Chem Lesson 3.2
Chem Lesson 3.2
L E S S O N 3 : E N E R GY
E N G R . PA N G A N I B A N
SOIL
FUELS
Let’s Define!
Fuel value of a substance is the heat released when one gram of the substance is combusted.
Also called as energy or calorific value.
Heat of Combustion – the amount of heat energy released when a fuel is burned
Below are the average bond enthalpies (in kJ/mol) of a number of atom pairs that might be
involved in the combustion of a hydrocarbon or related fuel. The greater the bond enthalpy, the
stronger the bond.
Sample Exercise!
COMBUSTION OF METHANE:
a) Write a balanced Chemical Equation.
b) How much heat is released (heat of combustion) in a complete combustion of
methane?
c) What is the Fuel value of methane?
d) How many moles of O2 are required if 6 mol of CH4 is to be completely
consumed?
e) How many grams of water is produced if enough oxygen gas reacts with 25 g of
methane?
A generalization is that most hydrocarbons release about 40 – 50 kJ/g of energy upon complete
combustion to carbon dioxide and water.
Factors
Factors other than the actual energy content of the fuel play a big role in determining which of
these fuels we use such as (aside from the fact we know it’s intended use):
• Availability
• Ease of transport and storage
• Pollution – producing potential and perceived danger
• Cost
GOOD FUEL should have:
• High calorific value
• Moderate ignition temperature
• Low moisture content
• Low non-combustible matter content
• Low cost and easy availability
• Easy to transport and storage cost should be low
• Products of combustion should not be harmful
• Burn in air without much smoke
• Combustion should be easily controllable
Classification of Fuels
Fuels may broadly be classified in two ways:
1. According to the physical state in which they exist in nature – solid, liquid and gaseous
2. According to the mode of their procurement – natural and manufactured
Solid Fuels
COAL - most abundant fossil fuel, contains hydrocarbon of high molecular weight as
well as compounds containing sulfur, oxygen, or nitrogen
Calorific Value
Fuel Nature Composition % Uses
(kcal/kg)
C = 57
H = 06
Highly fibrous light brown in O = 35 Domestic fuel, power
Peat 4000 – 54000
color generation
C = 67
H = 05
O = 26 Manufacture of producer
Lignite Fibrous, brown colored coal 6500 – 7100
gas and steam
C = 77
H = 05
Sub-bituminous Black colored, homogeneous O = 16 Manufacture of gaseous
7000 – 7500
coal smooth mass fuels
C = 83
H = 05
Black, brittle, burns with yellow O = 10 Power generation, coke
Bituminous coal 8000 – 8500
smoky flame making, domestic fuel
C = 93
H = 03
Hard & most matured coal, O = 03 Boiler heating,
Anthracite 8500 – 8700
burns without smoke metallurgical furnace
Solid Fuels
Advantages Disadvantages
conversion purification
Coal + steam complex mixture mixture of CH4, H2, CO (syngas)
Secondary Fuels from Coal
• Synthetic Liquid Fuels such as crude oil type, through a process called coal liquefaction
where coal is reacted with hydrogen gas under high pressure in the presence of catalyst
(hydrogenating the coal)
➢ Resulting crude oil product can be fractionally distilled to give fuel oil, gasoline, and certain
hydrocarbons used in the manufacture of plastics, medicines, and other commodities
➢ 5.5 barrels of liquid fuel are produced for each ton of coal yet the cost of barrel of liquid from
coal liquefaction is about double that of a barrel of crude oil
Liquid Fuels
PETROLEUM OR CRUDE OIL - naturally occurring fossil fuel exists in liquid form in
underground reservoirs in the tiny spaces within sedimentary rocks or it can be found near the surface in oil
sands
• It is often found alongside natural gas and saline water
• It gets this nickname as “black gold” from the monumental
number of products that can be processed from unrefined
crude oil
• It is formed as organic-rich rocks are buried and heated
over geological time; resulted from the partial
decomposition of marine animals and vegetables,
organisms and pre-historic forests
• It can either be beneath land or out in the ocean below the
seabed.
Petroleum Formation
Note: The higher the octane number, the better is its performance and
lower knocking properties of gasoline.
Also, octane number does not measure the energy content of the fuel.
Manufactured Liquid Fuels
► Octane rating can be increased either by increasing the percentage of branched-chain and
aromatic hydrocarbon fractions or by adding octane enhancers or increase fraction of octane but
what is important is the compressibility of the gas, not the amount of octane present.
Fuel additives in gasoline:
• Tetraethyl lead – substantially increases compressibility but lead is toxic and ultimately emitted
into the atmosphere and settled into soil and water
• Ethanol – increases oxygen content of gasoline, helps to ensure more complete combustion
and reduces CO2 emissions, hydrocarbons and soot [reformulated gasoline, RFG]
• MTBE (methyl tert-butyl ether, (CH3)3COCH3 – increases octane number and oxygen content of
gasoline; 15% MTBE supplemented to any modern engine but possible carcinogen
Manufactured Liquid Fuels
2. Diesel Fuel, or gas oil. This oil generally contains 85% C and 12% H. Its calorific value is
about 11,000 kcal/kg
➢ Consists of longer hydrocarbons and have low values of ash, sediment, water and
sulphate contents
➢ Easily ignite below compression temperature
Cetane number or Cetane Rating, percentage of cetane (C16H34) present in a mixture of ɑ-methyl
naphthalene and cetane; expresses knocking characteristics of diesel
Note: Oil of high octane number has a low cetane number (vice-versa)
► Cetane number can be increased by adding additive called dopes (ethylnitrate, isoamyl nitrate)
Manufactured Liquid Fuels
3. Kerosene Oil, is used as an illuminant, jet engine fuel, tractor fuel, and
for preparing laboratory gas. By using fair excess of air, it burns with a
smokeless blue flame
4. Heavy Oil, this oil on refractionation gives:
➢ Lubricating oils [and greases]
➢ Petroleum jelly, used as lubricants in medicine and cosmetics
➢ Paraffin wax; used in candles, boot polishes, and electrical
insulations (etc.)
Liquid Fuels
Advantages Disadvantages
✓ Possess higher calorific value per unit mass than solidꭓ Releases unpleasant odor during incomplete combustion
fuels
ꭓ Some amount of liquid fuels will escape due to evaporation
✓ Burn without dust, ash, clinkers during storage
✓ Easy to transport through pipes ꭓ Specific type of burners required for effective combustion
✓ Require comparatively less storage space ꭓ More expensive than solid fuels
✓ Clean in use and economic to handle ꭓ Costly special storage tanks required for storing liquid fuels
✓ Combustion is uniform and easily controllable ꭓ Greater risk of hazards, particularly in case of highly
inflammable and volatile liquid fuels
✓ Furnace space requirement is lesser than solid fuels
ꭓ Oil can pollute water extensively. Just 1 L of oil can
✓ Requires less excess air for complete combustion
contaminate 1 million L of water.
Gaseous Fuels
- Gaseous fuels occur in nature, besides being manufactured from solid and liquid fuels.
1. Natural Gas, also called Marsh gas, found in oil fields and coal fields (fire damp); mixture of gases
trapped with petroleum in Earth’s crust and is recoverable from oil wells where gases have migrated
through the rock;
- calorific values from 8,000 to 14,000 kcal/m3
• Lean or Dry Gas, lower hydrocarbons like methane and ethane
• Rich or Wet Gas, higher hydrocarbons like propane, butane along with methane
Uses of Natural Gas:
➢ used as raw material for the manufacturing of carbon black, methane, hydrogen and formaldehyde
➢ excellent domestic fuel and industrial fuel
Types of Gaseous Fuels
2. Synthesis Gas, these gases are chemically made by some process
a. Producer Gas, composed of CO, H2, CO2 and typically a range of hydrocarbons such as
CH4 with nitrogen from the air;
►It has a low calorific value (CV) 1300 to 1800 kcal/m3
▪ It is prepared by passing air mixed with little steam (about 0.35 kg/kg of coal) over a red-hot coal or
coke bed maintained at about 1100OC in a special reactor
▪ Nitrogen in the air remains unchanged and dilutes the gas
▪ Ave. composition:
CO = 22.3%; H2 = 8.12%, N2 = 52.55%,CO2 = 3%
Uses of Producer Gas:
➢ For heating open-hearth furnaces (in steel and glass manufacture), muffle furnaces, retorts (used in
coke and coal gas manufacture)
➢ As reducing agent in metallurgical operations
Types of Gaseous Fuels
b. Blue Gas or Water Gas, consists mainly of CO and H2 with a little fraction of non-
combustible gases; and is produced from syngas
▪ production of a higher calorific value (CV) by intermittently blasting the incandescent bed with air
and steam such the overall heat balance is maintained
▪ Nitrogen gas are discharged to atmosphere and products of the steam blast are kept since they
have higher CV [CV is virtually doubled in this way]
▪ CV is about 2,800 kcal/m3
▪ Ave. composition: H2 = 51%; CO = 41%; N2 = 4%; CO2 = 4%
Carbureted water gas – produced to enhance the energy value of water gas, which is
ordinarily lower than that of coal gas; result of combing the water gas and oil gas methods
▪ Oil is sprayed into the hot water gas chamber to result in a good quality gas
Types of Gaseous Fuels
Uses of Water Gas:
➢ Removal of CO2 from fuel cells
➢ Reacted with producer gas to make fuel gas
➢ Used in the Fisher-Tropsch process
➢ Used to obtain pure hydrogen to synthesize ammonia
➢ Carbureted water gas is used for lighting
Types of Gaseous Fuels
C. Blast Furnace Gas, a byproduct gas produced during the production of hot metal (liquid iron) in a blast furnace, where
iron ore is reduced with coke to produce hot metal; CV about 1,000 kcal/m3
▪ BFG comes out from the top of the blast furnace is at a high pressure (1.5 to 2.5 atm in modern) and normally at a
temperature of around 100OC to 150OC
▪ Ave. composition:
H2 = 1 to 7%; N2 = 40 to 60%; CO2 = 17 to 25%; CO = 20 to 28%
▪ BFG is a toxic gas, hence, BFG in the environment is measured through CO gas monitor (CO gas concentration must kept
within 50 ppm in the area)
▪ BFG contains much dust and is usually cleaned before use by dust settlers, cyclones or electrolytic precipitators
Uses of Blast Furnace Gas:
➢ In integrated steel plants, BFG is being used mixed with either coke oven gas or converter gas or both; mixed gas is used
as fuel in various furnaces
➢ Can be used in stoves, soaking pits, normalizing and annealing furnaces, foundry core ovens
➢ gas engines for blowing, boilers for power generation, gas turbines for power generation
➢ Used in the sinter plant furnace
Types of Gaseous Fuels
d. Coal and Coke Oven Gas, obtained when it is carbonized or heated in absence of air at
about 1300OC in either coke ovens or gas-making retorts;
► CV about 4,900 kcal/m3
▪ A colorless gas having a characteristic odor; lighter than air and burns with a long smoke flame
▪ Ave. composition: H2 = 47%; CH4 = 32%; CO = 7%; C2H2 = 2%, C2H4
= 3%; N2 = 4%; CO2 = 1%
Uses of Coal Gas:
➢ Used as illuminant in cities and town
➢ Used as fuel and in metallurgical operations for providing reducing atmosphere
Gaseous Fuels
Advantages Disadvantages
✓ Easier transportation due distribution of fuel throughꭓ Highly inflammable and the chances for fire hazards
pipelines (eliminating manual labor in are extremely high
transportation)
ꭓ Gas occupy large value thus require large storage
✓ It can be lighted at ease tanks
✓ It can be pre-heated by the heat of hot waste gases,ꭓ Very large storage tanks are needed
thereby affecting economy in heat
✓ Combustion can be readily controlled for change in
demand like oxidizing or reducing atmosphere,
length flame, temperature, etc.
✓ Less or negligible ash content and smokeless and
very clean to operate
✓ Gases are miscible with air and hence the excess
air needed is very less
✓ Free from impurities found in solid and liquid fuels
✓ Do not require any special burner technology
End of Lesson 3.2
Lab Activity #3
Energy Content of The Fuels
MATERIALS
• 1 Large Aluminum hollow can (no lid and no bottom)
• 1 small can (or empty aluminum soda can)
• Aluminum foil
• Wooden dowel
• Aluminum foil pan
• 2 lamps containing an assigned fuel (1 for butane and 1 for ethanol/ethyl-alcohol)
• 1 candle
• 1 (3” x 5”) index card (or any sturdy paper)
• 1 immersion thermometer
• Tap Water
• Waste cotton or clean rags
• Fuel (ethanol, butane, candle)