Super Heavy Forklift

Big challenges made easy

DCG600-850
Ready to take on
your heaviest loads
Meet the most powerful range Safety in focus
of lifters, the Kalmar Super
Kalmar’s range of diesel powered 60-85 tonnes
Heavy Forklifts. forklift trucks offer highly responsive handling and
superior visibility from the cabin, helping to keep your
driver safe and in control at all times. Your drivers and
Capable of lifting loads from 60 up to 85 tonnes, they co-workers will also benefit from the reduced noise
can handle your toughest loads with ease. Ideal for and vibrations with a smooth and diesel powertrain.
steel mills, foundry, wind turbine components and There are also a large range of safety options available
sub-sections, precast concrete or other heavy lifting that can further enhance the safety of your equipment
applications and industries. and the drivers operating them.

Quality you can trust A full range of diesel

With over 100,000 built since 1949, Kalmar forklifts powered forklifts
are known for their great build quality and reliability.
With less moving parts, easily accessible servicing Kalmar has offered an extensive range of diesel
points and industry leading maintenance intervals you powered forklift trucks since the 1950’s with over
will experience less downtime and higher availability 100.000 units sold. Kalmar offer 4 diesel ranges,
rates. Coupled with Kalmar’s global support and starting with 10-18T (medium), 18-33T (heavy),
service network, plus long warranty periods, you will 38-54T (big heavy) and the gigants 60-85T (super
have a machine you can rely on. heavy). We can work with you to configure a
solution that fits exactly your requirements.

Highly productive Four good reasons

No matter what you are lifting, the new Kalmar
Super Heavy Forklift will do it efficiently, effectively
to choose Kalmar
and safely. It can lift the heaviest loads without
compromising its maneuverability, agility or the safety • Highest productivity
and comfort of your operator. With a highly efficient • Trusted and reliable partner
and powerful driveline, you can expect a forklift that • Better total cost of ownership
will become a central part of your logistics chain.
• Great ergonomics, visibility and safety.

It is no surprise that customer survey results coincide with

Kalmar core values. After all, we listen attentively to
customers when designing and developing our forklifts.
Looking at the big picture, adding up things that truly
matter, it will always pay off to choose Kalmar.

Handle your toughest loads with ease.

Built for maximum
productivity

Your Kalmar forklift will always deliver what your operations require.
With Power Mode activated, operators will have the power necessary
to go all-in at every instant and work with maximum productivity.
Pushing it hard, while ensuring best-in-class fine-manoeuvring.

Our Cummins and Volvo engines are powerful, for faster lifting cycles up to 40% while reducing fuel
yet highly fuel efficient. You have a choice of consumption. This will help to improve your
engines which are compliant with EU Stage IIIA / EPA productivity as you can do more lifts per hour.
Tier 3 (Cummins) or EU Stage V / EPA Tier 4-Final
(Cummins & Volvo). Many operators testify to the forklift’s improved
operational capabilities, especially when fine
All of our heavy forklifts come fitted with load sensing manoeuvring, such as side-shift and fork positioning.
hydraulics (power-on-demand) as standard. The Also, the lowering speed has been increased,
variable pumps automatically sense the load in every preparing the machine faster for the next lift.
operation and adjust the oil flow accordingly, allowing

Eco Drive Modes

Choose between three different drive modes, each
optimised to meet your operational requirements. The
forklift can be adapted to every task at hand, shifting
many times during the day. The operator easily shifts
between modes by using the cabin display screen.

Power Normal Economy

Brings out the maximum Balances power and economy If total cost of operations
performance of your machine, to optimise profitability and outweighs the need for
allowing you to increase the reduce fuel consumption performance, Economy
number of tonnes moved by up to 15%. Mode reduces fuel
per hour. consumption by up to 25%.

Save up to 15% Save up to 25%

Reducing
lifetime costs

Purchase price is only one of many factors affecting total cost of ownership.
In fact, price is a minor cost factor looking over the lifetime of your forklift.
What truly matters in the long run is cost control and operational efficiency
– and that will show clearly on your bottom line.

Compared to our previous model, the new

DCG600-850 uses up to 15% less fuel in standard Cost saving features
configuration. Add Kalmar’s renowned product quality
and reliability, increasing efficiency and uptime, and Powerful and fuel efficient diesel engines.
you see the true value of Kalmar. The latest EU Stage V (EPA Tier 4-Final)
compliant engines from Cummins and
The forklift’s variable pumps and fan are Volvo reduce fuel consumption by up to 5%.
automatically adjusted to the precise need. The
pumps and the fan are only operated at full speed Standard with Eco Drive Modes [EDM].
when necessary, reducing fuel consumption and When optimising the setting with the EDM,
noise. Another cost saving feature is Economy mode, the fuel consumption can be reduced by
an engine setting available to the operator from within up to 25%.
the cabin, which further lowers fuel consumption.
Energy efficient sub systems.
The risk of unplanned standstills has been reduced Optimised load-sensing hydraulics with
due to intelligent error detection built into the new piston pumps and variable cooling fan allows
control system, which accurately pinpoints potential for savings up to 10%.
problems in clear text on a display in the cabin.
Increased uptime.
Longer service intervals and improved problem
detection reduce downtime.

Total lifetime savings.

Lifetime savings Adding all energy saving features, savings
up to 40% are possible.
Purchase price represents only a small part of the
total cost of ownership. What matters in the long run
is reducing operational and maintenance costs.
And that is what Kalmar is all about.

Purchase
price
Resale
value
Environmental
savings
Maintenance
savings
Operational
savings
Total lifetime savings
of up to 40% are possible.
Designed
for the driver Ergonomically designed
Kalmar Forklifts come fitted with our ergonomically designed EGO cabin. With
slim line a-pillars, adjustable seating, steering wheel and control panel, your drivers
will benefit from a superior operating environment and visibility.

More comfortable Easy to operate Extra smart

With a choice of comfortable driver Our diesel powered forklift trucks Our intuitive user interface combines
seats, a fault safe pedal system and give you a wide choice electric-servo visibility, sound and touch to create
powerful Electronic Climate Control lifting levers, dual lever joystick or a perfectly balanced operating
system with smarter controls your single joystick, an electronically environment with an intelligent
operator will benefit from improved adjustable work console and side colour display at its heart. Advanced
ventilation heating and cooling, plus tilting steering wheel. All designed diagnostics, and smart settings allow
a cabin with superior comfort and to make operating your forklift easier improved operational control.
lowest noise level inside and outside. and more efficient to operate.
Choose your
own upgrade
options

Reverse Warning System (RWS). Knowing Reverse Beeper System. When your staff are
what’s going on behind you is critical when other working side-by-side with moving vehicles there
personnel are present. Four rear sensors and is always a safety risk. Installing a reverse beeper
a reversing camera relay real-time information system provides a clear acoustic alert when the
to an in-cabin display, alerting the driver to any machine is reversing so personnel can make sure
dangers, increasing personnel and driver safety. they stay out of harm’s way at all times.

Heat Protection Package. To protect your

Tyre Pressure Monitoring System. Helps to
machine and operator from extreme heat
reduce wear and tear on tyres which results in
generated in foundries, where molten metal can
reduced fuel consumption. Bluetooth sensors
reach 2000°C. All hoses in the mast and carriage
keep the driver advised of the condition of the
are heat protected and an extra windshield is
tyres at all times. Active care of your tyres can
fitted to protect the cabin from splashes from
result in a 10-40% increase in tyre life and up to a
the vat.
10% decrease in fuel consumption.

Alco-Lock. To ensure your driver is at their

best when operating your equipment you can Additional lighting. If you have to operate your
install an Alco-Lock system. This system makes machine at night, extra lighting can bring greater
sure that the driver meets alcohol blood level operational visibility and safety for personnel.
standards before being able to start the machine, You can choose additional LED working lamps on
much like a breathalyser. your cabin roof, on the mast or placed at the front
or rear of your forklift.

Reversible Engine Fan. If your forklift needs to

operate in a dirty and dusty environment then
a reversible fan can help keep your driveline
cleaner and operating optimally.
What do you
need to lift?
Choose between a wide range of lifting masts, carriages, forks and
attachments. We offer complete solutions whereby we assemble the
attachment in the factory and integrate it with the forklift’s other functions.

Metal Concrete, energy Special and Logistics and

industry and heavy industry customised stevedoring
Our heavy diesel powered forklifts can lift, stack and
transport metal slabs, bloms and billets or plates, Flat, round or bulky concrete sections, wave- Kalmar has a long tradition of delivering highly Whether you’re moving containers, handling various
coils, bars and pipes, which is made even easier and breakers, bricks and rocks can be lifted with ease, customised solutions that solve our customers’ types of breakbulk, heavy project cargo or RoRo
safer when you use speciality attachments including as can hardware for the energy sector: like supplies individual handling demands and challenges. applications - Kalmar can deliver the efficient and safe
magnets, clamps, grippers, coil rams, forks or slings for oil & gas offshore sites, or biomass and nuclear Using our wide range of solutions, with tailor-made material handling solution that you need.
fitted to the lifting equipment. Also raw material plants. Heavy loads for the wind turbines and their specifications and dedicated forklifts that will do the
supplies and recycling can be handled. sub contractors; producing foundations, mono-piles, job with precision, efficiency and with low total cost
tower sections, nacelles, drive units and blades can of ownership (TCO).
also be lifted and moved safely and efficiently.
Safety fitted
For Kalmar, the safety of your drivers and maintenance staff is of critical
importance, which is why our machines come with many more safety
features fitted as standard than other machines available in the market.

as standard The features listed here come fitted as standard on all Kalmar machines. You can enhance your employees’
safety further by fitting your machine with our additional safety options listed on the following pages.

2-point seat belt. Ensures that your driver is Control Breaker System for load handling.
safe and secure while operating our equipment, All of our equipment is fitted with a Control
all Kalmar machines are equipped with an Breaker System, which automatically shuts down
adjustable 2-point seat belt system. the load handling system should a fault occur,
until the fault has been corrected. Keeping your
3-point Contact System. Makes sure your drivers driver, equipment and load safe.
are safe when entering or exiting our equipment.
All machines are fitted with steps and handles to Operator Presence Detection System. Maintains
ensure they can always maintain three points of the highest levels of safety for both the driver
contact with the vehicle, helping to keep them and pedestrians, as all our equipment is fitted
safe and preventing incidental injuries. with an alarm or visual indicator that comes on
automatically if:
Double brake pedals. To avoid driver leg fatigue,
- The driver does not fasten their seat belt while
every machine is equipped with dual brake pedals
in operation.
which require only heel to toe movements,
allowing the driver to move his foot between the - The driver leaves their seat without engaging
accelerator and brake pedals without having to the parking brake.
move their leg.
In addition, if the driver leaves their seat while
Steps with anti-slip protection. To reduce the machine is operational, the transmission
the risk of your driver slipping or falling on our is automatically shifted to neutral and load-
equipment, all entering and exiting points are handling functions are disabled.
fitted with non-slip surfaces giving them extra
grip, so your drivers stay safe. Engine/transmission Protection and Warning
Systems. Warning systems, designed to protect
Control System. All our equipment is fitted with your machine’s driveline in case of higher than
an electronic Control System for monitoring the expected temperatures or a pressure build
machine’s different functions while in operation, up, are standard on all equipment, avoiding
helping to keep your driver fully informed at unnecessary mechanical failures.
all times with up-to-date Operating, Event
Controlled and Error Code information. External reverse light. For the safety of
others, all our equipment is equipped with
Operating information. Our equipment’s external reversing lights that help the driver
Control System provides several operating keep everyone informed that they are moving
information menus, which give your operator and backwards.
maintenance personnel a great insight into the
on-going performance of the machine, allowing LED lights. These come fitted as standard on all
All Kalmar equipment is compliant them to keep it running optimally. our equipment, providing better visibility when
with EN 1175:2020. working in reduced light than halogen lights.
Event controlled information. Provided through
At Kalmar, the safety of people working
the Overload Protection System to warn the Neutral start switch. A neutral start switch
with our machines is always at the top
driver through the equipment’s Control System means your driver can’t start his machine while it
of our minds, which is why meeting
if their load exceeds the specified safety limits. is in gear, preventing any damage to the driveline
global safety standards is important to
us. The safety standard EN 1175:2020, and any uncontrolled equipment movements.
Error code information. Should there be any
which sets the electrical and electronic
issue with your equipment while in operation, the Protection against falling objects. Cabin roof
component standards for industrial
electronic control system will immediately alert windows on all our equipment are fitted with high
trucks, has been updated to improve
your driver with the appropriate error code, so strength materials which can withstand heavy
the safety of these machines while in
they know exactly what is going on and can take blows, helping to protect your drivers from falling
operation. This update is valid from April
appropriate action. objects.
2023. All Kalmar counter balanced
machines, including reachstackers,
Display. Cabins are fitted with a large easy to Good visibility. Kalmar cabins provide your
empty container handlers and forklifts
read display which keeps your drivers fully aware drivers with excellent visibility, forwards,
have been updated to meet this new
of the machine’s on-going performance and any upwards, sideways and behind them to help
standard to ensure that working with a
maintenance actions that need to be taken. them stay safe while in operation.
Kalmar machine is as safe as it can be.
Keep moving
with Kalmar
Services
To keep your business moving Kalmar Services
offers a range of services that can help you keep
your equipment moving optimally.

Kalmar Care
Care that keeps your business moving.
With Kalmar Care you get a flexible service that’s built
around your business. Including, the experience and
knowledge of Kalmar’s dedicated staff, coupled with
transparency and increased predictability of costs.

Kalmar Care is available in three different service models:

our two customisable contracts – Essential Care and
Complete Care – and our flexible solution On Demand Care.

Service models: Essential Care Complete Care On Demand Care

A maintenance solution A complete service Top-of-the-line service
to keep your equipment solution providing piece whenever you need it.
in an optimal condition. of mind and maximum
equipment uptime.

Maintenance Planning
Preventive Maintenance
Predictive Maintenance

Top-of-the-line service
whenever you need it
Corrective Maintenance
Preventive Spare Parts
Corrective Spare Parts
Lubricants
MyKalmar
Kalmar Insight
Tyre Maintenance
Battery Maintenance

Included Optional
 MyKalmar Kalmar Insight
Keeping your cargo moving. Optimise your operations with Insight. automatically. All enabling you to take
The MyKalmar portal brings together Kalmar Insight* is a performance action on real-time information, that will
many of Kalmar’s digital services into one management tool for cargo handling, which help improve your overall operations
place. With a single point of access and gives you an easy to use overview of your immediately. Kalmar Insight comes
a user-friendly design you’ll benefit from fleet operations, by aggregating data from fitted and ready to be activated in all
greater visibility and control over your multiple sources, including equipment built new Kalmar equipment, it can also be
maintenance activities, parts ordering by other manufacturers. Review your entire retrofitted into existing Kalmar equipment
and equipment performance - helping fleet activities, schedule maintenance or those built by other manufacturers.
you improve your operational perfor- activities and order the required parts
mance, safety and efficiency across your
entire fleet.

*Installation costs and/or an annual subscription fee may apply.

MyKalmar STORE Kalmar Training

MyKalmar STORE is your one stop
Enhance your skills.
shop for all the parts you need which is
To get the most out of your new machine
accessible through MyKalmar. Open 24/7,
our training centre offers a range of
accessible on any screen and available
courses for both your technicians and
in different languages, MyKalmar STORE
operators. Operators can be taught
stocks 100s of thousands of Kalmar
how to drive the machine for optimum
Genuine Parts at any given time and we
performance and minimum waste, and
can have them delivered quickly to you,
to learn what needs to be checked daily
no matter where you are in the world. You
for optimal safety. Technicians can be
can search, order and then track your
educated with the knowledge they
order all through the same application.
need to keep your new equipment in top
MyKalmar STORE has been designed to
condition in a safe way. Courses are a mix
make your life easier.
of theory and hands-on experience.
Standard Options
Norms, standards and regulations according to: • Servo filter for the work hydraulics (10 mμ) • Double wipers / washers on front window Chassis Lamps Additional Equipment
• Machinery Directive 2006/42/EC • Pressure filter for hydraulics / brakes (10 mμ) (larger area) • Models with standard and short wheelbases • 2 extra LED working lights - in mast (FW) • Enhanced Safety Package
• Safety Industrial Trucks ISO 3691-1 + EN 16307-1 • Power steering, power brakes & ORFS-couplings • Single wipers / washers on roof and rear windows • Anti-slip strips: mudguards, tanks & lamp brackets • 2 extra LED working lights - rear on cabin (FW) - Speed limitation default 15 km/h or free (set by
• Safety Low & High Lift Trucks ANSI / ITSDF B56.1 • Hydraulic tank (550 lit), cooling, breather filter & • Interval wiper functions on front, roof and rear • Extra mud flaps (front and rear) • 4 extra LED working lights - rear on cabin (mix) technician)
• Stability Masted Forklift Trucks ISO 22915-1, -2 ORFS-couplings windows • Steel grid protections: fender, mast & rear • 6 extra LED working lights - rear on cabin (mix) - Blue safety light backwards via back alarm
• Electrics / Electronics Safety Standard EN 1175 • Brake oil tank (130 lit), including oil cooling • 2 extra LED working lights - front on cabin roof - Rear warning radar (for reverse camera/monitor
• Electromagnetic Compatibility Directive Information Systems Wheels (Tyres and Rims) • 1 extra LED working lights - between tilt cylinder in cabin)
2014/30/EC Lift Mast • Kalmar CanBus controls with 4,3” monitor • Spare wheels, tyres and rims of various brands • 2 high/low beam Halogen working lights (repl LED) - Seat belt interlock (active before driving -
• Electromagnetic Compatibility Standard EN 12895 • Large selection of mast types and lifting heights. • Danfoss controls DM430E in RAM mount • Diagonal and radial tyres of well known brands • 1 LED rotating warning beacon (on adjustable pole seatbelt on)
• Noise Emission Directive 2000/14/EC + • Duplex Standard; 2-stage mast, with free-visibility • Menu controller with toggle wheel & push buttons • Diagonals Continental CraneMaster 21,00 x 35” LHS) • Semi-automatic fire suppression system (DAFO
2005/88/EC • Strong, durable mast design (pair of cylinders/ • Programmable settings and full monitoring of all • Diagonals Continental GeneralTyre 24,00 x 35” • Blue safety light, rearward or forward Forrex)
• Noise Emission Standard EN 12053 chains) main systems • Other brands up on request • Red safety light, rearward or forward • Fire extinguisher 6 kg, powder (LHS / behind foot
• CE-marking (EU/EEA) • Heavy-duty mast profiles and strong cross ECO Drive Modes (EDM): • Red safety zone light, Left and Right direction steps)
• ANSI / ITSDF-marking Forklift Trucks (USA/CAN) members - Power mode Drivetrain • Rotating beacon LED, activated via reverse gear • Tool kit
• AS-marking (Australia) • Mast with strong mast wheels, bearings & - Normal mode (default setting) • DANA Automatic transmission LTE-30500 (5+3 • Other combination up on request • Central greasing system (14-18-24 grease points)
• UKCA-marking (UK) guide rollers - Economy mode gears / with lockup) • 1 rotating warning LED-beacon • Tilt indicator of mechanical type
• Supply of Machinery (Safety) Regulations 2008 • Large shafts-bearing for mast, strong tilt fixation Operator menu: • Volvo TAD-1152-VE (10,84 lit, 285 kW, 1938 Nm, • Buzzer when reversing (reverse alarm) • Tilt indicator of electronic type (in display)
(UK) • Mast tilt angles +10 / -10 deg (FW / BW) - System voltage EU3 / Tier 4-Final) • 2 LED head lights on front fenders (one beam) • Electronic weight indicator in cabin control monitor
- Actual gear • Volvo TAD-1182-VE (10,84 lit, 285 kW, 1938 Nm, • Heat protection kit (incl hoses)
Chassis Fork Carriage - Engine rpm EU5 / Tier 4-Final) Safety functions • Heat protection mechanical kit
• Strong, durable and welded box-beam heavy-duty • Large selection of fork carriages, types - Travelling speed (km/h or m/h) • Auto engine & ignition stop, after 5 min idle • Overload indication for lift/tilt incl. speed restriction • Wheelnut protection
chassis and optionals - Combined hydraulic and brake oil temperature • Air intake filter, with Pre-Cleaner, raised air intake • Speed limitation; default 15 km/h • Additional equipment for roadtraffic (LGF-sign)
• Powerful front end unit for drive axle and lift mast • Carriage with strong wheels, bearings & - Transmission oil temperature • Start/stop function (for Volvo engine only) (set by technician)
fixations guide rollers - Engine oil pressure (Volvo) • Speed limitation at specified load Camera safety
• Solid tilt cylinder fixations in chassis and mast • DCG650-850 Widths; 4400mm - Engine oil pressure only (Cummins) Hydraulics (set by technician) • Modular full HD solutions (1920x1080p)
• Full access to the entire powertrain with - Engine coolant temperature • Extra hydraulic function including hoses • Speed limitation at specified lift height • Extra front mast camera - to cab monitor
tilting cabin Forks - Clock and date (per function) (set by techn.) • Extra front carriage camera - to cab monitor
• Very good visibility in forward, up, sideways • Large selection of fork dimensions, tapering - Operating time (hours) • Push-button hydraulic function via magnet valve • Speed restriction set by customer in display; • Radar warning sensors rear (2x) to cab monitor
and rearwards and designs - Service time indicator (hours) • Quick release couplings “aerogrip” 1/2” default 15 km/hv • Monitor 7in Quad, max 4 connections (repl Dual)
• Low cabin mounting for easy access on • Cross sections; 300 x 180 mm / (DCG600-650) - Electronic weight scale functions (per function) • Tyre pressure monitoring system • Monitor 10in Quad, max 4 connections (repl Dual)
both sides • Cross sections; 300 x 210 mm / (DCG750-850) - Status of heating system & AC system • Individual fork positioning including (TPMS / Bluetooth) • DVR recorder, up to 4 channels,
• Lifting eyes and achor points (front & rear) - Fuel level (diesel and optional AdBlue) 5th hydraulic function • Alcolock Draeger in cabin with SD-card (128 GB)
• Towing pin in rear counter weight Electrical System 24V - Est. operating time before empty tank • Hydraulic accumulator for lifting funciton • 360 birdview camera solution (not with sliding
• Electric cabinet on chassis, battery box, batteries (hour/min) • Hydraulic accumulator for lifting function Cabin EGO cabin)
Body 24V & main power switch - Service indicator “auto on/off” Structure
• Strong and protective steel mudguards • Electric cabinet, mounted behind driver - Trip computer / statistics • Hydraulic oil heater 1 kW (single or double) • Globetrotter cabin +200 mm higher, roof 12 mm (repl Information Systems
(front / rear) • 2 LED head lights on front fenders (one beam) Various warning lights & signals: • Other Tilt angles up on request 6 mm) • VDI - Vehicle Data Interface
• Long bottom step between the mudguards • 2 LED working lights on mast (first cross member) - Charging battery • Elevated cabin 300 mm
(anti-slip) on both sides • 2 LED working lights rear on counter weight - Low brake pressure Lifting Mast • Rotatable Driver Seat, electric 180 deg (to the left) Fleet Management (Kalmar Insight)
• Short access steps (6x) up to the cabin (reverse) - Failure indicator • Duplex Standard (no FL); lift heights 3.00 - 7.00 m • Turnable Driver Seat, manual 55 deg (to the right) • Insight licence (only certified countries)
(anti-slip) on LHS • 4 blinker LED-lights (front - rear / left - right) - High engine coolant temperature • Duplex Freelift (full FL); lift heights 3.00 - 7.00 m • Steel grid protection for front window • Insight Driver Monitor (RFID reader + 10 driver tags)
• Extra short access step (1+1) on both sides • 2 tail / 2 brake LED-lights rear in counter weight - Low engine coolant level (not on Cummins) • Simplex; lift heights 1.50 - 4.00 m • Steel grid protection for roof window • Insight extra driver tags (10 tags)
• Big rear view mirrors on front mudguards (2x) • 2 position LED-lights on each side of the truck - Low engine oil pressure • Other lift heights / closed heights upon request • Door opening holder (left side and / or right side)
and in the mast (2x) • 2 flashing LED-brake lights (when reversing) - Preheating engine • Flat front window with steel profiles, tinted and Colour
• Welded lamp brackets bolted on front • 1 rotating warning LED-beacon - Transmission oil temperature Fork Carriage laminated • Other RAL colour than standard, chassis
mudguards (2x) • Buzzer when reversing (reverse alarm) - Low fuel level (incl AdBlue) • Attachments: carriage sides, chain brackets • Roof window 12 mm (repl standard 6 mm) • Special and multiple colours, chassis
• Basic noise insulation kit of the forklift - Hydraulic and brake oil temperature & hoses • Electric cabin tilt pump (up/down) • Other colour than standard, striping foil
Cabin EGO - Low washer fluid level • Attachment of various brands for factory integration • Electric heated mirrors, front fender/standard pos • Reinforced anti-corrosion protection
Steer Axle (rear) Structure Indicator lamps: • Other carriage width upon request • External cabin reverse mirrors (2x)
• Kalmar steer axle mounted dual pivot bearings • Spacious, modern cabin with great ergonomy level - Direction indication • External cabin reverse mirrors (2x) with heating Documentation & Decals
• Steer axle with mechanical side stops • Strong profiles, pillars and cross members - Parking brake Forks • Electric heated + adjustable mirrors, • Extra set of documentation
• El-servo power steering with double acting • FOPS certified drivers cabin (Fall-Over-Protection- • See fork dimensions under Specifications front mudguards • Workshop manuals
cylinder Safety) Fleet Management • Length: 2400 up to 3000 mm in steps (special) Comfort • Load chart lbs/inch in cab & sign “no riders”
• Steer axle with narrow turning radius • Tiltable cabin with full access to powertrain & • Equipped with telemetric hardware for Kalmar • Other cross sections upon request • Air cusioned driver seat with horizontal suspension • Documentation on memory stick
• Steer links of “dog-bone type” (easy to change) hydraulics Insight • Tapering: various optional tapering / short or full • 3-point seat belt
• Large window sections with great visibility in all taper • Extended seat backrest Training
Drive Axle (front) directions Colour • Fork Shaft System; hook-on type / forks, coil ram or • Headrest for driver’s seat • Training packages (driver, service, maintenance,
• Kessler D111 planetary axle with differential drive • Large access doors with air-damper & key-lock • Cabin: Iron-Grey RAL 7011 attachment • Armrest adjustable left side software)
• Maintenance-free oil-cooled Wet Disc Brakes • Doors; sliding windows + access handles • Chassis, tanks & mudguards: Red RAL 3000 • Kissing forks with chamfer inside/outside • Seat heating • Contact Kalmar Training Centre for more
(WDB) Comfort • Boom, attachment & axles: Black RAL 7021 (integral roller-type) • Seat cover in vinyl information
• Dual parking brake, spring loaded & hydraulic • Large access doors with air-damper & key-lock • Rims: Iron-Grey RAL 7011 • Kissing forks with chamfer inside/outside • Leather reinforced seat, high backrest, 3-point belt
release • Doors; sliding windows + access handles (FSS hook-on type) and heating Warranty
• High pressure filter (10 my) for the brakes (2x) • Drivers seat, mech. spring suspension, high back Documentation and Decals • Grammer Actimo XL, air cushion, heating, high • Additional warranty packages available:
• Drive Axle DCG600-650, Width 4700 mm • Comfort seat, adjustable, sensor & 2-point belt • Load chart inside cabin Attachment back, 2-point belt - Gold (complete forklift): max 5 yr/10.000h
• Drive Axle DCG750-850, Width 4850 mm • Electric adjustable work console (up-down/fw-rev) • Machine data sign on chassis incl. load chart • Various attachments available: • BE-GE 3100, air cushion, heating, airvent, high back, - Silver (drive line): max 8 yr/16.000h
• Work console; lift levers, controls, lamp buttons etc • Warning, tyre pressure & oil pressure stickers - Coil ram 2-point belt, leather reinforced seat - Bronze (structural parts): max 10 yr/20.000h
Wheels (tyres & rims) • Inside rear view mirrors (right and left side) • Information & levers/joystick stickers - Rotator • Isringhausen 6830KA/880, air cushion, heating, • Contact Kalmar for more information
• DCG600-650, Tyres 21.00 x 35” / rim • Interior lights with fade away function • Fuse diagram - Steel magnet high back, 2-point belt
15.00 x 35”/ 3.0 • Fully adjustable steering wheel incl tilt function • Instruction manual - Mounting of attachments • Extra trainer seat incl. 2-point belt
• DCG750-850, Tyres 24.00 x 35” / rim • Power steering wheel with steer knob • Maintenance manual - Other attachments up on request • Bracket for terminal and monitor (RHS)
17.00 x 35”/ 3.0 Controls • Spare parts catalogue Controls
• Electric levers for mast, tilt & forks Electrical System (24V) • Travel direction button on 1st lift lever (F-N-R)
Drivetrain • Auto rev-up accelerator at lifting / tilting / fork Warranty • Tuner FM-AM, RDS, MP3, USB, Bluetooth, Stream • Electronic joystick (EGO)
• Volvo D11, EU Stage 3 and 5 (EPA Tier 3 and 4F) position • Kalmar standard warranty: • Tuner FM-AM, RDS, MP3, USB, Bluetooth, Stream / • Electronic lever steering (without feedback)
• 6-cylinder diesel engines with pre-heater • Electric accelerator pedal (hanging) 12 months / 2.000 hours DAB • Electronic mini-wheel steering (no feedback)
• High power & torque with low fuel consumption • Double brake pedals (L + R) • Power sockets: 2x24V and 2x12V (in door columns) Climate
• Engine monitoring and protection systems • Multi-function lever LHS (parking brake/travel • Power sockets: 2x24V / 1x12V / 2xUSB 5V • ECC, electronic heating, cooling (AC) & ventilation
• Automatic DANA transmissions LTE-30500 direction switch) • Electric air pressure horn • Tinted windows including laminated front window
• Transmission monitoring and reverse protection • Combined horn and blinker lever • Reverse alarm (beeping or white noise - multi • Sun visors front, roof and rear windows
• Declutch function activated by the brake pressure • Warning - hand brake (on/off) leaving seat frequency)
• Strong radiators for engine, transmission & brakes Climate • Protection against chain slack (electronics)
• Muffler and exhaust pipe in steel • ECHV, electronic controlled heating & ventilation • Mast with automatic vertical function (auto-tilt)
• Diesel tank (490 lit) incl. breather filter • Powerful cab heater, power 10 kW (34.100 Btu)
• Strong AC cooling unit, power 14.0 kW
Load-Sensing Hydraulics (47.700 Btu)
• Load-sensing variable piston pumps (2x) • High-capacity ventilation unit -
• Power-on-demand with high lift & lowering speeds max air flow 483 m3/h
• Pumps for mast, spreader, brakes & steering • Multiple individual blowers
• Fixed pump for brake pressure & oil cooling (8x upwards / 2x downwards)
• Return filters for the work hydraulics (2x/10 mμ) • Fresh air and recirculation filter (replaceable)
Specifications
DCG600- DCG650- DCG700- DCG750- DCG800- DCG850-
CAPACITY

Models
MODELS
LIFTING

15 12 15 15 15 12

Rated capacity kg 60 000 65 000 70 000 75 000 80 000 85 000

Load centre distance L4 mm 1500 1200 1500 1500 1500 1200

Truck length (to fork face front) L mm 8770 8770 10610 10610 10610 10610
Distance, centre drive axle - fork face front L2 mm 1615 1615 1705 1705 1705 1705
Wheelbase L3 mm 5750 5750 7500 7500 7500 7500
Truck width (over tires) B mm 4670 4670 4850 4850 4850 4850
FORKLIFT DIMENSIONS

Roof height cabin (basic forklift) H6 mm 4000 4000 4150 4150 4150 4150
Seat height EGO H8 mm 3000 3000 3150 3150 3150 3150
4450 / 4450 / 4600 / 4600 / 4600 / 4600 /
Height / width, max (with tilted cabin) T1 / T2 mm
4670 4670 4850 4850 4850 4850

3360 / 3360 / 3385 / 3385 / 3385 / 3385 /

Track (c-c), front / rear S1 / S2 mm
3300 3300 3300 3300 3300 3300

8200 / 8200 / 10250 / 10250 / 10250 / 10250 /

Turning radius, outer / inner R1 / R2 mm
3700 3700 3700 3700 3700 3700
Aisle width min, at 90° driving with forks A1 mm 12415 12415 14560 14560 14560 14560
Ground clearance, min mm 300 300 300

Duplex Standard Lifting height1 H4 mm 4000 4000 4000

Mast height, min H3 mm 5750 6025 6025
LIFTING EQUIPMENT

Mast height, max H5 mm 7750 8025 8025

Mast tilt, forward – backward a–ß º 10-10 5-10 5-10
Forks Width x Thickness bxa mm 300 x 180 300 x 210 300 x 210
Length l mm 2400 2400 2400

Forks position, outside width, min-max. V mm 1740 / 3740 1740 / 3740 1740 / 3740

Forks sideshift, max stroke at opening (c-c)2&4 V1 – V mm 500 - 2740 500 - 2740 500 - 2740
Fork carriage width 2&4
b3 4400 4400 4400

Service weight 3
kg 89 500 91 000 91 000 93 800 96 600 97 700
WEIGHTS

Axle load front Unloaded kg 47 000 47 000 52 000 52 000 52 000 52 000
At rated load kg 139 500 143 800 151 900 151 900 166 200 169 900
Axle load rear Unloaded kg 42 500 44 000 39 000 41 800 44 600 45 700
At rated load kg 10 000 12 200 9 100 9 700 10 400 12 800

Wheels Number of wheels, front – rear (x = driven) 4–2

Tyres Pneumatics, type / pressure (front - rear) Diagonal / 1.0
WHEELS

21.00 x 35" - 24.00 x 35" - 24.00 x 35" -

Dimensions, front – rear tum
21.00 x 35" 21.00 x 35" 21.00 x 35"
15.00 x 35"/3.0 - 17.00 x 35"/3.5 - 17.00 x 35"/3.5 -
Rims Dimensions, front – rear tum
15.00 x 35"/3.0 15.00 x 35"/3.0 15.00 x 35"/3.0

Kalmar steer axle / hydraulic power steering / double acting single

Steer axle Manufacturer, type - designation
cylinder
AXLES

Drive axle Manufacturer, type - designation Kessler D111-P447/PL545 / drive axle with differential and hub reduction
Service brakes Type – affected wheels Oil cooled wet disc brakes (WDB) / drive wheels
Parking brake Type – affected wheels Single dry disc / spring activated - hydraulic release / drive wheels

Hydraulics System type / pump type Load-sensing / power-on-demand / piston pumps

HYDRAULICS

Oil pressure Max working pressure MPa 21.0 23.0 18.0 19.5 21.0 22.0
Tank Oil volume Lit 550
Fuel tank, capacity Lit 490
AdBlue tank, capacity Lit 35

1. Technical data: mast Duplex Standard with 4000 mm lift height.

2. Technical data: fork carriage with integral sideshift / fork position (SSFP).
3. Service weights / axle loading: values with standard configuration.
4. Other lift mast, carriages and forks or attachments upon request.
Drivetrain
Models DCG600-850 DCG600-850
MODELS

Wheelbase mm 5750 - 7500 5750 - 7500

Drive motor, manufacturer - type designation1 Volvo TAD-1152-VE Volvo TAD-1182-VE

Fuel types, motor type Diesel / HVO / 4-stroke Diesel / HVO / 4-stroke
Turbo charger / cooling Turbo (FGT) + Intercooler Turbo (FGT) + Intercooler
Engine after treatment type2 No AdBlue, DOC, SCR or DPF With AdBlue, DOC and ASC
Diesel particle filter (DPF) No DPF With DPF
ENGINE

Emission standards EU Stage IIIA / EPA Tier 3 EU Stage V / EPA Tier 4-Final
Rated power / at revs (ISO 3046) kW/hp - rpm 285 / 1700 285 / 1700
Peak power / at revs (ISO 3046) kW/hp - rpm 285 / 1700 285 / 1700
Peak torque ISO 3046 / at revs Nm / rpm 1938 / 1300 1938 / 1300
Number of cylinders / displacement cm³ 6 / 10.840 (661) 6 / 10. (661)840
Fuel consumption l/h 16-22 16-22

Manufacturer’s type designation Dana LTE-30500 Dana LTE-30500

GEARBOX & MISC

Clutch, type Torque converter with Lock-up clutch Torque converter with Lock-up
Gearbox, type Hydrodynamic Powershift Hydrodynamic Powershift
Eco Drive Mode (EDM) drivetrain setting 3 modes / Eco, Normal & Power 3 modes / Eco, Normal & Power
Numbers of gears, forward / reverse 5/3 5/3
Alternator, type / power W AC / 3080 (28V x 110A) AC / 3080 (28V x 110A)
Starting battery, voltage / capacity V / Ah 2×12 / 145 2×12 / 145

Notes:
1. Regular diesel based on EN590 (ASTM D975 no. 2-D)
Synthetic / paraffinic diesel based on EN 15940.
2. AdBlue / Diesel Exhaust fluid (DEF) doser unit
Diesel Oxidation Catalyst (DOC)
Diesel Particulate Filter (DPF)
Selective Catalyst Reduction (SCR)
Ammonia Slip Catalyst (ASR)
3. With Eco Drive Mode (EDM) drivetrain settings included.
Eco (1600 rpm), Normal (1800 rpm) and Power (2200 rpm).

Load diagram*
Performance
(tonnes) 95

90

DCG850-12
DCG600- DCG650- DCG700- DCG750- DCG800- DCG850- 85
MODELS

15 12 15 15 15 12
All wheelbases DCG800-15
80
TAD-1152-VE (EU Stage IIIA / EPA Tier 3) /

Lifting Capacity (tonnes)

DCG750-15
Volvo Engine TAD-1182-VE (EU Stage V / EPA Tier 4-Final) 75
Travel speed, forward - reverse Unloaded / at rated load km/h 25 - 18 / 23 - 17 26 - 19 / 24 - 17 26 - 19 /24 - 17 DCG700-12
SPEEDS

70
Lifting speed Unloaded / at rated load 70% m/s 0.25 / 0.20 0.19 / 0.18 0.19 / 0.18
DCG650-12
Lowering speed Unloaded m/s 0.28 / 0.31 0.21 / 0.23 0.21 / 0.23 65

Gradeability, max Unloaded % 67 66 59 57 54 54 60

DCG600-15
At rated load % 34 33 29 27 26 25
POWER

Gradeability, at 2 km/h Unloaded % 37 36 33 32 31 31 55

At rated load % 20 19 17 16 15 14
50
Drawbar pull kN 510 510 510 * Full capacity with lift height 5.00 m,
45 masts Simplex, Duplex Standard and
Noise level, inside (with EDM )1
EN12053, LpAZ dB(A) 72 - 75 72 - 75 72 - 75 Duplex Freelift, carriage Sideshift
SOUND

Noise level, outside (with EDM1) EN12053, LWAZ dB(A) 106 - 109 106 - 109 106 - 109 40 / Forkposition (SS/FP) and with /
without Fork Shaft System.
Noise level, outside (with EDM ) 2000/14/EC, LWAZ
1
dB(A) 109 - 111 109 - 111 109 - 111
35
1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 (mm)
Notes:
1. With Eco Drive Mode (EDM) drivetrain settings included. Load Centre (mm)
Eco (1600 rpm), Normal (1800 rpm) and Power (2200 rpm).
Lifting equipment Masts
We offer a full range of duplex, triplex and free-lift equipment.*

DCG600-650 DCG700-850

Lift Height Mast Height Free Lift Lift Height Mast Height Free Lift
H4 H3 min H5 max H2 H4 H3 min H5 max H2
3500 5500 7250 – 3500 5525 7025 –
DUPLEX STANDARD

4000 5750 7750 – 4000 5775 7525 –

(2-stage)

4500 6000 8250 – 4500 6025 8025 –

5000 6250 8750 – 5000 6275 8525 – Duplex Standard Duplex Freelift
6000 6750 9750 – 6000 6775 9525 – Lift height 3500 - 7000 mm Lift height 3500 - 7000 mm
7000 7250 10750 – 7000 7275 10525 –
8000 – – – 8000 – – –
9000 – – – 9000 – – –
10000 – – – 10000 – – –
Carriages
DCG600-650 DCG700-850
Lift Height Mast Height Free Lift Lift Height Mast Height Free Lift
H4 H3 min H5 max H2 H4 H3 min H5 max H2
3500 5450 7200 1750 3500 5775 7525 1750
DUPLEX FREELIFT

4000 5700 7700 2000 4000 5700 7700 2000

(2-stage)

4500 5950 8200 2250 4500 5950 8200 2250

5000 6200 8700 2500 5000 6200 8700 2500
6000 6700 9700 3000 6000 6700 9700 3000
7000 7200 10700 3500 7000 7200 10700 3500 Carriage for Sideshift
Carriage sideshift / Carriage with kissing
8000 – – – 8000 – – – / Fork position (SS/FP)
fork positioning forks for steel handling
and Centre Levelling
9000 – – – 9000 – – –
10000 – – – 10000 – – –

DCG600-650 DCG700-850
Lift Height Mast Height Free Lift Lift Height Mast Height Free Lift
H4 H3 min H5 max H2 H4 H3 min H5 max H2 Forks
SIMPLEX LIFT

1500 4750 4750 – 1500 5000 5000 –

(1-stage)

2000 5250 5250 – 2000 5500 5500 –

2500 5750 5750 – 2500 6000 6000 –
3000 6250 6250 – 3000 6500 6500 –
3500 6750 6750 – 3500 7000 7000 –
4000 7250 7250 – 4000 7500 7500 –

Notes*;
1. Other lift heights up on request.
2. Mast heighs H3 and H5 in standard configuration (may change with tyre dimensions).
3. Duplex Freelift with lift cylinders and lift chains outside the mast profile.
Simplex with lift cylinders and lift chains outside the mast profile.
Fork shaft system Coil ram Forks with roller bearings
(Hook on type or roller type) (SS/FP) and fork levelling

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2024-04-04

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