3D FE Informed Laboratory Soil Testing F
3D FE Informed Laboratory Soil Testing F
Marine Science
and Engineering
Article
3D FE-Informed Laboratory Soil Testing for the Design of
Offshore Wind Turbine Monopiles
Xiaoyang Cheng 1, *, Andrea Diambra 1 , Erdin Ibraim 1 , Haoyuan Liu 2 and Federico Pisanò 3
Abstract: Based on advanced 3D finite element modelling, this paper analyses the stress paths
experienced by soil elements in the vicinity of a monopile foundation for offshore wind turbines
subjected to cyclic loading with the aim of informing soil laboratory testing in support of monopile
foundation design. It is shown that the soil elements in front of the laterally loaded monopile are
subjected to complex stress variations, which gradually evolve towards steady stress cycles as the
cyclic lateral pile loading proceeds. The amplitude, direction and average value of such steady stress
cycles are dependent on the depth and radial distance from the pile of the soil element, but it also
invariably involves the cyclic rotation of principal stress axes. Complementary laboratory testing
using the hollow-cylinder torsional apparatus was carried out on granular soil samples imposing
cyclic stress paths (with up to about 3 × 104 cycles) which resemble those determined after 3D
finite element analysis. The importance of considering the cyclic rotation of principal stress axes
when investigating the response of soil elements under stress conditions mimicking those around a
Citation: Cheng, X.; Diambra, A.; monopile foundation subjected to cyclic lateral loading is emphasised.
Ibraim, E.; Liu, H.; Pisanò, F. 3D
FE-Informed Laboratory Soil Testing Keywords: finite element analysis; soil; monopile; offshore; wind turbines; laboratory testing
for the Design of Offshore Wind
Turbine Monopiles. J. Mar. Sci. Eng.
2021, 9, 101. https://doi.org/
10.3390/jmse9010101 1. Introduction
Renewable offshore wind energy has been playing a crucial role in meeting the in-
Received: 19 December 2020
creasing demand for green energy and reducing the global carbon footprint. In 2019,
Accepted: 14 January 2021
Europe installed a record of 3.6 GW of new offshore wind capacity, mostly located in the
Published: 19 January 2021
North Sea [1]. To date, with offshore wind turbines being installed mostly in shallow
coastal waters, monopile foundation has been typically the preferred foundation option [1].
Publisher’s Note: MDPI stays neutral
However, with the progressive increase of wind turbine capacity and the progressive re-
with regard to jurisdictional claims in
search for additional and stronger wind resources in deeper water, the size of the monopile
published maps and institutional affil-
iations.
foundation has been progressively increasing in the last decade. It is currently conceivable
to install monopiles with diameter in excess of 10 metres.
The increase in monopile foundation size is associated with an increased overall cost
of the material as well as with the requirement of specialised vessels and installation equip-
ment able to deal with the larger monopile sizes and weights. However, cost savings are
Copyright: © 2021 by the authors.
necessary to ensure the long-term sustainability of wind farm developments if compared
Licensee MDPI, Basel, Switzerland.
to other onshore energy resources. Therefore, engineers are not only facing the challenges
This article is an open access article
of designing larger foundation under stricter and harsher environmental conditions, but
distributed under the terms and
conditions of the Creative Commons
they are also continuously asked to increase the cost-effectiveness of their design.
Attribution (CC BY) license (https://
The recently proposed PISA (PIle Soil Analysis) design methodology (i.e., [2,3]) and
creativecommons.org/licenses/by/ its immediate uptake by the geotechnical offshore industry is the most obvious example
4.0/). of the design optimisation process within the geotechnical offshore discipline. The PISA
design methodology emphasises the importance of using advanced 3D finite element (FE)
procedures to derive accurate soil reaction curves. These can then be implemented in a 1D
finite element idealised monopile system, which becomes cost- and time-effective when
analysing a large number of loading and limit state scenarios for individual wind turbines.
Nevertheless, the accuracy of the 3D FE prediction is of paramount importance and it is
well known that the choice of appropriate soil constitutive models and their calibration can
severely affect the outcome of numerical FE analyses.
The current laboratory practice, to determine and calibrate constitutive soil parameters
for the design of offshore wind monopile foundations, typically relies on cyclic triaxial
and simple shear tests. Following the simplified analysis of the stress states discussed in
Randolph and Houlsby [4], Fan and Long [5], Won et al. [6] and Ahmed and Hawlader [7], it
can be assumed that cyclic triaxial conditions mimic the loading condition of a soil element
in front of the laterally loaded pile while cyclic simple shear tests simulate the cyclic
tangential shearing experienced by elements on the side of the pile. However, the stress
state of soil surrounding a laterally loaded pile is more complex and rotation of principal
stress axes within the soil around the pile invariably occur (i.e., [8]). Results from soil
laboratory testing performed by Wichtmann et al. [9], Tong et al. [10] and Mandolini
et al. [11] among others, have shown that the rotation of principal stress axes affects the
overall soil response and the generation of plastic accumulated strains.
This paper shows how an advanced 3D finite element model can be used to investigate
the stress paths induced by cyclic storm loading in different soil elements in front of a
laterally loaded pile. The performed 3D finite element model employs the latest develop-
ments in cyclic soil constitutive modelling proposed by Liu et al. [12], which can accurately
predict the expected soil response under a large number of loading cycles using the concept
of hardening memory surface [13]. Informed by the cyclic stress paths extracted from
the 3D FE analysis, complementary laboratory tests on granular soil samples have been
conducted using the University of Bristol’s hollow-cylinder torsional apparatus. It is shown
that advanced laboratory tests, able to impose the cyclic rotation of principal stress axes,
can provide a more representative characterisation of the mechanical response for elements
located in front of cyclic laterally loaded monopile foundations.
Figure 1. Finite element model for monopile and investigated soil elements.
The soil behaviour was modelled using the enhanced version of the SANISAND04
(Simple ANIsotropic SAND) model [18] proposed by Liu et al. [12], named SANISAND-
MS after the inclusion of an additional memory surface to capture the cyclic ratcheting
behaviour of the soil under long-term cyclic loading. The adopted values of the constitu-
tive parameters were aligned with those proposed by Dafalias et al. [18] for the original
SANISAND04 parameters and by Liu et al. [12] for the memory surface related parameters
in quartz sands, as summarised in Table 1.
Table 1. Values of parameters used in the memory surface constitutive model [12,18].
The numerical analysis was carried out in three main stages: (1) the application of
the geostatic pressure, (2) pile installation simulated as “wished in place”, whose effect
was not considered in this study (experimental and numerical assessments of the effect of
J. Mar. Sci. Eng. 2021, 9, 101 4 of 15
installation on monopile response can be found in the very recent studies by Fan et al. [19],
Heins et al. [20] and Staubach et al. [21]), and (3) the application of the lateral cyclic loading
at pile head located at a height, e, of 20 m above ground level. The cyclic lateral loading
stage considered 80 one-way cycles with a total load amplitude of 10 MN (H in Figure
1) at the pile head applied in the form of a of sinusoidal load history. This corresponds
to an applied maximum moment Mmax equal to 40% of the monotonic lateral moment
causing rotation of pile head equal to 0.5◦ , in line with the typical storm loading conditions
as imposed in the experimental programme by Leblanc et al. [22].
The stress conditions induced by the cyclic lateral loading were inspected for five soil
elements E1 to E5, as shown in Figure 1. Their horizontal distance and depth normalised by
the pile diameter and length, respectively with respect to the origin of a cartesian reference
system located at the centre of the pile and at the ground level, are also given in Figure 1.
The adopted convention for the normal and shear stress components for each soil element
follows the adopted cartesian reference system as also reported in Figure 1. It should be
noted that in this simplified case, the soil was considered to be drained, with a dry unit
weight γdry = 15.6 kN/m3 . Therefore, the stresses were all effective in this paper.
Figure 2. (a) Lateral load versus pile head displacement; (b) pile head displacement versus no. of
cycles; (c) moment versus pile head rotation; (d) pile head rotation versus no. of cycles.
J. Mar. Sci. Eng. 2021, 9, 101 5 of 15
Figure 3. Variation of stress components during applied cyclic loading for element E1.
Lateral load
σσz
αασ σ
ττzx σσ1
ττxz
σσx
σσ3
ττ σσ− −σσ
J. Mar. Sci. Eng. 2021, 9, 101 6 of 15
The stress path from the FE analysis for the investigated soil element E1 is reported
in Figure 5 in the τxz /p versus (σx − σz )/2/p stress plane, where p is the mean isotropic
stress, a conventional representation plane for hollow-cylinder torsional testing results [26].
For reference, Figure 5 also reports the Matsuoka–Nakai [27] peak failure envelope for the
sand material for an assumed friction angle ϕ of 42◦ , which was the maximum mobilised
friction angle observed in the FE simulations. The applicability of the Matsuoka–Nakai
criterion for the material tested and the loading conditions was demonstrated by Mandolini
et al. [28]. The initial stress for the element E1 lies on the negative side of the (σx –σz )/2/p
as a result of the vertical stress being higher than the horizontal. Application of the cyclic
lateral pile loading induces an inclined stress path, which progressively moves towards
the positive side of the (σx − σz )/2/p as the cyclic loading proceeds but it also seems to
evolute with a decreasing rate. The stress path corresponding to the last loading cycle is
also singled out in Figure 5 and it is characterised by an inclination βc on the assumed
stress plane. Such a stress path produces a rotation of principal stress axes (ασ in Figure 4).
Itαshould
σ
be noted that, since a stress path imposed in a triaxial test would be represented
by a horizontal stress path lying on the (σx − σz )/2/p, σ −such
σ conditions would not be
simulated by triaxial tests.
Figure 6 summarises the stress paths from FE analysis for all the investigated elements.
Figure 6a reports the variation of the stress paths on elements E1, E2 and E3 located at the
same depth (z/L = 0.15) but with different horizontal radial distances from the pile (x/D =
0.65, 1.0 and 1.35, respectively). The three elements start from a very similar normalised
stress state but reach different final asymptotic stress cycles. As expected, the influence of
the applied cyclic loading decreased with increasing distance from the pile, resulting in a
lower amplitude of the cycle but also in a more limited transition towards the positive side
of the (σx − σz )/2/p. σ
The−σ β with
slope of each of the final cyclic stress loops βc also decreased
distance. Shear stresses in the soil were induced by the shear interface traction between
the pile and the soil and this effect dissipated with increasing distance from the pile.
Figure 6b reports the variation of the stress paths for elements E1, E4 and E5 located at the
same horizontal distance from the pile (x/D = 0.65) but at different depths (z/L = 0.15, 0.5
and 0.85, respectively). Both the amplitude of the cyclic stress loops and the inclination βc
of the stress βpaths were affected by the depth of the considered elements. Elements E1 and
E4 were located above the pile rotation point and were characterised by βc less than 90◦ .
β
β
J. Mar. Sci. Eng. 2021, 9, 101 7 of 15
Element E5 lay below the pile rotation point and it was characterised by an inclination βc
of the final stress loop larger than 90◦ .
1 1
0.4 0.4
0.2 0.2
0 0
-0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1
-0.2 -0.2 Element E1
Element E1
Element E2 Element E4
-0.4 -0.4
Element E3 Element E5
-0.6 Initial state -0.6 Initial state
-0.8 -0.8
-1 -1
(a) (b)
Figure 6. Stress path in the normalised shear stress deviatoric stress plane in terms of
Figure 6. Stress path in the normalised shear stress deviatoric stress plane in terms of (a) distance
from the pile shaft; (b) depth.
β
The inclination βc versus numberβ of cycles for varying distances and depths are
β 7a,b, respectively. The βc for all elements approached constant state as
illustrated in Figure β
β
the cyclic loading proceeds. The relationship between the inclination βc of the final stress
β
cycles and the location of the inspected soil element is reported in Figure 7c for varying
distances and in Figure 7d for varying depths. The depth of the soil element had a more
pronounced effect on stress path if compared with the distance from the pile.
β β
Figure 7. (a) Inclination βc versus no. of cycles for varying
β distances; (b) inclination βc versus no. of
β
cycles for varying depths; (c) relationship between inclination βc of last stress cycle and distances;
(d) relationship between inclination βc of last stress cycle and depths.
β β
β
β
J. Mar. Sci. Eng. 2021, 9, 101 8 of 15
ασ Pi Po
σ3 σ2
ro ri
Pi: Inner pressure
Po: Outer pressure
ri: Inner radius
Note: σy is the out of plane stress ro: Outer radius
Figure 8. Simplified relationship between reference stress system in the finite element (FE) model
and in hollow-cylinder torsional apparatus (HCTA).
σx + σz + σy σ + σ2 + σ3
p= = 1 , (1)
3 3
s
(σz − σx )2 + (σx − σy )2 + (σy − σz )2
q= + 3τxz 2 , (2)
2
J. Mar. Sci. Eng. 2021, 9, 101 9 of 15
where σ1 , σ2 , and σ3 are the major, intermediate and minor principal stresses, respectively.
The angle between the major principal stress direction and the vertical x-axes in the HCTA,
ασ , is defined as:
1 2τxz
ασ = tan−1 , (3)
2 σx − σz
Volumetric and deviatoric strain components are also defined in the usual way:
εv = ε x + εy + εz, (4)
√ r
2 2 2 3
εq = ε x − ε y + ε y − ε z + (ε z − ε x )2 + γ2xz , (5)
3 2
ασc = 22.5°
0.3 C2
0.1
A B C1
0
-0.5 -0.3 -0.1 0.1 0.3 0.5
φ
Test 1 considered only the application of normal stress cycles ∆σx = 35 kPa (Point
C1 in Figure 9). Conversely, Test 2 simulated the additional effect of torsional stress
cycles: the sample was subjected to the same cyclic normal stressΔσ amplitude ∆σx = 21
kPa and an additional cyclic shear stress amplitude ∆τxz = 20.5 kPa (Point C2 in Figure
9), both simultaneously applied. This imposed a cyclic rotation of principalΔσ stress axes,
ασc , varying between 0◦ and 15◦ , and it corresponded
Δτ to an inclination of the stress path
βc = 63◦ , which is consistent with the cyclic loading directions observed by the FE analysis.
ασ
The maximum rotation of principal stress axes imposed during this cyclic test is indicated
β
by ασc in Figure 9. It should be noted that the rotation of principal stress direction ασc is
half of the angle formed by the stress path with the horizontal axes.
ασ
Test 3 also simulated the additional effect of torsional stress cycles by imposing
ασ
∆σx = 7 kPa and ∆τxz = 28.5 kPa (Point C3 in Figure 9) to achieve a maximum rotation
of the principal axes ασc of 22.5◦ . This corresponded to an inclination of the stress path
Δσ
βc = 83◦ , as shown in Figure 9.
Δτ
3.4. ExperimentalαResults
σ β
The observed deviatoric stress (q) versus deviatoric strain (εq ) for all the three tests
is reported in Figure 10. The three tests follow the same stress path from point A to B,
which represents the transition from the initial isotropic stress to the precyclic anisotropic
stress condition. From point B, the stress paths applied in the three ε tests become different.
The application of inclined stress paths in the τxz /p versus (σx − σz )/2/p results in a
slightly larger maximum applied deviatoric stress despite the same maximum mobilised
friction angle. It is also clear that the application of stress paths involving reorientation of
τ
the principal stress axes induce a larger development σ − strain,
of plastic σ both in the first and
the following cycles. As expected, the plastic deformations accumulated in the first cycle
are much larger than those in the consecutive cycles. As the cyclic loading progresses, a
gradual sand stiffening occurs in combination with reduced plastic dissipation. The soil
response seems to progressively transition from ratcheting to shakedown. Figure 11 reports
the trend of accumulated deviatoric strain versus number of cycles for the three tests. While
J. Mar. Sci. Eng. 2021, 9, 101 11 of 15
ασ ασ ασ
Figure 10. Deviatoric stress versus deviatoric strain trends for (a) Test 1, ασc = 0◦ ; (b) Test 2, ασc =
ασ ασ ασ
15◦ ; and (c) Test 3, ασc = 22.5◦ .
ε
Figure 11. Evolution of deviatoricγstrain versus number of cycles for the three tests.
The analysis of the accumulation of the main strain components, axial strain (εεx ) and
torsional strain (γγxz ), during the application of the cycles is presented in Figure 12. For all
tests and both strain types, the accumulation was nonlinear with a more pronounced
accumulation rate at the start of the cyclic loading and approaching
ε
a steady rate at large
number of cycles.
Figure 12a shows that the amount of permanent axial deformations increases with the
applied rotation of principal stress axes despite the lower amplitude of the axial stress loop.
The amplitude of recoverable variation of εx within ε a single cycle appears to diminish
with the decrease of the applied cyclic axial stress amplitude. However, the progressive
accumulation of permanent axial deformations had an opposite trend, and it increased
with higher cyclic torsional stress amplitudes. This suggests that there was an important
coupling between cyclic torsional stresses and accumulated axial strains which should be
considered when modelling pile–soil interaction problems, as it may affect the evolution
of the strain field around the pile and, in turn, its displacement and rotation. Conversely,
the axial stress does not seem to have influenced the accumulation of torsional strains
(Figure 12b). This coupling is expected to be related to the shear stress–dilatancy relation-
ship, which links shearing to plastic volumetric (and thus axial) deformation and should
be properly captured during the application of long-term cyclic loading.
J. Mar. Sci. Eng. 2021, 9, 101 12 of 15
Figure 12. Strain accumulation curves in terms of (a) axial strain and (b) torsional strain with varying
cyclic directions.
τ σ −σ
Figure 13 reports the trends of accumulated torsional shearτ versus axial σstrains,
− σ show-
ing that the application of inclined stress paths in the τxz /p versus (σx − σz )/2/p resulted
in inclined trends of accumulation in a similar strain plane. The strain paths for individual
cycles demonstrate that the application of torsional stress resulted in negligible elastic
(recoverable) variations of axial strains but important development of plastic deformation.
αε
αε
Figure 13. Relationship between torsional strain and axial strain for all three tests.
Figure 14 analyses the relationship between the direction of the accumulated plastic
strain ααεacc
ε and the orientation of principal stress axis for the three tests. The orientation of
direction of the accumulated plastic strain ααεaccε is defined as:
1 −1 2γxz
αεacc = tan , (6)
2 ε x −ε z
J. Mar. Sci. Eng. 2021, 9, 101 13 of 15
Figure 14. Relationship between orientation of accumulated strain and imposed cyclic reorientation
of principal stress axes.
The results show that larger inclinations of accumulated plastic strains were obtained
with larger imposed rotation of principal stress axes during cyclic loading. The maximum
orientation of plastic strain accumulation was obtained for the first cycle and gradually
decreased during the following cycle as ratcheting occurs. It also appears that an asymptotic
state was targeted as shakedown conditions were approached.
Overall, these experimental results highlight the importance of considering the re-
orientation of principal stress axes on the magnitude and direction of strain accumulation.
In the context of analysis of cyclic laterally loaded piles, it appears that this feature should
be accurately captured by constitutive if reliable predictions of pile performance and pile–
soil interaction have to be achieved. In constitutive modelling, improved simulations
under the challenging conditions of rotation of principal stress axes may be obtained
using the anisotropic critical state theory which was introduced in SANISAND for mono-
tonic loading in the multiaxial stress space [34]. Indeed, appropriate laboratory testing
accounting for reorientation of principal stress axes will be also necessary to calibrate such
material response.
4. Conclusions
This study employed advanced 3D finite element modelling of a monopile in sand
subjected to cyclic lateral loading to investigate the stress paths experienced by surrounding
soil elements in order to inform an element laboratory testing program and assess which
laboratory procedures closely align with field situations. The 3D finite element model
employed the latest developments in cyclic soil constitutive modelling and considered the
application of 80 lateral loading cycles. The assessment of the stress paths was limited to
soil elements in front of the laterally loaded piles. The FE reveals that a conventional triaxial
test was not appropriate to simulate the response of a soil element located in front of the
pile. Informed by the 3D finite element model, the laboratory element testing program was
carried out using the HCTA, imposing stress paths starting from an initial anisotropic stress
state and inducing different reorientations of the principal stress axes. The conclusions of
this numerical and experimental work can be summarised as follows:
• The 3D finite element analysis has shown that soil elements in front of the pile undergo
complex stress paths involving the cyclic variation of four stress components (three
normal stress and one shear stress). The variation of the four stress components is
compatible with capability of laboratory testing using the HCTA.
• Analysis of the stress paths in the torsional versus deviatoric stress plane (typically
used for HCTA testing) has revealed a quite complex evolution of the stress paths
J. Mar. Sci. Eng. 2021, 9, 101 14 of 15
to reach an asymptotic final cyclic stress condition. The amplitude, location and
inclination of the asymptotic stress conditions depends on the location (distance and
depth) of the inspected element with respect to the pile.
• The stress path experienced by soil elements in front of cyclic laterally loaded pile may
be simulated through cyclic HCTA tests employing stress conditions starting from
an initial anisotropic purely deviatoric state and featuring stress cycles characterised
by simultaneous variation of axial and torsional stress. This would result in a cyclic
reorientation of principal stress axes.
• Comparison of HCTA tests imposing different amounts of cyclic rotation of principal
stress axes (including the case of no rotation, typically of conventional triaxial testing)
has revealed an important influence of this rotation on the magnitude and direction of
accumulated plastic strains.
• In the context of analysis of cyclic laterally loaded piles, it appears that the accurate
prediction of magnitude and direction of accumulated plastic strains is necessary
to achieve a reliable estimate of the pile–soil interaction mechanism and pile perfor-
mances. This will require both a constitutive model able to capture such features as
well as its calibration with appropriate laboratory soil testing to account for the effect
of rotation of the principal stress axes.
Author Contributions: Conceptualization, A.D. and E.I.; formal analysis, X.C. and A.D.; investiga-
tion, X.C.; resources, A.D. and E.I.; writing—original draft preparation, X.C.; writing—review and
editing, X.C., A.D., E.I., F.P. and H.L.; supervision, A.D. and E.I. All authors have read and agreed to
the published version of the manuscript.
Funding: This research received no external funding.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: Not applicable.
Acknowledgments: The authors would like to acknowledge the financial support of the first Author
from China Scholarship Council (CSC) and University of Bristol.
Conflicts of Interest: The authors declare no conflict of interest.
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