Doc No: 01/HSE/TWWHA

Patimban Port Development Project (II)

Package 5: Car Terminal Construction
TWWHA-P5-Safety Plan
RISK ASSESSMENT DATE ISSUED: 10/07/2024
Job Description: Critical Works M/E LAST REVIEWED DATE:
Area/Unit: Patimban Package 5: Car Terminal Construction REVIEWED BY:
Tag No/Equipment Description: SIGNATURE OF SUPERVISOR.
6 RESPONSIBLE PERSON:
PPE Required to do this Job: Minimum PPE standard, Ear Plug, Dust Mask, Life Jacket, Full Body Harness Page:

(Physical, Chemical, Risk Level before Mitigate (H,S,M,L) Control Statement Risk Level after Mitigate
JOB STEP Biological, Potential Event
Psychological, L S R E L S R E
Job Description: Critical Works M/E
1. Lifting or Laying Material - Ensure crane capacity is suitable for the lifting of the material
(Using Crane & TMC) - Ensure the length of the boom is suitable with working distance and radius of
Material and
Crane collapses 3 5 15 High Risk the material’s location. 1 4 4 Medium Risk
Equipment Damage
- Preparing Lifting Plan
- Ensure that Operator and rigger has a valid license (Kemnaker)

- Ensure wire slings, shackles and crane are in good condition before use
Workers are hit by objects - Ensure wire slings, shackles and crane meets lifting capacity.
Sling disconnected lifted/head 3 5 15 High Risk - Ensure no one gets close to the working radius of the crane during lifting. 1 5 5 Medium Risk
Injury/scratches/fracture - Barricade the working area
- use Tagline instead of hands for directing the load

- Make sure shackle is attached and locked properly.

- Ensure crane’s rotation is safe and slow when lifting.
- Make sure shackle SWL is above than material load.
Shackle hit workers/injury 3 5 15 High Risk 2 3 6 Medium Risk
- Make sure shackle is inspected by competent person.
- Barricade the working area
- Use Tagline instead of hands for directing the load

- Make sure crane capacity is suitable for the lifting of the test material.
- Make sure the length of the boom is suitable with the working distance and
radius of the material’s location.
- Ensure no one gets close to the working radius of the crane during lifting.
Workers pinched by
material failing 3 5 15 High Risk - Rigger must be in the safe working distance. 1 5 5 Medium Risk
material/injury/fracture
- Ensure workers keep safe working distance.
- material lashing should be fastened properly
- Barricade the working area
- Use Tagline instead of hands for directing the load

2. Installation Equipment
(Using electrical tools) - Ensure the tools used have been inspected, evidenced by sticker
- Ensure the tool is checked properly before use
- The power cable has been carefully checked, nothing is chipped
- Turn off the machine when the work is finished /after use
- Ensure cable must be elevated and secured on insulated S-hooks so cable are
Electrical power Electric shocked 3 5 15 High Risk 2 2 4 Medium Risk
caught in the water
- Ensure workers understand the correct way to use handtools
- Ensure distribution panel supplying power to the tools must be equipped with
an ELCB and must be grounded
- Use appropriate PPE
 (Physical, Chemical, Risk Level before Mitigate (H,S,M,L) Control Statement Risk Level after Mitigate
JOB STEP Biological, Potential Event
Psychological, L S R E L S R E
- Ensure job rotation have been implementation
- Give a momentary pause while work is in progress.
4 2 8 Medium Risk - Provide sign / safety campaign 1 2 2 Low Risk
- Ensure worker are appropriate PPE (Earplug or earmuff)
Exposure of noise Hearing loss

- Inspect tools for any damage prior to each use. Check the handle & body
casing of the tools for cracks/another.
- Do not use drill or grinder above shoulder height or below knee level or in-
between legs. Never use an angle drill overhead.
- Drill Operator shall not wear loose clothing or jewelry. Ensure Long hair tied
back as appropriate for entanglement hazards control
-The RPM rating of the abrasive wheel/disc must not be lower than that of the
- Drill or Grinder can
machine
Motion (Drill, cutting disintegrate
3 5 15 High Risk - Ensure Portable Grinding and drill machine are fixed with guard, dead-man 2 3 6 Medium Risk
wheel, and grinder) - Injury
switch, cutting/grinding disc in good condition, handles as supplied by
- Activity stopped
manufacturer and never modify in any case
- Do not attempt to make an excessive depth of cut. Overstressing.The disc
increases the loading & susceptibility to twisting/binding of the disc in the cut &
the possibility of kickback or breakage.
- Make sure worker use correct PPE before work like gloves, safety goggles,
mask -, facshield, earplug.

3. Power Shutdown Lack of safety

awareness & - Socialization scope of work, hazard and mitigation in the briefing (TBM)
inadequate - Injury - Make sure workers understand scope of work
communication - Asset damage 3 5 15 High Risk -.Make sure all crew be present tool box meeting 1 4 4 Medium Risk
between work groups - Activity stop - Ensure workers are in a fit condition
- Trained and competent personnel only assigned for the work

- Ensure all permit to work was approved

- LOTOTO procedure must be followed, verify and confirm zero energy
- Provide hard baricade and restricted entry signage in a energize area
- All Procedure or flowchart shutdown and responsibility person must be posted
-Injury/LTI/Fatality
on workplace
Electrical power -Activity stop 4 5 20 High Risk
- Supervisor should be provide to ensure safe practices are followed
1 4 4 Medium Risk
-Asset damage
- Socialization Emergency number and posted on workplace
- Ensure access and egress free from obstruct object
- Strictly NO SMOKING
- Correct type of fire extinguisher to be provided as required

4. Working at Heigh
( Using boomlift, Ladder or - Ensure all permit to work was approved
Scaffolding) - Scaffolder must be certified. and hae been inspected (green tag). Ensure
stable ground for the installation of scaffoldings or ladder.
- Ensure load on ladder and scaffolding are secure & evenly distributed. Do not
Scaffolding or ladder - Injury / LTI exceed manufacturer’s rated capacity.
- Activity Stop 2 4 8 Medium Risk 1 3 3 Low Risk
collapse - Property Damage
- Top 2 rungs not allowed to be used
- Makesure 2 workers hold a ladder for buddy system
- Ladder shall be not travelled when in working positions with personnel in the
working platform
- Ensure 100% tie off always while working at height.
4. Working at Heigh
( Using boomlift, Ladder or
Scaffolding)

(Physical, Chemical, Risk Level before Mitigate (H,S,M,L) Control Statement Risk Level after Mitigate
JOB STEP Biological, Potential Event
Psychological, L S R E L S R E

- Boomlift have been inspected (colour coded & License Complete)

- Ensure operator competent and have a valid Licence
- Ensure load on Boomlift are secure & evenlydistributed. Do not exceed
Boomlift tipping or - Injury / LTI
manufacturer’s rated capacity.
Mechanical failure and - Activity Stop 3 4 12 Medium Risk 1 3 3 Low Risk
- Person shall enter and exit the working platform only when it is lowered to
oil leak - Property Damage
ground level or designated access point (Scaffolding, access egress, etc)
- Mandatory to check the Boomlift everyday before use
- Ensure 100% tie off always while working at height

5. Confined Space Entry

- Ensure all permit to work was approved
- Follow the Confined Space Entry safe work practice standard instructions
Lack of hazard - Review and implement controls of Gas detector
- Place barricades and signs to restrict access to work site
awareness of the
-Injury/LTI/Fatality 4 5 20 High Risk - Identify evacuation routes and access in out 2 2 4 Medium Risk
specific confined - Provide adequate ventilation (Using Blower)
space area - Ensure valid license for confined space certificate issued by Kemnaker
- Ensure AGT certificate is valid
- Emergency rescue plan

Likelihood (capability of frequency and avoidance): 1 = Rare; 2 = Remote; 3 = Occassional; 4 = Frequent; 5 = Almost Certain
Risk Assessment : Severity (severity of result, seriousness of accident): 1 = Negligible; 2 = Minor; 3 = Moderate; 4 = Major; 5 = Catastrophic
Risk Level = Likelihood × Severity = 1~25

Judgement of Risk Level:

1~3 = Low Risk, no additional risk control measures may be needed but conduct frequent review to ensure the accuracy of the risk level over time
4~12 = Medium Risk, carry out careful evaluation of the hazards to ensure the risk level is reduced as los as is practicable within a defined time period
15~25 = High Risk, not acceptable and must be reduced to at least medium risk before work commences; eliminate hazard before work commences if needed