Pavement Design Module - 1
Pavement Design Module - 1
INTRODUCTION
A pavement may be defined as a relatively stable layer constructed over the natural soil. The main
function of pavement is to support and distribute the heavy wheel load of vehicles over a wide area
of underlying subgrade.
A pavement layer material is considered more effective or superior, if it is able to distribute the
wheel load stress through a layer area per unit thickness of the layer. It is always desirable to
construct the pavement well above the maximum level of the ground water of the highest water
table, to keep the subgrade soil relatively dry even during rainy season.
Types of pavements
The pavements can be classified based on the structural performance into two types:
1. Flexible pavement
2. Rigid Pavement
The main difference between these two types of pavements manner in which ever they distribute the
load over their subgrade.
Flexible pavement
In flexible pavements, wheel loads are transferred by grain to grain contact of the aggregates
through the granular structure, as shown in the figure below.
Flexible pavements have very low or negligible flexural strength.
The wheel load acting on the pavement will be distributed to a wider area, and the stress
decreases with the depth. Taking advantage of these flexible pavements normally has
many layers.
The design of flexible pavement uses the concept of layered system.
The top layer has to be of best quality to sustain maximum compressive stress, in
addition to wear and tear
The lower layer will experience lesser magnitude of stress and low quality material can
be used
Flexible pavements are constructed using bituminous materials. Life of the pavement is
about 5 to 4 years and requires maintenance.
Flexible pavement layers reflect the deformation of the lower layers on to the surface
layer i.e., if there is any undulations in subgrade then it will be transferred to the surface
layer.
Tack Coat - Tack Coat is very light application of asphalt, it provides proper bonding between two
layer of binder course and must be thin, uniformly cover the entire surface and set very fast.
Prime Coat - Prime coat is an application of low viscous cutback bitumen to granular bases on
which the binder layer is placed. It provides bonding between two layers.
(1) SUBIRADE
The soil subgrade is a layer of natural soil prepared to receive the other layers of the pavement. The
loads on the pavements are ultimately supported by the soil subgrade and dispersed to the earth
mass below.
(a) Strength
(b) Drainage
(c) Ease of compaction
(d) Permanency of compaction, etc..
It is important to note that in no case the soil subgrade should be over stressed.
It is a layer of selected granular soil, stabilized soil or gravels, boulders, broken stones, bricks, etc..
The main purpose of providing sub-base layer is to permit the building of relatively thick pavement
at a low cost. In the design of sub-base course economy is the essential requirement. As far as
possible, locally available material should be used. The sub- base course usually is provided fine
grained soils for any one or more purposes.
a) To increase the structural support for the base and surface courses.
(b) To improve drainage.
(c) To eliminate frost heave and salt heave
(d) To prevent the base and surface courses from the ill effect of poor qualities of the
underlying soils.
(3) BASE COURSE
It is the foundation layer, designed for its structural stability. The main function of the base course
in pavements is to improve the load supporting capacity by distributing the load through a finite
thickness. The minimum thickness of base course should not be less than 7.5 cms. Base course
should fulfil the following conditions.
a) The base course should have sufficient thickness to distribute the heavy wheel load
pressure adequately to the subgrade.
b) They should possess sufficient structural stability to resist the vertical pressure and
horizontal shear stresses developed due to moving or standing wheel loads.
c) It should possess sufficient density.
d) It should possess sufficient resistance to weathering.
For base courses suitable local materials such as soft aggregates, bricks, slag, stabilized soil, etc.,
may be used.
Base course under rigid pavements is provided for the following purposes:
The thickness of the surface course depends on the applied load and stability of base course.
The surface course also adds appreciable strength to the entire pavement structure.
4) Gross load It is less i.e. around 20 tonnes for Gross load on the airport pavement is
dual tandem wheels greater the than (about 50 to 250
tonnes) on the Highway pavements
5) Application of loads A major portion of the load is Loads are primarily applied in the
applied just several feet from the centre of the airfield slabs.
edge of the rigid highway
pavement.
6) Tire pressure Highway pavement can withstand a The tire pressure of aircraft is much
tire pressure upto 4 to 7 kg/cm². greater than highway vehicles i.e., up
to 25 to 30kg/cm².
7) Design criteria The design of highway pavements The design of airport pavements is
is based on moving loads with the based on moving loads in the interior
loading duration as an input for of runways but stationary loads at the
viscoelastic behaviours. end of runways. As a result thicker
pavements are used at the runway
end than in the interior.
8) Major failure Pumping can be a major problem Pumping is of lesser importance for
on highways. rigid airfield pavements.
9) Width of pavement Width of highway pavement Width of the pavement depends upon
depends upon to number of lanes the class of airport, type of area in
and the number of lanes depends operation & standard clearance
upon the traffic intensity. Usually value. Width of airfield pavement
the width of two lane pavement is 7 ranges from 13 – 60 m.
m.
10) Design wheel load Design wheel load is about 5.1 Design wheel load is about 50
tonnes. tonnes.
1. Pavement performance
The initial and terminal serviceability of the pavement are required inputs. Serviceability is a
measure of the functional level of service at a given point in time of the life of a pavement. In
addition to serviceability, the pavement service life, or period of performance, for a pavement
must be established.
2. Traffic
Accurate cumulative load estimates are very important to pavement structural design. Load
estimates should be based on vehicle counts and classification, truck weight data, and anticipated
growth in traffic volumes and weights.
4. Materials
Quality pavement materials arid constructions are essential. All the materials should meet the
specified requirements.
5. Environment considerations
The two main environmental factors to be considered are
i) Temperature: Temperature affects the stability of bituminous bitumen oxidation rates,
thermal induced cracking, contract - ion and expansion of PCC pavement and curling and
warping of PCC pavement.
ii) Rainfall: Rainfall will influence the properties of the subgrade soil, base and surfacing
material.
In addition freezing and thawing of the subgrade soils and pavement layers remains a major
concern for pavement engineers.
6. Drainage
Water and pavement layers are not good for each other. Maintaining proper drainage within the
pavement structure is an important design consideration. Pavement engineers need to consider
the effects of moisture on the performance of the pavement.
7. Curing period The curing period for bituminous Generally a long curing period
surface course is less and hence the of 28 days is required before
surface can be opened to traffic within opening to traffic.
24 hours
8. Night visibility Night visibility of bituminous surface Good night visibility even under
is very poor, particularly under wet wet weather conditions.
weather conditions.
9. Life cycle cost For longer service life, the life cycle The life cycle cost of CC
costs of flexible pavements are higher pavements is much lower than
than cc pavements. that of flexible pavements.
10. Total thickness of Higher than CC pavements Lower than flexible pavements.
pavement particularly for the construction of
highways passing through weak
subgrade soils and carrying heavy
traffic loads.
11. Durability Less durable More durable
The vertical stress (σz) at any point below the surface due to a uniformly distributed load on a
circular area, the point being located on the vertical axis passing through the centre of the circle is
given bay a following relation.
If E = Ratio of unit stress to the unit strain in the region of elastic behaviour. The vertical
displacement at the surface (when z = 0) under the centre of the applied load is given by
LIMITATIONS
1 The assumption that soil is perfectly elastic and homogeneous is not true. Soil may be elastic
only up to certain limit.
2 The pavement consists of a number of layers, each with its own modulus of elasticity. Hence,
the assumption of one constant property for the entire mass is not justified.
3 The assumption that the load is uniformly distributed may not be correct.
Problems :
1. A circular load of radius 15 cm with uniform contact pressure of 7.0 kg/cm² is applied on the
surface of a homogeneous elastic mass. Determine the vertical stress under the centre of the load
at a depth of 45 cm from the surface.
2. Calculate the deflection at the surface of a pavement due to a wheel load of 40 k N and a tyre
pressure of 0.5MN/m². The value of E of the pavement and subgrade may be assumed to be
uniformly equal to 20 MN/m².
Burmister's theory
Assumptions
1. The materials in the pavement layers are isotropic, elastic and homogeneous.
2. The surface layer is infinite in horizontal direction & finite in vertical direction.
3. The boundary and continuity condition as well as compactability are to be satisfied for the layers
as well as structure beneath that is soil at the point of contact.
4. The shear stress developed at point of contact of the structure and soil as zero.
Principle
Burmister proposed an analysis of two-layer system, the top layer of finite thickness and the bottom
layer of Semi-infinite mass. The top layer represents the surfacing, base and sub-base where as the
bottom layer represents the subgrade soil. The following equation gives the deflection at surface
1.5 p a
Deflection under a flexible Plate, Δ= Fw
E2
1.18 p a
Deflection under a rigid Plate, Δ= Fw
E2
Where,
Δ = Deflection at the surface
p = Load intensity on the circular plate
a = Radius of plate
E2 = Modulus of Elasticity of the lower layer from the graph
Fw = Displacement factor obtained from the graph presented by Burmister.
Burimister suggested that the displacement under the wheel load can be limited to 5 mm for flexible
pavements.
Difference between Boussinesq's & Burmister's theory
Boussinesq's theory Burmister's theory
1. Also known as Single Layer Theory. 1. Also known as Double Layer Theory.
2. All the layers are assumed to have same 2. Each layer has different modulus of
modulus of elasticity. elasticity.
3. Base, sub-base & subgrade layer are assumed 3. Base and sub-base courses are assumed as
to form an homogeneous form top layer and subgrade as bottom layer
4. The pavement layers are assumed to be of 4. The top layer is of finite depth and bottom
infinite depth. layer is of infinite depth.
5. No deflection factor is used in the deflection 5. A deflection factor 'Fw' is used in the
equation. deflection equation.
6. Shear stress component at any point on the 6. Shear stress at the point of contact between
ground surface is zero. the surface & soil is zero
7. Analysis of stresses is simple. 7. Analysis of stresses is comparatively difficult
than single layer
8. Es = Esb > Eb 8. Es > Esb > Eb
9. Equations are developed to determine the 9. No such equations are developed
vertical and horizontal stresses.
10.The soil is assumed to be perfectly elastic 10.It is assumed that materials in the top layer
and homogeneous. are elastic and homogeneous.
Note :
1. Generally displacement factor is estimated by trail thickness for a ratio of E 1/E2 or EP/ Es
where E1 or EP is young's modulus of elasticity of structure that is pavement.
2. The displacement under wheel load is max i.e., 0.5 cm for flexible pavement.
Problems
1. Design the thickness of flexible pavement by Burmister's two layer analysis for a wheel load of
40 KN and a tyre pressure of 0.5 MN/m². The modulus of elasticity of the pavement material is
150 MN/m² and that of the subgrade is 30 MN/ m²
Given: Wheel load P = 40 KN = 40 ×1000 N
6
10
Tyre pressure q = 0.5 MN/m² = 0.5 × N/ mm²
1000 ×1000
Modulus of elasticity of the pavement E1= 150 MN/m²
Modulus of elasticity of the subgrade E2= 20 MN/m²
Solution
Wheel load
Tyre pressure= 2
πa
P
q= 2
πa
a=
√ √P
πq
=
40 ×1000
π ×0.5
=159.58 mm∴ a=16 cm
E1 150 E2 1
Here = =5∨ =
E2 30 E1 5
2. Determine the thickness of flexible pavement by two layer theory for a wheel load of 5000 kg
EP
and tyre pressure 7 kg/cm² take allowable deflection as 0.5 cm and = 10 and Es= 120 kg/cm²
ES
0 .25
∴ FW = 12.4=0.5
1.18 × 0.14 ×37.5
E S E2 1
= =
EP E1 100
iii) Design of flexible pavement for wheel load, P 40 KN = 40 × 1000 N and tyre pressure,
q =0.5 MN/m² = 0.5 N/mm²
a=
P
πq √ √
=
40 ×1000
π ×0.5
=16 cm
1.5 p a
∴ deflction for flexible plate , Δ=F W
ES
1.5 × 0.5 ×16 × F W
0.5=
12.4
0 .5× 12.4
∴ FW = =0.52
1.5 × 0.5 ×16
ES 1
From graph for F W =0.5 2 and =
EP 100
∴ thickness of pavement , h=0.4 × 16=6.4 cm