PETG
PETG
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RSC Advances
This article can be cited before page numbers have been issued, to do this please use: T. Chen, G. Jiang,
G. Li, Z. Wu and J. Zhang, RSC Adv., 2015, DOI: 10.1039/C5RA09252C.
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Page 1 of 33 RSC Advances
Tingting Chen, Guodong Jiang, Guoyu Li, Zhipeng Wu, Jun Zhang
Abstract
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were used to probe the effects of copolymer composition and microstructure on the
molecular weights, which were thermally stable above 380 oC. The number-average
content. The crystalline structure of the PETG copolymers changed from PET-type
College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009, China.
Corresponding author. E-mail: [email protected]; Fax: +86-25-83240205; Tel.: +86-25-83587264.
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and then increased remarkably with the increasing CT content. It was interesting to
notice that the rigid structure of CT unit controlled the crystallization. The
the polyester. The glass transition temperature increased linearly with the increasing
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melting enthalpy.
1 Introduction
surface appearance, and stable electrical insulation properties.1 As one of the most
(PET) has broad applications and usually used in the form of fibers or films.2-6 The
properties of PET are subjected to the degree of crystallization.7 However, at the glass
transition temperature (Tg) (~70 oC) the mobility of the polymer chains in amorphous
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tend to restrict the chain mobility, are able to render polyesters with enhanced Tg.12
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glycol groups of PET with CHDM groups. The crystallization rate and crystallinity of
the prepared PETG copolymers are decreased, which can be attributed to the reduced
In this study, PET and a series of PETG random copolymers with different
13
C nuclear magnetic resonance (NMR) spectroscopy. Attenuated total reflection
analysis (TGA), respectively. The tensile testing and dynamical mechanical thermal
analysis (DMTA) were used to evaluate their mechanical properties. The aim of this
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2 Experimental
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2.1 Materials
Petrochemical Engineering Co., Ltd., Shanghai Lingfeng Chemical Reagent Co., Ltd.,
and SK Chemicals Co., Ltd., respectively. The solvents used for purification and
analytical grade and used as received. The catalysts (antimony acetate, cobalt acetate,
and organic tin) were friendly supplied by Jiangsu Jinghong New Material
Technology Co., Ltd. The antioxidants (Irganox 1010 and Irgafos 168) were
2.2 Synthesis
The PETG copolymers and PET used in this study were prepared from TPA, EG,
and CHDM using organic tin, antimony acetate and cobalt acetate as catalysts. The
in the molten state. The first step was the esterification reaction of TPA, EG, and
CHDM with catalytic organic tin. The second step was the polycondensation reaction
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antioxidants were premixed in an autoclave reactor, and the mixture was gradually
heated under constant stirring. The eaterification reaction was carried out around 230
o
C under nitrogen atmosphere, and the reaction was controlled by the amount of the
under high-vacuum condition. At the end of the reaction, the products in the melt were
quenched into a water bath and followed by drying in a vacuum oven at room
temperature for 48 hrs. The monomer composition in the feed was varied from 0, 15,
30, 50, to 70 mol% of CHDM. The polymers synthesized were purified by methanol.
2.3 Characterization
The intrinsic viscosity [η] measurements were carried out in a mixed solvent of
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viscometer.14 1
H NMR spectroscopy was used for determining the copolymer
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composition. C NMR spectroscopy was used for determining the dyad sequence
DRX 500 operating at 500 and 125 MHz, respectively. About 12 and 100 mg of
relative peak intensities for EE, EC, CE and CC dyads are deconvoluted, and their
Nicolet IS5, America) in the attenuated total reflectance mode. The spectra were
(Shimadzu 6000, Japan). The operated voltage and current were 40 kV and 30 mA,
respectively. The samples were annealed at 150 oC for 1 h prior to the measurement.
The samples were scanned from 2θ=10o to 40o at a speed of 5o min-1. The lamellar
L=Kλ/βcosθ (1)
X-ray beam [nm] (λ=0.154 nm for CuKα radiation15); β is the full width at half
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the thermal properties of the PETG copolymers and PET. Temperature and heat flow
were calibrated using a high purity indium standard (156.6 oC and 28.45 J g-1). All
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samples were dried in a vacuum oven at 60 oC for 12 h prior to the test. The
under the nitrogen atmosphere with a purge flow of 50 mL min-1. The sample was
heated to 300 oC at 40 oC min-1 and kept isothermally for 1 min to erase the previous
thermal history. Then, the sample was quenched to the amorphous state. Thereafter,
the sample was heated to 300 oC at 10 oC min-1 to clearly detect the glass transition
temperature (Tg). Finally, a second cool scan and a third heat scan were performed at
X c H m / H m* 100% (2)
The thermal stability of the PETG copolymers and PET were evaluated by TGA.
The thermal degradation process was recorded using a TGA thermal analyzer (TA
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flow rate of 50 mL min-1 was adopted. The samples, under a nitrogen protective
vacuum oven at room temperature for 48 hrs. The samples were cut into
dumbbell shape with a width of 4 mm while the distance between the testing marks
was 20 mm. The Young’s modulus, yield stress, and elongation at break were
The monoaxial shrinkage of the PETG copolymers and PET was performed on
rectangular samples (50×10 mm2) cut from amorphous, isotropic films with a
thickness of about 0.5 mm. The tests were conducted on a universal testing machine
cabinet. The sample was stretched to a stretch ratio of 3×1 for 5 min at 90 oC. Then,
the sample was fixed under this strain and cooled to 25 oC for 10 min to measure the
original length (L0). Finally, the sample was placed into the thermal cabinet again at
90 oC for 5 min without any stress and the final length (Lf) was recorded. The
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minimizing crystallization, using iced water bath, and followed by drying in a vacuum
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oven at room temperature for 48 hrs. Samples were cut into a 25×6×1 mm3
to 160 oC.
The 1H NMR spectra of the PETG copolymers and PET and the assignment of
each peak are shown in Fig. 1. The equation for determining the copolymer
5(a b d e) 5c 2( X Y )
(4)
f f Y
and Y denote the mole fractions of ethylene glycol terephthalate (ET) and
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composition, it is revealed that the copolymer compositions are nearly equal to the
1H
Fig. 1 NMR spectra of the PETG copolymers and PET and the assignment of each peak.
In 1H NMR spectra, since peak b (δ = 4.85 ppm) is slightly overlapped with peak
d (δ = 5.00 ppm), peak a (δ = 4.18 ppm) was used as a chain end proton for polymer
Ia 4
(5)
I d 4 N ET 8
Ia 4
(6)
I e 4 N CT
where Ia, Id, and Ie are the integration values for the corresponding peak at positions a,
d, and e, and NET and NCT are the total repeating units of ET and CT, respectively. The
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calculated by M n /Dalton = 192 × NET + 274 × NCT (where 192 and 274 are the
molecular weights of the repeating units of ET and CT), with the results listed in
1.2×104-1.6×104 g mol-1.
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estimated from the measured intrinsic viscosities ([η]) using the Mark-Houwink
equation with constants α and k which were determined previously by Ward20 for PET
homopolymer:
0.77
[ ] 2.75 104 M v (7)
The results are listed in Table 1. The estimated viscosity average molecular
weights are in the range of 2.5×104-3.1×104 g mol-1, indicating that the resulting
polymers have relatively high molecular weight, which are able to form films. In fact,
Eq. (7) was found for PET homopolymer rather than PETG copolymers. The
Mark-Houwink constants are not known for other copolymer compositions, therefore
equation.
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The microstructure of the PETG copolymers is analyzed using C NMR
dyad sequence effects.21 The signals due to these carbons appear to split giving a total
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of four peaks since four types of dyads (EE, EC, CE and CC) are possible. The four
different dyads possible in the copolymer repeat units are depicted in Fig. 2a. The
132.5-134.5 ppm region containing the resonance signals produced by such carbons is
shown in Fig. 2b. The peaks arising from EE, EC, CE and CC dyads appear well
of the four dyads are determined from deconvoluted areas of the four signals.
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Fig. 2 13C NMR spectra: (a) the four possible dyads occurring in PETG copolymers, (b) the
non-protonated aromatic carbon region in the 13C NMR spectra of the PETG copolymers and PET.
In Fig. 3, the dyad contents are plotted against the copolymer compositions. The
Dashed lines represent the theoretically calculated contents for statistically random
copolymers, in which the dyad sequence distribution obeys the Bernoullian statistics
model:22
NEE X ET 2 (8)
NCC X CT 2 (10)
where Nij and Xi denote the mole fractions of the ij dyad sequence and i component in
the copolymer chains, respectively. Since the fractions of the dyad sequence
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Fig. 3 Plot of dyad contents vs. copolymer compositions. The dashed lines represent the
calculated distribution based on the Bernouillian statistics.
and heterolinks are observed in the NMR spectroscopy of the copolymer, then the
average sequence length and the degree of randomness of the copolymer can be
homogeneous sequences, as well as the degree of randomness (R), are estimated for
Results from these calculations are summarized in Table 2, indicating that the
the compositions as the values of R are very close to unity. The number-average
sequence length nET decreases with the increasing CT unit content. In contrast, nCT
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CHDM, which leads to an increase of the probability that BHCT reacts with BHCT
during the polycondensation reaction. This will increase the number-average sequence
decreasing nET.
Table 2 Composition and microstructure of the PETG copolymersa
Dyad contentb (%) Sequence lengths
Copolymer R
NEE NCE NCC nET nCT
PETG(85/15) 74.67 23.18 2.15 7.44 1.19 0.97
PETG(70/30) 53.83 39.66 6.51 3.71 1.33 1.02
PETG(50/50) 29.30 50.60 20.10 2.16 1.79 1.02
PETG(30/70) 10.62 45.50 43.88 1.47 2.93 1.02
a
n: Number-average sequence lengths. R: Degree of randomness.
b Measured by 13C NMR.
spectroscopy taking PET as the reference in Fig. 4. The spectra were baseline
corrected and normalized at 1712 cm-1, the major absorbance peak representing the
C=O of ester groups.1 The peaks at 2968 and 2907 cm-1 are attributed to the
asymmetric and symmetric aliphatic C-H stretching vibrations in PET.25,26 The C-H
PETG copolymers can be observed between 2924 and 2852 cm-1.27 The C(=O)-O
stretching peak, CH2 bending peak, and C-H stretching peak of cyclohexylene ring are
observed at 1260, 1451 and 958 cm-1, respectively, in the PETG copolymers with
various CT content.28-31 The C-H stretching peak of cyclohexylene ring in the PETG
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The crystallization behavior of the PETG copolymers and PET was probed by
semicrystalline polymer behavior. The diffraction patterns of the samples with the
composition close to the 50:50 is not well resolved. Hence, all the samples were
annealed at 150 oC for 1 h prior to the further WAXD measurement. After annealing,
the diffraction peaks were well resolved. Fakirov and co-workers investigated this
phenomena and suggested that the emergence of the well resolved diffraction peaks
copolymers during the annealing process.32 Fig. 5 shows the WAXD patterns of the
PETG copolymers and PET annealed at 150 oC for 1 h. The corresponding WAXD
implying that PETG(70/30) is mainly amorphous. However, the other four samples
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(PCT) are reported to be triclinic.33-35 The three main peaks observed are assigned to
(010), ( 110 ), and (100) planes of PET, at 2θ values of about 17.68o, 22.78o, and
crystallized in the PET lattice. PCT shows three main diffraction peaks at 2θ = 16.63o,
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19.10o, and 23.41o, indexing as (010), ( 1 10 ), and (100) planes.21 The diffraction
peaks shown in the patterns of PETG(50/50) and PETG(30/70) are at the same
the PCT lattice. The WAXD patterns (Fig. 5) can be divided into two groups
according to the CT content in the copolymer: the PET-type crystal and the PCT-type
This result indicates that the crystalline structure of the PETG copolymers changes
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Fig. 5 WAXD patterns of the PETG copolymers and PET annealed at 150 oC for 1 h.
As shown in Table 3, the lamellar thicknesses of the crystal planes of PET are
larger than that of PETG(85/15) at the same crystallization condition, which implies
that the crystallization rate of PET is superior to that of PETG(85/15). As for the
PETG(30/70) in the crystal planes are larger than that of PETG(50/50), indicating that
PETG(30/70) has a faster crystallization rate than that of PETG(50/50). These results
reveal that the crystallization rate of the PETG copolymers decreases at first and then
The DSC cooling traces and heating traces of the PETG copolymers and PET at
10 oC min-1 are depicted in Fig. 6. The detailed data, crystallization temperature (Tc),
corresponding enthalpies (ΔHc, ΔHcc, and ΔHm), are listed in Table 4. As shown in Fig
crystallization peak occurs due to the melt crystallization of the samples. However,
which suggests that these three copolymers could not melt crystallization under this
condition. These results indicate that the crystallization rate of PET(100/0) and
PETG(30/70) is faster than these three copolymers. As regards the DSC heating traces
(Fig. 6b), a cold crystallization peak and a melting peak are observed in both
PETG(85/15) and PETG(50/50). The cold crystallization peak occurs due to the cold
crystallization of the samples during the heating process. The melting peak is
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melting peak is observed in PET(100/0) and PETG(30/70), indicating that these two
copolymers have completed the crystallization during the cooling process. However,
neither the cold crystallization peak nor the melting peak is found in PETG(70/30),
Fig. 6 DSC traces of the PETG copolymers and PET at 10 oC min-1: (a) cooling traces, (b)
heating traces.
transitions of the polyester. The CT unit is a stiff and bulky structure, which destroys
the regularity of the PET chain. As shown in Table 4, although PET is semicrystalline
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PETG(50/50), and PETG(30/70). Also, their melting temperatures are lower than that
of PET, and meanwhile involved with much smaller associated enthalpies. The
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crystallinity of the PETG copolymers decreases at first, and then increases remarkably
with the increasing CT content. These results clearly indicate that there is a strong
effect exerted by the CT units on the crystallinity. According to the molecular features
Fig. 7 DSC traces of the PETG copolymers and PET recorded at heating from quenched samples
for Tg observation.
The Tg of the PETG copolymers could be clearly detected in the heating DSC
traces of samples previously quenched from the melt (Fig. 7). A cold crystallization
crystallization peak occurs due to the cold crystallization of the quenched samples
during the heating process. However, the cold crystallization peak is not found in
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crystallization under this condition. These results reveal that the crystallization ability
copolymers.
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Fig. 8 Dependence of glass transition and melting temperatures on the copolymer composition.
with the increasing CT content, which also confirmed the fact that the copolymers
the CT structure is able to render stiffness and viscosity to the polymer chain, and
therefore, it will reduce the free volume as well. It is interesting to note that Tg plays
and PCT-type crystal lattices occurs. Therefore, it is reasonable to believe that the
PET-type crystal develops when CT content is not above than 30 mol%, while the
Research indicated that the melting temperature of the segments in crystal region
WAXD analysis, PET(100/0) and PETG(85/15) crystallize in the PET lattice, while
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PETG(50/50) and PETG(30/70) crystallize in the PCT lattice. The C NMR results
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reveal that the number-average sequence length nET decreases with the increasing CT
unit content. On the contrary, nCT increases gradually with the increasing CT unit
content. As shown in Table 4, the melting temperature and the melting enthalpy of the
decrease significantly with the decreasing average sequence length nET. As for the
increase in the average sequence length nCT results in the higher melting temperature
In order to investigate the thermal stability of the PETG copolymers, TGA was
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TGA thermograms of the PETG copolymers and PET. The detailed data, including the
initial degradation temperature at 5 wt% loss of the original weight (T5%), the
temperature of the maximum degradation rate (Td,max),37 and the weight percentage of
Fig. 9 TGA thermograms of the PETG copolymers and PET at a heating rate of 20 oC min-1 in
nitrogen.
The PETG samples appear as materials with high thermal stability. Under
nitrogen flow the degradation process begins above 380 oC and occurs in a single step
degradation (T5%), reported in Table 5, indicate that all samples have a very similar
behavior. Moreover, the PETG copolymers show a decreased Td,max from 449.1 oC of
although the thermal stability of these copolymers decreased slightly with the
increasing CT content, it remains close to that of PET. The residue of PET is 12.7
wt% and the residue of the PETG copolymers ranges from 9.4 to 2.6 wt%. PETG with
the more cyclohexylene ring contents exhibit less residue at high temperature, which
might result from the reduced carbonization due to the presence of cyclohexylene
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a
T5%: the initial decomposition temperature at 5 wt% loss of the original weight. Td,max: the
temperature at the maximum degradation rate.
has been carried out by tensile testing. The stress-strain curves of the PETG
copolymers and PET at room temperature are shown in Fig. 10. The detailed data,
including Young’s modulus, yield stress, and elongation at break, are presented in
deformation region and ultimate failure of the films. The Young’s modulus and yield
stress of the PETG copolymers decreases with the increasing CT content. The
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Fig. 10 Stress-strain curves of the PETG copolymers and PET at room temperature.
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The shrinkages of the PETG copolymers with different CHDM content (0%,
15%, 30%, 50%, and 70%), stretched into 3×1 at 90 oC, tested at 90 oC, are 58%, 62%,
63%, 62%, and 48%, respectively. The testing temperature is higher than the Tg values
analysis. The shrinkages of the PETG copolymers and PET are more than 40% when
the testing temperature is higher than Tg. This result indicates that both the PETG
copolymers and PET could be potentially used as heat-shrinkable materials with the
Fig. 11 shows the DMTA spectra of the PETG copolymers and PET. In the
temperature range from 60-100 oC the samples exhibit one peak of tan δ, donated as α
there is a good correspondence between the Tg values detected by DSC and the Tα
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content, which indicates that the copolymer with higher CT content is suitable for
that the intensity of the α peak of the PETG copolymers is higher than that of PET.
This might be ascribed to the cyclic structure (cyclohexylene ring) of CHDM, which
can absorb energy through the interconversion of chair and boat conformations.38
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Fig. 11 DMTA spectra of the PETG copolymers and PET: (a) tan δ, (b) storage modulus.
the glass relaxation, it shows a steep decrease of about two orders of magnitude. From
observed by Imai et al.39 The rather steep increase of the elastic modulus observed in
the range 105-130 oC for PET(100/0), 120-145 oC for PETG(85/15), and 125-145 oC
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copolymers could not crystallize under the DMTA measurement condition. These
4 Conclusions
and suitable molecular weights were synthesized in this study. Their copolymer
spectroscopy. The effects of the copolymer composition and the microstructure on the
nearly equal to the feed compositions. The number-average sequence length nET
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remarkably with the increasing CT content. It was interesting to notice that the rigid
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chain, significantly altered the thermal transitions of the polyester. The Tg of the
PETG copolymers increased linearly with the increasing CT content, which also
confirmed the fact that the copolymers synthesized in this study had a random
Acknowledgements
This work was supported by the Innovation Foundation for Graduate Students of
Jiangsu Higher Education Institutions (PAPD). The authors would like also to express
their appreciation to Mr. Hao Wang and Mr. Mingfu Chen for their help in the
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2 G. Xu, S. Qin, J. Yu, Y. Huang, M. Zhang and W. Ruan, RSC Adv., 2015, 5,
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1121-1129.
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111, 2751-2760.
16 N. Vasanthan, N. J. Manne and A. Krishnama, Ind. Eng. Chem. Res., 2013, 52,
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92, 464-479.
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9335-9345.
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