Chandan (1) New
Chandan (1) New
• Introduction
• Requirements Of A Pavement
• Types Of Pavements
1. Flexible Pavements
2. Rigid Pavement
• Difference Between Flexible And Rigid Pavements
• Effects Of Climatic Variations
• Variation In Moisture
• Frost Action
• Variation In Temperature
• Flexible Pavement Design
• Flexible Pavement Design
• Rigid Pavement Design
Pavement design
Requirements of a pavement
• Sufficient thickness to distribute the wheel load stresses to a safe value on the
sub- grade soil,
• Structurally strong to withstand all types of stresses imposed upon it,
• Adequate coefficient of friction to prevent skidding of vehicles,
• Smooth surface to provide comfort to road users even at high speed,
• Produce least noise from moving vehicles,
• Dust proof surface so that traffic safety is not impaired by reducing visibility,
• Impervious surface, so that sub-grade soil is well protected, and
• Long design life with low maintenance cost.
Types of pavements
The pavements can be classified based on the structural performance into two, flexible
pavements and rigid pavements. In flexible pavements, wheel loads are transferred by
grain- to-grain contact of the aggregate through the granular structure. The flexible
pavement, having less flexural strength, acts like a flexible sheet (e.g. bituminous road). On
the contrary, in rigid pavements, wheel loads are transferred to sub-grade soil by flexural
strength of the pavement and the pavement acts like a rigid plate (e.g. cement concrete
roads). In addition to these, composite pavements are also available. A thin layer of flexible
pavement over rigid pavement is an ideal pavement with most desirable characteristics.
However, such pavements are rarely used in new construction because of high cost and
complex analysis required.
Flexible pavements
Flexible pavements will transmit wheel load stresses to the lower layers by grain-to-grain
transfer through the points of contact in the granular structure (see Figure 1).
Figure 1: Load transfer in granular structure
Seal Coat:
Seal coat is a thin surface treatment used to water-proof the surface and to provide skid
resistance.
Tack Coat:
Tack coat is a very light application of asphalt, usually asphalt emulsion diluted with water.
It provides proper bonding between two layer of binder course and must be thin,
uniformly cover the entire surface, and set very fast.
Prime Coat:
Prime coat is an application of low viscous cutback bitumen to an absorbent surface like
granular bases on which binder layer is placed. It provides bonding between two
layers. Unlike tack coat, prime coat penetrates into the layer below, plugs the voids,
and forms a water tight surface.
Surface course
Surface course is the layer directly in contact with traffic loads and generally contains
superior quality materials. They are usually constructed with dense graded asphalt concrete
(AC). The functions and requirements of this layer are:
Binder course
This layer provides the bulk of the asphalt concrete structure. It's chief purpose is to
distribute load to the base course The binder course generally consists of aggregates
having less asphalt
and doesn't require quality as high as the surface course, so replacing a part of the surface
course by the binder course results in more economical design.
Base course
The base course is the layer of material immediately beneath the surface of binder course
and it provides additional load distribution and contributes to the sub-surface drainage It
may be composed of crushed stone, crushed slag, and other untreated or stabilized
materials.
Sub-Base course
The sub-base course is the layer of material beneath the base course and the primary
functions are to provide structural support, improve drainage, and reduce the intrusion
of fines from the sub-grade in the pavement structure If the base course is open graded, then
the sub-base course with more fines can serve as a filler between sub-grade and the base
course A sub-base course is not always needed or used. For example, a pavement
constructed over a high quality, stiff sub-grade may not need the additional features
offered by a sub-base course. In such situations, sub-base course may not be provided.
Sub-grade
The top soil or sub-grade is a layer of natural soil prepared to receive the stresses from the
layers above. It is essential that at no time soil sub-grade is overstressed. It should be
compacted to the desirable density, near the optimum moisture content.
Rigid pavements
Rigid pavements have sufficient flexural strength to transmit the wheel load stresses to
a wider area below. A typical cross section of the rigid pavement is shown in Figure
1. Compared to flexible pavement, rigid pavements are placed either directly on the
prepared sub-grade or on a single layer of granular or stabilized material. Since there is
only one layer of material between the concrete and the sub-grade, this layer can be
called as base or sub- base course.
In rigid pavement, load is distributed by the slab action, and the pavement behaves like an
elastic plate resting on a viscous medium (Figure 2). Rigid pavements are constructed by
Portland cement concrete (PCC) and should be analyzed by plate theory instead of
layer theory, assuming an elastic plate resting on viscous foundation. Plate theory is a
simplified version of layer theory that assumes the concrete slab as a medium thick plate
which is plane before loading and to remain plane after loading. Bending of the slab due to
wheel load and temperature variation and the resulting tensile and flexural stress.
In the previous chapter we had discussed about the types of pavements and their
failure criteria. There are many factors that affect pavement design which can be classified
into four categories as traffic and loading, structural models, material characterization,
environment.
Traffic is the most important factor in the pavement design. The key factors include contact
pressure, wheel load, axle configuration, moving loads, load, and load repetitions.
Contact pressure:
The tyre pressure is an important factor, as it determine the contact area and the contact
pressure between the wheel and the pavement surface. Even though the shape of the contact
area is elliptical, for sake of simplicity in analysis, a circular area is often considered.
Wheel load:
The next important factor is the wheel load which determines the depth of the pavement
required to ensure that the subgrade soil is not failed. Wheel configuration affect the stress
distribution and deflection within a pavemnet. Many commercial vehicles have dual rear
wheels which ensure that the contact pressure is within the limits. The normal practice is to
convert dual wheel into an equivalent single wheel load so that the analysis is made
simpler.
Axle configuration:
The load carrying capacity of the commercial vehicle is further enhanced by the
introduction of multiple axles.
Moving loads:
The damage to the pavement is much higher if the vehicle is moving at creep speed. Many
studies show that when the speed is increased from 2 km/hr to 24 km/hr, the stresses and
deflection reduced by 40 per cent.
Repetition of Loads:
The influence of traffic on pavement not only depend on the magnitude of the wheel load,
but also on the frequency of the load applications. Each load application causes some
deformation and the total deformation is the summation of all these. Although the pavement
deformation due to single axle load is very small, the cumulative effect of number of load
repetition is significant. Therefore, modern design is based on total number of standard axle
load (usually 80 kN single axle).
Material characterization
The following material properties are important for both flexible and rigid pavements.
• When pavements are considered as linear elastic, the elastic moduli and poisson
ratio of subgrade and each component layer must be specified.
• If the elastic modulus of a material varies with the time of loading, then the resilient
modulus, which is elastic modulus under repeated loads, must be selected in
accordance with a load duration corresponding to the vehicle speed.
• When a material is considered non-linear elastic, the constitutive equation relating
the resilient modulus to the state of the stress must be provided.
• However, many of these material properties are used in visco-elastic models
which are very complex and in the development stage. This book covers the layered
elastic model which require the modulus of elasticity and poisson ratio only.
Environmental factors
• Environmental factors affect the performance of the pavement materials and cause
various damages. Environmental factors that affect pavement are of two types,
temperature and precipitation and they are discussed below:
Temperature
• The effect of temperature on asphalt pavements is different from that of concrete
pavements. Temperature affects the resilient modulus of asphalt layers, while it
induces curling of concrete slab. In rigid pavements, due to difference in
temperatures of top and bottom of slab, temperature stresses or frictional stresses
are developed. While in flexible pavement, dynamic modulus of asphaltic concrete
varies with temperature. Frost heave causes differential settlements and pavement
roughness. Most detrimental effect of frost penetration occurs during the spring
break up period when the ice melts and subgrade is a saturated condition.
Precipitation
• The precipitation from rain and snow affects the quantity of surface water
infiltrating into the subgrade and the depth of ground water table. Poor drainage
may bring lack of shear strength, pumping, loss of support, etc.
No thermal stresses are induced as the Thermal stresses are more vulnerable to be
pavement have the ability to contract and induced as the ability to contract and expand
expand freely is very less in concrete
Strength the road is dependent on the Strength of the road is less dependent on the
strength of subgrade strength of the sub grade
Road can be used for traffic within 24 hours Road cannot be used until 14 days of curing
The pavement performance is very much affected by the variation in moisture and the frost.
This is mainly because of the variation in stability and the volume of the subgrade soil due
to these two effects. Variation in temperature generally affects the pavement materials like
bituminous mixes and cement concrete.
Variation in moisture
Considerable variations in moisture condition of subgrade soil are likely during the year,
depending on climatic conditions, soil type ground water level and its variations, drainage
conditions, type of pavement and shoulders. The surface water during rains may enter the
subgrade either through the pavement edges or through the pavement itself, if it is
porous. The subgrade moisture variations depend on fluctuations of ground water table. The
moisture movement in subgrade is also caused by capillary action and vapour
movement. However, high moisture variations could be controlled by providing suitable
surface and sub surface drainage system.
The stability of most of the subgrade soils are decreased under adverse moisture conditions,
presence of soil fraction with high plasticity will result in variations in volume with
variation in water content. As the moisture content of subgrade below the centre is often
different from that at the pavement edges, there can be differential rise or fall of the
pavement edges with respect to the centre, due to swelling and shrinkage of the subgrade
soil. These effects are likely to cause considerable damages to the pavement and will
be progressive and cumulative.
Frost action
Frost action refers to the adverse effect due to frost heave, frost melting or thaw and the
alternate cycles of freezing and thawing. The frost action in general includes all effects
associated with freezing temperature on pavement performance.
The held water in subgrade soil forms ice crystals at some spots if the freezing temperatures
continue for certain period. These ice crystals grow further in size if there is a continuous
supply of water due to capillary action and the depressed temperature continues. This
results in raising of portion of the pavement structure know as frost heave. If the frost heave
causes uniform rising of pavement structure, the subgrade support is not adversely affected
at this stage. However no uniform heaving may cause damages.
Subsequent increase in temperature would result in melting or thawing of the frozen ice
crystals and soften the road bed. The load carrying capacity of the subgrade is considerably
decreased at this stage due to the voids created by the melted ice crystals and the excessive
water trapped in the thawed soil below pavement. Under heavy traffic, the pavement would
deflect excessively causing progressive failure due to decreased load carrying capacity of
the subgrade
The freezing and thawing which occur alternatively due to the variation in weather causes
undulations and considerable damages to the pavement. Hence the overall effects due to
frost heave, frost melting and alternate freeze- thaw cycles is called frost action.
The various factors on which frost action depends may be broadly classified as:
1. Frost susceptibility
2. Depressed temperature below freezing point
3. Supply of water
4. Cover
The soil type, grain size distribution, permeability and capillarity of soil influence frost
action. The temperature below freezing point and duration of the freezing temperature
determines the depth up to which frost action exceeds. Unless there is a continuous supply
of water, the small ice crystals formed can not grow in size. The supply of water may
be from the ground water due to capillary action or soil section. The rate of heat transfer
depends on soil density and texture, moisture content and the proportion of frozen
moisture in the soil mass under consideration. The type and colour of the cover affects the
heat transfer from the atmosphere to the soil beneath the cover.
One of the most effective and practical methods of decreasing the damaging effects due to
water and frost action is to install proper surface and sub surface drainage systems.
Construction of base, sub base and top layer of subgrade, up to desired depth, by granular
and non frost susceptible material with good drainage characteristics would go a long way
in withstanding the adverse climatic conditions. Yet another effective method is to provide a
capillary cut-off.
Variation in temperature
Wide variation in temperature due to climatic changes may cause damaging effects in some
pavements. Temperature stresses of high magnitude are induced in cement concrete
pavements due to daily variation in temperature and consequent wraping of the pavement.
Bituminous pavements become soft in hot weather and brittle in very cold.
Flexible pavements are so named because the total pavement structure deflects, or
flexes, under loading. A flexible pavement structure is typically composed of several layers
of materials. Each layer receives loads from the above layer, spreads them out, and passes
on these loads to the next layer below. Thus the stresses will be reduced, which are
maximum at the top layer and minimum on the top of subgrade. In order to take
maximum advantage of this property, layers are usually arranged in the order of
descending load bearing capacity with the highest load bearing capacity material (and
most expensive) on the top and the lowest load bearing capacity material (and least
expensive) on the bottom.
Upto the depth of d/2 each wheel load P acts independently and after this point the stresses
induced due to each load begins to overlap. At depth 2S and above, the stresses induced
are due to the dual wheels at any depth greater than 2S is considered to be a single wheel of
magnitude 2P.
Figure 1: ESWL-Equal stress concept
Calculate ESWL of a dual wheel assembly carrying 2044 kg each for pavement thickness
of 15, 20 and 25cms. Centre to centre tyre spacing=27cm and distance between the walls of
the tyres=11cm.
Here p=2004: 2P=4088:d=11:S=27
X and Y points are plotted on the log-log graph between ESWL and pavement thickness
X has a
coordinates(P,d/2)=(2044,5.5) Y
has a coordinates (2P,2S)=
(4088,54)
Pavement thickness ESWL
15 2760
20 3000
25 3230
4500
4000 54, 4088
3500
3000
2500
2000 5.5, 2044 Series1
1500
1000
500
0
1 10 100
Scope
These guidelines will apply to design of flexible pavements for Expressway, National
Highways, State Highways, Major District Roads, and other categories of roads. Flexible
pavements are considered to include the pavements which have bituminous surfacing and
granular base and sub-base courses conforming to IRC/ MOST standards. These guidelines
apply to new pavements.
Design criteria
The flexible pavements has been modeled as a three layer structure and stresses and strains
at critical locations have been computed using the linear elastic model. To give proper
consideration to the aspects of performance, the following three types of pavement distress
resulting from repeated (cyclic) application of traffic loads are considered:
1. vertical compressive strain at the top of the sub-grade which can cause sub-
grade deformation resulting in permanent deformation at the pavement surface.
2. horizontal tensile strain or stress at the bottom of the bituminous layer which
can cause fracture of the bituminous layer.
3. pavement deformation within the bituminous layer.
Design procedure
Based on the performance of existing designs and using analytical approach, simple design
charts and a catalogue of pavement designs are added in the code. The pavement designs are
given for subgrade CBR values ranging from 2% to 10% and design traffic ranging
from 1 msa to 150 msa for an average annual pavement temperature of 35 C. The later
thicknesses obtained from the analysis have been slightly modified to adapt the designs to
stage construction. Using the following simple input parameters, appropriate designs
could be chosen for the given traffic and soil strength:
Design traffic
The method considers traffic in terms of the cumulative number of standard axles (8160
kg) to be carried by the pavement during the design life. This requires the following
information:
Design life
For the purpose of the pavement design, the design life is defined in terms of the
cumulative number of standard axles that can be carried before strengthening of the
pavement is necessary. It is recommended that pavements for arterial roads like NH, SH
should be designed for a life of 15 years, EH and urban roads for 20 years and other
categories of roads for 10 to 15 years.
The vehicle damage factor (VDF) is a multiplier for converting the number of commercial
vehicles of different axle loads and axle configurations to the number of standard axle-load
repetitions. It is defined as equivalent number of standard axles per commercial vehicle. The
VDF varies with the axle configuration, axle loading, terrain, type of road, and from region
to region. The axle load equivalency factors are used to convert different axle load
repetitions into equivalent standard axle load repetitions. For these equivalency factors
refer IRC:37 2001. The exact VDF values are arrived after extensive
field surveys.
Vehicle distribution
• Single lane roads: Traffic tends to be more channelized on single roads than two
lane roads and to allow for this concentration of wheel load repetitions, the
design should be based on total number of commercial vehicles in both directions.
• Two-lane single carriageway roads: The design should be based on 75 % of the
commercial vehicles in both directions.
• Four-lane single carriageway roads: The design should be based on 40 % of
the total number of commercial vehicles in both directions.
• Dual carriageway roads: For the design of dual two-lane carriageway roads
should be based on 75 % of the number of commercial vehicles in each direction.
For dual three-lane carriageway and dual four-lane carriageway the distribution
factor will be 60 % and 45 % respectively.
Numerical example
Design the pavement for construction of a new bypass with the following data:
Solution
2.
3. Total pavement thickness for CBR 4% and traffic 7.2 msa from IRC:37 2001 chart1
= 660 mm
4. Pavement composition can be obtained by interpolation from Pavement
Design Catalogue (IRC:37 2001).
1. Bituminous surfacing = 25 mm SDBC + 70 mm DBM
2. Road-base = 250 mm WBM
3. sub-base = 315 mm granular material of CBR not less than 30 %
Numerical example
Design the pavement for construction of a new bypass with the following data:
Solution
2.
3. Total pavement thickness for CBR 4% and traffic 7.2 msa from IRC:37 2001 chart1
= 660 mm
4. Pavement composition can be obtained by interpolation from Pavement
Design Catalogue (IRC:37 2001).
1. Bituminous surfacing = 25 mm SDBC + 70 mm DBM
2. Road-base = 250 mm WBM
3. sub-base = 315 mm granular material of CBR not less than 30 %
Rigid pavement design
As the name implies, rigid pavements are rigid i.e, they do not flex much under loading like
flexible pavements. They are constructed using cement concrete. In this case, the load
carrying capacity is mainly due to the rigidity ad high modulus of elasticity of the slab (slab
action). H. M. Westergaard is considered the pioneer in providing the rational
treatment of the rigid pavement analysis.
(1)
Where is the radius of the wheel load distribution in cm and is the slab thickness in cm.
The cement concrete slab is assumed to be homogeneous and to have uniform elastic
properties with vertical sub-grade reaction being proportional to the deflection. Westergaard
developed relationships for the stress at interior, edge and corner regions,
denoted
(2)
(3)
where is the slab thickness in cm, is the wheel load in kg, is the radius of the wheel
load distribution in cm, the radius of the relative stiffness in cm and is the radius of the
resisting section in cm
Temperature stresses
Temperature stresses are developed in cement concrete pavement due to variation in slab
temperature. This is caused by (i) daily variation resulting in a temperature gradient
across the thickness of the slab and (ii)seasonal variation resulting in overall change in the
slab temperature. The former results in warping stresses and the later in frictional stresses.
Warping stress
The warping stress at the interior, edge and corner regions, denoted as in
kg/cm respectively and given by the equation 2-3.
(1)
(2)
(3)
and bottom of the slab, and are the coefficient based on in the desired direction
and right angle to the desired direction, is the Poisson's ration (0.15), is the radius
of the contact area and is the radius of the relative stiffness.
Frictional stresses
(1)
where is the unit weight of concrete in kg/cm (2400), is the coefficient of sub
grade friction (1.5) and is the length of the slab in meters.
Combination of stresses
The cumulative effect of the different stress give rise to the following thee critical cases
• Summer, mid-day: The critical stress is for edge region
given
by
• Winter, mid-day: The critical combination of stress is for the edge region given
by
given by
Conclusion