ELB ADD ON CCPP 39 MW PROJECT

FOR
PT. ENERGI LISTRIK BATAM
AT
INDONESIA

WASTE WATER TREATMENT PACKAGE

DESIGN BASIS

PROJECT DOCUMENT NO. :

TU-VD-230-ROT-BED-AXCP002-0001

0 20-Jun-24 ISSUED FOR INFORMATION MEG JS SDP ABW/GS

REV DATE PURPOSE OF ISSUANCE PREPARED CHECKED APPROVED AUTHORIZED

 ELB ADD ON CCPP 39 MW PROJECT
PT. ENERGI LISTRIK BATAM

Doc. No. : TU-VD-230-ROT-BED-AXCP002-0001

DESIGN BASIS Rev. No. :0
Page : 2 of 11

~ Revision History ~

The last REVISION (if any)

Rev. Date Description of Change
0 20-Jun-24 First Issuance
 PT.ANPRESS PRAMESTI

CONTENTS

I. INTRODUCTION

II. SCOPE OF WORKS AND EQUIPMENT SUPPLY

III. DESIGN BASIS

IV. EQUIPMENTS SPECIFICATION

 PT.ANPRESS PRAMESTI

I. INTRODUCTION

The basic design of Waste Water Treatment Plant (230-WWTP-001) for ELB Add
On CCPP 39 MW Project definition as follow;

Project Title : ELB ADD ON CCPP 39 MW PROJECT

Client / User : PT. ENERGI LISTRIK BATAM

Contractor : PT. INTI KARYA PERSADA TEHNIK

Vendor : PT. ANPRESS PRAMESTI

Unit name : WASTE WATER TREATMENT PLANT

II. SCOPE OF WORKS AND EQUIPMENT SUPPLY

2.1 Introduction

The Wastewater Treatment Plant design for maximal flowrate 15 m 3/hr.

2.2 Scope of Supply

Equipment supplies for the package as follow:

a. Hand Pump for pH Adjustment chemical loading 1

b. Wastewater Storage Tank (size design only)
c. Wastewater Pumps (230-WWTP-001-P-001A/B)
d. Coagulator Tank (230-WWTP-001-T-001)
e. Flocculator Tank (230-WWTP-001-T-002)
f. Coagulant Dosing Unit
- Coagulant Tank (230-WWTP-001-T-004)
- Coagulant Dosing Pumps (230-WWTP-001-P-003A/B)
g. Flocculant Dosing Unit
- Flocculant Tank (230-WWTP-001-T-003)
- Flocculant Dosing Pumps (230-WWTP-001-P-002A/B)
h. pH Adjustment Dosing Unit
- pH Adjustment Tank (230-WWTP-001-T-005)
- pH Adjustment Dosing Pumps (230-WWTP-001-P-004A/B)
i. Clarifier (230-WWTP-001-CL-001)
j. Treated Wastewater Pit (size design only)
 PT.ANPRESS PRAMESTI

k. Sludge Feed Pump (230-WWTP-001-P-005)

l. Filter Press (230-WWTP-001-FP-001)
m. Sludge Storage Pond (size design only)
n. PLC Control panel
1

PT. Anpress Pramesti scope of work is total responsibility for the

engineering and supply for Wastewater Treatment Plant:

 Basic engineering design: Nozzle orientation, loading data, piping,

instrument, wiring and grounding, plot plant.
 All detailed engineering designs.
 Supply of equipment: Main equipment, skid, piping, instrument,
1 UPS, MCC, cables, lining, valve, welding material and painting
(for shop fabrication), bolts & nuts and spare parts for start-up and
commissioning.
 Shop fabrication/inspection/testing for welding and painting.

III. DESIGN BASIS

The plants offered are designed for automatic operation with provision
made for manual operation. The unit has a maximal inlet capacity of 15
m3/hr and filter press will produce 100 L of dry sludge per cycle.

Feed Water Condition

Capacity 15 m3/hr
Temperature 40-60 ⁰C
pH 9.5-10.5
Copper (Cu) 2.5 mg/L
Iron (Fe) 2 mg/L
TSS maximum 300 mg/L

Outlet Water Target

Temperature 40 ⁰C
pH 6-9
Copper (Cu) 1 mg/L
Iron (Fe) 3 mg/L
TSS 10 mg/L

1
The source of waste water is mainly from HRSG blowdown. The
wastewater area is close to Sea Water Cooling Tower, so we chose material
that can resist the sea water or use C5 painting. It is also consider if there is
possibility reject water from WTP with high TDS.
 PT.ANPRESS PRAMESTI

The wastewater system will work continuously. Wastewater from

Wastewater storage pond will go to Coagulator Tank (230-WWTP-001-T-
001) using Wastewater Pump (230-WWTP-001-P-001A/B) and overflow to
Flocculator Tank (230-WWTP-001-T-002).

Wastewater Storage Pond design for 2 hours resident time to reduce the
heat of the inlet water and available area.

Coagulator (230-WWTP-001-T-001) and Flocculator Tank (230-WWTP-001-

T-002) been designed for continuous flow, with maximal volume 3 m 3 each.
As coagulant agent we use PAC, and for flocculant agent we use Polymer.
PAC and Polymer will inject continuously depending on wastewater flow.
pH Adjustment chemical will inject depend on pH value.

Chemical Dossage:
PAC = 36 ppm = 12.96 kg daily
Polymer = 0.2 ppm = 0.072 kg daily
HCl 33%= depend on pH value (est. 1.5 ppm) = 0.54 kg daily

PAC and HCl will be dilute and inject with 10 lph dosing pump and
1 chemical tank volume 200 L. Polymer will be dilute and inject with 20 lph
dosing pump and chemical tank volume 500 L.

We use lamella type clarifier to reduce clarifier volume. Clarifier

(230-WWTP-001-CL-001) Basic Design:
Surface Area Required = 0.25 m3/hr/m2 = 60 m2
Lamella Size= 1.5 m x 2 m = 3 m2
Lamella Angle = 60⁰
Min. Number of Lamella = 60 m2/( 1.21 m2 x cos 60⁰) = 60 / 1.5 = 40 Pcs

Sludge from Clarifier (230-WWTP-001-CL-001) will collect in Sludge

Storage Pond and send to Filter Press (230-WWTP-001-FP-001)
continuously with Sludge Feed Pump (230-WWTP-001-P-005). The final
sludge quantity is 50% water and 50%. Since no TSS inlet data we estimate
the inlet TSS around 200 ppm, which means for 1 day sludge volume
estimation is 144 L/day.
 PT.ANPRESS PRAMESTI

IV. EQUIPMENTS SPECIFICATION

Waste Water Storage Pond (230-WWTP-001-Z-001)

Quantity : 1(One) Unit
Volume : 22 m3
Resident time design basis : 2 hours
Dimension : 3000 mmL x 3000 mmW x 2500 mmH
Design Pressure : Full Water
Design Temperature : 75⁰C
Material : Concrete (by other)

Waste Water Pump (230-WWTP-001-P-001A/B)

Quantity : 2(Two) Unit
Type : Self Priming
Brand : Ebara
Capacity : 15 m3/hr
Pressure : 3 Bar
Material Casing : Bronze
Impeller : Bronze
Shaft : SS
Power : 2.2 kW/380 V/3 ph/50Hz

Coagulator Tank (230-WWTP-001-T-001)

Quantity : 1(One) Set
Volume : 3 m3
Resident time design basis : minimal 10% from capacity
Dimension : 1000 mmL x 1500 mmW x 2000 mmH
Design Pressure : Full Water
Design Temperature : 75⁰C
Material : CS with C5 painting
c/w : Agitator Material : SS316
Speed : 200 rpm
Power : 0.25 kW/380V/3ph/50Hz

Flocculator Tank (230-WWTP-001-T-002)

Quantity : 1(One) Set
Volume : 3 m3
Resident time design basis : minimal 10% from capacity
Dimension : 1000 mmL x 1500 mmW x 2000 mmH
Design Pressure : Full Water
 PT.ANPRESS PRAMESTI

Design Temperature : 75⁰C

Material : CS with C5 painting
c/w : Agitator Material : SS316
Speed : 200 rpm
Power : 0.25kW/380V/3ph/50Hz

Coagulant Dosing Unit

Coagulant Tank (230-WWTP-001-T-004)
Quantity : 1(One) Set
Volume : 200 L
Concentration : 6.5%
Dimension : 650 mmID x 660 mmH
Design Pressure : Full Water
Design Temperature : AMB
Material : FRP
c/w : Agitator Material : SS316
Speed : 200 rpm
Power : 0.25 kW/380V/3ph/50Hz

Coagulant Dosing Pump (230-WWTP-001-P-003A/B)

Quantity : 2 (Two) Unit
Type : Diaphragm
Brand : Milton Roy
Capacity : 10 lph
Pressure : 3 Bar
Material Liquid End : PVC
Diaphragm : PTFE
Power : 0.25 kW/380 V/3 ph/50Hz

Flocculant Dosing Unit

Flocculant Tank (230-WWTP-001-T-003)
Quantity : 1(One) Set
Volume : 500 L
Concentration : 0.014%
Dimension : 850 mmID x 900 mmH
Design Pressure : Full Water
Design Temperature : AMB
Material : FRP
c/w : Agitator Material : SS316
Speed : 200 rpm
Power : 0.25 kW/380V/3ph/50Hz
 PT.ANPRESS PRAMESTI

Flocculant Dosing Pump (230-WWTP-001-P-002A/B)

Quantity : 2 (Two) Unit
Type : Diaphragm
Brand : Milton Roy
Capacity : 20 lph
Pressure : 3 Bar
Material Liquid End : PVC
Diaphragm : PTFE
Power : 0.25 kW/380 V/3 ph/50Hz

pH Adjustment Dosing Unit

pH Adjustment Tank (230-WWTP-001-T-005)
Quantity : 1(One) Set
Volume : 200 L
Concentration : 10%
Dimension : 650 mmID x 660 mmH
Design Pressure : Full Water
Design Temperature : AMB
Material : FRP
c/w : Agitator Material : SS316
Speed : 200 rpm
Power : 0.25 kW/380V/3ph/50Hz

pH Adjustment Dosing Pump (230-WWTP-001-P-004A/B)

Quantity : 2 (Two) Unit
Type : Diaphragm
Brand : Milton Roy
Capacity : 10 lph
Pressure : 3 Bar
Material Liquid End : PVC
Diaphragm : PTFE
Power : 0.25 kW/380 V/3 ph/50Hz

Clarifier (230-WWTP-001-CL-001)
Quantity : 1(One) Unit
Volume : 15 m3/hr
Type : Lamella
Dimension : 3800 mmL x 1500 mmW x 4200 mmH
Design Pressure : Full Water
Design Temperature : AMB
Material Body : CS A36 with C5 paint
 PT.ANPRESS PRAMESTI

Lamella : PVC
Thickness : 6 mm

Treated Wastewater Pit (230-WWTP-001-Z-003)

Quantity : 1(One) Unit
Volume : 2 m3
Resident time design basis : 20 minutes
Dimension : 2000 mmL x 1000 mmW x 1200 mmH
Design Pressure : Full Water
Design Temperature : AMB
Material : Concrete (by other)

Sludge Pump (230-WWTP-001-P-005)

Quantity : 1 (One) Unit
Type : Diaphragm
Driver : Air operated
Brand : Wilden Pump
Capacity : 1 m3/hr
Pressure : 10 Bar
Material Wetted Part : PP
Diaphragm : Rubber
Air consumption : 5 SCFM

Filter Press (230-WWTP-001-FP-001)

Quantity : 1(One) Unit
Type : Chamber
Capacity : 100 L dry sludge
Quantity of Plate : 12
Plate Size : 630 x 630 x 32
Material Plate : PP
Frame : CS with C5 painting
c/w : Hydraulic pump, conveyor motor
Operation : Automatic
Power : 2.2 kW/380 V/3 ph/50Hz

Sludge Storage Pond (230-WWTP-001-Z-002)

Quantity : 1(One) Unit
Volume : 1 m3
Dimension : 1000 mmL x 1000 mmW x 1200 mmH
Design Pressure : Full Water
Design Temperature : AMB
 PT.ANPRESS PRAMESTI

Material : Concrete (by other)

PLC
Quantity : 1(One) Set
Type : Redundant
Brand : Siemen
CPU : S7-1500