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Introduction «
NC: Numerical Control is a technology where machine tool is controlled by a coded
program to machine a part
CNC: It is the NC technology where a dedicated PC is there to interface with Machine
Control Unit for writing CNC program and Run it to machine the desired part in the machine
of the CNC system.
|, _ Part Program: It isa program written block by block with alpha-numeric codes. Codes or
‘words are written in a format of sequence.
‘Sequence of Codes or Words in a single line/block of Part programming:
N, G,X, Y, Z, A, B, C, I, J, K, F, 8, T, Rs M
N jequence number
G-Codes: Preparatory Codes.
G00: Rapid Travel
G02: Circular interpolation CW
G03: Circular interpolation CCW
G04: Dwell fora specific time
620: Inch data input
G21: mm data input
G28: Go Home
632: Thread cutting in Turning
G40: Cancel cutter Offset,
Gél: Offset cutter Left
G42: Offset cutter Right
G80: Cancel canned cycle
G81: Drilling cycle
G82: Counter boring cycle
G83: Deep hole drilling cycle
690: Program in absolute Coordinate
G92: Specify Tool Origin
G94: Feed mm/min in milling andX,Y,Z: Coordinate data for three linear axes
A,B,C: Coordinate data for three rotational axes
1,5,K: Coordinate values of are center corresponding to X, Y and Z axes
F
Ss
T
R
+ Feed rate per minute or per revolution in'ither inches or mm as specified by G code
: Spindle speed in rpm
‘ool selection (used for machine with automatic tool changers)
+ Radius of arc; used in circular interpolation
M-Code: Miscellaneous Code
‘MOO: Program stop; used in middle of program. The machine must be restarted.
‘M02: Machine Stop i
MOS: Spindle Stop
‘M06: Tool Change
‘MO7: Coolant on (Flood)
‘M08: Coolant on (Mist)
‘M09: Coolant off
ML3: Spindle start and coolant on
MI7: Spindle Stop and Coolant Off
M30: End of program
‘M98: Call Milling Cycle Sut
‘M99: End of Milling Sul
=<Evpeuimest slo 04
Title — (MC Plog unneming ons
objeetere {- 70 utwite ard ptinatale Cre post ‘PHOgKau
jor hice AUS wee, Moire .
CNC Pant Peoghanae Enaneples?
Exauple od7
wtriclt a care park paagraume bo Luh HU part as
Youn in Hgts from a aburacincun blab af lames
Archarss pad dize gona X 4Omn-
[huguem code Loum eats
Not bat G44, |metue mods jd in puns [ein -
Woz G28 Gal 20; 140 ito anid Hfsenes
(Machine Zer0 position )
Trenance! ods
1§00 Hpm
hpindle port (w
4| Poguem Lode
N05, G00 40 Xo YO
Foo
Lpnndend |
hofid dual in Abs mode with food twouns)
Nob hoo Zio, F505
IN0T Goo X10 Ys
N08 Got Z- 0-5 FSD;
N04 G0! YF;
-
io $03 X20 80 RIO;
ND hos Xto 5
NI2 403 Ro Yio ee Litas” intupotation (cw erding af
Rapid vemauel in 2 dé {10 mm)
Feed 50m [Men
Rapid frenunl in % dit (Jonna) vy oid [450)
fineak idk prlation , go uo giver (o-ondils.
Wilts) (nek poletion tw. Cacting of
X20 yg UALEA madlios [Dru
Linend (vat polation , go to guatn coordinates
—|
X80 FO wetted Madint form.
04 yo 5
bins rte polateon , go uo given coprtinntes
NIG Gor ‘Fo 10 a tibetan Crter poledtion (0 Caching of
VFO YIO Wied Hadius 10m
NIST Gol x20}
Link Twirpotation goto giutn ordinates
NIG Gor HO Y20
Rio
Nr Gor Yas
L
Nig Goo zIO;
N19 G28 G4) 203
|JN20 G28 Yo YO;
Pinter inthpetation Uno Ending ak
Xin YO WEA Nadiad (Own
Einar intu pdltion go to Given
ordinates -
Pull Out Whe bp
(Rapid tau ae hey
Go to nw reference, Pretemertad mode
(Mayers 240 position) -Froprians Code
—Lommisals
Aldi MOS *
—
N22 mos +
Lmanyple ov:
Stop Spindle
EAD of pucgnamme
z AGH oe 738
ot) (we
(vr) ta)
(0 —4o —
all ginesion aue
tace a tare park paogaanme ity cut uae past aS Kasi
en fae cescng madthing eyete bab pagans ficom am alinan
Penh of famns fhreenrss ard izes
4o mm XAOMM.
for 2-
froguans Lode Lonsmeats
nl yet G94 Moburr ntode ‘Leecd—on nine Ineer .
Noz Gat Gal 20; Go to anis mefrrenes trunmeats? seode,
03 G2e XO 10; (MaAchiat 2eu0 position)
Noy Mos S$/ 800 Spiadle Sfor# (oo wt $00 HMpu.
N05 Goo G40 x0 Yo
Fleo 5
weropa ode
Conncrts -
NOb G00 25 FsD;
Rapid Leaded in 2 did (Sum) +
Peed s0.mm |min-
Noy G00 x10 YI05 _| Rapid) teavel.
Noe Gol zo #50; Hroeeee cerork pres weeder fred s0Amfu
No9 mB Pin O35 Call hub peagran I dtheare Hes
NO Goo $40 zis; | Cull tub tht tuber to Info Kegsh
(tap id dean) pbs reods
nu G28 4) 20;
Go 1 amis Hupacae trerementel ode
ee ee (mactet 2er0 postion) .
NIS Mos 5 Stop dpiadhe
Mig M087 Erd f Pkygtanme.
Suh _peeoguan
r " a
Onn Sub PHOpram Ant
Gol G4) 2-0-5 P50;
Gol 440 480 Fieo
Gor x80
Gor ¥!0
gor ¥!0
Gn iacrcenrert nto ef 0-5 mim iv
2 BIR feed 50mu fuccr
IA Abs mode dHatk tho cooedrrates
(cutting mntedals ix wo palt)
M449Gaanaple 03 -
Utnies CATE Pant potion do ust a fut? evnele (RIM
as Kourn 70? from An ehumiunn bob 4 1a
Hhickness and dige 70mm Avmam.
y |
ao |
| a
er )
Le A ; |
{0 I >
oo) uM
(alt dimensy pur Un wm)
Prog nnn i Lond mens
Nor G2! G44; meric mods fd in yams Jain»
Nor 428 441 20; | bo to ans Herre, Inmenerbad
woz 428 «XO YD; | (Mactcrt reno positron .
Nog Mz S18eo; Spindle Staut (LY ant 1860 KPma-
N05 Goo gqo Kd Rapid trauet én Abs mode nsité
Yo piso ; Feed 16> yams /den-
Nos Go 210 £50 5 Rapid Phtaes reais //0 mm)
N07 Goo X30 Y45, Rapid ArunPeogroun
Nos 40) 2-0-% F50,
| No bo2 Ts,
Jerr re Gai 20,
|| 2 428 x0 yo;
[Alo Gon zis |
_towawe nts
tut _p-Sium of 2 ornectis
tn two werk R
(macdian ZeKo Postion) °
Spedle — Atop
|] ive Mos |
} wy AD
‘Gad nf | PeograwsExperiment No. 3
‘Tile: Machining in Sem production Verte! 3 Axis CNC machine (MTab XLMil)
Objective: To leam to setup a Semi production CNC Milling machine and executing apart
programme,
Procedure:
1. Put the Hardware-Key in place,
2. Switch on the pc
3. Power on the m/c
Check the lubrication level and crank the hand pump 5 times to remove air bubbles
in the lubrication system
5. Switch on the controller box.
6. Double click the CNCTRAINER, °
7. Select metric programming. vk
8. Write Password - master
Link up the machine to the PC using Machine link
10. Run warm-up cycle by following steps.
11. Machine link - Machine On M03, S500.
12. Gradually increase spindle speed to 1000, 1500, 1800, 2000, 2200, 2500 rpm.
13. Stop Spindle as warm up cycle ends.
14, Set RAPID mode and move the spindle in X, Y, 2 mode manually
15. HOME Z, x, Y.
16. Spindle Start - 1000. "
17. Execute Job zero setting procedure as described in Exp 2.
18. Open file from samples or type a program
19. Click Auto - Reset -— Cycle start
20. After executing the machining, delink the machine.
21. Close CNC Tr
22. Switch off Control panel.
23, Shut down the.
24, Remove the Hardware Key- store snm)
Emample 4 + ;
. re S. telnitr a (Ae pugguam sto oluill 5 holes (%
CE en aes Wig gy ap an aduarinizes lah Y |
BAS 808 b301" oun x 90K +
Aaa
y)
preset aeL COREE
eo) t vores)
.
Od
ww
Bo
Boat (yond?
ap A
(0.0) | _ ‘aa
w
(HHI dinsension gue ix “
= feognan lode ho
filer Gar 444 5 | erence _mocte » feed| inn min 4
|
02 G28 Ga) 20;| Go to amis muyereace tnememertel Mcdte
iy ps 428 xD yD; (matics reo position).
[oy nro2 $1800; | Spindle stant Wud ab 1800 Np.
Mos Goo 490%0 | Rapid Huet in Aes mode etree
0; fee (10 non /tasn ;
Iho Goo 20 £50; Rapid terauer iB th (10 nana)
KloF Gas x45 Y45 ap hole dette, qyete xy
2-3, BOs Ar FS tdiartes 22 tote) Ope cx mim,
m’ TQ = depth tek CA MAM Rr fetes
value tn nam (In geaeeat R= dQ) Ped Mabe.Comments
Prvo groin
Nog X30 605 | Co-ondinntes of otter doles
N09 Xeo Yoo}
mio X60 Y30s
pur X30 30; A
Mingo 80 7 end of dnilting [eraned) (yete
Als Goo 2153 | Putt out watts ao We My
NIG G29 G4) ZO} |Go to ans Mefaence ® Grunt mode.
15 G28 8 os | (Macerr zero positron).
AUG M105 Gpindle shop:
|AT A130 S End of PitygrianeCu pescrnsens ao. 02
Title - L uf of utorkpices zero position urd macrincry in
Moduler verttrl 3 Ault (NO muctleng MAUS
Objective? TO Lean oy , Sup OM milling Mand and
APRA Poeaynennensek
pueden 70 ype,
AAP ths foltorees.
ho ectorkpicer zeno pou muh de figt
GY bps Hould be follow.
4 Sth exo dplaa -
a
Mor wK9 ixoel b
Dens pices 0 6 Safe distenes Jyous aes
E Gradually adjust itt postion peas ko cuss Jour of eo
| : vt
|P Mero turn on WP fog rods O48 SE KE tual Speed
b- Uupen cour up, set Y Tenn of ahinus poor Kadius
distance
In Ww sane meted pu x dheetion to Zero
pi belting Z clihection (to zero , fou oes Upp
foe x Le workpice ty we Look Ig mode
Set to Zero"ronntieee
> Cutting poor
(eos)
(wan pot wave in
Jogyrng dimeeEupemiairt NO 04.
Title! ðing Up of wtornpives Lomo position ard aking
in Moduler (Ale furnig Min hik
Objecteue * 70 learn eto btp a We Tuning marine ard
borecuting a pak Pleaghaninsc
Peocedume’ 7D ye pur eetenn pices 7e%0 poid mye xo
Fg n8 uns foltausing hips outd bs foutowed -
Uglivdru dt
Lone KE
H
| x)
ee Grose
4. Btat RRL BpdLte rng postiaun For
SMHS YY temo.
2 Maruatty koue fh9 Loo? Uo DB bwfe Wistance from
tho Lark piece
3. Now tin 1% rode eau? (tke WLorkpiter by wee
aek a5 sheutn in vot ard set Medpetlinees ues foZero.
Fors M ants» trput Her Lianettk Of eho WLOAK piece
un our off dhialeg bon ard We markers rill auto
att cathy pn nm ats mo Zero position .
2(9
4. nour Ake Look ho daje his farceEuiample a Me puyguans fe antag ° Reh 10 fig &
———
fet sane oY
Dia 1-6 miw Doreen
AU diniaaion gir: La waw, i
ee |
No Sy RaR mores nee Hal e8
: | |
Nos op R522 e601 me
N 05: Zeb: 11 /F50)
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|_ Nos ol KIB PI POLS
noo Goo X58. 22 | 50,
14 ol xo eb feo