M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED

DETAILED PROJECT REPORT

OF
COMMON BIOMEDICAL WASTE
TREATMENT FACILITY
AT
BANKURA, WEST BANGAL
PROPOSED BY

SNG ENVIROSOLUTIONS PRIVATE LIMITED

CONSULTANT

M/S SHIVALIK SOLID WASTE MANAGEMENT LTD. (SSWML)

SCO 20-21, I FLOOR, ZIRAKPUR (PUNJAB) 140604.
PHONE/TELEFAX: 01762-509496
JULY 2020
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TABLE OF CONTENTS
1.1 INTRODUCTION..................................................................................................................... 3
1.2 OBJECTIVES ........................................................................................................................... 4
1.3 STATUS OF CBWTF IN WEST BANGAL ................................................................................ 4
1.4 NEED FOR THE PROJECT ...................................................................................................... 6
1.5 SITE SUITABILITY ................................................................................................................. 7
1.6 RELEVANT PROVISIONS OF BIOMEDICAL WASTE MANAGEMENT RULES 2016. ......... 12
1.7 CATEGORIES OF BIOMEDICAL WASTE AND ITS ESTIMATION ....................................... 15
1.8 TREATMENT TECHNOLOGY ............................................................................................... 19
1.8.1 Incineration ................................................................................................................. 19
1.8.2 Air Pollution Control Device (APCD) ........................................................................ 19
1.8.3 Shredder ...................................................................................................................... 20
1.8.4 Autoclave ..................................................................................................................... 20
1.8.5 (EFFLUENT TREATMENT PLANT) ETP ..................................................................... 20
1.9 PROCESS OF CBWTF & PROTOCOL ................................................................................... 20
1.9.1 Collection of Biomedical Waste from Hospitals ...................................................... 20
1.9.2 Transportation of the Waste to CBWTF ................................................................... 21
1.9.3 Storage ......................................................................................................................... 22
1.9.4 Treated Waste Storage ............................................................................................... 22
1.10 Incinerator .......................................................................................................................... 22
1.10.1 STANDARDS FOR INCINERATION -............................................................................ 25
1.10.2 STANDARDS FOR MONITORING OF OPERATION .................................................... 27
1.11 AUTOCLAVE ......................................................................................................................... 28
1.12 SHREDDER ........................................................................................................................... 29
1.13 CHEMICAL DISINFECTING ...................................................................................................31
1.14 SHARP PITS...........................................................................................................................31
1.15 EFFLUENT TREATMENT PLANT .........................................................................................31
1.16 RECYCLE OF TREATED WASTE .......................................................................................... 32
1.17 HEALTH AND SAFETY ......................................................................................................... 32
1.18 OCCUPATIONAL HAZARDS ..................................................................................................33
1.19 DOCUMENTS AND RECORDS ...............................................................................................33
1.20 LOGBOOK FOR TREATMENT EQUIPMENT’S .....................................................................33
1.21 SITE RECORDS ......................................................................................................................33
1.22 INFRASTRUCTURE FACILITIES .......................................................................................... 34
1.23 ELECTRICITY AND WATER FACILITY ............................................................................... 35
1.24 MANAGEMENT & STAFFING ............................................................................................... 35
1.25 COST ESTIMATION .............................................................................................................. 36
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LIST OF FIGURES
FIGURE 1 MAP OF WEST BENGAL SHOWING LOCATION OF EXISTING & PROPOSED CBMWTF ......... 5
FIGURE 2 TOPOSHEET MAP SHOWING DISTANCE OF SENSITIVE LOCATIONS ................................... 9
FIGURE 3 GOOGLE MAP ........................................................................................................................ 10
FIGURE 4 CBWTF SITE LAYOUT PLAN ..................................................................................................11
FIGURE 5 PROCESS FLOW DIAGRAM OF AUTOCLAVE ........................................................................ 29
FIGURE 6 PROCESS FLOW DIAGRAM ................................................................................................... 34

LIST OF TABLES
TABLE 1 SALIENT FEATURES OF THE PROJECT................................................................................... 6
TABLE 2 ENVIRONMENTAL SENSITIVITY PARAMETERS ..................................................................... 7
TABLE 3 SHOWING CATEGORIES OF BIOMEDICAL WASTE ................................................................ 15
TABLE 4 SHOWING RECOMMENDED TREATMENT AND DISPOSAL OF DIFFERENT CATEGORIES 0F
BIOMEDICAL WASTE .............................................................................................................................17
TABLE 5 TECHNICAL SPECIFICATIONS FOR STATIC DESIGN INCINERATOR WITH DRY SCRUBBING
TECHNOLOGY ....................................................................................................................................... 22
TABLE 6 BATTERY LIMITS ................................................................................................................... 24
TABLE 7 SOLID WASTE AND EMISSION DISCHARGES FROM INCINERATOR .................................... 25
TABLE 8 TECHNICAL SPECIFICATIONS OF SHREDDER ...................................................................... 30
TABLE 9 THE EFFLUENT TREATMENT PLANTS CONSIST OF THE FOLLOWING UNITS: ................... 32
TABLE 10 INFRASTRUCTURE FACILITIES ........................................................................................... 34
TABLE 11 DETAILS OF MANPOWER REQUIRED ................................................................................. 35
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1.1 INTRODUCTION
A Common Bio-medical Waste Treatment and Disposal Facility (CBWTF) is a set up where
biomedical waste generated from member health care facilities is to be imparted
necessary treatment to reduce adverse effects that this waste may pose on human health
and environment.

Installation of captive treatment facilities by individual healthcare units requires

comparatively high capital investment. In addition, it requires separate manpower and
infrastructure development for proper operation and maintenance of treatment systems.
The concept of Common Biomedical Waste Treatment Facility not only addresses such
problems but also prevents proliferation of treatment equipment in a city. In turn it
reduces the monitoring pressure on regulatory agencies. By running the treatment
equipment at CBWTF to its full capacity, the cost of treatment per kilogram gets
significantly reduced. Its considerable advantages have made CBWTF popular and
proven concept in many developed countries. CBWTF as an option has been legally
introduced in India. The Bio-medical Waste Management Rules gives an option to the bio-
medical waste generator to treat the biomedical waste at the CBWTF.

The Ministry of Environment Forest and CC , Government of India has notified the Bio-
medical Waste Management Rules, 2016, which replaces earlier Biomedical Waste
( Management & Handling) Rules 1998 amended time to time; mandates that the
operator of a CBWTF authorized by the prescribed authority is required to take all
necessary steps to ensure that the bio-medical waste collected from the occupier is
transported, handled, stored, treated and disposed of in accordance with the BMWM
Rules and the guidelines issued by the Central Pollution Control Board (CPCB) from time
to time. The revised guidelines have been prepared with an aim to have uniformity in
ensuring site selection, allowing and establishment of a state-of-the-art CBWTF,
operation, as well as verification of compliance to the BMWM Rules, 2016 throughout the
country. SPCB/PCC was required to conduct gap analysis w.r.to coverage area of the bio-
medical waste generation and also projected over a period of next ten years, adequacy of
existing treatment capacity of the CBWTF in each coverage area of radius 75 KM. Accordingly,
West Bengal State Pollution Control Board worked closely with Health & Family welfare
Department Govt. of WB and identified areas for setting up of Common Biomedical Waste
Treatment Facilities in various districts of West Bengal.
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED
The Detail Project Report has been prepared for the proposed Common Bio medical
Waste Treatment Facility (CBWTF) at Bankura (Zone -10) covering the area of district
Bankura, Bishanpura, and Purulia in pursuance to the office order issued by the
Department of Health and Family welfare, Government of West Bengal vide letter No 349-
HS(MS)HF/O/HS(MS)/BMW-01/2019 dated 29.11.2019 .

1.2 OBJECTIVES
The broad objectives of the Detailed Project Report (DPR) are to determine a techno-
economic viability of proposed Common Biomedical Waste Management Treatment
Facility at Youth Club Road, Saharjora, district Bankura , WB – 722202.

The detailed project report has been prepared keeping in view the following
objectives:

I. To assess feasibility of Project.

II. To devise a system for effective and efficient method of handling & management of
Biomedical Waste.
III. Financial Model.
IV. To prepare operational plan.
V. Organizational and Financial studies.

1.3 STATUS OF CBWTF IN WEST BANGAL

Presently there are six Common Biomedical Waste Treatment Facilities working in the
State in the following districts catering to requirement of entire State. (shown in Map
below)

• Jalpaiguri,
• Nadia,
• Howrah,
• Purba Medinipur,
• Ranigunj (Durgapur) and
• South 24 Parganas

The proposed facility at Bankura shall be collecting the Biomedical Waste from 7050
Health Care facilities covering Hospitals run by Central Government , State Government,
local bodies etc. and private hospitals, District and Super Specialty Hospitals, Rural
Hospitals, Block PHC, PHC located in Bankura district, Bishanpur Health District and
Purulia District Covering the area up to 75 Km .
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FIGURE 1 MAP OF WEST BENGAL SHOWING LOCATION OF EXISTING & PROPOSED

CBMWTF
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED

1.4 NEED FOR THE PROJECT

The proposed facility will be established by M/S SNG Envirosolutions Private Limited
at Youth Club Road, Saharjora, in district Bankura in accordance to the BMW Rule and
authorization by the West Bengal State Pollution Control Board. The company will collect
and transport, Biomedical waste to CBMWTF for treatment and disposal from all Health
Care Facilities up to Primary Health Centre (PHC) level in District Bankura and Purulia
covering 7050 beds as per the estimate made by WB PCB.

The facility will be operated as per BMW rules and guidelines of Central Pollution Control
Board for collection, reception, transportation, treatment and final disposal of Biomedical
Waste. The Proposed treatment facility shall enable smooth and methodical operation
with better management focus on segregation, collection, timely lifting and giving relief
& benefit to all HCEs in various ways.
TABLE 1 SALIENT FEATURES OF THE PROJECT
Sr. Particulars Description
No
1. Project Proponent SNG Envirosolutions Private Limited.
Agency
2. Nature of the project. Common Biomedical Waste Treatment Facility
(CBWTF)
3. Description of the Bio-medical waste, generated from healthcare units
project. and other generators, is suitably treated as per the
prescribed procedure & norms laid down in the
regulation.

4. Capacity of the Plant. The project is aimed to cater the maximum of 5 TPD of
Bio-Medical waste per day.
5. Total Plot Area. 2.97 Acres
6. Location of the Project. Proposed Project Site is located at Youth Club Road,
Saharjora, WB - 722202
Site Co-ordinates are: -
23°23’30.8796 N
87°15’41.4612E
7. Power Demand 0.1 MW (Source: WB State Electricity Board)
100 kVA DG set to be maintained as an emergency
alternative source.
8. Water Demand 16 KLD
Source: Ground Bore Well
9. Total Cost of the Rs. 6 Cr
project.
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10. Equipment details

Proposed
Sr.No. Equipment Number
Capacity
1. Incinerator 2 250 kg/hr
1000
2. Autoclave 1
liter/batch
3. Shredder 1 250 kg/hr
Effluent
4 treatment 1 20 KLD
plant

1.5 SITE SUITABILITY

As per CPCB guidelines, as far as possible, the CBWTF shall be located near to its area of
operation in order to minimize the transportation distance in waste collection, thus
enhancing its operational flexibility as well as for ensuring compliance to the time limit
for treatment and disposal of bio-medical waste as stipulated under the BMWM Rules
(i.e., within 48 hours). Also, the location of the CBWTF should be in conformity to the CRZ
Norms and other provisions notified under the Environment (Protection) Act, 1986. The
location criteria for development of a CBWTF are as follows: -
(a) A CBWTF shall preferably be developed in a notified industrial area without any
requirement of buffer zone (or)
(b) A CBWTF can be located at a place reasonably far away from notified residential
and sensitive areas and should have a buffer distance of preferably 500 m so that it
shall have minimal impact on these areas.
The proponent is proposing to set up the facility as per at Youth Club Road,
Saharjora, WB – 722202
TABLE 2 ENVIRONMENTAL SENSITIVITY PARAMETERS
Parameter Observation
Lake or Pond (Distance from SW body) Pond -500 m in SE direction
River Damodar River is 9 Km in NE direction from
the site
Flood Plain Not in the flood plain.
Highway – State or National SH-9 is at 900 m in East direction, Youth
Club road is adjacent to project site.
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Habitation – Notified habituated area No habitation within 500 m from the

proposed site area. The nearest village Uara
from the proposed site is 650 m to the SSW.
Public Parks No public parks within 500m, Maheshwar
Bagan Bari is about 2km in ESE direction
from project site.
Critical habitat area- area in which one There are endangered species in the site.
or more endangered species live
Reserved forest area Proposed land does not belong to Rain
Forest.
Wetlands No wet land nearby.
Airport No airport is near by the site.
Water Supply No water supply wells exist within 500m
Coastal Regulation Area Not Suitable
Presence of monuments/ religious No monuments/ religious structures exist.
structures.
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FIGURE 2 TOPOSHEET MAP SHOWING DISTANCE OF SENSITIVE LOCATIONS

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FIGURE 3 GOOGLE MAP

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FIGURE 4 CBWTF SITE LAYOUT PLAN

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1.6 RELEVANT PROVISIONS OF BIOMEDICAL WASTE MANAGEMENT

RULES 2016.
"Bio-medical waste" means any waste, which is generated during the diagnosis,
treatment or immunization of human beings or animals or research activities pertaining
thereto or in the production or testing of biological or in health camps, including the
categories mentioned in Schedule I appended to these rules;
"Bio-medical waste treatment and disposal facility" means any facility wherein
treatment, disposal of bio-medical waste or processes incidental to such treatment and
disposal is carried out, and includes common bio-medical waste treatment facilities;

“Handling” in relation to bio-medical waste includes the generation, sorting, segregation,

collection, use, storage, packaging, loading, transportation, unloading, processing,
treatment, destruction, conversion, or offering for sale, transfer, disposal of such waste.

“Health Care Facility” means a place where diagnosis, treatment or immunization of

human beings or animals is provided irrespective of type and size of health treatment
system, and research activity pertaining thereto;

“Major accident” means accident occurring while handling of bio-medical waste having
potential to affect large masses of public and includes toppling of the truck carrying bio-
medical waste, accidental release of bio-medical waste in any water body but exclude
accidents like needle prick injuries, mercury spills.

“Management” includes all steps required to ensure that bio- medical waste is managed
in such a manner as to protect health and environment against any adverse effects due to
handling of such waste;

“Occupier" means a person having administrative control over the institution and the
premises generating biomedical waste, which includes a hospital, nursing home, clinic,
dispensary, veterinary institution, animal house, pathological laboratory, blood bank,
health care facility and clinical establishment, irrespective of their system of medicine
and by whatever name they are called;

“Operator of a common bio-medical waste treatment facility" means a person who

owns or controls a Common Bio-medical Waste Treatment Facility (CBMWTF) for the
collection, reception, storage, transport, treatment, disposal or any other form of
handling of bio-medical waste;

Duties of the Occupier- It shall be the duty of every occupier to-

a. Take all necessary steps to ensure that bio-medical waste is handled without any
adverse effect to human health and the environment;
b. Make a provision within the premises for a safe, ventilated and secured location for
storage of segregated biomedical waste in colored bags or containers in the manner
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as specified in Table 7, to ensure that there shall be no secondary handling, pilferage
of recyclables or inadvertent scattering or spillage by animals and the bio-medical
waste from such place or premises shall be directly transported in the manner as
prescribed Biomedical Waste Management Rules 2016 to the common bio-medical
waste treatment facility or for the appropriate treatment and disposal.
c. Pre-treat the laboratory waste, microbiological waste, blood samples and blood bags
through disinfection or sterilization on-site in the manner as prescribed by the World
Health Organization (WHO) or National AIDs Control Organization (NACO) guidelines
and then sent to the common bio-medical waste treatment facility for final disposal;
d. Phase out use of chlorinated plastic bags, gloves and blood bags
e. Dispose of solid waste other than bio-medical waste in accordance with the provisions
of respective waste management rules made under the relevant laws and amended
from time to time;
f. Not to give treated bio-medical waste with municipal solid waste;
g. Provide training to all its health care workers and others, involved in handling of bio
medical waste at the time of induction;
h. Immunize all its health care workers and others, involved in handling of bio-medical
waste for protection against diseases including Hepatitis B and Tetanus that are likely
to be transmitted by handling of bio-medical waste, in the manner as prescribed in
the National Immunization Policy or the guidelines of the Ministry of Health and
Family Welfare issued from time to time;
i. Establish a Bar- Code System for bags or containers containing bio-medical waste to
be sent out of the premises or place for any purpose;
j. Ensure segregation of liquid chemical waste at source and ensure pre-treatment or
neutralization prior to mixing with other effluent generated from health care
facilities;
k. Ensure treatment and disposal of liquid waste in accordance with the Water
(Prevention and Control of Pollution) Act, 1974;
l. Ensure occupational safety of all its health care workers and others involved in
handling of bio-medical waste by providing appropriate and adequate personal
protective equipment;
m. Conduct health check up at the time of induction and at least once in a year for all its
health care workers and others involved in handling of bio- medical waste and
maintain the records for the same;
n. Maintain and update on day to day basis the bio-medical waste management register
and display the monthly record on its website according to the bio-medical waste
generated in terms of category and color coding.
o. Report major accidents including accidents caused by fire hazards, blasts during
handling of bio-medical waste and the remedial action taken
p. Establish a system to review and monitor the activities related to bio-medical waste
management, either through an existing committee or by forming a new committee
and the Committee shall meet once in every six months.
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Duties of the operator of a common bio-medical waste treatment and disposal
facility. -It shall be the duty of every operator to -
a. Take all necessary steps to ensure that the bio-medical waste collected from the
occupier is transported, handled, stored, treated and disposed of, without any adverse
effect to the human health and the environment, in accordance with Biomedical Waste
Management Rules, 2016 and guidelines issued by the Central Government or the
central pollution control board from time to time;
b. Ensure timely collection of bio-medical waste from the occupier;
c. Establish bar coding and global positioning system for handling of bio- medical waste
within one year;
d. Inform the prescribed authority immediately regarding the occupiers which are not
handing over the segregated bio-medical waste in accordance with these rules;
e. Provide training for all its workers involved in handling of bio-medical waste at the
time of induction and at least once a year thereafter;
f. Assist the occupier in training conducted by them for bio-medical waste management;
g. Undertake appropriate medical examination at the time of induction and at least once
in a year and immunize all its workers involved in handling of bio-medical waste for
protection against diseases, including Hepatitis B and Tetanus, that are likely to be
transmitted while handling bio-medical waste and maintain the records for the same;
h. Ensure occupational safety of all its workers involved in handling of bio-medical
waste by providing appropriate and adequate personal protective equipment;
i. Report major accidents including accidents caused by fire hazards, blasts during
handling of bio-medical waste and the remedial action taken and the records relevant
thereto;
j. Maintain a logbook for each of its treatment equipment according to weight of batch;
categories of waste treated; time, date and duration of treatment cycle and total hours
of operation;
k. Allow occupier, who are giving waste for treatment to the operator, to see whether
the treatment is carried out;
l. Shall display details of authorization, treatment, annual report etc.
m. After ensuring treatment by autoclaving or microwaving followed by mutilation or
shredding, whichever is applicable, the recyclables from the treated bio-medical
wastes such as plastics and glass, shall be given to recyclers having valid consent or
authorization or registration from the respective State Pollution Control Board or
Pollution Control Committee;
n. Supply non-chlorinated plastic colored bags to the occupier on chargeable basis, if
required;
o. Common bio-medical waste treatment facility shall ensure collection of biomedical
waste on holidays also;
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1.7 CATEGORIES OF BIOMEDICAL WASTE AND ITS ESTIMATION

The biomedical waste generated from the various healthcare facilities, hospitals,
institutions, clinics etc. during diagnosis, treatment or immunization of human beings or
animals or research activities pertaining thereto or in the production or testing of
biological or in health camps is categorized in Biomedical Waste management rules, 2016
are shown in below Table 3:
TABLE 3 SHOWING CATEGORIES OF BIOMEDICAL WASTE
Type of Bag or
Category of
Category Types of Waste Container to be
Waste
used.
Human tissues, organs, body
parts and fetus below the
Human Yellow coloured
viability period (as per the
Anatomical non-chlorinated
Medical Termination of
Waste plastic bags
Pregnancy Act 1971,
amended from time to time).
Experimental animal
carcasses, body parts, organs,
Animal tissues, including the waste Yellow coloured
Anatomical generated from animals used non-chlorinated
Waste in experiments or testing in plastic bags
veterinary hospitals or
YELLOW colleges or animal houses.
Items contaminated with
blood, body fluids like
dressings, plaster casts, Yellow coloured
Soiled Waste cotton swabs and bags non-chlorinated
containing residual or plastic bags
discarded blood and blood
components.
Pharmaceutical waste like
antibiotics, cytotoxic drugs Yellow coloured
Expired or
including all items non-chlorinated
Discarded
contaminated with cytotoxic plastic bags or
Medicines
drugs along with glass or containers
plastic ampoules, vials etc.
Yellow coloured
Chemicals used in production
Chemical containers or
of biological and used or
Waste monochlorinated
discarded Disinfectants.
plastic bags
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Liquid waste generated due to

use of chemicals in
production of biological and
used or discarded
disinfectants, Silver X-ray film
Separate
developing liquid, discarded
Chemical collection system
Formalin, infected secretions,
liquid Waste leading to effluent
aspirated body fluids, liquid
treatment System
from laboratories and floor
washings, cleaning,
housekeeping and
disinfecting
activities etc.
Non-chlorinated
Discarded linen, mattresses,
yellow plastic bags
beddings contaminated with
or suitable packing
blood or body fluid.
material.
Blood bags, Laboratory
cultures, stocks or specimens
Microbiology,
of micro-organisms, live or
Biotechnology
attenuated vaccines, human Autoclave safe
and other
and animal cell cultures used plastic bags or
clinical
in research, industrial Containers.
laboratory
Laboratories, production of
waste
biological, residual toxins,
dishes and devices used for
cultures.
Wastes generated from
disposable items such as
RED
tubing, bottles, intravenous
Contaminated Red coloured non-
tubes and sets, catheters,
Waste chlorinated plastic
urine bags, syringes (without
(Recyclable) bags or containers.
needles and fixed needle
syringes) and vacuum
containers with their needles
cut) and gloves.
WHITE Needles, syringes with fixed
(TRANSLUCEN needles, needles from needle
Puncture proof,
T) Waste sharps tip cutter or burner, scalpels,
Leak proof,
including blades, or any other
tamper proof
Metals contaminated sharp object
containers.
that may cause puncture and
cuts. This includes both used,
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discarded and contaminated

metal sharps.

BLUE Broken or discarded and

contaminated glass including Cardboard boxes
Glassware medicine vials and ampoules with blue colored
except those contaminated marking.
with cytotoxic wastes.
Cardboard boxes
Metallic Body
with blue colored
Implants
marking.

The categories of the waste, its treatment and disposal will be done as per the guidelines
of Biomedical waste management rules, 2016, as shown in Table below:
TABLE 4 SHOWING RECOMMENDED TREATMENT AND DISPOSAL OF DIFFERENT
CATEGORIES 0F BIOMEDICAL WASTE
CATEGORY OF
CATEGORY TREATMENT & DISPOSAL
WASTE
Human
Anatomical
Waste
Incineration or Plasma Pyrolysis or deep burial.
Animal
Anatomical
Waste
Incineration or Plasma Pyrolysis or deep burial*
In absence of above facilities, autoclaving or
micro-waving/ hydroclaving followed by
Soiled Waste
shredding or mutilation or combination of
YELLOW
sterilization and shredding. Treated waste to be
sent for energy recovery.
Expired cytotoxic drugs and items
contaminated with cytotoxic drugs to be
returned back to the manufacturer or supplier
Expired or
for incineration at temperature >1200°C or to
Discarded
common bio-medical waste treatment facility or
Medicines
hazardous waste treatment, storage and
disposal facility for incineration at >1200°COr
Encapsulation or Plasma Pyrolys is at>12000 C.
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All other discarded medicines shall be either

sent back to manufacturer or disposed by
incineration.
Disposed off by incineration or Plasma Pyrolysis
Chemical Waste or Encapsulation in hazardous waste treatment,
storage and disposal facility.
After resource recovery, the chemical liquid
waste shall be pre-treated before mixing with
Chemical liquid
other wastewater. The combined discharge
Waste
shall conform to the discharge norms given in
Schedule- III.
Non- chlorinated chemical disinfection followed
Discarded linen,
by incineration or Plasma Pyrolysis or for
mattresses,
energy recovery.
beddings
In absence of above facilities, shredding or
contaminated
mutilation or combination of sterilization and
with blood or
shredding. Treated waste to be sent for energy
body fluid
recovery or incineration or Plasma Pyrolysis.
Microbiology,
Biotechnology Pre-treat to sterilize with non-chlorinated
and other chemicals on-site as per National AIDS Control
clinical Organization or World Health Organization
laboratory guidelines thereafter for Incineration.
waste
Autoclaving or micro-waving/hydroclaving
followed by shredding or mutilation or
combination of sterilization and shredding.
Contaminated
Treated waste to be sent to registered or
RED Waste
authorized recyclers or for energy recovery or
(Recyclable)
plastics to diesel or fuel oil or for road making,
whichever is possible. Plastic waste should not
be sent to landfill sites.
Autoclaving or Dry Heat Sterilization followed
by shredding or mutilation or encapsulation in
metal container or cement concrete;
Waste sharps combination of shredding cum autoclaving; and
WHITE
including sent for final disposal to iron foundries (having
(TRANSLUCENT)
Metals consent to operate from the State Pollution
Control Boards or Pollution Control
Committees) or sanitary landfill or designated
concrete waste sharp pit.
BLUE Glassware
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Disinfection (by soaking the washed glass waste

after cleaning with detergent and Sodium
Metallic Body
Hypochlorite treatment) or through autoclaving
Implants
or microwaving or hydroclaving and then sent
for recycling.

1.8 TREATMENT TECHNOLOGY

1.8.1 Incineration
Incineration is a waste treatment process that involves the combustion of organic
substances contained in waste materials. As being high temperature, thermal process
employing combustion of the waste under controlled condition for converting it into inert
material and gases. Incinerators can be oil fired or electrically powered or a combination
of both. Broadly, three types of incinerators are used for biomedical waste: multiple
hearth type, rotary kiln and controlled air types. All the types have primary and
secondary combustion chambers to ensure optimal combustion. These are refractory
lined. In the multiple hearth incinerators, solid phase combustion takes place in the
primary chamber whereas the secondary chamber is for gas phase combustion. These are
referred to as excess air incinerators because excess air is present in both the chambers.
Thus, the waste is incinerated in two stages i.e. the primary chamber and the secondary
combustion chamber which are positioned adjacent to each other. The flue gases then
pass through the high-pressure drop venturi scrubber, droplet separator and are let out
to atmosphere via ID fan and chimney.

The primary combustion chamber operates under near pyrolytic condition wherein the
wastes are decomposed & all volatiles are released. The substrate remaining gets
converted into sterile ash. The volatiles released from primary combustion chamber are
then completely burnt in the secondary combustion chamber under high temperature &
excess air.

1.8.2 Air Pollution Control Device (APCD)

The new dry technology incinerators are the most advanced incineration technology in
the world. High levels of automation, variable frequency drives at all critical points to
ensure the finest adjustments of chemicals for injection in the system to control the
pollutant gases for complying the stringent norms in the world. The new incinerator
installations in India are being done by us using Dry Scrubbing Technologies which is the
optimum technology designed to meet the stringent emission standards and ensuring
zero wastewater discharge.
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1.8.3 Shredder
Shredding is a process by which waste are de-shaped or cut into smaller pieces to make
the wastes unrecognizable. Shredder has non- corrosive sharp blades capable for
shredding of plastic wastes, sharps, bottles, needles, tubing’s, and other general wastes.
The low speed two shaft systems are effective for shredding hard and solid wastes.

1.8.4 Autoclave
An autoclave is a specialized piece of equipment designed to deliver heat under pressure
to a chamber, with the goal of decontaminating or sterilizing the contents of the chamber.

Decontamination is the reduction of contamination to a level where it is no longer a

hazard to people or the environment. To ensure safety and quality control, all bio-
hazardous materials and items contaminated with potentially infectious agents should be
decontaminated before use or disposal. Such items include, but are not limited to culture
media, surgical instruments, laboratory equipment, glassware, and biomedical waste
including sharps.

1.8.5 (EFFLUENT TREATMENT PLANT) ETP

ETP of 20 KLD having physic chemical and biological treatment shall be installed. Treated
water will be recycled for floor washing and for maintaining green belt.

1.9 PROCESS OF CBWTF & PROTOCOL

1.9.1 Collection of Biomedical Waste from Hospitals
The Health care facility shall be advised to segregate the waste and enable trained
personnel to carefully pack the waste in the colour coded non chlorinated plastic bags for
further treatment and disposal as prescribed under the Rule. The waste collected shall
be carried in the bags printed with barcode system along with manifest. In order to
maintain the prescribed time limit of 48 hrs. for disposal of Biomedical waste, the
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED
duration of collection period shall be planned to keep in view the required travel time.
The collection of the waste from hospital and its smooth movement on roads avoiding
traffic hours shall be planned. The design of containers carrying waste shall meet the
requirements of transportation of segregated waste in closed containers to avoid smell
and spillage of waste.

1.9.2 Transportation of the Waste to CBWTF

Bio-medical waste collected in colored containers shall be transported to the CBWTF in a
fully covered vehicle. Such vehicles shall be dedicated and duly authorized by the State
Pollution Control Board for transportation of bio-medical waste only. Depending upon
the volume of the wastes to be transported, the size of the vehicles shall be selected.

(I) Separate cabins shall be provided for driver/staff and the bio-medical waste
containers.
(II) The base of the waste cabin shall be leak proof to avoid leakage during
transportation.
(III) The waste cabin may be designed for storing waste containers in tiers.
(IV) The waste cabin shall be so designed that it is easy to wash and disinfect. The
inner surface of the waste cabin shall be made of smooth surface to minimize
water retention.
(V) The waste cabin shall have provisions for sufficient openings in the rear and/or
sides so that waste containers can be easily loaded and unloaded.
(VI) Staff carrying Biomedical waste shall be properly trained, protected with PPE ie.
Overalls, Gloves, Gum Boots etc.
(VII) The vehicle shall be labeled with the bio-medical waste symbol (as per the
schedule iii of the rules) and should display the name, address and telephone
number of the CBWTF.
(VIII) The transportation routes of the vehicle shall be designed for optimum travel
distance and to cover maximum number of healthcare units. Route charts are to
be planned in such a manner that it shall be ensured that the total time taken
from generation of bio-medical waste to its treatment, which also includes
collection and transportation and treatment time, shall not exceed 48 hours.
(IX) Speed limits shall be maintained to avoid accident.
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED

1.9.3 Storage
The CBWTF will have storage area in the covered shed having proper ventilation. The
segregated waste collected in color coded bins shall be temporarily stored separately
before sending for its specified treatment. The storage area will be near the unloading
area of all biomedical wastes that have been transported to the facility by vehicle. The
front portion of the room shall be utilized for unloading the wastes from the vehicle and
back or side portion shall be utilized for shifting the wastes to the respective treatment
equipment. The room where waste is unloaded, the floor shall be made impermeable so
that any liquid spilled during unloading does not percolate into the ground. The liquid
generated during handling of wastes and washing shall be diverted to the inlet of ETP.

In the main storage room, wastes shall be stacked with clear distinction as per the color
coding of the containers. From here, the colored containers will be sent to the respective
treatment equipment.

1.9.4 Treated Waste Storage

After autoclaving the wastes will be segregated and stored in the treated waste storage
area. Plastic waste will be stored after shredding. Plastics, metals, glass will be stored
separately. Waste having recycle value will be sold to registered or authorized recyclers.

1.10 Incinerator
DESIGN BASIS
Incinerator Capacity: 250 kg/hr
Incinerable Waste – 2.5 TPD.
Operational hours – 12 hours
Waste incineration per hour- 250 kg/hr.

TABLE 5 TECHNICAL SPECIFICATIONS FOR STATIC DESIGN INCINERATOR WITH

DRY SCRUBBING TECHNOLOGY
INCINERATOR
1. Brand Type & Model > “ALFA-THERM” controlled air Oil Fired
Incinerator Model –DSS series
2. Type of Waste > Medical Waste
3. Burning Capacity > 250 kg/hr
4. Auxiliary Fuel > Diesel
5. Type of Burner Operation > Monoblock fully automatic burners
6. Mode of operation > Automatic by PLC operation
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED

7. Residence time for flue gases in > 2 seconds

secondary chamber
8. Temperature- Primary Chamber > 8000+500C
-Secondary Chamber 1050+500C
>
PRIMARY CHAMBER

1. Type > Static Solid Hearth

2. Material of Construction > Mild Steel
3. Refractory thickness > 115mm thick
4. Material > Refractory bricks
5. Temperature resistance > 14000C
6. Insulation thickness > 115mm
7. Material > Insulation bricks
8. Waste Charging > Automatic through DFDV
Client to provide conveyor for feeding &
platform for feeding and it is not included in
our supply
9. Ash Removal >
Drawing
Manual will be provided by “Alfa-Therm”
SECONDARY CHAMBER
1. Type >
Static Solid Hearth
2. Material of Construction >
Mild Steel
3. Refractory thickness >
115mm thick
4. Material >
Refractory bricks
5. Temperature resistance >
14000C
6. Insulation thickness 115mm>
7. Material >
Insulation bricks
8. Residence time for flue gases >
2 seconds
EMERGENCY FLUE GAS EVACUATION SYSTEM

1.Type of operation >

Automatic pneumatic control damper
2. MOC >
Mild Steel
3. Refractory >
50 mm thick castable
4. Insulation >
80 mm thick castable
AIR COOLED FLUE GAS COOLER WITH COOLING FAN

1. MOC > Mild Steel

2. Type > Shell and tube type
3.MOC of Tubes > Carbon Steel
4.Design temperature > 900 deg.C
FLUE GAS NEUTRALIZING SYSTEM

1. Type > Auto Injection through compressed air

2. MOC > Mild Steel
3. Feeding hoper > Provided
DIOXIN CONTROL SYSTEM
1. Type > Auto Injection through compressed air
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED

2. MOC >Mild Steel

3. Feeding hoper >Provided
FILTRATION SYSTEM WITH PNEUMATIC CONTROLS (TORRITHERM)
1. Type >Pulse jet cleaning
2. Application >Particulate removal
3. MOC >Mild Steel
4. Cleaning and maintenance door>Provided
5. Dust removal >Automatic through screw conveyor
I.D. FAN
1. Type >High Pressure Centrifugal type
2. MOC >Stainless Steel Impeller
3. Duty > To overcome pressure drop in plant and to
maintain required negative pressure in
upstream equipment
4. Driven > Belt Driven
COMBUSTION FAN

1. Type > Centrifugal

2. Modulation > Manual damper control
3. Drive > Direct drive
BURNERS

1. No. of burners > As per our standard design of incinerator

2. Type > Monoblock fully automatic
3. Fuel > Diesel
4. Make > “Alfa-Therm”
CONTROL PANEL

1 Type > PLC based

2. PLC Make > Omron/ Schneider
3. MOC > CRCA Sheet
4. Finish & Painting type > Powder coated
5. Audio-visual alarm system > Provided
CHIMNEY OF 30 MTRS HEIGHT

1. MOC > Mild Steel

2. Type > Self-supporting
3. Height > 30 mtrs from ground level
4. Other Standard Accessories > Provided
5. Paint > The chimney is painted externally with two
coats of heat resistant aluminum paint
6. Ladder > Provided till the top

TABLE 6 BATTERY LIMITS

We shall require the following: -
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED

1 Fuel Oil/Diesel At the inlet of our burners

2 Power At the inlet of the Control Panel
3 Dioxin control At the inlet of dioxin control system
chemical
4 Neutralizing agent At the inlet of neutralizing unit

5 Compressed Air At the inlet of Filtration System

6 Electrical cables From individual motors, burners to the control panel

TABLE 7 SOLID WASTE AND EMISSION DISCHARGES FROM INCINERATOR

1 Ash At the outlet of chamber/ash removal door, at the bottom
of Filtration system.
2 Flue Gas At the outlet of the chimney

1.10.1 STANDARDS FOR INCINERATION -

All incinerators shall meet the following operating and emission standards-
A. Operating Standards
Combustion efficiency (CE) shall be at least 99.00%.
1. The temperature of the primary chamber shall be a minimum of 800 °C and
the secondary chamber shall be minimum of 1050°C + or - 50°C.
2. The secondary chamber gas residence time shall be at least two seconds.

B. Emission Standards
Sl.
No Parameter Standards
.
Expected Emission Limits
1. Particulate matter <40mg/NM3 50 mg/NM3
2. Nitrogen Oxides NO and <200mg/NM3 400mg/NM3
NO2 expressed asNO2

3. HCl <15mg/NM3 50mg/NM3

4. Total Dioxins and Furans <0.1ngTEQ/NM3 <0.1ngTEQ/NM3(at11%O2)

5. Hg and its compounds <0.05/NM3 <0.05mg/NM3

 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED
C. Stack Height
Minimum stack height shall be 30 meters above the ground and shall be attached with
the necessary monitoring facilities as per requirement of monitoring of ‘general
parameters’ as notified under the Environment (Protection) Act, 1986 and in accordance
with the CPCB Guidelines of Emission Regulation Part-III.
Note:
a) All upcoming Common Bio-medical Waste Treatment and Disposal Facilities
having incineration facility or captive incinerator shall comply with standards for
Dioxins and Furans.
b) Wastes to be incinerated shall not be chemically treated with any chlorinated
disinfectants.
c) Ash from incineration of biomedical waste shall be disposed of at Common
Hazardous Waste Treatment and Disposal Facility.
d) Only low Sulphur fuel like Light Diesel Oil or Low Sulphur Heavy Stock or Diesel,
CNG, PNG or LGP shall be used as fuel in the incinerator.
e) The occupier or operator of a common bio-medical waste treatment facility shall
monitor the stack gaseous emissions (under optimum capacity of the incinerator)
once in three months through a laboratory approved under the Environment
(Protection) Act, 1986 and record of such analysis results shall be maintained and
submitted to the prescribed authority. In case of dioxins and furans, monitoring
should be done once in a year.
f) The occupier or operator of the common bio-medical waste treatment facility
shall install continuous emission monitoring system for the parameters as
stipulated by SPCBs or PCCs in authorization and transmit the data real time to
the servers at SPCBs or PCCs and CPCB.
g) All monitored values shall be corrected to 11% Oxygen on dry basis.
h) Incinerators (combustion chambers) shall be operated with such temperature,
retention time and turbulence, as to achieve Total Organic Carbon (TOC) content
in the slag and bottom ashes less than 3% or their loss on ignition shall be less
than 5% of the dry weight.
i) The occupier or operator of a common bio-medical waste incinerator shall use
combustion gas analyzer to measure CO2, CO and O2.
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED
D. Online Monitoring System Online
Continuous Emission Monitoring Systems (OCEMS) shall be installed as per CPCB norms.

1.10.2 STANDARDS FOR MONITORING OF OPERATION

The following parameters for incinerator will be monitored on continuous basis
• Stack Monitoring will be done for half hour sampling
Parameters- O2, CO, CO2, Nitrogen Oxide, Particulate matter, HCl, VOC.
• Operating Standards
Parameters- Combustion efficiency- 99.00 %
Temperature of Primary Chamber 800±50 deg C
Temperature of Secondary Chamber 1050±50 deg C
Air Flow rate
The following parameters for autoclave will be monitored on continuous basis:

• Operating Parameters
Temperature
Pressure
Time of each cycle
• Validation test
Spore testing:

The autoclave should completely and consistently kill the approved

biological indicator at the maximum design capacity of each autoclave unit.
Biological indicator for autoclave shall be Bacillus stear other mophilus
spores using vials or spore strips, with at least 1 x 104 spores per milliliter.
Under no circumstances will an autoclave have minimum operating
parameters less than a residence time of 30 minutes, regardless of
temperature and pressure, a temperature less than 121°C or a pressure
less than 15psi. This will be conducted once in three months and records
for this shall be maintained.
• Routine tests
A chemical indicator strip/tape that changes colour when a certain
temperature is reached can be used to verify that a specific temperature
has been achieved. It may be necessary to use more than one strip over the
waste package at different location to ensure that the inner content of the
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED
package has been adequately autoclaved. This test will be conducted during
autoclaving of each batch and records for this shall be maintained.

The following parameters for effluent treatment plant will be monitored regularly:

• Operating Standards
• Parameters
pH, Suspended solids, oil and grease, COD, BOD, Bio-assay test.

1.11 AUTOCLAVE
It is low heat thermal process where steam is brought into direct contact with waste in a
controlled manner and for sufficient duration to disinfect the wastes as stipulated under
the Bio-Medical Waste Management Rules, 2016. The Waste is subjected to high-
pressure saturated steam at 121 °C (249 °F) for around 15–20 minutes depending on the
size of the load and the contents. The system shall be horizontal type and exclusively
designed for treatment of biomedical waste. Pre-vacuum based system be preferred
against the gravity type system. It shall have tamper proof control panel with efficient
display and recording devices for recording critical parameters such as time,
temperature, pressure, date and batch number etc.

This Facility intends to establish an autoclave with the above principles, thus rendering
the Wastes free from infection. The Disinfected Waste shall then be segregated in HDPE,
PP, Rubber, Latex, Glass and Metal containers. The segregated materials shall be sent to
shred and thereby completing the process of disinfection.

TECHNICAL SPECIFICATION
Type: Horizontal: Cylindrical
Capacity: 1000 L
Specifications:
➢ Made up of high-quality stainless steel 304 material
➢ Door is of stainless-steel clad plate with silicone rubber gasket to withstand
high temperature and pressure
➢ Easy radial locking
➢ Provided with safety valves, pressure- vacuum gauge, digital temperature,
steam/ air outlet
➢ Automated machine with PLC electric Control panel with printer
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED
➢ Vacuum Purging provided
➢ Kill kinetics achieved @ 1x 10-6 in compliance with CPCB Norms

The proposed capacity of autoclave is 1000 Liters/batch (10-12 hours Operation)

FIGURE 5 PROCESS FLOW DIAGRAM OF AUTOCLAVE

1.12 SHREDDER
Shredding is a process by which sterilized wastes are cut or de-shaped order to prevent
reuse of Bio-Medical Waste. The Shredder shall be of robust design and shall be covered
to avoid spillage. The blade of the Shredder shall be of high carbon and non-corrosive so
that it can easily shred the Waste Sharp, Scalpels, Glass Vials, wades, Plastics Glass Vials,
Blades, Plastics, Catheters, Broken Ampoules, Intravenous Sets, Bl000 Bags, Glass, etc.
The Shredder shall be noise and vibration free.

It is proposed to install one Shedder with 200 kg to 300 kg/hour (for 10 hrs working)
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED
TABLE 8 TECHNICAL SPECIFICATIONS OF SHREDDER
Model MT-250/20
Type Medium Series Twin Shaft Shredder
Cutting Chamber 442 mm X 545 mm
Hopper Size 692 mm X 795 mm
Shaft 2 Nos. Hexagonal Shaft
Motor (HP) 20 HP

Electrical Load (KW) 15 KW

Operation 3 Phase/415 Volt / Operates on 60% of rated power
Motor Make ABB/ Siemens
Gear Box Type Planetary type
No. of Gear Box 1 Nos.
Gearbox Make Brevini (Italy) / RR (Italy) / Bonfigliolii / Elecon

Drive Electrical
Material of Construction Shaft: Ralex FN1
Blades: Tuffon X
Cleaning Fingers: Tuffon X Feeding Hopper:
Mild Steel Structural Base frame: Mild Steel
Housing : Mild Steel
Maintenance Platform: Mild Steel
Paint: Epoxy

Safety Features & Others Auto Reverse System,

VFD (ABB / Siemens make),
Overload relays, Limit Switch Interlocking,
Emergency Stop Button,

Machine Size & Weight Manual Reversal

Length : 3000 mmSwitch

Width : 1700 mm
Height : 2300 mm
Weight : Approx. 2.5 Ton
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED

1.13 CHEMICAL DISINFECTING

This treatment is recommended for waste sharps, Such as needles, glass, etc. Chemical
treatment involves use of at least 1-2% hypochlorite solution with a minimum contact
period of 30 minutes or other equivalent chemical reagents such as phenolic compounds,
iodine, hexachlorophene, iodine-alcohol or formaldehyde-alcohol combination etc. No
chlorinated compound shall be used for disinfection of waste to be treated in incinerator.
Waste sharps after disinfection are being disposed in Sharp Pit. Liquid waste after
chemical disinfection is being discharged into ETP.

1.14 SHARP PITS

Sharp pits shall be provided for the disposal of treated sharps. Needles are cut into pieces
to avoid reuse. For disposal of sharps, pits of about 3m diameter and 3m depth will be
constructed of concrete/concrete hollow bricks with suitable plastering. The sharp pits
shall be emptied & waste shall be sent to nearby foundries.

1.15 EFFLUENT TREATMENT PLANT

The proposed CBWTF has the freshwater requirement of 16 KLD which includes 5
KLD for domestic purposes, 3 KLD autoclave and 3 KLD for floor washing and 5
vehicle wash. The proposed CBWTF will have an ETP of 20m3 per day (20 KLD)
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED
capacity. The wastewater generated from Floor washing, Vehicle washing, and scrubbing
will be treated through ETP and domestic water will be disposed through soak pit

TABLE 9 THE EFFLUENT TREATMENT PLANTS CONSIST OF THE FOLLOWING

UNITS:
Sr. No Item Quantity
1. Oil & grease trap 1 Nos.
2. Bar Screen 1 Nos.
3. Raw effluent collection sump 1 Nos.
4. ETP Packaged Unit with fixing supports & accessories 1 Nos.
Primary Settling tank
Aeration Tank 1 Nos.
Sedimentation Tank 1 Nos.
Filter feed tank 1 Nos.
5. Sludge Holding Tank 1 Nos.
6. Raw effluent transfer pump 2 No.
7. Sludge Recycle Pump 2 No.
8. Air blowers 2 Nos.
9. Filter Press 1 Nos
10. Screw Pump 2Nos
11. MBBR MEDIA 01 Lot
12. PVC Pipes As per
13. Control panel 1 Nos.
requirement
14. Air vent nozzle 2 nos
15. Manhole Cover 3 Nos.
16. Filter feed pump 1 Nos.
17. Multi grade filter 1 Nos.
18. Activated carbon filter 1 Nos.
19. DOSSING tank with dosing 3 Nos.

Domestic Wastewater shall be treated in a septic tank and shall be collected in separate
tank from where it shall be pumped for irrigation of green belt in the facility premises.

1.16 RECYCLE OF TREATED WASTE

The treated waste will be segregated and option for sale of recyclable waste will be
worked out. Recovery of metal scraps from sharps will also be worked out.

1.17 HEALTH AND SAFETY

The operators, who are in contact with the infectious waste generated, are continuously
at risk during their working hours. Therefore, it is essential that adequate protection
measures are provided against occupational health hazards.
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED

1.18 OCCUPATIONAL HAZARDS

The following types of occupational hazards can occur with cleaning/collection or
transportation of waste etc. Accidental cut or punctures from infected sharps such as,
hypodermic needles, scalpels, knives etc. Contact with infected material like pathological
waste, used gloves, tubing etc.

SAFETY MEASURES
• Display of illustrated notices with clear instructions for do’s and don’ts in English
and the local language.
• Issuance of all protective gears such as, gloves, aprons, masks, gum boot etc.
without fail.
• Provision of disinfectant, soap etc. of the right quality and clean towels.
• Provision of a wash area.
• Washing and disinfecting facility for the cleaning equipment and tools.
• Regular medical checkup for the employees

1.19 DOCUMENTS AND RECORDS

Daily records shall be maintained for the waste accepted and treated waste removed from
the site. This record shall include the following minimum details:
• Waste Accepted: Waste collection date, Name of the healthcare unit, Waste
category as per the Rules, Quantity of waste, Vehicle number & receiving date (at
site).
• Treated Waste Removed: Date, treated waste type, quantity, vehicle number and
location of disposal.
• Label for transport of bio-medical waste containers / bags.

1.20 LOGBOOK FOR TREATMENT EQUIPMENT’S

• The weight of each batch.
• The categories of waste as per the Rules.
• The time, date and duration of each treatment cycle and total hours of operations.
• The complete details of all operational parameters during each cycle
• Lab analysis
• Accident reporting.

1.21 SITE RECORDS

Site records shall include the following:
• Maintenance schedule, breakdowns/trouble shootings and remedial actions
• Emergencies
 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED

• Incidents of unacceptable waste received, and the action taken

• Details of site inspections by the officials of the regulatory Agency and necessary
action on the observations.

FIGURE 6 PROCESS FLOW DIAGRAM

1.22 INFRASTRUCTURE FACILITIES

The Common Facility shall have enough Space within it to install required Incinerator,
Autoclave, Shredder, Untreated Waste Storage, Treated Waste Storage, Vehicle Parking,
Washing Area, ETP, Staff Room, and for ancillary units etc. The following infrastructure
facility is shifting to be developed at the project site:

TABLE 10 INFRASTRUCTURE FACILITIES

S. No. Utility Area In sq. m Area in Acres % of Area
Allocation
1 Main shed 929 0.23 7.73
2 office room & guest 100 0.023 0.8
room
3 Toilet Block 20 0.003 0.1
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4 Security Room 20 0.003 0.1

5 Vehicle Wash 125 0.031 1
6 ETP 50 0.01 0.4
7 Ash Pit & Sharp pit Included in Main
Shed
8 Storage rooms Included in Main
Shed
9 Parking & Internal 1000 0.25 8
Roads
10 Green Belt 2000 0.5 16.6

11 Vacant Land 7775 1.92 65.27

Total 12019 2.97 100

1.23 ELECTRICITY AND WATER FACILITY

POWER: 0.1 MW (Source: WB State Electricity Board). 100 kVA DG set to be maintained
as an emergency alternative source.

WATER: The proposed CBWTF has the freshwater requirement of 16 KLD which includes
5 KLD for domestic purposes, 3 KLD autoclave and 3 KLD for floor washing and 5 vehicle
wash.

1.24 MANAGEMENT & STAFFING

TABLE 11 DETAILS OF MANPOWER REQUIRED
S. No Designation/ Cadre No.
1 Managing Partner 1
2 Manager (Accounts &Admin) 2
3 Marketing Executives 4
4 Plant In charge 1
5 Electrician 1
6 Autoclave/ETP/shredder operator 3
7 Mazdoor 5
8 Watchman 3
9 Driver 10
10 Pickup Boys 10
Total 40
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1.25 COST ESTIMATION

Sr.No. EQUIPMENT RATE CAPACITY Nos AMOUNT (Rs.)

1 Incineration System 76,00,000 250Kg/hr 2

with APCD 250 kg/hr 1,77,40,000
Chimney, 4,20,000
Erection Charges 7,70,000
Accessories 80,000

Total 88,70,000
2 Autoclave 15,15,500 1000 lit 1 17,81,000
Boiler 2,65,500
Total 17,81,000
3 Shredder 9,00,000 300 kg/hr 1 9,00,000

4 ETP (existing 51,33,000 20 KLD 1 51,33,000

components would
be used)

5 Online Monitoring - - 10,00,000

system

Total Rs 2,65,54,000

TOTAL DIRECT COST (D)

Sr.No. PROJECT COST ESTIMATION AMOUNT (Rs.)

1. Total Equipment Cost 2,65,54,000

2. Installation of all equipment listed 25,00,000

3. Building (Including Servicers) 1,00,00,000

a) Process Buildings
b) Auxiliary Buildings
c) Structure for Over Head Water Tank, Chimney

4. Utilities (Including Water, Electricity, Fire Hydrant 20,00,000

System, DG set)

5. Transportation Vehicles (No of Vehicles) 10x900000 9000000

6. Land Cost (806000+ 4946500) as actual 57,50,000

 M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED

Total Direct Costs (D) 5,58,04,000

TOTAL INDIRECT COST

S.No. DESCRIPTION GRAND TOTAL
(RS.)
Contingency (10 % of total direct Cost) 55,80,400
Total Indirect Cost (I)
Fixed Capital Investment (FCI) D + I 6,13,84,400

Margin for Working Capital (WC) 10,00,000

Total Capital Investment (TCI) 6,23,84,400

Total Capital Investment (TCI) 623.84

PROJECT OPERATIONAL COST

Total Treatment Cost (M) Direct Cost (Operational)

S.no Description Rate in (Rs) Consumption Cost

per day Per Per Per Year
day Month
INCINERATION COSTS
1 Fuel in 60/litre 1000 litres 60,000 18,00,000 2,16,00,000
Litres

2 Power in 9/unit 800 Unit 7200 2,16,000 25,92,000

KWH
3 Water in KL 10/KL 16KL 160 4,800 57,600

4 Maintenance 5% of cap 31,19,220

and Repairs cost
5 Operating 20% of 6,23,844
Supplies Maintenance
& repair
AUTOCLAVING COST
1 Power in 9/unit 300 Unit 2,700 81,000 9,72,000
KWH
SHREDDING
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1 Power in 9/unit 250 Unit 2,250 67,500 8,10,000

KWH
LABOR
1 Operating 500/day 18 9000 2,70,000 32,40,000
Expenses
(Drivers and
packers)
2 Staff Salary 40000/Month 12 4,80,000 57,60,000
TRANSPORTATION COST
1 Vehicle Running 10 Vehicle 15,000 4,50,000 54,00,000

2 Maintenance 10 Vehicle 4,000 1,20,000 14,40,000

3 Labors 10 Vehicle 5,000 1,50,000 18,00,000

Total Direct Treatment Costs per year 4,74,14,664

PLANT OVERHEAD COST(O)

Plant overhead 40% of the operating & maintenance and
1 14,97,225
costs repair

Total Direct Cost (M) + Plant Overhead Cost(O) = N

1 Administrative 15% of Operating Labour 13,50,000

Expenses

2 Distribution &
Marketing Expenses
3 Research &
Development
4 Financing (interest) 15% of Total capital investment 93,57,660

Total General Expenses (G) 1,07,07,660

Total Operating Cost (N+G) 5,96,19,549

Rs 5.96 Cr. approx.

M/S SNG ENVIROSOLUTIONS PRIVATE LIMITED