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Brake System

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0% found this document useful (0 votes)
27 views12 pages

Brake System

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Brake System

Diagram Schematic

Brake Chamber

Spring Brake
Valve

Relay Valve

Air Tank
Spring Brake Relay Valve Air Tank
Valve

Brake Chamber Palm


Coupling
Diagram Schematic
Brake System

Fungsi utama dari Spring Brake Valve adalah untuk mendistribusikan tekanan udara Supply dari
kompressor ke airtank dan spring brake chamber. Selain itu Spring Brake Valve juga berfungsi
untuk mengatur tekanan udara yang terlalu tinggi atau rendah.
Brake System

Relay Valve berfungsi sebagai pengatur aliran udara pada sistem air brake, yaitu proses service
brake. Tekanan udara pada foot valve dikontrol oleh tuas rem dan foot brake, ketika diaktifkan
tekanan udara masuk ke port service di relay valve yang menyebabkan katup pada relay valve aktif
(terbuka), sehingga udara bertekanan mengalir ke service brake chamber. Bila service brake
chamber teraliri udara maka akan terjadi pengereman.
Brake System

Air tank berfungsi sebagai penampung udara bertekanan yang berasal dari spring brake valve
atau udara dari kompressor. Ukuran dan jumlah air tank bergantung pada banyaknya spring
brake chamber yang digunakan dalam sistem pengereman. Tekanan udara di air tank berkisar
110 psi.
Brake System

Brake Chamber berfungsi sebagai penggerak utama dalam mekanisme pengereman. Air brake
chamber menerima tekanan udara yang berasal dari Relay Valve (service) maupun Spring Brake
Valve (supply) yang kemudian mendorong slack adjuster sehingga terjadi pengereman.

Brake chamber akan menerima udara yang berasal dari spring brake dan relay valve.
Brake System
Komponen utama brake system:

1. Brake Chamber

2. Spring Brake Valve

3. Relay Valve
Brake System
02 (01) 15 (17) 01 09 (10) 01 15 (16) 01 09 (10) 12 08 14 03 04

03 04 19
3/8"OD X 4,0M MAX

1/2"ID X 1,5M 1/2"ID X 1,5M


MAX TO S/Bs MAX TO S/Bs

3/8"OD X 5,0M MAX

3/8"OD X 9,0M MAX


1/2"ID X 1,5M
MAX TO S/Bs

ROAD TRAIN

B-DOUBLE

REAR 1/2"ID X 4,0M TOTAL TO REAR COUPLING FRONT

TEST FITTING

Any deviation from this schematic or brake kit contents as supplied may invalidate ADR compliance. Relative postion of valve/s & tank/s on schematic is for
guidance only - valves must be positioned to keep air line lengths within maximum allowable limits indicated for compliance with ADR38 response times.
Note: If springbrake service volume permits, smaller tanks may be used. Kit will be delivered with air tanks approporiate to springbrake size nominated.
This kit is available with optionalABS as P/N ABS04A... ('4S/2M' configuration ONLY). ABS modulators (items 16 & 17) replace R12 service relay valve (item 15).
SEE DRAWING ABK38XX FOR ADDITIONAL INSTALLATION INSTRUCTIONS - IF IN DOUBT, CONSULT AIR BRAKE CORPORATION ENGINEERING

** NOT A CONTROLLED COPY IF NO RED CONTROL STAMP **


01 06 AS REQUIRED actuator, springbrake (see drawing ABK38XX for approved sizes) 11 04/04/02 ORIGINAL RELEASE - GB COPYRIGHT AIR BRAKE CORPORATION of AUSTRALIA P/L
02 02 AS REQUIRED actuator, service (springbrakes OPTIONAL on rear axle) 12 01 110903.13 valve, springbrake control 27/05/02 ABS valve P/N changed - MB THIS DRAWING REMAINS THE PROPERTY OF AIR BRAKE CORPORATIO N OF AUSTRALIA PTY LTD, &
24/06/02 elbow replaced with plug in SBV - MB MUST NOT BE REPRODUCED IN WHOLE OR PART WITH OUT OUR EXPRESS WRITTEN PERMIS SION
03 01 AS REQUIRED coupling, non-sealing male bayonet or gladhand A/R 13 item 14 was 110360.11 - GB ALL DIMS IN mm DRWN by GREG BYRNES DWG SIZE A3
04 01 14 01 110360.10 18/07/02
AS REQUIRED coupling, non-sealing female bayonet or gladhand A/R valve, pilot relay
05 15 02 102277.14 valve, R12 service relay (NON-ABS KITS ONLY)
DO NOT SCALE FIRST ISSUED 04/04/02 SHEET 1 OF 1
06 16 (01) 5007643.14
07 17 (01) 5007660.14
valve, MC30 ABS modulator (ABS KITS ONLY) ADR38/02 AIR BRAKE SYSTEM KIT
08 01 valve, M30T ABS modulator (ABS KITS ONLY) A . B .C 4 AXLE SEMI, B/D-R/T LEAD / DOLLY
09 02 276785 air tank, 180mm nominal DIA., strap mount 18
ABR282 air tank, 335mm nominal DIA., end bracket (STANDARD KIT) 19 02 285172MF
valve, shut-off cock DWG No.
10 A/R
ABR514 air tank, 335mm nominal DIA., end bracket (OPT ALT TO 09) 20 ABK04A

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