CNPB
CNPB
ir
ProMinentGroup.ir
Operating instructions
EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
ProMinentGroup.ir
Part no. 984976 Original Operating Instructions (2006/42/EC) BA CO 009 02/16 EN
Supplemental instructions
Information
Safety notes
Safety notes are identified by pictograms - see
"Safety Chapter".
Validity
These operating instructions conform to current
EU regulations applicable at the time of publi‐
cation.
2 ProMinentGroup.ir
Table of contents
Table of contents
1 Identity code............................................................................................................................ 4
2 Overview of equipment .......................................................................................................... 6
3 Safety chapter......................................................................................................................... 7
4 Storage and Transport.......................................................................................................... 10
5 Assembly and Installation..................................................................................................... 11
6 Maintenance.......................................................................................................................... 14
7 Repairs.................................................................................................................................. 15
8 Faults.................................................................................................................................... 18
9 Decommissioning.................................................................................................................. 19
10 Technical data....................................................................................................................... 20
11 Accessories........................................................................................................................... 26
12 Dimensional drawings........................................................................................................... 27
13 EC / EU Declaration of Conformity for Machinery................................................................. 31
14 Installation instructions for External + Level retrofit kit CNPb (Part no. 1022099)................ 32
ProMinentGroup.ir 3
Identity code
1 Identity code
Product range CONCEPT plus, Version b
CNP Type
b
___ Performance data at maximum back pressure and type: refer to nameplate on the
_ pump housing
Material
PP Polypropylene
NP Clear acrylic/PVC
PV PVDF
Hydraulic connector
0 Standard connection
Design
Electrical connections
Cable assembly
4 ProMinentGroup.ir
Identity code
Accessories
0 without accessories
1 Supplied accessories
Control version
0 External contact
ProMinentGroup.ir 5
Overview of equipment
2 Overview of equipment
2 7
4
P_CO_0005_SW
5
6
6 ProMinentGroup.ir
Safety chapter
3 Safety chapter
Explanation of the safety information Intended use
The following signal words are used in these n Only use the pump to meter liquid feed
operating instructions to identify different chemicals.
severities of a hazard: n Only use the pump after it has been cor‐
rectly installed and started up in accord‐
ance with the technical data and specifica‐
tions contained in the operating
Signal Meaning instructions.
word n Observe the general limitations with regard
to viscosity limits, chemical resistance and
WARNI Denotes a possibly hazardous sit‐
density - see also ProMinent® resistance
NG uation. If this is disregarded, you
list in the Product Catalogue or at
are in a life-threatening situation
www.prominent.com!
and this can result in serious inju‐
ries. n All other uses or modifications are pro‐
hibited.
CAU‐ Denotes a possibly hazardous sit‐ n The pump is not intended for the metering
TION uation. If this is disregarded, it of gaseous media and solids.
could result in slight or minor inju‐ n The pump is not intended for the metering
ries or material damage. of flammable media without implementing
suitable protective measures.
n The pump is not intended to meter explo‐
sive media.
Warning signs denoting different types of
danger n The pump is not intended for operation in
areas at risk from explosion.
The following warning signs are used in these n The pump is not intended to meter radio‐
operating instructions to denote different types active media.
of danger:
n The pump is not intended for exterior
applications without the implementation of
Warning signs Type of danger suitable protective measures.
Warning – automatic n The pump is only intended for industrial
start-up. use.
n The pump should only be operated by
Warning – high- trained and authorised personnel.
voltage. Ensure that personnel are familiar with
Warning – danger oscillating metering pumps and their ope‐
zone. ration.
n Observe the information contained in the
operating instructions at the different
phases of the unit's service life.
ProMinentGroup.ir 7
Safety chapter
Safety notes
WARNING!
WARNING! Danger from hazardous substances!
Warning about personal and material Possible consequence: Fatal or very
damage serious injuries.
The pump can start to pump, as soon as it Please ensure when handling hazardous
is connected to the mains voltage. substances that you have read the latest
safety data sheets provided by the manu‐
– Install an emergency cut-off switch in facture of the hazardous substance. The
the pump power supply line or inte‐ actions required are described in the
grate the pump in the emergency cut- safety data sheet. Check the safety data
off management of the system. sheet regularly and replace, if necessary,
as the hazard potential of a substance can
be re-evaluated at any time based on new
findings.
WARNING! The system operator is responsible for
ensuring that these safety data sheets are
Danger of electric shock available and that they are kept up to date,
If there is a damaged housing or an as well as for producing an associated
opening is left open, the mains voltage hazard assessment for the workstations
inside is no longer sufficiently shielded. affected.
8 ProMinentGroup.ir
Safety chapter
CAUTION!
Warning of excessive demand
The pump can meter too much if there is a
negative pressure difference between the
discharge and suction sides.
– For example with a free outlet, use a
back pressure valve with a minimum
opening pressure of 1.5 bar (not pos‐
sible with 0213).
CAUTION!
Danger of injury to personnel and material
damage
The use of untested third party compo‐
nents can result in injury to personnel and
material damage.
– Only fit parts to metering pumps that
have been tested and recommended
by ProMinent.
CAUTION!
Warning against illegal operation
Observe the regulations that apply where
the unit is installed.
ProMinentGroup.ir 9
Storage and Transport
WARNING!
Only return the metering pump for repair in a cleaned state and with a flushed liquid end - refer
to the section on decommissioning!
Only return metering pumps with a completed Decontamination Declaration form. The Decon‐
tamination Declaration constitutes an integral part of an inspection / repair order. We can only
inspect or repair a unit if a Decontamination Declaration is submitted that has been completed
correctly and in full by an authorised and qualified person on behalf of the pump operator.
The "Decontamination Declaration Form" can be found at www.prominent.com.
Ambient conditions
* non-condensing
10 ProMinentGroup.ir
Assembly and Installation
CAUTION! CAUTION!
Warning of feed chemical spraying around Warning of destruction of the pump
The pipes can loosen or rupture if they are An incorrect mains voltage or mains fre‐
not installed correctly. quency can irreparably destroy the
metering pump.
– Route all hose lines so they are free
from mechanical stresses and kinks. – Check that the mains voltage and fre‐
– Only use original hoses with the quency agree with the values given
specified hose dimensions and wall on the nameplate.
thicknesses.
– Only use clamp rings and hose noz‐
zles that are intended for the hose
diameter in question to ensure the
long service life of the connections. CAUTION!
Possibility of your switching relay contacts
bonding
The high starting current can cause the
CAUTION! contacts of the switching relay to bond
together if the mains voltage switches a
Warning of feed chemical spraying around solenoid metering pump on and off in a
PTFE seals, which have already been process.
used / compressed, can no longer reliably – Use the switching options offered by
seal a hydraulic connection. the external contact to control the
– Always use new, unused PTFE seals. pump (functions: Pause or Contact).
– Use a starting current limiter (part no.
1059333 for 230 V) if it is impossible
to avoid switching the pump on and
off via a relay.
CAUTION!
Warning of excessive demand
The pump can meter too much if there is a
negative pressure difference between the
discharge and suction sides.
– For example with a free outlet, use a
back pressure valve with a minimum
opening pressure of 1.5 bar (not pos‐
sible with 0213).
ProMinentGroup.ir 11
Assembly and Installation
CAUTION!
Material damage possible due to power
surges
Should the pump be connected to the
mains power supply in parallel to inductive 1
consumers (such as solenoid valves,
motors), inductive power surges can
damage the control when it is switched off.
– Provide the pump with its own con‐ 2
tacts (Phase) and supply with voltage
via a contactor relay or relay. 3
– Should this not be possible, then
switch a varistor (part no. 710912) or
an RC gate (0.22 µF/220 Ω, part no.
710802) in parallel.
4
CAUTION!
Warning against illegal operation
Observe the regulations that apply where 5
the unit is installed.
12 ProMinentGroup.ir
Assembly and Installation
ProMinentGroup.ir 13
Maintenance
6 Maintenance
Interval Maintenance work Personnel
Quarterly* n Check the metering diaphragm for damage** - refer to Technical personnel
"Repair".
n Check that the hydraulic lines are fixed firmly to the
liquid end.
n Check that the suction valve and discharge valve are
correctly seated.
n Check the leak-tightness of the entire liquid end - partic‐
ularly around the leakage hole.
n Check that the flow is correct: Allow the pump to prime
briefly - turn the multifunction switch briefly to "100 %".
n Check that the electrical connections are intact
n Check the integrity of the housing.
n Check that the dosing head screws are tight
Tightening torque
14 ProMinentGroup.ir
Repairs
7 Repairs
Carry out repairs, which should be performed Replacing the diaphragm
by qualified technical personnel, in line with the
safety notes:
n Cleaning a valve
n Replacing the diaphragm
All other repairs: Contact your responsible
ProMinent branch!
P_CO_0015_SW
1 2 3 4 5 6
Fig. 4
n If necessary take protective measures.
n Adhere to the safety data sheet for the
feed chemical.
n Ensure that the system is at atmospheric
pressure.
1. Empty the liquid end (turn the liquid end
upside down and allow the feed chem‐
ical to run out; flush out with a suitable
medium; flush the liquid end thoroughly
when using hazardous feed chemicals!)
2. Turn the stroke adjustment dial as far as
0 % stroke length when the pump is run‐
ning (the drive axle is then difficult to
turn).
3. Switch off the pump.
4. Unscrew the hydraulic connectors on
the discharge and suction side.
5. Remove the screws (1).
6. Loosen the dosing head (2) and the
backplate (4) from the pump housing (6)
- but only loosen!
7. Hold the pump housing (6) with one
hand and clamp the diaphragm (3) with
the other hand between the dosing head
(2) and the backplate (4).
8. Loosen the diaphragm (3) from the drive
axle with a gentle backwards turn of the
dosing head (2), diaphragm (3) and
backplate (4) in an anticlockwise direc‐
tion.
ProMinentGroup.ir 15
Repairs
CAUTION!
Leakage may become apparent at
Ensure that the diaphragm is a later stage.
screwed exactly onto the drive axle
otherwise the pump will subse‐ – Do not over-tighten the dia‐
quently not meter accurately! phragm (3) in the following
step!
– Ensure that the backplate (4)
15. Unscrew the diaphragm (3) again. remains in its position so that
the safety diaphragm does not
16. Place the backplate (4) onto the pump become warped!
housing (6).
16 ProMinentGroup.ir
Repairs
CAUTION!
Leakage possible
– Check the tightening torque of the
screws after 24 hours of operation!
Tightening torque
ProMinentGroup.ir 17
Faults
8 Faults
Fault description Cause Remedy
Pump does not prime in Minor crystalline deposits on Take the suction hose out of the
spite of full stroke motion the ball seat due to the valves storage tank and thoroughly flush
and bleeding. drying out out the liquid end
Fluid is escaping from the The screws in the dosing head Tighten the screws in the dosing
backplate. are too loose head crosswise - see below for
the tightening torque.
Fault/operating indicator The wrong mains voltage or no Connect the pump correctly to the
does not illuminate. mains voltage is connected. specified mains voltage -
according to the specification on
the nameplate
Fault/operating indicator is The fluid level in the storage Fill the storage tank.
red. tank has reached "Liquid level
low".
Tightening torque
18 ProMinentGroup.ir
Decommissioning
9 Decommissioning
WARNING!
Danger from chemical residues
There is normally chemical residue in the
liquid end and on the housing after opera‐
tion. This chemical residue could be haz‐
ardous to people.
– It is mandatory that the safety infor‐
mation relating to the "Storage, trans‐
port and unpacking" chapter is read
before shipping or transporting the
unit.
– Thoroughly clean the liquid end and
the housing of chemicals and dirt.
Observe the safety data sheet for the
feed chemical.
CAUTION!
Environmental hazard due to electronic
waste
There are electronic components in the
pump, which can have a toxic effect on the
environment.
– Separate the electronic components
from the remaining parts.
– Note the pertinent regulations cur‐
rently applicable in your country!
ProMinentGroup.ir 19
Technical data
10 Technical data
CNPb performance table for 180 strokes/min
concept plus
0215 1.5 16.4 1.52 1.0 18.3 1.70 8x5 1.5 1.5 0.5
20 ProMinentGroup.ir
Technical data
concept plus
0223 1.5 21.9 1.52 1.0 25.2 1.75 8x5 1.5 1.5 0.5
* Suction lifts with a filled suction line and filled liquid end
** Priming lifts with clean and moist valves, feed chemical water (20 °C), at 100% stroke length,
max. stroke rate, free outlet or opened bleed valve and correctly installed piping.
**The given performance data constitutes guaranteed minimum values, calculated using medium
water at room temperature. The bypass connection with a self-bleeding dosing head is 6x4 mm.
ProMinentGroup.ir 21
Technical data
Material Specifications
Electrical data
CNPb 100 ... 230 VAC ± 10%, 50 Hz/60 Hz
22 ProMinentGroup.ir
Technical data
Temperatures
CAUTION!
The 240 stroke version may fail
The 240 stroke version can overheat at ambient temperatures higher than 35 ℃.
– Only use the 240 stroke version at ambient temperatures of less than 35 ℃.
NPE / NPB 45 °C 45 °C
NPT 45 °C 60 °C
PVT 60 °C 120 °C
ProMinentGroup.ir 23
Technical data
Climate
*non-condensing
24 ProMinentGroup.ir
Technical data
Shipping weight
ProMinentGroup.ir 25
Accessories
11 Accessories
Suction lances
Suction lance for 200 l drum, storage tank opening 2“ DIN 570, PPE 1022511
Suction lance for 200 l drum, storage tank opening 2“ DIN 570, PCB 1022512
Suction lance for storage tank 5 - 50 l drum, storage tank opening d50, 1022645
PPE
Suction lance for storage tank 5 - 50 l drum, storage tank opening d50, 1022644
PCB
Variable suction lance with 1-stage level switch, closes when the chemical level is low.
Retrofit kits
26 ProMinentGroup.ir
Dimensional drawings
12 Dimensional drawings
Dimensions in mm
ProMinentGroup.ir 27
Dimensional drawings
D
C
E
132.5
29
6 10.5 34
80 31.5 56 A
92.5 108 B 12
P_CO_016_SW
Types A B C D E
28 ProMinentGroup.ir
Dimensional drawings
C
D
E
132.5
29
6 10.5 34
80 31.5 56 A
92.5 108 B 6.3
P_CO_017_SW
Types A B C D E
ProMinentGroup.ir 29
Dimensional drawings
CONCEPT plus PV
85
D
C
E
132.5
29
6 10.5 34
80 31.5 56 A
92.5 108 B 29
P_CO_0018_SW
Types A B C D E
30 ProMinentGroup.ir
EC / EU Declaration of Conformity for Machinery
Date: 26/01/2016
ProMinentGroup.ir 31
Installation instructions for External + Level retrofit kit CNPb (Part no. 1022099)
GND
Pause
Contact
Colour Function
P_CO_0014_SW
GND black
Fig. 5: View of the inserted plugs in the open
Contact blue pump - external control on the left, level alarm
on the right.
Pause brown
32 ProMinentGroup.ir
ProMinentGroup.ir 33
34 ProMinentGroup.ir
ProMinentGroup.ir 35
ProMinent GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
Germany
Telephone: +49 6221 842-0
Fax: +49 6221 842-419
Email: [email protected]
Internet: www.prominent.com
Heidelberg, 2, en_GB
© 2010
ProMinentGroup.ir
Modul
0.8
180 min-1 180 min-1
2.5
135 min -1 100 135 min-1
0.7
90 min-1 90 min-1
75
0.5
1.5 75
0.4
50
0.3 1 50
0.2
25
0.5 25
0.1
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
s [%] s [%]
B k
B k
1.6 2
1.4
1.2 1.5
1
0.8 1
0.6
0.4 0.5
0.2 0
0 1 2 3 5 6 7 8 10
1 2 4 5 6 8 10
p [bar] p [bar]
45 min -1 45 min-1
100
1
3
75
0.8
75
2 50
0.6
50
0.4
1 25
25
0.2
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
s [%] s [%]
B k
B k
2 2
1.5 1.5
1 1
0.5 0.5
0 0
1 2 4 6 8 11 13 16 1 2 3 3.5 4 5 6 7
p [bar] p [bar]
Fig. 1: A) Capacity C for medium back pressure dependent on the stroke length s for different stroke rates f.
B) Corresponding correction factors k dependent on back pressure p.
ProMinentGroup.ir 1
Modul
100
16
180 min -1 180 min-1
10
135 min-1 135 min-1
14
90 min -1
100 90 min-1
45 min-1 45 min-1 75
8 12
75 10
6
50
8
50
4 6
4 25
2 25
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
s [%] s [%]
B k B k
1.2 1.2
1 1
0.8 0.8
0.6 0.6
0.4 0.4
0.2 0.2
0 0
1 1.5 2 2.5 3 0.5 0.75 1 1.5
p [bar] p [bar]
Fig. 2: A) Capacity C for medium back pressure dependent on the stroke length s for different stroke rates f.
B) Corresponding correction factors k dependent on back pressure p.
2 ProMinentGroup.ir
Modul
50 1.5
50
25 25
2
0.5
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
s [%] s [%]
B k
B k
1.6 2
1.4
1.2 1.5
1
0.8 1
0.6
0.4 0.5
0.2 0
0 1 2 3 5 6 7 8 10
1 2 4 5 6 8 10
p [bar] p [bar]
100
1.4 100
240 min-1 240 min-1
5
180 min-1 180 min-1
1.2 120 min-1 120 min-1
60 min-1 75 60 min-1
4
75
1
0.8 3
50
50
0.6
2
0.4
25 25
1
0.2
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
s [%] s [%]
B k
B k
2 2
1.5 1.5
1 1
0.5 0.5
0 0
1 2 4 6 8 11 13 16 1 2 3 3.5 4 5 6 7
p [bar] p [bar]
Fig. 3: A) Capacity C for medium back pressure dependent on the stroke length s for different stroke rates f.
B) Corresponding correction factors k dependent on back pressure p.
ProMinentGroup.ir 3
Modul
100
6 12
50
50
4 8
25 25
2 4
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
s [%] s [%]
B k B k
1.2 1.2
1 1
0.8 0.8
0.6 0.6
0.4 0.4
0.2 0.2
0 0
1 1.5 2 2.5 3 0.5 0.75 1 1.5
p [bar] p [bar]
Fig. 4: A) Capacity C for medium back pressure dependent on the stroke length s for different stroke rates f.
B) Corresponding correction factors k dependent on back pressure p.
4 ProMinentGroup.ir