Phase Field Modeling of Hydrogen Embrittlement: Sciencedirect
Phase Field Modeling of Hydrogen Embrittlement: Sciencedirect
ScienceDirect
Article history: A numerical framework is developed in this paper to study hydrogen embrittlement. A
Received 20 January 2020 hydrogen diffusion equation is derived, and a trapping density function is proposed in the
Received in revised form framework of the phase field model. Effect of hydrogen enhanced localized plasticity (HELP)
1 May 2020 and hydrogen enhanced decohesion (HEDE) are modeled by reducing the yield stress and
Accepted 3 May 2020 decreasing the critical energy release rate respectively. Simulation results of a compact tension
Available online xxx specimen and a double notched tension specimen show that hydrogen accumulates at the
crack/notch tip region driven by positive hydrostatic stress as well as more traps produced by
Keywords: plastic deformation in this area. Both HELP and HEDE reduce the load carrying capacity of the
Hydrogen embrittlement specimen, and their effects depend on the model parameters. The proposed model provides a
Phase field numerical tool that can be used to comprehensively simulate hydrogen embrittlement and
Hydrogen transport predict the ductile to brittle transition of the material due to the presence of hydrogen.
Hydrogen enhanced localized © 2020 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
plasticity (HELP)
Hydrogen enhanced decohesion
(HEDE)
Fracture
* Corresponding author.
E-mail address: [email protected] (X. Gao).
https://doi.org/10.1016/j.ijhydene.2020.05.015
0360-3199/© 2020 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Please cite this article as: Huang C, Gao X, Phase field modeling of hydrogen embrittlement, International Journal of Hydrogen Energy,
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2 international journal of hydrogen energy xxx (xxxx) xxx
Please cite this article as: Huang C, Gao X, Phase field modeling of hydrogen embrittlement, International Journal of Hydrogen Energy,
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phase field and the displacement field and applied the phase
model to predict brittle fracture, and Miehe et al. [40] further
Jeþ ¼ KtrðεÞ2þ þ 2m εedev : εedev ; (3)
developed their model by including the plastic contribution to
predict ductile fracture. Ambati et al. [41,42] introduced the where K represents the bulk modulus, the bracket x± ¼
plastic strain state into the degradation function to delay ðx ±jxjÞ =2, m represents the shear modulus, trðεÞ represents the
crack initiation, and compared the numerical results with trace of the elastic strain tensor, εedev ¼ εe trðεÞI=3 is the
experimental observations. Borden et al. [43] introduced a elastic part of the deviatoric strain tensor, and I represents the
cubic degradation function and applied it to the yield surface second order identity tensor.
during the fracture process. They also considered the effect of The plastic adjustment function, A, is expressed as
the stress triaxiality on the crack driving force. Huang and Gao p
aε
[44] modified the model of Miehe et al. [40] by proposing a new A ¼ exp ; (4)
εf
approach for material degradation and incorporating a plastic
adjustment factor into the crack driving force function. Nu- where a is a constant coefficient, εp represents the effective
merical examples show that this model is capable of simu- plastic strain, and εf is the failure strain.
lating the fracture mechanism transition between ductile and The degradation function used to describe the continu-
brittle. ously broken process of the material is defined as
This study incorporates hydrogen transport in metals and
2
the resulting HELP and HEDE mechanisms into the phase field gðdÞ ¼ ð1 dÞ ; (5)
model developed by Huang and Gao [44] to numerically model and both the Young’s modulus and the yield surface are
the phenomenon of hydrogen embrittlement. We first briefly assumed to deteriorate with the increasing phase field value.
review the phase field model, followed by the derivation of the Based on this assumption, the yield function is modified as
hydrogen diffusion equation and a proposed trapping density
function to include the effect of the crack phase field value. f ðs; d; εp Þ ¼ gðdÞs gðdÞsy ðεp Þ; (6)
Hydrogen embrittlement modeling considers two mecha- where s represents the equivalent stress, and sy represents
nisms. The HELP mechanism is modeled by decreasing the
the current yield stress.
local flow stress with hydrogen concentration, and the HEDE
mechanism is modeled by reducing the critical energy release
rate with hydrogen concentration. Finally, a compact tension Hydrogen transport coupled with deformation
specimen and a flat specimen with a double notch are used to and phase field
demonstrate the numerical model, and the simulation results
are presented and discussed. Governing equation of hydrogen diffusion
density, Gc is the critical energy release rate, and A is a func- where Q represents the absolute temperature, R represents
tion accounts for a plastic adjustment. The value of Hðx;~ sÞ is the gas constant, and WB represents the binding energy of the
calculated according to the current loading step time s and the trapping sites.
current position x. The positive part of the stored elastic en- Consider a domain U with surface vU, the local balance
equation of total hydrogen is
ergy density Jeþ is defined as
Please cite this article as: Huang C, Gao X, Phase field modeling of hydrogen embrittlement, International Journal of Hydrogen Energy,
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vCT _ vCT This is the governing equation for hydrogen transport that
C_ T ¼ CL þ ε_ p : (11) takes into account the effect of the crack phase field. From Eq.
vCL vεp
(20) we can see that the diffusion of lattice hydrogen is not
The partial derivative of the trapped hydrogen with respect
only affected by the gradient of lattice hydrogen concentra-
to the lattice hydrogen is
tion, but also affected by the trapped hydrogen concentration,
vCT CT ð1 qT Þ the gradient of hydrostatic stress, the plastic deformation, and
¼ : (12) the phase field value.
vCL CL
Taking the partial derivative of the trapped hydrogen with
Hydrogen trapping
respect to the effective plastic strain leads to
vCT vCT dNT dNT In Eq. (7), the trapped hydrogen concentration is a function of
¼ ¼ qT : (13) the occupancy of the trapping sites qT , the number of sites per
vεp vNL dεp dεp
trap bT , and the trapping density NT . Here bT is a material
Substituting Eqs. (12) and (13) into Eq. (11), we can obtain constant, and qT is a factor for the equilibrium relation be-
the time derivative of the trapped hydrogen as tween trapped hydrogen and lattice hydrogen. As for the
CT ð1 qT Þ _ dNT trapping density NT , Kumnick and Johnson [46] showed that in
C_ T ¼ CL þ qT ε_ p : (14) iron, it is associated with dislocations developed during
CL dεp
plastic deformation. Sofronis and McMeeking [4] suggested
The total hydrogen flux J is defined as that in BCC iron, the trapping density NT increases mono-
tonically with the increased plastic strain and it is indepen-
J ¼ ML CL VmL MT CT VmT ; (15)
dent of temperature. They also assumed that the trapping
where ML and MT are the mobility and mL and mT are the chemical density saturates as the plastic strain becomes larger than 0.8.
potential of the lattice hydrogen and trapped hydrogen respectively. According to the experimental observations presented by
It is assumed that trapping sites are isolated and transport between Kumnick and Johnson [46], Taha and Sofronis [47] proposed
traps is by lattice diffusion [45]. Thus, the mobility of trapped that for iron and steels, the trapping density is a function of
hydrogen MT is assumed to be zero. Moreover, the mobility of the the plastic strain, and the relation is written as follows
hydrogen in lattice sites ML is assumed to degrade with the occur-
rence of facture. With these assumptions, the total hydrogen diffu- logðNT Þ ¼ 23:26 2:33 expð5:5εp Þ: (21)
sion flux J becomes Atomistic simulations [48] show that as a crack propagates
2 through a hydrogen-rich region, the hydrogen atoms are
J ¼ ð1 dÞ ML CL VmL : (16)
trapped along the newly created crack surfaces, and behind
Here the degradation function is incorporated into the the new crack tip hydrogen concentration does not increase.
hydrogen diffusion flux function, which means that when the However, in the phase field model, the crack topology is rep-
material is fully broken (d ¼ 1), there is no hydrogen diffusion resented in a diffusive manner using the phase field value, d,
along or cross the newly developed crack surfaces. and the plastic strain in the area of the diffusive crack still
The chemical potential of the lattice hydrogen is increases monotonically after fracture occurred, resulting in a
monotonic increase in trapping density there according to Eq.
CL
mL ¼ m0L þ RQln VH sH ; (17) (21). To overcome this problem, we propose a new trapping
NL
density function in an incremental form as follows
where sH is the hydrostatic stress defined as by sH ¼
logðNT Þ ¼ 23:26 2:33 expð5:5~εp Þ: (22)
ðs11 þs22 þs33 Þ=3. From Eqs. (16) and (17), we can obtain
p
2
Different from (21), here the plastic factor ~ε is not the
2 ð1 dÞ DL CL VH effective plastic strain, but a function of the effective plastic
J ¼ ð1 dÞ DL VCL þ VsH ; (18)
RQ
Please cite this article as: Huang C, Gao X, Phase field modeling of hydrogen embrittlement, International Journal of Hydrogen Energy,
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Please cite this article as: Huang C, Gao X, Phase field modeling of hydrogen embrittlement, International Journal of Hydrogen Energy,
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Fig. 1 e (a) Dimensions (in mm) of a CT specimen. (b) Finite element mesh of the CT specimen.
Fig. 2 e Distributions of crack phase field value (a) and Fig. 3 e Distributions of rack phase field values (a) and
lattice hydrogen concentration (b) on the mid-surface of the lattice hydrogen concentration (b) on the mid-surface of the
specimen before the onset of crack initiation. specimen after some amount of crack propagation.
Please cite this article as: Huang C, Gao X, Phase field modeling of hydrogen embrittlement, International Journal of Hydrogen Energy,
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Fig. 6 e Load-displacement curves (solid lines) and maximum plastic strain-displacement curves (dashed lines) for different
cases, where the HELP parameters are w ¼ 0:9 and h ¼ 0:5, and the HEDE parameters are z ¼ 0:9 and x ¼ 0:5.
Fig. 7 e Load-displacement curves (solid lines) and maximum plastic strain-displacement curves (dashed lines) obtained
with different HELP parameters.
case 3, which includes only the HEDE effect, with the baseline carrying capacity decreases as the value of w decreases. In
case, it is seen that the HEDE effect also lowers the strength addition, the maximum value of plastic strain at fracture
and ductility of the material, however there is no noticeable initiation is higher when the HELP effect is considered, and it
difference between the maximum plastic strain-displacement increases as the value of w decreases.
curves of the two cases before crack initiation. With both HELP Similarly, to further discuss the HEDE effect, simulations
and HEDE mechanisms included in the simulation, case 4 are conducted with different values of parameter z. Fig. 8
exhibits the lowest load carrying capacity. compares the results obtained from three cases: (z ¼ 0:9; x ¼
To further discuss the HELP effect, simulations are 0:5), (z ¼ 0:8; x ¼ 0:5), and the baseline case. With only HEDE
conducted with different values of parameter w. Fig. 7 com- effect, the load carrying capacity decreases as the value of z
pares the results obtained from three cases: (w ¼ 0:9; h ¼ 0:5), decreases. In addition, the maximum value of plastic strain at
(w ¼ 0:8; h ¼ 0:5), and the baseline case. The sudden drop of fracture initiation is lower when the HEDE effect is consid-
the load-displacement curve indicates the onset of crack ered, and it decreases as the value of z decreases.
propagation. The red dots on the dashed lines represent the Fig. 9 compares the hydrogen embrittlement effects (HELP
maximum plastic strain values when the crack start to prop- and HEDE mechanisms) at different loading stages. The HELP
agate. Fig. 7 shows that with only HELP effect, the load and HEDE effects are evaluated by the values of s0 ðcÞ=s0 and
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Fig. 8 e Load-displacement curves (solid lines) and maximum plastic strain-displacement curves (dashed lines) obtained
with different HEDE parameters.
Gc ðcÞ=Gc respectively. The values of s0 ðcÞ=s0 and Gc ðcÞ= Gc are the red color represents the newly created crack. Fig. 9(b1eb4)
the same because the values of the parameters used to show the distribution of the total hydrogen concentration at
describe the HELP and HEDE effects are the same (w ¼ z ¼ 0:9 the four loading stages. The peak hydrogen concentration is at
and h ¼ x ¼ 0:5). Fig. 9(a1ea4) show the distribution of the the crack tip and its value is decreasing from loading stage 1 to
crack phase field value at four different loading stages, with loading stage 4 because of the no hydrogen diffusion flux
Fig. 9 e Distributions of crack phase field value (a1ea4), total hydrogen concentration (b1eb4), and hydrogen embrittlement
effects (c1ec4) on the mid-surface of the specimen at different loading stages (number 1e4 in each row).
Please cite this article as: Huang C, Gao X, Phase field modeling of hydrogen embrittlement, International Journal of Hydrogen Energy,
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Fig. 11 e Distributions of crack phase field value (a1, a2), the lattice hydrogen (b1, b2), the trapped hydrogen (c1, c2), and the
total hydrogen (d1, d2) on the mid-surface of the specimen before (a1, b1, c1, d1) and after (a2, b2, c2, d2) the onset of crack
initiation.
area, Fig. 13(c1,c2). The accumulated hydrogen at the notch tip Fig. 14 examines the HEDE mechanism by comparing the
further promotes local plastic straining in this area, which in simulation results for case 1 (no HELP or HEDE) and case 3
turn facilitates more hydrogen accumulation. As a conse- (with HEDE) at the loading stage 2 indicated in Fig. 12. As
quence of this effect, crack initiation occurs faster for case 2 shown in Fig. 14(a1,a2,b1,b2), the HEDE mechanism also fa-
than case 1, Fig. 13(d1,d2). cilitates plastic straining and promotes hydrogen trapping at
Fig. 12 e Load-displacement curves (solid lines) and maximum plastic strain-displacement curves (dashed lines) for
different cases, where the HELP parameters are w ¼ 0:9 and h ¼ 0:5, and the HEDE parameters are z ¼ 0:9 and x ¼ 0:5.
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Fig. 15 e Distributions of the effective plastic strain (a1ea4), the trapped hydrogen (b1eb4), the total hydrogen (c1ec4) and
the crack phase field value (d1ed4) on the mid-surface of the specimen for case 1 (a1, b1, c1, d1), case 2 (a2, b2, c2, d2), case 3
(a3, b3, c3, d3) and case 4 (a4, b4, c4, d4), at the loading stage 3 indicated in Fig. 12.
promote hydrogen trapping at the notch tip. But the effect of HEDE mechanisms, the crack initiation speed is faster than
HEDE is not as significant as the effect of HELP. Thus, the the cases with only one mechanism is considered (d2, d3, d4).
difference of the total hydrogen concentration in c1 and c3 is The above results indicate that the mechanisms of HELP
hardly noticeable. It is worth noting that neither HELP nor and HEDE, when considered separately, each can promote
HEDE alone significantly promotes crack initiation at loading crack initiation and lead to material embrittlement. When
stage 3 (d1, d2, d3). When HELP and HEDE mechanisms work both mechanisms are considered, the combined effect on
together, leading to more plastic straining and hydrogen hydrogen embrittlement is more significant than when only
trapping at the notch tip (a4, b4), the total hydrogen concen- one mechanism is considered. HELP reduces the local yield
tration is close to the result when only HELP mechanism is stress and HEDE reduces the critical energy release rate, and
concerned (c2, c4). As a result of the combination of HELP and the two mechanisms work concurrently after plastic
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Please cite this article as: Huang C, Gao X, Phase field modeling of hydrogen embrittlement, International Journal of Hydrogen Energy,
https://doi.org/10.1016/j.ijhydene.2020.05.015