Morgana ElectroCreaser

52 Semi-Automatic 20.5"
Creasing Machine

Instruction Manual
 ElectroCreaser 36

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ISSUE 3 SEPTEMBER 2007

47 - 262
 INDEX

SAFETY Do’s & Don’ts Page 3

LABELED DRAWING Page 4

OPERATING INSTRUCTIONS Page 6

ILLUSTRATED PARTS LIST Pages 7 to 11

WIRING DIAGRAM Page 12

ROUTINE MAINTENANCE Page 13

RECOMMENDED SPARES LIST Page 14

Specification
Overall Dimensions:- Length 700mm
Width 480mm
Height 218mm
Weight 25Kgs
Maximum Crease:- Length 435mm
(To Backstop) Width 365mm
Minimum Crease:- Length 35mm
(To Backstop)
Power Requirement:- 1 phase 200 / 253v 50 / 60Hz
1 phase 100 / 125v 60Hz

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ElectroCreaser 36 Safety Do’s & Don’ts

Safety Do’s & Don’ts

Do - read this operator manual fully before operating the machine.

Do - operate with the designated AC current only. Use an exclusive outlet, as
overloading may cause fire or an electric shock.
Do - install the power cord out of the way to avoid a tripping hazard.
Do - beware of finger traps when replacing roller cassette and fold plates.

Do not - install the machine in an unstable place such that it tilts or shakes.
Do not - unplug the plug or unplug the power cord from the outlet with a wet hand,
this can cause an electric shock.
Do not - unscrew and remove any covers from the machine, as it can cause an
electric shock or injury.
Do not - place receptacles containing liquids on any surface.
Do not - adjust any part of the machine whilst rollers are running
Do not - operate the machine with loose or trailing clothing or loose hair.

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 LABELED DRAWING

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ElectroCreaser 36

BLANK
PAGE

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 OPERATING INSTRUCTIONS

REFER TO LABELED DRAWING ON PAGE 3.

1. Check that the voltage selector switch (4) is set to the required input
voltage,120V or 240V.
IMPORTANT.
For 120V operation the fuse in the mains switch (5) must be a 4A anti-
surge fuse, for 240V operation the fuse must be a 2A anti-surge fuse.

2. Switch on the power, mains switch (5).

3. Set the crease length as follows:-

(i) Line the face of the Speed Stop (2) up with the scale on the copy table
(6) as shown below. (i.e. for a crease length of 100mm, line the face of
the Speed Stop up with the 100mm mark on the copy table).
Line this face of the Speed Stop
up with the scale

4. Slide the sheet under the speed stops and against the side lays in the
direction of the creasing head. As the end speed stop drops down behind
the sheet edge, slide the sheet back to contact the stop. Press the foot
switch to crease the sheet. Repeat this operation for as many stops that
are in use. Slide the sheet out of the machine.

5. The machine is set on the narrow crease at the factory. To change to the
wider crease proceed as follows:-

(i) Undo the inner adjustment knob (7).

(ii) Turn the outer adjustment knob (7) until the spring loaded ball
locates the wider crease position.

(iii) Lightly tighten the inner adjustment knob, place a sheet under the
head and operate the machine. This will centre the tools.

(iv) Tighten the inner adjustment knob securely.

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ElectroCreaser 36 ILLUSTRATED PARTS LIST

ITEM NO. PART No. QTY. Description

1 47-300-01 1 CREASER MECHANISM - Electrocreaser 36.
2 47-301-01 2 Speed Stop Assy.
3 47-069-04 1 LAY STRIP - Short - ElectroCreaser.
4 47-069-05 1 LAY STRIP - Long - ElectroCreaser.
5 47-219-01 1 END COVER PLATE.
6 47-220-01 1 FOLDED COVER PLATE.
7 47-221-01 1 SIDE COVER - Plastic.
8 47-222-01 1 MOTOR CAM - ElectroCreaser
9 47-224-01 1 Control Board Assy.
10 47-237-01 1 Label - Crease Width
11 47-238-01 1 Label - Single Sheet Operation
12 47-253-01 1 Base Cover - Electrocreaser 36
13 47-254-01 1 Base - Hinged
14 47-255-01 4 LEG -ElectroCreaser.
15 47-257-01 1 Base - Electrocreaser MK2
16 47-258-01 1 Fuse Rating Label
17 47-265-03 1 Crank Block - Motor
18 47-265-04 1 Crank Block - Cam - Ø10l
19 47-266-01 1 Toroidal Transformer Assembly
20 47-267-01 1 Jack Socket Lead Assembly
21 601-109 4 FOOT - M4 - Black
22 601-150 3 NYLON PILLAR - M4 Male/Male
23 604-085 1 Gas Strut
24 606-040 1 KNURLED KNOB - Female.
25 606-041 1 KNURLED KNOB - Male.
26 610-029 1 Doga - Motor & Gearbox
27 651-094 1 FUSED POWER INLET.
28 652-034 1 Microswitch
29 652-035 1 Foot Switch
30 652-036 1 Switch - Voltage Selector - 120/240V
31 656-003 4 PCB Mounting Pillar
32 660-001 1 Warning Label - Isolate
33 672-009 1 Bridge Rectifier
34 681-013 1 Fuse - 2A - 20 x 5mm - Anti-surge
35 681-015 1 Fuse - 4A - 20 x 5mm - Anti-surge
37 401-02-025-012 2 Screw - Pan Pozi Taptite - M2.5 x 12 Lg.
38 401-02-040-006 8 Screw - Pan Pozi Taptite - M4 x 6 Lg.
39 401-02-040-008 4 Screw - Pan Pozi Taptite - M4 x 8 Lg.
41 403-01-040-006 1 Screw - Socket Cap Head - M4 x 6 Lg.
42 403-01-040-008 5 Screw - Socket Cap Head - M4 x 8 Lg.
43 403-01-040-010 1 Screw - Socket Cap Head - M4 x 10 Lg.
44 403-01-040-016 1 Screw - Socket Cap Head - M4 x 16 Lg.
45 409-01-060-030 3 Screw - Socket Set - Flat Point - M6 x 30 Lg.
46 415-01-060-012 4 Screw - Hexagon Head - M6 x 12 Lg.
47 461-01-025 1 Nut - Full - M2.5
48 461-01-040 3 Nut - Full - M4
49 461-01-060 6 Nut - Full - M6
50 463-01-040 10 Domed Nut - M4
51 481-025 1 Washer - Plain - M2.5
52 481-040 16 Washer - Plain - M4
53 481-060 3 Washer - Plain - M6
54 604-080 2 Compression Spring
55
56
57
58

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 ILLUSTRATED PARTS LIST

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ElectroCreaser 36 ILLUSTRATED PARTS LIST

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 ILLUSTRATED PARTS LIST

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ElectroCreaser 36 ILLUSTRATED PARTS LIST

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 WIRING DIAGRAM

AC
+

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ElectroCreaser 36 ROUTINE MAINTENANCE

It is recommended that the following lubrication is carried out at

monthly intervals
1. Remove the creasing head top cover.
2. Trickle oil into the slots, at both ends of the shaft, as shown in FIG.1 &
FIG.2.
3. Liberally coat the top of the nuts and the areas of the shaft that contact
the head of the nuts with PTFE grease, as shown in FIG.3.
Oil Oil

FIG.1 FIG.2

PTFE Grease

FIG.3

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 RECOMMENDED SPARES LIST

ITEM NO. PART No. QTY. Description

1 47-300-01 1 CREASER MECHANISM - Electrocreaser 36.
2 47-301-01 2 Speed Stop Assy.
9 47-224-01 1 Control Board PCB Assembly
19 47-266-01 1 Toroidal Transformer Assembly
20 47-267-01 1 Jack Socket Lead Assembly
21 601-109 4 FOOT - M4 - Black
23 604-085 1 GAS STRUT
24 606-040 1 KNURLED KNOB - Female.
25 606-041 1 KNURLED KNOB - Male.
26 610-029 1 Doga Motor & Gearbox
27 651-094 1 FUSED POWER INLET.
28 652-034 1 Microswitch
29 652-035 1 Foot Switch
33 672-009 1 Bridge Rectifier
34 681-013 1 Fuse - 2A - 20 x 5mm - Anti-surge Ceramic (For 240V Operation)
35 681-015 1 Fuse - 4A - 20 x 5mm - Anti-surge Ceramic (For 110V Operation)
54 604-080 2 Compression Spring

NOTE....

The items listed above represents parts which are subject to wear, loss, or
accidental damage, and is included for your guidance only.
Item numbers refer to the illustrations and tables in this manual.
Replacement of parts fitted to your machine require specialist knowledge and
should therefore be entrusted to your dealer.

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