Technical data

Operating instructions

Electric diagrams

Spare parts list

Gas train manual is separate

BLU 3000.1 PRE TC 3145124

BLU 3000.1 PRE TL 3145125
BLU 4000.1 PRE TC 3145126
BLU 4000.1 PRE TL 3145127

28-08-2017
EN

INDEX

BLU 3000.1 PRE

BLU 4000.1 PRE
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 kW

General warnings - Conformity declaration 3

Burner designation - Modular delivery system 4

Burner description 5
Electrical control panel 5
Gas train - Kit - Accessories: assembly to the burner 6

Technical data 7
Gas category by country 7
Working diagrams 8
Test boiler - Flame dimension 8
Overall dimensions 9
Gas operating mode - General safety functions 10

Installation 11
Fitting the burner to the boiler 11
Gas line 12
Kit and accessories connection - Head loss diagram 13
Pressure loss diagrams 14
Electrical connections 16

Start-up: checking procedure 17

Exhaust gas test 18

Start-up 19
Adjusting the max air flow rate 19
Firing head setting 19
Servomotor pre-setting 19
Adjusting the intermediate burner capacity 20
Pressure switch adjustment 20

Maintenance program 21
Troubleshooting instructions 23
Operating troubles 23

Appendix 23
Control box - Damper actuators 23
Electrical diagrams 24
Spare parts list 26

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 EN

GENERAL WARNINGS - CONFORMITY DECLARATION

BLU burners are designed for the EN 676 Declaration of conformity

combustion of natural gas or LPG with kit. Forced-draught gas burners for gas burners
The design and function of the burners
meet the standard EN676. They are EN 60335-1, -2-102
We,
suitable for use with all heat generators Specification for safety of household and
complying with standard within their similar electrical appliances, particular Ecoflam Bruciatori S.p.A.
respective performance range. Any other requirements for gas burning appliances
declare under our sole responsibility
type of application requires the approval of that the gas burners named
ECOFLAM. GAS LINES
Installation, start-up and maintenance When installing the gas lines and gas train,
must only be carried out by authorised the general EN676 directives and BLU
specialists and all applicable guidelines guidelines must be observed.
EN676 compulsory kit and accessories in conform to the following standards:
and regulations must be complied with.
order to comply to the safety regulations. EN 676 EN 50156-1
BURNER DESCRIPTION Additional accessories and kits shall be EN 55014-1 EN 55014-2
BLU PRE burners are progressive installed by the installer in accordance to EN 60335-1 EN 60335-2-102
electronic fully automatic monoblock the local safety regulations and codes of EN 61000-6-2 EN 61000-6-3
devices. Emissions values may differ, practise.
These products bear the CE mark in
depending on combustion chamber accordance with the stipulations of the
dimensions, combustion chamber load and INSTALLATION LOCATION following directives:
the firing system (three-pass boilers, The burner must not be operated in rooms 2014/35/UE Low Voltage Directive
boilers with reverse firing). containing aggressive vapours (e.g. spray, 2014/30/UE EMC Directive
perchloroethylene, hydrocarbon 2006/42/EC Machine directive
PACKAGING tetrachloride, solvent, etc.) or tending to 2011/65/EU RoHS2 directive
heavy dust formation or high air humidity. 2009/142/CEE Gas Appliance
The burner, the gas train and all the Directive
additional components are supplied in a Adequate ventilation must be provided at
modular system of packages according to the place of installation of the furnace
the configuration ordered that based on system to ensure a reliable supply with
the country of installation shall follow the combustion air.
applicable standards and the local rules
and code of practise.
The following standards should be
observed in order to ensure safe,
environmentally sound and energy-efficient
operation:

!
BURNER SELECTION: Type of operation and configuration must be done by professional personnel in order to grant correct working of the
burner. Installation, start-up and maintenance must be carried out by authorised specialists and all applicable guidelines and regulations
(including local safety regulations and codes of practise) must be observed.

We accept no responsibility for Final delivery and instructions for use Notes for the operator
damage arising from:
The firing system installer must supply The system should be inspected by a
- inappropriate use; the operator of the system with operating specialist at least once a year.
- incorrect installation and/or repair on and maintenance instructions on or before Depending on the type of installation,
the part of the buyer or any third party, final delivery. These instructions should shorter maintenance intervals may be
including the fitting of non-original parts; be displayed in a prominent location at the necessary.
- non authorised modifications made point of installation of the heat generator, It is advisable to take out a maintenance
on the burner. They should include the address and contract to guarantee regular servicing.
telephone number of the nearest customer
service centre.

Ecoflam burners have been designed and built in compliance with all current regulations
and directives.
All burners comply to the safety and energy saving operation regulations within the standard
of their respective performance range. The quality is guaranteed by a quality and management
system certified in accordance with ISO 9001:2008.

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EN

BURNER DESIGNATION
BLU 3000.1 PRE TC

RANGE NAME BY FUEL TYPE

BLU Gas

MODEL SIZE
BLU 3000.1 3000 kW

EMISSIONS
Standard Class 2 - GAS EN676 (<120 mg/kWh)
LN Low NOx Class 3 - GAS EN676 (<80 mg/kWh)

OPERATION TYPE
PAB 2 stages soft start
PR 2 stages progressive mechanical
PRE 2 stages modulating electronic

HEAD TYPE
TC Short head
TL Long head

FUEL
Natural gas
LPG Liquid gas
BIOGAS Biogas

MODULAR DELIVERY SYSTEM

Gas burners

All gas burners are delivered in separate set/box, i.e. burner body including combustion
head and separate gas train with separate additional kit and accessories that shall
complete the gas train or the burner according to the applicable standard.
Kit and accessories are delivered separately.

Gas train - GTCP - KITS - Accessories

All gas and dual fuel burners gas trains are delivered separately in different models and
configuration.
Export configuration gas train completion are available but it is mandatory for the local
installer in this case to comply to the local safety regulations.
For burners over 1700 kW gas train connection pipe must be ordered.
Kits and accessories are managed and delivered separately.

Component type

BBCH Burner Body with Combustion Head (without gas train)

GTCP Gas Train Connection pipe
GT Gas Train (delivered separately)

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 EN

BURNER DESCRIPTION

6 12

1
1

8
14
2

15

GTCP
LEGENDA 15. Air servomotor
1. Housing 19. Gas filter
2. Electrical control panel 20. Ball valve
3. Blower motor 23. Antivibration coupling
5. Hinge flange GTCP. Gas train connection pipe
19 6. Blast tube
7. Burner head
8. Burner fixing flange
9. Air flap regulation
23 12. Lifting eyebolts
14. Gas servomotor
20

Control panel

1 - Fuse
3
2 - Termal lock-out lamp
2
3 - Working lamp
1
I
4 - Main switch I / O
0 4 5 - Display
5

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EN

BURNER DESCRIPTION

Gas train - Kit - Accessories: assembly to the burner

144 Gas governor
To be supplied by the installer 150 Throttle valve
151 Gas train SiemensVGD....
313 Min.gas pressure switch
314 Max.gas pressure switch (optional)
349 Air damper motor
350 Gas damper motor

313 314
100
144

141
143 142 150
Gas
151 M
350

To be supplied by the installer

120
Air
M
MATCHING GAS TRAIN WITH DIAGRAM OF PRESSURE DROPS
349
ARE IN THE DEDICATED SECTION OF THIS MANUAL

Ecoflam gas trains are delivered separately for all gas and dual fuel burners and are available in different configurations:
Double gas valves with actuators and regulator VGD Siemens and min pressure switch + ACS gas filter

VGD 20.503 Rp 2” / VGD 40.065 - 40.080 - 40.100 - 40.125 1. Main gas pipe
2. Ball valve ACS
3. Antivibration coupling ACS
7 6
5. Min gas pressure switch

EXPORT
6. Safety gas valve + 10. Actuator GAS TRAIN

EN676
7. Working gas valve + 11. Actuator
8. Gas leakage control KITTC *
9. Gas filter ACS
1 2 3 9 5 8 11 10
KIT - MAX Gas pressure switch KITPRES
ACS - Gas train connection pipe GTCP **

! GTCP-...* WARNING: in order to fit the gas train, the corresponding connection pipe must be ordered (GTCP size and fitting depend on the
burner and the gas train selected).

HOW TO INSTALL THE GAS TRAIN INTO THE BURNER AND CALCULATE THE OVERALL DIMENSIONS:
refer to the dimension page and thE gas train manual for all detailed information

! WARNING: EN676 compulsory kit and accessories in order to comply to the safety regulations. Additional accessories and kits
shall be installed by the installer in accordance to the local safety regulations and codes of practise.

Gas governor / Filter Modulation Kit Max Pressure switch Other accessories

FGDR - FILTER KITMD-RWF50 KITPRES50

Compulsory EN676 Probe-... KITPRES150

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TECHNICAL DATA

MODEL BLU 3000.1 PRE BLU 4000.1 PRE

kW 3.000 3.900
Thermal power max.
kcal/h 2.580.000 3.354.000

kW 630 875
Thermal power min.
kcal/h 541.800 752.500

Operation mode Type Modulating with PID

Regulation ratio nominal Type 1÷4 GAS

Fuel Type G20 (L.C.V. 8.570 kcal/Nm3), G25 (L.C.V. 7.370 kcal/Nm3)

Emission class std Standard Class 2 - GAS EN676 (<120 mg/kWh)

Control unit Type LAMTEC BT320

Gas train GT VGD separate gas train + Filter + KIT Tightness control + Other KIT/ACS

Gas connection GTCP Gas connection range RP50 to DN100 depending on the gas train selected

NATURAL GAS pressure mbar 22÷500 30÷500

Air regulation Type Air flap Air flap

Air flap control with servomotor Model LAMTEC

Air pressure switch mbar 1…10 mbar

Flame monitoring Type Ionization

Ignitier Model COFI

Motor kW 5,5 7,5

Rpm N° 2.800 2.800

Voltage V/Hz 230/400 V - 50 Hz

Total power consumption operation W 7.000 9.000

Weight body BBCH Kg 168,5 (174) 179,9 (182,2)

Electrical panel protection level IP IP40 IP40

Sound pressure level without silencer dB(A) 87,3 88,3

Sound pressure level with silencer Lab tests 81,8 83

Ambient temperature storage -20°…+70° C

Min/Max
Ambient temperature use -10°…+60° C

GAS CATEGORY BY COUNTRY

Gas category Country

I2R BE CH CZ DE DK ES FI FR GB GR HU IE IT LU NL PT SE EE LT LV NO PL SK SI -
I2H AT - - - - - - - - - - - - - - - - - - - - - - - -

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EN

WORKING DIAGRAMS

mbar 25
Calculation of
burner output
QF = Burner output (kW)
QN = Rated boiler output(kW)
20
η = Boiler efficiency (%)

QF = QN x 100
η
15
BLU 4000.1

Working diagrams
The working diagram shows
10 burner output as a function of
BLU 3000.1 combustion chamber pressure.
It corresponds to the maximum
values specified by EN 676
5 measured at the test fire tube.
Boiler efficiency should be
taken into consideration when
selecting the burner.
0
0 1000 2000 3000 4000 5000 6000 kW
0 1000 2000 3000 4000 5000 kcal/h*1000

TEST BOILER - FLAME DIMENSIONS

FLAME LENGHT GAS BURNERS The burner/boiler matching does not pose
L (m) 11
any problems if the boiler is CE type-
10 approved.
9
If the burner must be combined with a
boiler that has not been CE type-approved
8
and/or its combustion chamber dimensions
7 are clearly smaller than those indicated in
6 diagram, consult the manufacturer.
5
The firing rates were set in relation to
special test boilers, according to EN676 -
4
EN267 regulations.
3

0
The sizes are indicative and dipend on
kcal/h
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000
x 1000 the configuration, to the combustion
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 kW
chamber pressure and to the draught.
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 Nm3/h
The values have been taken out from
tests executed with flame tubes.
FLAME DIAMETER GAS BURNERS
Ø (m) 2 The dimensions of the flame are made
1,8
in test boiler in laboratory without
resistence therefore exists max and
1,6
min lenght that take into account the
1,4 difference in lenght that comes from the
1,2
boiler backpressure.
1
Example:
0,8
Burner thermal output = 8000 kW;
0,6 L flame (m) = 5 m (medium value)
0,4
D flame (m) = 1 m (medium value)
0,2
WARNING: Some flame modifications
0
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000
kcal/h can be done in our FLEXSHOP in the
x 1000

1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 kW
factory in order to shape the flame and
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 Nm3/h adapt it to some special boiler
or application.

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 EN

OVERALL DIMENSIONS

A
E D - D1 B C
I
M

L
F
G
O

N
H1

D = Short head
D1= Long head

Dimensions (mm)

Model A B C D D1 E F G H1 I L M N O
BLU 3000.1 PRE 941 448 493 330 530 780 290 471 746 315 315 M16 195 250
BLU 4000.1 PRE 941 448 493 365 565 780 320 471 746 315 315 M16 195 250

HOW TO INSTALL THE GAS TRAIN

Burner-boiler mounting flange
INTO THE BURNER AND CALCULATE
THE OVERALL DIMENSIONS:
Fixing hole dimensions
refer to the dimension page and the gas train are “I” and “L” as per
manual for all detailed information dimension table.
Boiler hole shall be done
365
315

according to the blast

tube dimension “F” plus
15-25 mm in order to be
able to extract it during
maintenance. 315
365

WARNING: Please follow the suggested dimension for the hole on

the boiler flange in order to fit the burner. Make sure that between
the boiler and the blast tube proper insulation is fitted.

Packaging (only burner)

Model X Y Z kg
BLU 3000.1 1580 1630 1090 230(241,2) Z
BLU 4000.1 1580 1630 1090 249,5
X Y

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EN

GAS OPERATING MODE - GENERAL SAFETY FUNCTIONS

START-UP MODE GAS OPERATING MODE It works as follows:

As soon as the furnace system is required After the flame has developed the load The valve leakage test checks whether the
to supply heat, the burner control circuit regulator will be enabled which brings the main gas valves are leak-tight. The supply
will close and the program flow started. burner into its operating position. gas pressure is used for this purpose.
When the program has come to its end, The load regulator will now control the Since the valve leakage test line (space
the burner will be turned on. burner automatically between its partial- between the two main valves) burns empty
An automatic test is made for the tightness load and full-load stages. Depending on in the event of a shut-off, this part is
of the gas valves prior to each burner start. the heat demand, the electric actuator of normally without pressure when starting
The air damper is in its closed position the compound control system will be fed (gas pressure > min. = 0). The FA1 checks
when the burner is out of operation. with the OPEN or CLOSE command via this. Main gas 1 is then opened shortly and
The electric actuator will open the closed the regulator and thus increase or gas flows into the test line (gas pressure >
air damper to its full-load position so that decrease the gas and air flow rates. min. changes from 0 to 1). This pressure
the burner will ventilate the furnace and This compound control system will vary must then subsist for 30 seconds. The
the exhaust hoods with the specified air the positions of the gas control valve and valve leakage test is then deemed to be
rate. air damper and thus regulate the gas flow completed.If the valve leakage test line is
Shortly after the preventilation process has rate in a linked concept with the air flow not empty at the start (e.g. as a result of a
been started the lack-of-air cut-out must rate. The burner can either be controlled previous fault shut-down), main gas valve
change over to operating position within a by a 2-stage sliding or, if a respective 2 opens first. The valve leakage test line is
certain time, i.e. the minimum air pressure controller is provided, a stepless control vented (into the combustion chamber or
setting must be reached and maintained concept. over the roof, depending on the system;
until the burner is turned off. At the end of The stepless control will allow the burner for suggested circuit, see Appendix). It is
the specified pre-ventilation time the air to be operated at any desired stage checked, whether the line remains
damper will be moved into its partial-load between its partial-load and full-load pressureless for 30 seconds. Otherwise
position in a linked control concept with the positions. the procedure is, as described previously.
gas damper. The burner will always be turned off out of
The ignition transformer will be started. its partial-load position.
At the end of the pre-ignition time the The air damper will be closed when the
ignition gas solenoid valves will be opened burner is out of operation and will thus
to allow gas to flow into the burner. prevent cold air flowing through the burner
The ignition electrodes incorporated in the chamber, heat exchanger and chimney.
burner will ignite the ignition gas. The interior cooling losses will thus be
The flame sensor gives flame signal to greatly minimized.
control box so that the safety shut-off
valves will be opened. GAS LEAKAGE CONTROL FOR
The gas will be fed to the gas nozzles via BURNERS IN PRE VERSION
the gas damper while combustion air is The relevant function is ACTIVE as a
supplied by the fan. standard. Before commissioning the
Gas and air will be intensively mixed in the burner, please check is this feature is
mixing unit and ignited by the pilot flame “ACTIVATED” (look inside menu on
with a specified safety period (minimum section 5 “Operating Control and
furnace heat generating rate). Displays”page 64, fig.5-32”).
After the safety period has run down the If it is “NOT ACTIVATED” and it is not
ignition spark will be turned off. mandatory to fit the valve proving, a
suitable gas train must be fit. Such a gas
Attention: train must be equipped with a pressure
If there are shut-off dampers in the flue switch upstream of the first gas valve
gas tract they must be completely open. (referring to the picture on page 12, the
Otherwise there will be a high danger of 313 min. gas pressure switch must be fit
low-speed detonation or explosion! after the device 144).

GENERAL SAFETY FUNCTIONS the pre-ventilation phase (external light A voltage failure will result in a regular
control) will result in a shut-off on trouble shut-off of the burner. Upon voltage
In case a flame does not develop when with the automatic furnace controller being recovery there may be an automatic
starting the burner (fuel release) the locked. restart unless another interlock is
burner will shut off at the end of the safety provided, e.g. by the safety system. In any
period (shut-off on trouble). The trouble is indicated by the trouble case of trouble the fuel oil supply will be
A shut-off on trouble will also occur in the signal lamp lighting up. shut off right away. The program unit will
case of flame failure during operation, air The automatic furnace controller can be stop at the same time causing also the
flow failure during the pre-ventilation unlocked immediately after a shut-off on trouble location indicator to stop.
phase and pressure failure during the trouble by pressing the unlocking key. The The symbols will indicate the kind of
whole period of burner operation. program unit will return to its starting trouble.
Any failure of the flame signal at the end of position and proceed with the restart of the
the safety period and a flame signal during burner.

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 EN

INSTALLATION

Fitting the burner to the boiler

! WARNING: handling and moving operations must be carried out by specialised personnel.
Use the eyebolts to lift the burner in order that it will not overturn and fall down.

To perform the installation of the burner

into the boiler drill the boiler plate
according to the dimension given on this
manual and place the burner towards it by
lifting and moving the burner by means of
eyebolts.

Place the gasket on the burner flange and

install the burner into the boiler by fixing
nuts into the bolts.
The space between the blast tube and the
boiler lining must be sealed with
appropriate insulating material.

Burner blast tube insertion depth and

brickwork
Unless otherwise specified by the boiler
manufacturer, heat generators without a
cooled front wall require brickwork or
insulation 5 as shown in the illustration.
The brickwork must not protrude beyond
the leading edge of the blast tube, and
should have a minimum conical angle of
60°. Gap 6 must be filled with an elastic,
non-combustible insulation material. For
boilers with reverse firing, the minimum
burner tube insertion depth A as specified
in the boiler manufacturer’s instructions
must be observed.
A
On boilers the blast tube insertion depth
should be observed as per the boiler
manufacturer's instructions.
Reverse flame boiler :
A = 50-100 mm.
Three pass boilers :
A1 = 50-100 mm.

Exhaust system A1
To avoid unfavourable noise emissions,
right-angled connectors should not be
used on the flue gas side of the boiler.

BURNER LINING Position of the electrodes

Check before burner installation:

1. Depending on the type of boiler (reverse

flame or three pass) check the burner blast B
tube installation depth according to the 59 mm SECTION A-A
Ionization Probe
Elettrodo di rivelazione
data specified by the boiler manufacturer
or consult the burner producer.

2. Check the ignition electrodes on the

14 mm

burner head as per factory setting (see

A A
figures). 20 mm

The setting of the mixing and ignition unit

according to the boiler output will be
performed during commissioning
3 mm

procedure.
B Ignition Electrode
Elettrodo di accensione
SECTION B-B
3. Check that the head is preset at 50%.

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EN

INSTALLATION

Gas line
100 Burner
CONNECTION DIAGRAM FOR BURNERS WITH 120 Air damper
141 Ball valve
GAS TRAIN SIEMENS VGD... 142 Gas filter
143 Antivibration coupling
144 Gas governor
To be supplied by the installer 150 Throttle valve
151 Gas train SiemensVGD....
313 Min.gas pressure switch
314 Max.gas pressure switch (optional)
349 Air damper motor
350 Gas damper motor

313 314
100
144

141
143 142 150
Gas
151 M
350

To be supplied by the installer

120
Air
M
349

GAS VALVES AND INSTRUMENTS GROUP

The gas valves and instruments group used
with the furnace will be selected according to
the specific requirements to be met by a
burner system. NOTE: Only gas trains assembled by the burner manufacturer and approved in
The following factors must be taken into accordance with the burner test specifications.
account: EN676 compulsory kit and accessories in order to comply to the safety regulations.
• burner output Additional accessories and kits shall be installed by the installer in accordance to the
• furnace back pressure local safety regulations and codes of practise.
• gas pressure loss of the burner head
• gas pressure losses of the gas valves and
instruments group

GAS CONNECTION PRESSURE Take care to observe the correct order of VENTING
A minimum connection pressure must be installation and direction of flow (arrow on Prior to taking the burner into operation or
available upstream of the burner gas valve housing). after any repair work make sure to vent the
to ensure the proper functioning of the Check the valves and instruments and complete gas feed line and the gas valves
burner. connection pieces for absence of dirt and instruments group into the open
WARNING: the total gas pressure loss particles and foreign matter before atmosphere (e.g. by means of a hose)
must always be smaller than the available installation and initial operation. To provide taking care to avoid any hazards.
gas flow pressure. effective conditions for start-up make sure In no case should the gas line be vented
For the installation of the valves and the distance between the burner and the into the heating or furnace chambers.
instruments group take care to observe the gas stop valve is as short as possible. Make use of a test burner to check the
mounting instructions supplied by their gas-carrying spaces are free from an
manufacturers (these are packed with the LEAK TEST inflammable gas mixture.
equipment). The gas line upstream of the burner gas
The gas line installed to the burner must valves and instruments group must be SUPPORT
be dimensioned in accordance with the installed in accordance with the applicable The valves and instruments group must be
throughput rate and the available regulations, checked for absence of leaks, supported with a telescopic jacking
pressure. vented and certified accordingly by the gas member or similar during and after
For selecting the nominal bore “DN” of the installation company. The screwed unions installation (e.g. on filter and valve).
gas valves and instruments group care and flanged joints must be checked for
should be taken to observe the flue proper tightness (by making a pressure JOINT
resistance of the boiler and the gas test). The leak test must be made under It is recommended to provide an easy to
pressure loss of the burner and valves and pressure using approved foaming agents disconnect joint (with planar sealing faces)
instruments group. which do not cause corrosion. For steam to facilitate repair work on the boiler
boiler furnaces the result of the leak test (furnace) and allow the boiler door to be
GAS VALVES AND INSTRUMENTS GROUP must be duly certified. swivelled out if required.
The gas valves and instruments group can
be connected directly to the gas feed line.

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INSTALLATION
KITPRES... Maximum pressure switch assembly
Modulation Kit Max Pressure switch
Maximum pressure switch is provided as a kit and
KITMD-RWF50 KITPRES50
shall be assembled into the main gas train
according to the instructions of the gas train Probe-... KITPRES150
separate manual.

KITMD-RWF50 PID regulator

All progressive burner can be turned modulationg
with the installation of the PID that regulates the
output combined with a probe.

GAS PRESSURE LOSS DIAGRAM: 20

combustion head - platform 320 19
18
BLU 4000.1
The diagram provides combustion head 17
pressure loss. To have pressure loss 16
combined with the different type of gas 15
pressure mbar

train you must refer to the pressure loss 14

diagrams. 13
12
BLU 3000.1
11
10
WARNING:
9
Note that the head loss diagram
8
is only indicative and does vary
7
depending on the setting of the head.
6
5
60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400
OUTPUT - Stm3/h

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EN

INSTALLATION

Gas pressure loss diagrams

! PRESSURE DROP includes: “COMBUSTION HEAD + GAS TRAIN + GAS GOVERNOR & FILTER” as per EN676 Standard.
Back pressure of boiler (or other applications) must be added/included in order to have the total min pressure drop.

Advisable gas Inlet gas pressure Inlet gas pressure

Burner Gas train Spring color Diagram
governor & filter MIN [mbar] MAX [mbar]
no 20 500
VGD 40.100 neutral
FILTER DN 100 22 500
no 30 500
VGD 40.080 neutral 1C
BLU 3000.1 FILTER DN 80 35 500
MULTICALOR 300.1
MULTIFLAM 300.1 no 45 500
VGD 40.065 neutral
FILTER DN 65 55 500
no 80 500
VGD 20.503 neutral 1C.2
FILTER 2" 100 500

60 180

natural gas 170 natural gas

55
perdite di carico (rampa gas + testa di combustione / pressure drop (gas train + firing head) mbar

VGD 40.065 + F- DN65

160

150
50

140
pressure drop (gas train + firing head) mbar

pressure drop (gas train + firing head) mbar

45 VGD 40.065 130

120
40
110

100 VGD 20.503 + F- 2"

35

90
VGD 40.080 + F- DN80
30
80 VGD 20.503
VGD 40.080
70
25
60
VGD 40.100 + F- DN100

20 50
VGD 40.100
40

15
30

20
10

10

5 0
100 150 200 250 300 350 100 150 200 250 300 350

1C 1C.2
flow m3/h flow m3/h

LEGENDA
Pf: Back pressure of furnace
Pb: Pressure of burner (combustion head + complete gas train)
Pin: Minimum inlet pressure

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INSTALLATION

Gas pressure loss diagrams

! PRESSURE DROP includes: “COMBUSTION HEAD + GAS TRAIN + GAS GOVERNOR & FILTER” as per EN676 Standard.
Back pressure of boiler (or other applications) must be added/included in order to have the total min pressure drop.

Advisable gas Inlet gas pressure Inlet gas pressure

Burner Gas train Spring color Diagram
governor & filter MIN [mbar] MAX [mbar]
no 27 500
VGD 40.100 neutral
FILTER DN 100 30 500
no 40 500
VGD 40.080 neutral
BLU 4000.1 PR FILTER DN 80 50 500
MULTICALOR 400.1 2C
MULTIFLAM 400.1 no 75 500
VGD 40.065 neutral
FILTER DN 65 90 500
no 135 500
VGD 20.503 neutral
FILTER 2" 170 500

170

VGD 20.503 + F- 2"

160
natural gas
perdite di carico (rampa gas + testa di combustione / pressure drop (gas train + firing head) mbar

150

140

130 VGD 20.503

pressure drop (gas train + firing head) mbar

120

110

100

90 VGD 40.065 + F- DN 65

80

VGD 40.065
70

60

50 VGD 40.080 + F- DN 80

40 VGD 40.080

VGD 40.100 + F- DN100

30
VGD 40.100
20

10

0
200 250 300 350 400 450

2C
flow m3/h

LEGENDA
Pf: Back pressure of furnace
Pb: Pressure of burner (combustion head + complete gas train)
Pin: Minimum inlet pressure

420010829401 www.ecoflam-burners.com 15
EN

INSTALLATION

Electrical connections

! WARNING: Electrical wiring must be carried out with electrical supply disconnected and with burner switch in position OFF.
Electrical supply must correspond to the one shown on the burner label.

APPLICABLE STANDARD ATTENTION: Wiring is not supplied. PROBES CONNECTION

The electrical connection work comprising ACTIVE PROBE CONNECTION
all the installation materials, terminals and 2) of the gas train (FOR MODULATING VERSION)
earth connections must be carried out in - Connect the plugs pending to the valve:
accordance with the applicable either on the cabinet,
regulations. For the electrical installation of or on the coupling case on the body of the
the burner care must be taken to observe burner.
the circuit diagram made out for the
furnace system. The burners are produced with 9 10 11 12 13
The electrical connection of the burner and connections suitable for power supply
gas valves and instruments shall be 380-400 V three-phase.
entrusted to authorized specialists only. The burners with electric motors of an
output lower or equal to 3 kW can be
NOTE: For the installation of the adapted to 220-230 V (please follow the SA
connection cables care must be taken to instructions on the backside); motors with GL M U1
provide cable loops of sufficient length to higher output can only work 380-400 V QBE....
allow for the swing-out of the boiler door three-phase.
and burner. In case of request of burners different from PASSIVE PROBE CONNECTION
Make sure after the completion of the the above mentioned standard, it is (FOR MODULATING VERSION)
electrical connection work to check the recommended to make specific mention in
wiring of the electrical system of the the order.
burner. This should include a check of the
direction of rotation of the burner motor Instructions: how to adapt electric
(fan). motors of an output lower or equal to 3 9 10 11 12 13
kW to 220-230 V power supply
GENERAL WARNINGS: It is possible to change the voltage of the
All applicable electrical safety regulations burner by operating as follows:
must be followed. Failure to correctly 1. change the connection inside the SP M B

dimension the suitable input power and electric box of the motor, from star to delta QAE...

earth the equipment may cause damages (see picture 1);

to person and compromise the correct 2. change the setting of the thermal relay, fig.1
function of the burner therefore the referring to the absorption values indicated
electrical system shall be checked by in the motor nameplate. If necessary,
400V
qualifed personnel. replace the thermal relay with another one
The manufacturer declines all of suitable scale.
responsibility for modifcations or This operation is not possible on motors
connections different from those shown in above 3 kW.
the electrical scheme. For more information, please contact the 230V
Adapters, multiple plugs and extension Ecoflam staff.
cables may not be used for the
equipment’s power supply. LEGENDA
An omnipolar switch in accordance with HLB: lock-out lamp
current safety regulations is required for STAB: two stages thermostat
the mains supply connection. HLF: burner on flame lamp
STC: boiler thermostat
ELECTRICAL CONNECTION STS: safety thermostat
1) of the burner SA: active probe
- Built-in electrical cabinet SP: passive probe
Use cable gland in order to secure the
required level of protection. All the links, R S T N 1 2 3 4 5 6 7 8 9 10 11 12 13 25 26

power and control, are connected to the

terminal block of the cabinet. Provide
cables in sufficient length to secure the Q
rotation of the burner body according to HLF
50 Hz 400V HLB STAB STC STS
the assembly. T
P
T
P T
P
PE

Check and adjust the size of the R

S

contactors and thermal relays and the T

N

wires section according to the motor and

supply voltage specs.

16 www.ecoflam-burners.com 420010829401
 EN

START-UP: CHECKING PROCEDURE

CHECKS BEFORE COMMISSIONING: GAS START-UP Prior to the initial fuel feed start make
a functional test of the burner program
• That the burner is assembled in • Connect the measuring instruments for flow:
accordance with the instructions given the gas head pressure on the test
here. connection downstream of the gas damper Gas system:
• Setting the combustion components. and the air pressure on the burner test • Shortly open the gas shut-off valve
• All electrical connections must be correct. connection. before the gas train until pressure is
• Check the burner motor for correct • Open the gas shut-off valve before the available and close again.
direction of rotation. gas-armatures and test the gas pressure • Start burner and check program flow for
• The heat generator must be ready for on the pressure gauge correct start-up sequence:
operation, and the operating regulations • Set the “Manual-Automatic” selector 1. Fan.
for the heat generator must be observed. switch to “Manual”. 2. Pre-ventilation damper.
• The heat generator and heating system 3. Check air pressure.
must be filled with water and the If the gas valves are tested for absence of 4. Partial-load damper.
circulating pumps must be in operation. leaks, this should be continued until a 5. Ignition.
• The temperature regulator, pressure positive result is obtained. If a valve is 6. Valves open.
regulator, low water detectors and any found to leak, the program will not step 7. The burner will either stop as the gas
other safety or limiting devices that might forward to the control box. valves open (due to gas pressure
be fitted must be connected and The burner will start according to the decrease) or lock out at the end of the
operational. program flow of the control box. safety time.
• The exhaust gas duct must be • Unlock the control box.
unobstructed and the secondary air
system, if available, must be operational.
• An adequate supply of fresh air must be
guaranteed.
• Make a test of the all gas-carrying
elements for absence of leaks.
• With burner in starting position check that
air damper is in “CLOSED” position.
• Check that control box is unlocked and in
its original position.
• A standard-compliant measuring point
must be available, the exhaust gas duct up
to the measuring point must be free of
leaks to prevent anomalies in the
measurement results.

420010829401 www.ecoflam-burners.com 17
EN

EXHAUST GAS TEST

To ensure an economically efficient and DETERMINING THE VOLUMETRIC GAS QN 1000

trouble-free operation of the system it will FLOW RATE QF = = = 1136 kW
be necessary to adjust the burner The thermal furnace output of a boiler (QF) nK 0,88
specifically in accordance with the furnace is the amount of heat supplied with the gas
system. This is achieved by means of a in a unit of time.
fuel-combustion air compound control unit When taking the burner into operation the
which adjusts the burner to ensure a volumetric fuel flow rate should be Volumetric gas flow rate at STP:
proper combustion. Exhaust gas tests are selected according to the nominal thermal QN 1000
required for this purpose. capacity of the boiler. vBn = = = 125 m3/h
Hu*nK 9,1*0,88
The percentage CO2 and O2 and the
exhaust gas temperature will have to be Example:
measured to determine the efficiency and
Nom. thermal output QN 1000 kW
combustion quality.
Prior to any measurement make sure to Boiler efficiency nK 0,88 Volumetric gas flow rate in operating
check the boiler and exhaust gas system condition:
Calorific value of gas Hu 9,1 kWh/m3
for absence of leaks.
Gas pressure pU 100 mbar T pn
vBB = vBn = =
273 pamb+ pu
Secondary air will falsify the measured Barometer reading pamb 980 mbar
results Gas temperature
tgas 15°C 273+15 1013,25
Check that the exhaust gases have a = 125 = 123,9 m3/h
relative 273 980+100
residual oxygen (O2) content as low as Gas temperature
possible and a carbon dioxide (CO2) T (tgas+273)
absolute
content as high as possible.
Standard atmosferic
The carbon monoxide content of the pn 1013 mbar
pressure
exhaust gases must be below the currently
applicable specifications in all load stages.
In the fuel oil combustion mode the
permissible soot number in the exhaust
gas is not allowed to be exceeded

Recommended combustion parameters

Recommended Recommended WARNING: if the installation is above sea level the output of the burner
Fuel (%) CO2 (%) O2 vary base on the diagram.
Natural gas 10 ÷ 9 3,1 ÷ 4,8 The regulation of the burner in this case shall take into account the
reduced power of the burner due to the missing air.
Light oil 13 ÷ 11,5 3,3 ÷ 5,3

Heavy oil 12,5 ÷ 11 4,2 ÷ 6,2

Mean air pressure vs. altitude above sea-level

Ratio between O2- and CO2- 5000
Altitude of installation site [m]

for natural gas H (CO2max = 11,7%)

4500
Ratio between O2- and CO2- 4000
for light oil EL (CO2max = 15,40%) 3500
3000
Ratio between O2- and CO2- 2500
for heavy oil S (CO2max = 15,60%)
2000
1500
O2 = 21 CO2max - CO2gem = % 1000
CO2max
500
CO2 gem = % CO2 measured on dry flue gases 0
0 5 10 15 20 25 30 35 40 45 50
Fan capacity reduced by [%]

18 www.ecoflam-burners.com 420010829401
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START-UP

Select the gas operation in order to proceed with start up on the gas side. On the selector put the operation on minimum capacity.

MAIN SWITCH
SAL ! KMV contactor: check the air fan motor rotation.
If not correct invert the two phases on the power supply.

0 - OFF
0 1
1 - ON KMV

START UP THE BURNER

The control box starts the pre-purge cycle, the fan motor and opens the air flaps in full open position.
At the end of pre-purging, the control box drives the servomotor into the ignition position and starts the ignition transformer.
After a few seconds the control box opens the main valves and the burner goes in the low flame.
In case of faulty igniton, the control box switches the burner into safety condition, in such a case you must rearm the burner.
Gradually increase burner output from the low flame to the high flame and set gas servomotor curve in order to have
a stable flame. Refer to LAMTEC manual attacched.

Adjusting the maximum air flow rate Firing head setting

Air and Gas adjustment are accomplished through LAMTEC pa- The firing head is pre-adjusted at the 50% from the factory. The
rameters setting. Refer to LAMTEC manual attacched. setting fully open enables to reach the full power of the burner
and full close to reach the minimum power of the burner.
The optimal position depends on the output that we need to
reach but the default setting shall be modified only when you are
not able to reach the suggested combustion value by adjusting
the air flow in the maximum flame.

+
-- +
–
B

Servomotor STE... - Air damper motor pre-setting

Air adjustment is accomplished through LAMTEC parameters setting. Refer to LAMTEC manual
attacched.

420010829401 www.ecoflam-burners.com 19
EN

START-UP

Adjusting the intermediate burner capacity

Gas adjustment is accomplished through LAMTEC parameters setting. Refer to LAMTEC manual attacched.

WARNING: the variable profile of the cam shall have a normal proportional
curvature in order to have good combustion values and reduce its mechanical stress breakdown.

Pressure switch adjustment

AIR PRESSURE SWITCH CALIBRATION
Air pressure switch
The air pressure switch is provided for monitoring the pressure of the combustion air fan.
Unscrew screws A and B and remove cover C.
After the air and gas setting you have to calibrate the air switch with the burner working
2,7

on the low flame by slowly turning the relative knob clockwise until the burner locks out.
2,4

3,0

2,1
1,8
Read the value and then decrease it by 15%. D

1,5
Set the pressure switch to the minimum by turning knob D to position 1. C 0,4

1,2
0,6
0,9

Start the burner and keep in low flame running, while checking that combustion is
correct. Through a small cardboard, progressively obstruct the air intake until to obtain a A
CO2 increase of 0,5÷0,8% or else, if a pressure gauge is available, connected to
pressure port E, until reaching a pressure drop of 1 mbar (10 mm of W.G.). B
Slowly increase the adjustment value of the air pressure switch until to have the burner
lockout. Remove the obstruction from the air intake, screw on the cover C and start the Gas pressure switch
burner by pressing the control box rearm button.

WARNING: the air pressure switch shall prevent the air pressure to go below 80% from 45
40

50

35
the adjustment value in order to prevent the CO in the fumes to exceed 1% (10000 ppm).

30
N

25
Using the analyser try to close the air inlet and check that the burner locks out before M

2,5
5

20
10
15

exceeding CO value of 1% in the fumes.

I
MIN GAS PRESSURE SWITCH
The gas pressure switch has the function to check that the gas pressure before the gas
valve does have the minimum pressure to make the burner running correctly. L
Unscrew off and remove cover M. - Set knob N to a value equal to 60% of gas nominal
feed pressure (i.e. for natural gas nom. pressure = 20 mbar, set knob to a value of 12
mbar; for LPG nom. pressure of G30/G31- 30/37 mbar, set knob to a value of 18 mbar).

MAX GAS PRESSURE SWITCH (KIT)

The maximum gas pressure switch has the function to check that the gas pressure after
the gas train and before the head does not exceed the pre-set limits.
Max gas pressure switch: it is available as a kit for different pressure.

20 www.ecoflam-burners.com 420010829401
 EN

MAINTENANCE PROGRAM

!
Burner and boiler servicing must only be carried out by authorised and qualified personnel at least once a year.
Depending on the type of installation, shorter maintenance intervals may be necessary.
The system operator is advised to take out a maintenance contract to guarantee regular servicing.
WARNING: Use original spare parts.

SAFETY WARNINGS:
1. Turn off the power supply and protect the system from accidental start-up MAIN SWITCH
2. Cut gas supply SAL
3. Make sure there is no residual power in the system and that the actions in points 1 0 - OFF
and 2 have been completed. 0 1
4. Before opening the burner casing, ensure that the fan motor has stopped completely 1 - ON

Failure to observe any of these instructions will result in the risk of death or injury!

WORKS RECOMMENDED AS PART OF ANNUAL BURNER MAINTENANCE:

• Emergency stop button function check

• Check burner start characteristics
• Run burner test and input measurement in the boiler room
• Clean the combustion components and replace defective parts if necessary
• Check the combustion head components and make sure that all components are in good condition otherwise replace them
• Replace ignition electrodes if necessary and check their correct position after any intervention
• Flame monitor and automatic combustion control unit function check
• Clean the fan wheel and the housing and grease rotating parts if necessary
• Perform visual inspection of gas lines in the boiler room and check the gas flow
• Clean the gas filter cartridge with air periodically, replace it if necessary
• After the cleaning of the components of the gas train perform the leakage test
• Make visual inspection of the burner’s electrical components and eliminate malfunctions if necessary
• Burner safety devices function check (air pressure/gas pressure switches)
• Commissioning the burner and correct the adjustment values if necessary

NOTES ON REASSEMBLING: Perform the described step in reverse order and make sure to refit components
as they were originally assembled and the system is free from leaks. Use only original spare parts.

DRAW UP A MEASUREMENT REPORT ACCORDING TO THE LOCAL REGULATION AND

CODES OF PRACTISE OF THE COUNTRY

EXHAUST GAS LOSS Light oil Heavy oil

Exhaust gas loss by way of free heat will Natural gas Town gas LPG
EL S
occur as a result of the temperature
difference between the fuel-air mixture A1 0,50 0,490 0,370 0,350 0,420
entering the furnace chamber and the
gases discharged. Any increase in the B 0,007 0,007 0,009 0,011 0,008
excess of air and the resultant higher
exhaust gas volume will cause the exhaust
gas loss to rise. The exhaust gas loss can Example
be calculated as follows: Data measured in natural gas mode: Data measured in fuel oil mode:
A1 CO2 content of exhaust gases: 10,8% CO2 content of exhaust gases: 12,8%
qA = (tA - tL) +B Exhaust gas temperature: 195°C Exhaust gas temperature: 195°C
CO2
Air intake temperature: 22°C Air intake temperature: 22°C

qA = exhaust gas loss [%] The exhaust gas loss can be calculated The exhaust gas loss can be calculated
tA = exhaust gas temperature [°C] as follows: as follows:
tL = combustion air temperature [°C]
CO2 = volumetric content of carbon 0,37 0,49
dioxide [%] qAf = (195-22)( + 0,009) = 7,48% qAf = (195-22)( + 0,007) = 7,83%
10,8 12,8

420010829401 www.ecoflam-burners.com 21
EN

MAINTENANCE PROGRAM

REMOVING REMOVING
THE BLAST TUBE THE FIRING HEAD

ATTENTION:
Check the position of the electrodes after any intervention as wrong position could cause ignition troubles.

B
59 mm SECTION A-A
Elettrodo di rivelazione
Ionization Probe
14 mm

A A
20 mm

3 mm

B Ignition Electrode
Elettrodo di accensione
SECTION B-B

GAS FILTER CLEANING

22 www.ecoflam-burners.com 420010829401
 EN

TROUBLESHOOTING INSTRUCTIONS
For Setting and Error Lists refer to LAMTEC manual attacched.

OPERATING TROUBLE

In case of operating trouble it should be 3. Proper functional order and setting of all Proceed with searching for the cause of
checked whether the system is in proper control and safety instruments such as the trouble and eliminate it. Unlock the
working order. temperature controller, safety limiter, water control box by pressing the fault eliminate
failure cut-out, electrical limit switches, etc. key and start the burner.
Make a check for the following: If the trouble is not found to be due to any Do not press the fault eliminate key longer
1. Availability of fuel. of the above-mentioned points it will be than 10 seconds.
Availability of gas in the line at sufficiently necessary to test the burner functions very The start-up program will be initiated and
high pressure. carefully. should be carefully monitored.
Availability of fuel oil in the tank (for dual The possible cause of the fault may be
fuel burner). Prevailing conditions: quickly found by reference to the fault
Correct position of fuel selector switch. The burner will be found to be out of indicator of the control box and watching
2. Availability of electric power in the operation and in faulty and interlocked the start-up and operating program.
burner system. position.

APPENDIX

Display - Control box - Damper actuators

1 Display
2 Back key Jump to previous window.
1 2 3 4 3 Cursor keys
4 Enter key You navigate in the menu using
cursor keys. You use ’left’ and ’right’
Display keys to move step by step in a
The display shows in pictogram: selected row. At the end of the
• the menu structure selected row the cursor jumps
• operating status down to the next row, if possible.In
• parameters a multiline menu use ’up’ and
• error messages ’down’ keys to switch to other
rows.To display parameters, switch
between various fields.

Press ENTER to call up a menu on

the start screen. Select a sub-menu

!
in the menu window. Transfer
Always switch off the power supply before installing or removing the control unit. setting values by pressing ENTER
Do not attempt to open or carry out repairs on the control unit. key in a parameter window.Use a
flushing, red ENTER key to release
Refer to LAMTEC manual attacched.
a fault interlocker.If the ENTER key
is permanently lit red, a fault with
an automatic restart is displayed.

420010829401 www.ecoflam-burners.com 23
 EN

24
1 2 3 4 5 6 7 8

A A
APPENDIX

Servomotore Aria
Electrical diagrams

Air Servomotor

STE

1 2 3 4 5 6 1 2 3

4 5 6

LAMTEC DISPLAY 7 8 9
B B
1 1 1 1 1 1 1 1 1 1 10 11 12

X10 X09 X08 X07 X06 X05 X04 X03 X02 X01

6
Maschio

www.ecoflam-burners.com
4

X30
1

X31
1 3 2 1
LAMTEC
6 6 5 4

X32
BurnerTronic BT 3XX 9 8 7
1
12 11 10
6

X33
HLBT
1 97 HLF Femmina L1 N T1 T2 S3
FMV
98
C ER C
X20 X21 X22 X23 X24 X25 X26 PE
1 1 1 1 1 1 1
L1 N T1 T2 S3

2 1 3 SPGmin/c.t
1 2 3 4 5 6
95
SPA YVGS
STE YVG
T T
P P
R S T NO FMV TV
KMV 96

LOAD
Z
FMV LINE

D Servomotore Gas D
Gas Servomotor
FU

BY TERM LAWS WE RESERVED THE PROPERTY OF THIS WIRING DIAGRAM WITH PROHIBITION OF USE AND REPRODUCTION
SAL

MV U V W

M
3
R S T N 1 2 3 4 5 6 7 8 9 10 11 12 13 25 26

Q
E E
HLF
50 Hz 400V HLB STAB STC STS
T T T
P P P
PE
R
S
T
N

DESCRIPTION DESIGNER SIGNATURE SHEET

CONTROL BOX SERVOMOTOR
BLU 3000.x-4000.x-5000.x-6000.x PRE A.POZZOBON
F LAMTEC BT 3xx Ecoflam Bruciatori S.p.A ECN FIRST CREATION CODE CONTROLLER DATE FIRST CREATION
1 F
LEAKAGE CONTROL FLAME SENSOR RB17PC091 420110225900 A.RIGONI 26-05-2017 TOT. SHEET
R&D DEPARTMENT ECN MODIFICATION MODIFICATION DESCRIPTION DATE ECN MODIFICATION
ER 2

420010829401
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

Q INTERRUTTORE GENERALE CON FUSIBILE YVGS ELETTROVALVOLA GAS DI SICUREZZA

MAIN SWITCH WITH FUSE EXTRA SAFETY GAS SOLENOID VALVE
INTERRUPTEUR GENERAL AVEC FUSIBLE ELECTROVANNE GAZ DE SECURITE
APPENDIX

A INTERRUPTOR GENERAL CON FUSIBLE ELECTROVALVULA GAS DE SEGURIDAD A

Z FILTRO ANTIDISTURBO SPGmin/c.t PRESSOSTATO GAS DI MINIMA/CONTROLLO DI TENUTA
ANTJAMMING FILTER GAS PRESSURE SWITCH MIN / LEAKAGE CHECK
Electrical diagrams
FILTRE ANTIPARASITES PRESSOSTAT GAZ PRESSION MIN / TEST DE FUITE
FILTRO DE PROTECION ANTIDISTURBIO PRESOSTATO GAS DE MINIMA POT./PRUEBA DE FUGAS

420010829401
FU FUSIBILE HLF LAMPADA DI FUNZIONAMENTO
FUSE WORKING LAMP
FUSIBLE LAMPE DE FONCTIONNEMENT
FUSIBLE ESPIA DE FUNCIONAMIENTO
MV MOTORE VENTILATORE
MOTOR FAN
MUTEUR VENTILATEUR
MOTOR VENTILADOR
B TV TRASFORMATORE B
IGNITION TRANSFORMER
TRANSFORMATEUR D'ALLUMAGE
TRANSFORMADOR
ER ELETTRODO DI RIVELAZIONE
IONISATION PROBE
ELECTRODE D'IONISATION
ELECTRODO DE IONIZACION
FMV RELE' TERMICO MOTORE VENTILATORE
MOTOR THERMAL RELAY (FAN MOTOR)
RELAIS THERMIQUE MOTEUR VENTILATEUR
RELE' TERMICO MOTOR VENTILADOR
HLB LAMPADA DI BLOCCO
LOCK-OUT LAMP
C LAMPE DE SECURITE C
ESPIA DE BLOQUEO
KMV CONTATTORE MOTORE VENTILATORE
REMOTE CONTROL SWITCH (FAN MOTOR)
CONTACTEUR MOTEUR VENTILATEUR
TELERRUPTOR MOTOR VENTILATOR
SAL INTERRUTTORE DI LINEA
WORKING SWITCH
INTERRUPTEUR DE LIGNE
INTERRUPTOR DE LINEA
SPA PRESSOSTATO ARIA
AIR PRESSURE SWITCH
PRESSOSTAT AIR
PRESOSTATO AIRE
D D
STC TERMOSTATO CALDAIA
BOILER THERMOSTAT

BY TERM LAWS WE RESERVED THE PROPERTY OF THIS WIRING DIAGRAM WITH PROHIBITION OF USE AND REPRODUCTION
THERMOSTAT CHAUDIERE
TERMOSTATO CALDERA
STS TERMOSTATO DI SICUREZZA
SAFETY THERMOSTAT
THERMOSTAT DE SECURITE
TERMOSTATO DE SEGURIDAD
HLBT LAMPADA DI BLOCCO TERMICO
THERMAL LOCK-OUT LAMP
LAMPE DE THERMAL DE SECURITE
ESPIA DE BLOQUEO RELE TERMICO
STAB TERMOSTATO DI ALTA-BASSA FIAMMA
E HIGH-LOW FLAME THERMOSTAT E
THERMOSTAT GRANDE-PETIRE ALLURE
TERMOSTATO DE ALTA-BAJA LLAMA
YVG ELETTROVALVOLA GAS DI PRIMA FIAMMA
FIRST STAGE GAS SOLENOID VALVE
ELECTROVANNE GAZ PETITE ALLURE
ELECTROVALVULA GAS DE 1^ LLAMA

DESCRIPTION DESIGNER SIGNATURE SHEET

CONTROL BOX SERVOMOTOR
BLU 3000.x-4000.x-5000.x-6000.x PRE A.POZZOBON
F LAMTEC BT 3xx Ecoflam Bruciatori S.p.A ECN FIRST CREATION CODE CONTROLLER DATE FIRST CREATION
2 F
LEAKAGE CONTROL FLAME SENSOR RB17PC091 420110225900 A.RIGONI 26-05-2017 TOT. SHEET
R&D DEPARTMENT ECN MODIFICATION MODIFICATION DESCRIPTION DATE ECN MODIFICATION
ER 2

www.ecoflam-burners.com
1 2 3 4 5 6 7 8

25
EN
 EN

26
Blu 3000.1 PRE
Blu 4000.1 PRE 34
32
APPENDIX

31 Spare parts list

33
4
27
26

www.ecoflam-burners.com
24
25 30
28
35 29

7
15
36 5
14 40
38
16 BT3xx
17
39 1
6 37

13

3 12

8
9
10
20 2 11

21

I
18 0

420010829401
37
 EN

APPENDIX

Spare parts list

N° DESCRIPTION BLU 3000.1 PRE BLU 4000.1 PRE

code code
1 AIR PRESSURE SWITCH DUNGS LGW10 A2P 65323047 65323047
2 AIR INTAKE SET 65322346 65322346
3 PLUG WIELAND 6 PIN 65322072 65322072
4 COVER 65320678 65320678
5 GLASS 65320487 65320487
6 PEED WINDOM FRAME 65320488 65320488
7 MOTOR 5500 W 65325357 -
7500 W - 65326331
8 FAN 320 X 150 65321800 65321800
9 FAN SCOOP - 65320627
10 AIR CONVEYOR 65320645 65320645
11 AIR INTAKE 65324357 65324357
12 AIR INTAKE PIPE 65321230 65321230
13 DISPLAY LAMTEC UI300 65326932 65326932
14 CONTROL BOX BT 320 667R1320-1 65326933 65326933
15 IGNITION TRANSFORMER TRS820 1X8 230V L1140 0T106-41 0T106-41
16 REMOTE CONTROL SWITCH BF3800A230 65075273 65075273
17 MOTOR THERMAL RELAY LOVATO RF381400 65323105 -
RF38 1800 13-18 A - 65326890
18 MAIN SWITCH cod.40100I1509 65323064 65323064
19 RESET BUTTON - -
20 LAMP EL/N-SC4 Elettrospring 65322053 65322053
21 FUSE SUPPORT FUSIT FH-B528 65322181 65322181
22 RELAY BASE - -
23 RELAY - -
24 IGNITION CABLE TC 65320944 65320944
TL 65320946 65320946
25 IONIZATION CABLE TC 65322003 65322003
TL 65322004 65322004
26 IGNITION ELECTRODE 65320891 65320891
27 IONIZATION PROBE 65320892 65320892
28 PIPE TC 65321664 65321664
TL 65321665 65321665
29 ROD TC 65320242 65320242
TL 65320243 65320243
30 FIRING HEAD 65321666 65321666
31 FRONT DISC 65320742 65320742
32 FRONT PIPE NATURAL GAS 65321607 65321608
33 INNER ASSEMBLY TC 65322552 65325360
TL 65322553 65324305
34 BLAST TUBE TC 65320434 65320440
TL 65320435 65320441
35 GASKET 65321125 65321125
36 ANTIJAMMING FILTER 65323170 65323170
37 AIR DAMPER MOTOR STE 4,5 Q3.51/6 3NM R 65301001 65301001
STE 4,5 B0.37/6-R 0.8NM 65300527 65300527
38 SUPPORT 65320476 65320476
39 COVER 65326894 65326894
40 THROTTLE GROUP 3" STE 4,5 0.8N 65326913 65326913

TC = SHORT HEAD TL = LONG HEAD

420010829401 www.ecoflam-burners.com 27
Ecoflam Bruciatori S.p.A.
Via Roma, 64 - 31023 Resana (TV) - Italy
Tel. +39 0423 719500
Fax +39 0423 719580
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Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary
or useful to its products, without affecting their main features
Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza
pregiudicarne le caratteristiche principali.
La maison Ecoflam Bruciatori S.p.A. se réserve le droit d’apporter les modifications qu’elle jugera nécessaires ou utiles
à ses produits sans pour autant nuire à leurs caractéristiques principales
Ecoflam Bruciatori S.p.A. se reserva el derecho a introducir en sus productos todas las modificaciones que considere
necesarias o utiles, sin prejudicar sus caracteristicas
“Ecoflam Bruciatori S.p.A.” оставляет за собой право вносить в конструкцию оборудования любые необходимые
изменения без особого предупреждения