Disassembly & Troubleshooting Instructions: NSE-3 Series Transceivers PAMS Technical Documentation
Disassembly & Troubleshooting Instructions: NSE-3 Series Transceivers PAMS Technical Documentation
Disassembly &
Troubleshooting
Instructions
Original, 11/97
NSE–3 PAMS
Disassembly & Troubleshooting Instructions Technical Documentation
CONTENTS
Page No
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Phone is totally dead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Flash programming doesn’t work . . . . . . . . . . . . . . . . . . . . . . . 6
Flash Programming (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Flash Programming failure (2) . . . . . . . . . . . . . . . . . . . . . . . 9
Flash Programming failure (3) . . . . . . . . . . . . . . . . . . . . . . . 10
Flash Programming failure (4) . . . . . . . . . . . . . . . . . . . . . . . 11
Power doesn’t stay on, or phone is jammed . . . . . . . . . . . . . . 12
Display Information: Contact Service . . . . . . . . . . . . . . . . . . . . 13
The phone doesn’t register to the network or phone doesn’t make a call 13
Phone register failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SIM card is out of order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SIM Card failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Audio failure (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Audio failure (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Charger failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Receiver Fault (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Receiver Fault (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Receiver Fault (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Receiver Fault (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Receiver Fault (5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Receiver Fault (6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Receiver Fault (7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Transmitter Fault (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Transmitter Fault (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Transmitter Fault (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Appendix D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Remove battery
Carefully remove
A–cover
Note snap fixings !
Turn around.
Remove UI module
screws (2 pcs)
Remove UI–module
and frame
Remove engine
module screw
(1 pcs)
Remove engine
module
Pull out
antenna
Remove
RTC–battery Remove
microphone
Trouble Shooting
The following hints should facility finding the cause of the problem when
the circuitry seems to be faulty. This trouble shooting instruction is di-
vided following section.
YES
YES
NO
Voltage at pin 29 of CCONT (N100)
is 3.6 V Faulty circuit N100
YES
N100 pin 55 (VBB) 2.8 V CCONT (N100) pin 29 0V when Check R118, X300
NO NO
N100 pin 25 (VXO) 2.8 V PWR switch is pressed or Check UI module
watchdog disable pin is (X001)
when PWR switch is pressed Check watchdog disable line to
grounded
or watchdog disable pin is grounded X001
YES
YES
1. Connect the short circuit wire between the test points J229 and J230.
2. Switch power on
3. If the voltage level in testpoint J225 is 2.8 V (”1”), the interface is OK. If
there is a short circuit, the voltage level in testpoint J225 stays low and
32kHz square wave signal can be seen in the lines which are al-
ready tested.
One must be noticed that this test can be found only short circuits, not
open pins.
Also upper data lines (15:8) of flash circuit D210 are not included to this
test.
YES
connect watchdog disable (WDDIS) line (X001 pin 11) to the ground
OK
OK
YES
check sleep
NO J228 sleep clock(SCLK) NO
clock circuitry
check C213, R213 J227 master reset (Purx) = ”1” (2.8 V) square wave 32 kHz
(B100, R154...)
YES
YES
YES
NO Faulty circuit N100
J506 (RFC) 13 MHz MAD2 (D200) pin 93: 13 MHz sine wave
800 mV min clock signal: 500 mVpp min. or over loaded PurX line
NO YES
check buffer V705 and Check that following lines are correct:
VCXO G600 FCLK (MBUS) line: X001 pin 2 –> D200 pin 112
FTX (fbus_tx) line: X001 pin 1 –> D200 pin 104
FRX (fbus_rx) line: X001 pin 2 –> D200 pin 109
check also pullup and pulldown resistors: R203, R201, R215
GND : X001 pin 7 –> GND
OK
There is a shortcircuit
NO
somewhere in memory control
Voltage level rises to ”1” after power on at testpoint J225 lines or MCU address lines or
MCU lower (7:0) data lines
YES
YES
YES
YES
YES
YES
OK
YES
OK
YES
check sleep
NO J228 sleep clock(SCLK) NO
clock circuitry
check C213, R213 J227 master reset (Purx) = ”1” (2.8 V) square wave 32 kHz
(B100, R154...)
YES
YES
YES
NO Faulty circuit N100
J506 (RFC) 13 MHz MAD2 (D200) pin 93: 13 MHz sine wave
800 mV min clock signal: 500 mVpp min. or over loaded PurX line
NO YES
check buffer V705 and Check that following lines are correct:
VCXO G600 FCLK (MBUS) line: X100 pin 11 –> D200 pin 112
FTX (fbus_tx) line: X100 pin 13 –> D200 pin 104
FRX (fbus_rx) line: X100 pin 12 –> D200 pin 109
check also pullup and pulldown resistors: R203, R201, R215
GND : X100 pin 14 –> GND
OK
There is a shortcircuit
NO
somewhere in memory control
Voltage level rises to ”1” after power on at testpoint J225 lines or MCU address lines or
MCU lower (7:0) data lines
YES
YES
YES
YES
YES
YES
NO NO
Check regulator N201
Vpp > 4.5 V in D210 pin 13 (or C212) Vpp > 4.5 V in testpoint J221
YES YES
OK
YES
software is able to run
check UI module
CCONT watchdog is served? YES
(pin 50 pulses 1 –> 0) If power is switched off
after few seconds, check
BSI and BTEM lines
NO
OK
YES
check sleep
NO J228 sleep clock(SCLK) NO
clock circuitry
check C213, R213 J227 master reset (Purx) = ”1” (2.8 V) square wave 32 kHz
(B100, R154...)
YES
YES
YES
NO Faulty circuit N100
J506 (RFC) 13 MHz MAD2 (D200) pin 93: 13 MHz sine wave
800 mV min clock signal: 500 mVpp min. or over loaded PurX line
NO YES
1
dsp
constants
init download
patch code
initialize download
initialization
done
MAD2 pin 91 (DSPXF)
J222
PSW
search last PSW
OK
channel synchronization
scan starts OK
MAD2 pin 91 (DSPXF)
J222
go SDCCH
send RACH imediate assigment
RACH OK OK
MAD2 pin 91 (DSPXF)
J222
YES
NO Check
Analog supply voltage VCOBBA is >2.7 V
at pin 7,12 ... of Cobba (N250) N100
YES
NO Check
Analog reference voltage Vref is 1.5 V
at pin 9 of Cobba (N250) R270, R271
YES
YES
YES
NO
RF control lines: RxC (N250 pin 18) 0 –> 2.3 Vmax during receiving slot Check
AFC (N250 pin 19) 0 – 1.2 V typ. during receiving slot N250
YES
Check
Analog data signal RxIP (N250 pin 22) 0–> 1.5 V DC during receiving slot NO
N250 if DC is failed
Analog data signal RxIN (N250 pin 22) 0–> 1.5 V DC during receiving slot
Check
Used benefit signal is biased to DC and its amplitude is 50 mVpp
nominal and frequency is 13 MHz RF part if benefit signal is failed
YES
NO
Check
DAX signal (N250 pin 48) pulses 1 –> 0 during receiving slot
N250
YES
Check
RF control lines: TxC (N250 pin 17) 0 –> 2.3 Vmax during transmit slot NO N250 if TxC is failed
TxP (D200 pin 176) 0–>1 (2.8 V) during transmit slot Check
D200 if TxP is failed
YES
NO
Analog data signals: TxIN (N250 pin 13) 0–> 0.8 V DC during transmit slot Check
TxIP (N250 pin 14) 0 –>0.8 V DC during transmit slot N250
TxQN (N250 pin 15) 0 –>0.8 V DC during transmit slot
TxQP (N250 pin 16) 0 –>0.8 V DC during transmit slot
YES Check
Used benefit signal is biased to DC and its amplitude is 300 mVpp
nominal and frequency is 64 kHz RF part
YES
Check
Voltage level < 1.5 V NO
R120, R122, X101
at pin 95 of D200 when
C120, C160
BSI resistor is connected
YES
NO
SIMPWR(30), DATAA(44), SIMRSTA(40), SIMCLK(41) and SIMIOC(39) lines YES faulty circuit
rises up to 2.8 V after power on at pins of N100 (CCONT) N100 (CCONT)
NO
NO
Check again that voltage level at pin 95 (SIMCardDetX) of D200 is lower than 1.5V
If it is, change D200
YES
YES
NO Check
The ATR data can be seen at pin 43
X302, R124
(CCONT, N100)
YES
YES
NO Check
SIMIOControl line (N100 pin 36) is ”1”
D200
during the ATR message
YES
Check D200
YES
YES
YES
NO
Frequency at pin 138 of MAD2 (D200) Check
is 1 MHz, square wave 2.8 Vpp N250 (Cobba)
YES
NO
Frequency at pin 139 of MAD2 (D200) Check
is 8 kHz, square wave pulses 2.8 Vpp N250 (Cobba)
YES
Check
microphone, X100 and micbias
Voltage at pin 6 of X100 is 1.8 V NO components V250...
Voltage at pin 7 of X100 is 0.3 V If OK, check that micbias control line
during a call is (D200 pin1 ) 2.8 V during a call
YES
NO Check
DC voltage at pins 59 and 60 of
N250 is 1.4 V during a call N250 (Cobba)
YES
Check
Analog audio signal (few millivolts) at pins 59 and 60 NO
of N250 during a call C262, C263 and PCB
routings
YES
YES
NO Check
DC voltage at pins 5 and 6 of
N250 is 1.4 V during a call N250 (Cobba)
YES
NO Check
Analog audio signal (some ten millivolts) at pins 5 and
6 of N250 during a call N250 (Cobba)
Charger failure
YES
Check N100
YES
NO
Check
32 Hz square wave frequency at pin 7 of CHAPS (N101)
N100
YES
NO
Voltage levels at pins 5 and 12 of CHAPS (N101) Check
are same as VB R131, N101
YES
NO Check
Voltage levels at pins 5 and 12 of CHAPS (N101)
rises when charger is connected N101
Receiver
Fault
Original, 11/97
NO Loading between X540 pin 1 NO
Duplexer ant–pin, SL: –58 dBm and 2 ~ 0 Ω Change X540
NO YES YES
NO
Receiver Fault (1)
NO
NO N500 pin 26, NO
loading > 1 M Ω N500 pin 26 is ”HIGH” N500 pin 23, SL: –38 dBm
YES YES YES
NO NO
Check PDATA0–line
Check soldered joints,
for short circuits Z500 input, SL: –44 dBm Z500 input, loading > 1 MΩ
if OK change Z500
YES
Check PDATA0–line YES
D200 pin 171 Check C500 soldered joints,
if OK change it
Check VRX(J510) and NO NO NO
VSYN_1(J516) lines N500 pin 17 and 19, 2.8V Z500 output, Check C518, C504,
from CCONT Z500 output, SL: –47 dBm loading > 1 M Ω if OK cange Z500
YES
YES YES
Check VREF_2(J518) Change Z500
NO
voltage line N500 pin 16, 1.5V
NO
YES Check soldered joints of C516, N500 pin 7 and 8, NO
N500 pin 7 and 8, SL: –57 dBm C520 check loading 50 Ω
Check soldered joints of N500 NO internal coils
and R504, if OK change R504 N500 pin 20, loading 10 k Ω
YES YES
YES
Check components in line out NO Rise up N500
of pin 23, if OK change N500 N500 pin 23, loading 10 k Ω pin 7,8. If level Change N500
back to normal
1st IF change N500
71 MHz
NSE–3
Page 21
Disassembly & Troubleshooting Instructions
NSE–3
Page 22
1st IF
71 MHz
YES YES
NO
Check VRX(J510) and NO N500 pin 9 and 10,
N500 pin 6, 2.8V
soldered joints SL: –28
YES YES
NO Check input for
N500 pin 15,
Check R504 Z621 input 1 and 2, NO short circiuts, if
loading 10 k Ω Z621 input 1 and 2, NO
SL: –30 loading > 1 M Ω OK change
YES
Z621
NO YES YES
Rise up 9 and 10, if loading N500 pin 9 and 10,
Disassembly & Troubleshooting Instructions
Change N500
Check output
Z621 output, NO Z621 ouput 1 and 2, NO for short
SL: –43 loading > 1 M Ω circiuts, if OK
change Z621
YES YES
Check components in
NO output line. Check soldered
soldered
Checkof N620 joints NO N620 pin 51(J530) and
N620 pin 47, 2.8V joints at N620, if OK
52(J532), SL: –43
YES change Z621
YES
NO N620 pin 51 and 52, NO N620 pin 51 and 52,
loading 5 k Ω DC–level ~1.7V
YES YES
2nd IF
Check N620 pin 51 and 13 MHz
Change N620
52 for short circuit
Original, 11/97
Technical Documentation
PAMS
PAMS
2nd IF
13 MHz
Original, 11/97
N620 pin 8(J542), NO
VHFLO
SL: – 28 dBm
Receiver Fault (3)
YES
Technical Documentation
Check R626 and soldered NO Z620 input(J540), N620 pin 53(J554), NO Check RXC control voltage
joints SL: –26 dBm ~1.2V from COBBA pin 18
YES YES
Check soldered joints, if OK NO Z620 output(J538), Change N620
change Z620 SL: –28 dBm
YES
Change NO N620 pin 34 and 35, NO N620 pin 34, SL: –36 dBm
N620 DC–level, ~1.4V and pin 35, SL: –33 dBm
YES
YES
YES YES
Check connections between NO N250 pin 22 and 23, Check soldered joints at N620
N620 and N250 SL: –29 dBm and N250, if OK change N620
YES
COBBA
NSE–3
Page 23
Disassembly & Troubleshooting Instructions
NSE–3 PAMS
Disassembly & Troubleshooting Instructions Technical Documentation
COBBA
COBBACLK – signal:
Oscilloscope picture in Appendix A
UHFLO
NO
G530 VCC–pin voltage, 2.8V Check VSYN_1–line and R530
YES
NO
G530 VC(J500) voltage Check soldered joints
~2.25V (Mid CH) inand
at G530, N620 VC–line
components
YES
YES
NO
Change G530 Does G530 oscillate at Change G530
any frequency
YES
Check C633 and
NO
N620 pin 21, 13 MHz clock soldering joints at
N620
YES
NO Check VSYN_2(J508)
N620 pin 9,22 and 25, from CCONT and
2.8V CNTVR3–control from MAD
YES
NO Check VCP–voltage
N620 17 and 28,
from CCONT pin 32
5V YES
NO
N620 pin 58, Check VREF_1–line
1.5V
YES
NO Check soldering joints
N620 pin 59, at N620 and R635, if
loading 15 k Ω OK change R635
YES
NO Check SCLK, SDATA,
SCLK,working
SDATA,OKSENA1 SENA1–lines from
MAD
YES
Change N620
NSE–3
Page 26
Technical Documentation
NO V581 emitter loading ~330
Change N620 V581 emitter, ~1V
if OK change V581Ω,
YES
Original, 11/97
PAMS
Receiver Fault (7)
Technical Documentation
Original, 11/97
PAMS
AFC
NO Receiver
RSSI tuning working OK ? Fault
YES
NSE–3
Main clock(J506), NO
Change G600
> 13 MHz
NSE–3
Page 28
Transmitter
Fault
TXLEV 5
YES
NO N500 pin 12(RX–Continous),
UHFLO
SL: –28 dBm NO
N620 pin 58, ~1.5V Check VREF_1 – line
YES
NO YES
Check VTX supply voltage NO
N500 pin 1 and 29, N500 pin 30, NO Check R635 and soldered
from CCONT N620 pin 59,
~2.8V SL: –18 dBm joints
loading 15 k Ω
YES YES
NO YES
Check VREF_2 – line(J518) N500 pin 16, NO
~1.5V N620 pin 61 and 62, ~0.8V Change N620
YES
NO
Check R504 and soldered N500 pin 20, TXQP, TXIP, TXIN, TXQN, TXP and VTX:
joints loading 10 k Ω Oscilloscope pictures in Appendix C
YES Transmitter
1
Change N500
Original, 11/97
Technical Documentation
PAMS
Transmitter Fault (2)
Technical Documentation
Original, 11/97
PAMS
Transmitter
1
TXLEV5
NO
Check Z505 output for short NO Z505 output, Z505 output, Check C700
circuits, if OK change Z505 loading > 1 M Ω SL: –29 dBm
YES YES
Check V640 limiter circuit Check R668, R662, R664,
NO DC–levels(VTX–voltage), R666, R670, C660, C662
Change Z505 N550 pin 8, Base: ~0.6V
SL: –29 dBm and C562, If OK change
Collector: ~0.6V
NSE–3
NSE–3 PAMS
Disassembly & Troubleshooting Instructions Technical Documentation
Power
Control
TXLEV5
NO Transmitter
Transmitter working OK
Fault
YES
TXC – pulse:
Oscilloscope picture in Appendix D
Appendix A
Appendix B
Appendix C
Appendix D