Introduction « NC: Numerical Control is a technology where machine tool is controlled by a coded program to machine a part CNC: It is the NC technology where a dedicated PC is there to interface with Machine Control Unit for writing CNC program and Run it to machine the desired part in the machine of the CNC system. |, _ Part Program: It isa program written block by block with alpha-numeric codes. Codes or ‘words are written in a format of sequence. ‘Sequence of Codes or Words in a single line/block of Part programming: N, G,X, Y, Z, A, B, C, I, J, K, F, 8, T, Rs M N jequence number G-Codes: Preparatory Codes. G00: Rapid Travel G02: Circular interpolation CW G03: Circular interpolation CCW G04: Dwell fora specific time 620: Inch data input G21: mm data input G28: Go Home 632: Thread cutting in Turning G40: Cancel cutter Offset, Gél: Offset cutter Left G42: Offset cutter Right G80: Cancel canned cycle G81: Drilling cycle G82: Counter boring cycle G83: Deep hole drilling cycle 690: Program in absolute Coordinate G92: Specify Tool Origin G94: Feed mm/min in milling andX,Y,Z: Coordinate data for three linear axes A,B,C: Coordinate data for three rotational axes 1,5,K: Coordinate values of are center corresponding to X, Y and Z axes F Ss T R + Feed rate per minute or per revolution in'ither inches or mm as specified by G code : Spindle speed in rpm ‘ool selection (used for machine with automatic tool changers) + Radius of arc; used in circular interpolation M-Code: Miscellaneous Code ‘MOO: Program stop; used in middle of program. The machine must be restarted. ‘M02: Machine Stop i MOS: Spindle Stop ‘M06: Tool Change ‘MO7: Coolant on (Flood) ‘M08: Coolant on (Mist) ‘M09: Coolant off ML3: Spindle start and coolant on MI7: Spindle Stop and Coolant Off M30: End of program ‘M98: Call Milling Cycle Sut ‘M99: End of Milling Sul =<Evpeuimest slo 04 Title — (MC Plog unneming ons objeetere {- 70 utwite ard ptinatale Cre post ‘PHOgKau jor hice AUS wee, Moire . CNC Pant Peoghanae Enaneples? Exauple od7 wtriclt a care park paagraume bo Luh HU part as Youn in Hgts from a aburacincun blab af lames Archarss pad dize gona X 4Omn- [huguem code Loum eats Not bat G44, |metue mods jd in puns [ein - Woz G28 Gal 20; 140 ito anid Hfsenes (Machine Zer0 position ) Trenance! ods 1§00 Hpm hpindle port (w 4| Poguem Lode N05, G00 40 Xo YO Foo Lpnndend | hofid dual in Abs mode with food twouns) Nob hoo Zio, F505 IN0T Goo X10 Ys N08 Got Z- 0-5 FSD; N04 G0! YF; - io $03 X20 80 RIO; ND hos Xto 5 NI2 403 Ro Yio ee Litas” intupotation (cw erding af Rapid vemauel in 2 dé {10 mm) Feed 50m [Men Rapid frenunl in % dit (Jonna) vy oid [450) fineak idk prlation , go uo giver (o-ondils. Wilts) (nek poletion tw. Cacting of X20 yg UALEA madlios [Dru Linend (vat polation , go to guatn coordinates —| X80 FO wetted Madint form. 04 yo 5 bins rte polateon , go uo given coprtinntes NIG Gor ‘Fo 10 a tibetan Crter poledtion (0 Caching of VFO YIO Wied Hadius 10m NIST Gol x20} Link Twirpotation goto giutn ordinates NIG Gor HO Y20 Rio Nr Gor Yas L Nig Goo zIO; N19 G28 G4) 203 |JN20 G28 Yo YO; Pinter inthpetation Uno Ending ak Xin YO WEA Nadiad (Own Einar intu pdltion go to Given ordinates - Pull Out Whe bp (Rapid tau ae hey Go to nw reference, Pretemertad mode (Mayers 240 position) -Froprians Code —Lommisals Aldi MOS * — N22 mos + Lmanyple ov: Stop Spindle EAD of pucgnamme z AGH oe 738 ot) (we (vr) ta) (0 —4o — all ginesion aue tace a tare park paogaanme ity cut uae past aS Kasi en fae cescng madthing eyete bab pagans ficom am alinan Penh of famns fhreenrss ard izes 4o mm XAOMM. for 2- froguans Lode Lonsmeats nl yet G94 Moburr ntode ‘Leecd—on nine Ineer . Noz Gat Gal 20; Go to anis mefrrenes trunmeats? seode, 03 G2e XO 10; (MaAchiat 2eu0 position) Noy Mos S$/ 800 Spiadle Sfor# (oo wt $00 HMpu. N05 Goo G40 x0 Yo Fleo 5 weropa ode Conncrts - NOb G00 25 FsD; Rapid Leaded in 2 did (Sum) + Peed s0.mm |min- Noy G00 x10 YI05 _| Rapid) teavel. Noe Gol zo #50; Hroeeee cerork pres weeder fred s0Amfu No9 mB Pin O35 Call hub peagran I dtheare Hes NO Goo $40 zis; | Cull tub tht tuber to Info Kegsh (tap id dean) pbs reods nu G28 4) 20; Go 1 amis Hupacae trerementel ode ee ee (mactet 2er0 postion) . NIS Mos 5 Stop dpiadhe Mig M087 Erd f Pkygtanme. Suh _peeoguan r " a Onn Sub PHOpram Ant Gol G4) 2-0-5 P50; Gol 440 480 Fieo Gor x80 Gor ¥!0 gor ¥!0 Gn iacrcenrert nto ef 0-5 mim iv 2 BIR feed 50mu fuccr IA Abs mode dHatk tho cooedrrates (cutting mntedals ix wo palt) M449Gaanaple 03 - Utnies CATE Pant potion do ust a fut? evnele (RIM as Kourn 70? from An ehumiunn bob 4 1a Hhickness and dige 70mm Avmam. y | ao | | a er ) Le A ; | {0 I > oo) uM (alt dimensy pur Un wm) Prog nnn i Lond mens Nor G2! G44; meric mods fd in yams Jain» Nor 428 441 20; | bo to ans Herre, Inmenerbad woz 428 «XO YD; | (Mactcrt reno positron . Nog Mz S18eo; Spindle Staut (LY ant 1860 KPma- N05 Goo gqo Kd Rapid trauet én Abs mode nsité Yo piso ; Feed 16> yams /den- Nos Go 210 £50 5 Rapid Phtaes reais //0 mm) N07 Goo X30 Y45, Rapid ArunPeogroun Nos 40) 2-0-% F50, | No bo2 Ts, Jerr re Gai 20, || 2 428 x0 yo; [Alo Gon zis | _towawe nts tut _p-Sium of 2 ornectis tn two werk R (macdian ZeKo Postion) ° Spedle — Atop |] ive Mos | } wy AD ‘Gad nf | PeograwsExperiment No. 3 ‘Tile: Machining in Sem production Verte! 3 Axis CNC machine (MTab XLMil) Objective: To leam to setup a Semi production CNC Milling machine and executing apart programme, Procedure: 1. Put the Hardware-Key in place, 2. Switch on the pc 3. Power on the m/c Check the lubrication level and crank the hand pump 5 times to remove air bubbles in the lubrication system 5. Switch on the controller box. 6. Double click the CNCTRAINER, ° 7. Select metric programming. vk 8. Write Password - master Link up the machine to the PC using Machine link 10. Run warm-up cycle by following steps. 11. Machine link - Machine On M03, S500. 12. Gradually increase spindle speed to 1000, 1500, 1800, 2000, 2200, 2500 rpm. 13. Stop Spindle as warm up cycle ends. 14, Set RAPID mode and move the spindle in X, Y, 2 mode manually 15. HOME Z, x, Y. 16. Spindle Start - 1000. " 17. Execute Job zero setting procedure as described in Exp 2. 18. Open file from samples or type a program 19. Click Auto - Reset -— Cycle start 20. After executing the machining, delink the machine. 21. Close CNC Tr 22. Switch off Control panel. 23, Shut down the. 24, Remove the Hardware Key- store snm) Emample 4 + ; . re S. telnitr a (Ae pugguam sto oluill 5 holes (% CE en aes Wig gy ap an aduarinizes lah Y | BAS 808 b301" oun x 90K + Aaa y) preset aeL COREE eo) t vores) . 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