NT2040 Apart
NT2040 Apart
www.bspumpparts.com
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+86188 5460 6811
BSF-500/800/1000 钻井泵
零 部 件 图 册
PUMP PART MANUAL
2018 年 3 月
地址:山东省济南市章丘区官庄镇东张村 250200
Add:Dongzhang Village,Guanzhuang Town,Zhangqiu City
Shandong Province,China 250200
March,2018
1. BSF-500/800/1000 钻井泵总装图
图 号
序号 数量 名称 Part No.
No. Qty Description
BS F-500 BS F-800 BSF-1000
1 1 机架总成 Frame Assy. BS0501010100 BS0801010100 BS1001010100
2 1 曲轴总成 Crankshaft Assy. BS0501010200 BS0801010200 BS1001010200
小齿轮轴总成 Pinion Shaft
3 1 BS0501010300 BS0801010300 BS1001010300
十字头总成
4 3 Crosshead Assy. BS0501010400 BS0801010400 BS1001010400
液力端总成
5 1 Fluid End Assy BS0501010500 BS0801010500 BS1001010500
.
动力润滑总成
6 1 (可选电机式 Lubrication Assy. BS0501010600 BS0801010600 BS1001010600
润滑)
7 1 底座 Skid BS0501010700 BS0801010700 BS1001010700
2.BSF-500/800/1000 液力端总成
3.BSF-500/800/1000 排出滤网及辅助管路
名称 图 号
序号 数量 Description Part No.
Item Qty
BSF-500 BSF-800 BSF-1000
滤网盖
1 1 Screen cover BS100101190201 BS100101190201 BS100101190201
O Ring165×7
O 型圈 53030101165007000 53030101165007000
2 1 (GB3452.1-82) 530301011650070007
7 7
滤网总成
3 1 Strainer Assy. BS100101190200 BS100101190200 BS100101190200
4 1 外壳 Shell BS0501011401 BS1001011901 BS1001011901
5 1 安全阀接管 Safety valve pipe BS100101200200 BS100101200200 BS100101200200
压力表座
6 1 Gauge seat BS100101200100 BS100101200100 BS100101200100
排出四通
7 1 Four way Block BS050101210100 BS100101200300 BS100101200300
序号 数量 名称 图 号
Item Qty Description Part No.
1 1 十字头 Crosshead BS0501010401
2 1 导筒 Crosshead Guide BS0501010402
3 10 螺栓 Capscrew T502-7003K
序号 数量 名称 图 号
Item Qty Description Part No.
4 1 填料盒 Stuffing boxing BS0501010403
5 1 十字头销 Crosshead Pin BS0501010404
6 1 十字头销挡板 Crosshead Pin Retainer BS0501010405
7 1 挡泥板 Mud Guard/ Baffle BS0501010406
8 1 挡圈 Retainer Ring BS0501010407
9 1 锁紧弹簧 Lock Spring BS0501010408
10 1 油封环 Oil Seal Ring BS0501010409
O 型圈 O Ring 95X5.3 530301010950053007
11 1
(GB3452.1-82)
12 1 中间拉杆 Pony Rod BS0501010410
13 1 O 型圈 O Ring BS0501010411
O 型圈 O Ring 355X5.3 530301013550053007
14 1
(GB3452.1-82)
15 8 螺栓 Capscrew T502-6002
16 1 接头 Adapter BS0501010412
18 1 弯头 Elbow NPT1/2”-M22X1.5 BS0501010413
19 6 螺栓 Capscrew 420101121110009000
20 1 十字头轴承 Crosshead Bearing BS0501010414
22 1 接头 Adapter NPT1/4-M18X1.5 BS1001020507
23 1 丝堵 Screw plug NPT1/4 T506-1002
24 4 不锈钢丝 SS wire ø1.6(L=500) 040104030160001900
扣压式胶管总成 Snap Hose Assy 140507011301003030
25 1
( C-13X1W-300)(JB1887-77)
26 6 弹簧垫圈 Locking Washer 10 420503011101600000
双唇油封 Double Lip Oil Seal / BS0501010415
27 2
Pony Rod seal
O 型圈 O Ring 71x5.3 530301010710053007
28 1
(GB3452.1-82)
Snap Hose Assy 140507011001003030
29 1 扣压式胶管总成 (C-10X1W-300(JB1887-
77)
30 8.3ml 螺纹厌氧锁固胶 Loctite 243 170506010100243000
31 1 弯头 Elbow Z1/4-M18X1.5 BS1001020506
32 2 调整垫圈 t Adjusting gaske BS0501010416
33 4 螺钉 Screw T501-6001K
5.BSF-500/800/1000 小齿轮轴总成
挡圈 Retainer Ring
18 2 BS0501010308 BS0801010308 BS1001010308
6.BSF-500/800/1000 曲轴总成
序 图 号
数量 名称 Part No.
号
Qty Description
No. BSF-500 BSF-800 BSF-1000
主轴承端盖 Main bearing end BS050101020100 BS080101020100 BS100101020100
1
2 cover
主轴成套(右) Bearing carrier BS0501010202 BS0801010202 BS1001010202
2 1 right
3 2 密封垫圈 Gasket BS0501010203 BS0801010203 BS1001010203
4 2 内挡圈 The inner ring BS0501010204 BS0801010204 BS1001010204
5 3 外挡圈 The outer ring BS050101020500 BS080101020500 BS100101020500
序 图 号
数量 名称 Part No.
号
Qty Description
No. BSF-500 BSF-800 BSF-1000
6 3 连杆 Connecting Rod BS0501010206 BS0801010206 BS1001010206
7 1 定位环 locating ring(I) BS0501010207 BS0801010207 BS1001010207
8 1 空心曲轴 Crankshaft BS050101020800 BS080101020800 BS100101020800
9 1 定位环 locating ring(II) BS0501010209 BS0801010209 BS1001010209
10 1 大齿圈 Gear BS0501010210 BS0801010210 BS1001010219
T502-3003 420201011130100000 T502-3004
11 12 螺栓 Bolt
12 12 锁紧螺母 Nut T507-301.00 T507-306.00 T507-304.00
13 2 隔环 Distance ring BS0501010211 BS0801010211 BS1001010211
14 1 主轴承套(左) Bearing carrier left BS0501010212 BS0801010213 BS1001010212
15 2 挡圈 Check ring BS0501010213 BS0801010214 BS1001010213
16 2 挡板 Baffle BS0501010214 BS0801010215 BS1001010214
17 螺栓 Bolt T502-7002K (28) T502-7003K (72) T502-7003K (72)
17A 螺栓 Bolt T502-2001K (24) ---------- ----------
4202010707160450 420201070716045010 420201070716045010
18 28 螺栓 Bolt
10
19 4 主轴承螺栓 Bolts main bearing BS051020207 BS0801020206 BS1001010215
20 垫片组 Shim set BS050101021500 BS080101021200 BS100101021600
21 螺钉 Screw T502-6004K (2) T502-6004K (2) T502-6004K (4)
21A 2 螺钉 Screw T502-6003K T502-6006K ----------
Eccentric strap BS0501010216 BS0801010216 BS1001010217
22 3 偏心轮轴承
bearing 92984QU 928/508QU 929/558.8QU
主轴承 BS0501010217 BS0801010217 BS1001010218
23 2 Main Bearing
3053738U 3053748H 4053156H
平垫圈 Flag gasket 4205010361602000 420501036160200000 420501036160200000
24 28
16(848-76) 00
螺纹锁固胶 Loctite243А 1705060101002430
25 90ml 170506010100243000 170506010100243000
00
锁紧钢丝 Lock WireФ1.5 0605010216000000 060501021600000000 060501021600000000
26 25m
00
锁紧钢丝 Lock Wire Ф3 0605010212000000 060501021200000000 060501021200000000
27 1.6m 00
序号 数量 名称 图 号
No. Qty Description Part No.
1 1 接头座 Connector seat(I) BS0501010601
2 5 丝堵 Screw plug NPT 1/4 T506-1002
3 2 管卡 Clamp(I) BS100101060100
铜管 Copper pipe
4 1 Ø10X1067 051102010100010002
(GB1527-87)
5 1 直通管接头 Connector A10 520901010330010010
6 1 直角管接头 Connector A10 520901010050010010
Optional)
图 号
序号 数量 名称 Part No.
No. Qty Description
BSF-800 BSF-1000
1 4 管卡 Clamp(I) BS100101060100(φ12)
Copper pipeφ10 05110201010001000 05110201010001000
2 1 铜管
(GB1527-87) (1143) (1270)
ConnectorA10
3 1 直通管接头 520901010330010010 520901010050010010
(JB/ZQ4408-86)
4 双管卡 Double clampφ8 BS100101060200(2) BS100101060200(3)
5 1 支座 Support BS080101060200 BS100101060300
6 1 垫片组 Shim set BS100101060400 BS100101060400
7 1 2S 齿轮油泵 2S gear oil pump 512601010031000000 512601010031000000
Connector
8 1 管接头 T513-1006 T513-1006
NPT1/4-M14X1.5
Pressure gauge NPT1/4
9 1 双刻度压力表 (0-1.6Mpa,230psi)(Y60- 380202051160006021 380202050060006020
Z)
10 90°弯头 ElbowNPT1/4-NPT1/4 T001-2203(14) T001-2203(13)
Connector A8
11 2 锥螺纹直接头 520901010350050050 520901010350050050
(JB/ZQ4410)
Connector A12
12 4 直通管接头 520901010330020020 520901010330020020
(JB/ZQ4408-86)
Copper pipeφ12 051102010120010002 051102010120010002
13 2 铜管
(GB1527-87) (787) (630)
Copper pipeφ8 051102010080010002 051102010080010002
14 2 铜管
(GB1527-87) (889) (966)
15 管卡 Clamp φ8(GB1527-87) BS100101060500(14) BS100101060500 (13)
Copper pipeφ12 051102010120010002 051102010120010002
16 2 铜管
(GB1527-87) (630) (230)
17 2 油嘴 Oil jet BS0801010601 BS1001010606
18 4 螺栓 Bolt 420201070606020000 T500-1007
Spring gasket
19 4 弹簧垫圈 420503011061600000 420503011081600000
6(GB93)
Copper pipeφ8 051102010080010002 051102010080010002
20 铜管
(GB1527-87) (1)(254) (2)(305)
Copper pipeφ8 051102010080010002 051102010080010002(8
21 1 铜管
(GB1527-87) (711) 38)
Copper pipe φ8 05110201008001000 051102010080010002(5
22 1 铜管
(GB1527-87) (1295) 84)
Copper pipe φ8 051102010080010002 051102010080010002(9
23 1 铜管
(GB1527-87) (432) 40)
Copper pipe φ8 051102010080010002 051102010080010002
24 1 铜管
(GB1527-87) (890) (1016)
90° Elbow
25 2 90°弯头 T001-2204 T001-2204
NPT3/8-NPT1/4
26 5 丝堵 Plug NPT1/4 T506-1002 T506-1003
8. BSF-500/800/1000 喷淋泵总成(可选电机式喷淋)
图 号
序号 数量 名称 Part No.
No. Qty Description
BSF-500 BSF-800 BSF-1000
9.KB45/75 空气包总成
10 12 7 8 11
6
R1 R2
3 1
R4
R3
图 号
序号 数量 名称 Part No.
No. Qty Description
KB-45 KB-75
R39
1 1 垫环 T508-5001 T508-5001
Sealing washer
2 1 底塞 Plug AK75350101 AK75350101
3 1 气囊 Bladder AK4535010100 AK7535010200
4 1 外壳总成 Shell AK4535020100 AK7535020100
5 1 盖 Cover AK45350103 AK75350202
Three way connector
三通
6 1 1/4”NPT 1/4” AK75350105 AK75350105
接头
7 1 1/4”Connector AK75350106 AK75350106
空气包充气软管总成
序号 数量 名称 图 号
Description
Item Qty Part No.
1 1 螺母 Nut G5/8″ BS100101210701
4 1 接头 Connector BS100101210703
3.打开空气包充气阀。
Open the charging valve of pulsation dampener.
4.缓慢打开氮气瓶阀,用此阀调节流入空气包的气体。
Open the valve of Nitrogen cylinder slowly, adjust the air that flow into the pulsation dampener.
5.当空气包压力表指示到所需之压力时,关闭气瓶阀。
Turn off the Nitrogen switch when the pressure reach the required pressure.
6.关闭空气包阀
Turn off the pulsation dampener valve.
7.取下软管,盖上压力表罩,再安装上排气阀。
Remove hose, cover pressure gauge cover, and install upper exhaust valve
为了得到最好的效果,空气包预充压力不得超过泵的排出压力的 2/3,最大充气压力
为 4.5MPa(650psi )
To get better effect, the filling air pressure should not exceed 2/3 of the discharge pressure, and
the max. is 650PSI/4.5Mpa.
警告:只能使用压缩氮气或压缩空气———不能使用氧气。
Warning: Only oxygen.Compressed nitrogen or compressed air can be used, but not
Oxygen.
A-A
18 17 9 10 11
8 12 19 20
13 14
7
6
5
4
27.8
A3 A
2 15
21
16
1
序号 数量 名称 图 号
No. Qty Description Part No.
1 1 接头 Adapter bushing BS0000060101
2 1 挡圈 Plain washer BS0000060102
3 1 活塞总成 Piston Assy BS0000060103
4 1 阀体 valve body BS0000060104
5 1 活塞杆 Piston Rod BS0000060105
6 1 缓冲垫 cushion BS0000060106
弹 性 圆 柱 销 Roll pin
7 1 BS0000060107
序 图 号
数量 名称 Part No.
号
Qty Description
No. BSF-500 BSF-800 BSF-1000
缸盖棒 Plug, Cylinder ——— BS10010121010 BS100101210100
1 1
Cover 0
2 1 套筒 3 1/4” sleeve ——— ——— BS1001012102
36
JINAN BAOSHAN PETROLEUM EQUIPMENT CO.,LTD Add:Zhangqiu District,Jinan City,Shandong Province,China
BSF-500/800/1000 泥浆泵使用维护&零件图册
Operation and Maintain manual
BSF-500/800/1000 Mud Pump
数 图 号
序号 名称
量 Part No.
No. Description
Qty BSF-500 BSF-800 BSF-1000
1 2 骨架双唇油封 Oil Seal Ring BS0501010311 BS0801010311 BS1001010311
5303010109500530
2 3 O 形圈 O-ring 530301011600035507 530301011750035507
07
3 3 O 形圈 O-ring BS0501010411 530301011280070007 530301011400070007
4 6 双唇油封 Double lip oil seal BS0501010415 BS0801010414 BS1001010416
O-ring 5303010107500530
5 3 O 形圈 530301010975035507 530301010975035507
(GB3452.1-82) 07
阀盖 密封 圈 Sealing ring of
6 3 BS0501010508 BS1001010508 BS1001010508
valve cover
缸套 密封 圈 Liner Seal
7 6 BS0501010504 BS1001010504 BS1001010504
44 Sealing
8 3 垫环 ---------- T508-5002 T508-5002
washer
9 2 密封垫圈 Sealing Washer BS10010109 BS10010109 BS10010109
5303010102800355
活塞密封圈
10 3 Piston seal ring 07(φ28X3.55) BS1001010515 BS1001010514
(GB3452.1-82)
O Ring 95X5.3 5303010135500530
11 3 O 形圈 530301011850070007 530301011850070007
(GB3452.1-82) 07
5303010102800355
12 3 O 形圈 O-ring 07 530301012900070007 530301011850070007
230×7(2)
suction pulsation
13 1 胶囊 BS0000050301 BS080101050601 BS0000050101
Dampener
14 3 活塞胶皮 Piston Rubber BS000004080200 BS000004080200 BS000004080200
15 6 阀胶皮 valve insert BS0000020504 BS000002010205 BS000002010205
16 10 剪切销 Shear Pin BS0000060111 BS0000060111 BS000006011
R39 Sealing
17 1 垫环 T508-5001(3) T508-5001 (1) T508-5001(1)
washer
18 1 安全阀缓冲垫 Cushion BS0000060106 BS0000060106 BS0000060106
19 1 活塞总成 Piston Assy BS000006010300 BS000006010300 BS000006010300
Discharge
20 1 气囊 Pulsation AK4535010100 AK4535010100 AK7535010200
Dampener
21 3 固定卡 Fix Clip BS0501010517 BS1001010521 BS1001010521
5303010115000700
07
22 3 O 形圈 O-ring 530301011030053007 BS1001010521
O -Ring150X7
(GB3452.1-82)
23 3 十字头油封环 Gasket BS0501010409 BS0801010404 BS1001010404
5303010123000700
24 2 O 形圈 O-ring 530301011650070007 530301011650070007
07
5303010107100530
25 3 O 形圈 O-ring ---------- ----------
07
5303010116500700
26 1 O 形圈 O-ring ---------- ----------
07
37
JINAN BAOSHAN PETROLEUM EQUIPMENT CO.,LTD Add:Zhangqiu District,Jinan City,Shandong Province,China