PROJECT:-CONSTRUCTION OF 6 LANING FROM SANKESHWAR BYPASS TO MH-KNT BORDER

FROM KM. 555+017 TO KM. 592+853 OF NH-48 IN THE STATE OF KARNATAKA ON ENGINEERING,
PROCUREMENT & CONSTRUCTION (EPC) MODE UNDER BHARATMALA PARIYOJANA (PACKAGE-
II)
This document is the property of M/S Atul Engineering Consultancy Services Pvt. Ltd., must not be passed on to any third person or firm not

NATIONAL HIGHWAY AUTHORITY OF

EMPLOYER :
INDIA
authorized by us, nor be copied/ made use of, in full or part by such person on firm without our prior permission in writing.

Shri.S.M.AUTADE Pvt.Ltd
:
EPC CONTRACTOR 17, "AKANKSHA" Bunglow, Giriraj Society,
CLIENT Baner Road Near Sakal Nagar, Pune 07

FP PROJECT MANAGEMENT
AUTHORITY : Plot No 114, Third Floor ,Sector-44, Gurgaon
ENGINEER
122003, India.
In association with
INDIAN ENGINEERING CONSULTANTS
INDIA PVT. LTD.
315 Balgovind Wadi, New Prabhadevi road,
Prabhadevi, Mumbai 400002, India

RD Civil Solutions
501, 5th Floor, Pearl Square, Satavv Nagar,
Naaggaar,,
N
PROOF CONSULTANT : Handewadi Road, Hadapsar, Pune - 4 411028
110
11 0228
Maharashtra .

ATUL ENGINEERING CONSULTANCY

SERVICES PVT. LTD. ,
DESIGN CONSULTANT :
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Near ICC, Model Colony, Pune- 411016

DESIGN OF RETAINING WALL OF HEIGHT 9.0 M IN APPROACH OF MJB

TITLE :-
580+691
Doc.No. :- SNK/RW-9.0M/DN
REV
Date Modifications/Purpose of Issue Prepared Checked Approved
No.
05-Dec-23 R0 For Approval DDS AMD
 CONTENT

SR. NO. DESCRIPTION

RCC Retaining Wall for 8 m Height. &

RCC Retaining Wall for 10.5 m Height.

1 Data
2 Preliminary sizing
3 Stability Calculation
4 Check for stability
5 Check for Base Pressure (Without Factor of safety)
6 Calculation of Base Pressure for Load Combination
7 Calculation of Moment and Shear Force for Ultimate Limit State Combination
8 Calculation of Moment for Rare Combination
9 Calculation of Moment for Quasi-Permanent Combination
10 Ultimate Bending Check
11 Serviceability Limit State Check for Stress
12 Serviceability Limit State Check for Crack Width
13 ULS Shear Check
RCC Retaining Wall for 9 m Height.

1.0 Data
Total height of retaining wall = 9.00 m
Length of Retaining Wall = 1.00 m
Safe bearing capacity of soil = 200 kN/m3 = 20.0 t/m3
Coofficient of friction between
= 0.58
concrete & soil IRC:78-2000, cl 706.3.4
Surcharge depth = 1.2
F.S. against overturning = 2 IRC:78-2000, cl 706.3.4
F.S. against sliding = 1.5 IRC:78-2000, cl 706.3.4

Soil properties
Unit weight of soil = 20.0 kN/m3 = 2.0 t/m3
Angle of internal friction = 30 Degree
Angle of inclination of wall with horizontal = 85.73 Degree
Angle of wall friction = 20 Degree
Angle of backfill with horizontal = 0 Degree
Active earth pressure coefficient = 0.329
Horizontal component of Act. Press = 0.300
Vertical component of Act. Press = 0.135

Materials used
Concrete Grade = M 30
Concrete density = 25 kN/m3 = 2.5 t/m3
Grade of Steel = Fe 500
Clear cover towards Earth Side = 75 mm
Clear cover away Earth Side = 45 mm

2.0 Preliminary sizing

Total height of retaining wall = 9000 mm
Base width =0.65 to 0.8 H = 6300 mm
Toe Width = 2650 mm
Heel Width = 2750 mm
Stem Wall Thickness (Top) = 250 mm
Stem Wall Thickness (Bottom) = 900 mm
Base Slab Thickness
Heel Side Edge = 300 mm
Heel Side Edge = 800 mm
Toe Side Edge = 300 mm
Toe Side Stem = 800 mm
RCC Retaining Wall for 9 m Height.
Factor of safety

Serviceability Limit State

Ultimate Limit State Quasi-
Loads Rare
Permanent
Combination
Basic Combination
Dead Load 1.35 1.0 1.0
Weight of Backfill 1.35 1.0 1.0
Earth Pressure 1.5 1.0 1.0
Surcharge 1.2 0.8 0.0
Buoyancy 0.15 0.15 0.15
250

9000

8700

C D
900

300 800 300

A 2650 2750 B Earth Pressure Surcharge

6300
Figure: Elevation of Retaining Wall
RCC Retaining Wall for 9 m Height.

3.0 Stability Calculation

Dist. Moment
Components Vertical Load (kN) From about Toe
Toe (m) (kN-m)
Stem-1 1.0 x 1.0 x 0.25 x 8.20 x 25 = 51.25 2.775 142.22
Stem-2 0.5 x 1.0 x 0.65 x 8.20 x 25 = 66.625 3.117 207.65
Base Slab-1 1.0 x 1.0 x 6.30 x 0.30 x 25 = 47.25 3.150 148.84
Base Slab-2 0.5 x 1.0 x 2.65 x 0.50 x 25 = 16.563 1.767 29.26
Base Slab-3 0.5 x 1.0 x 2.75 x 0.50 x 25 = 17.188 4.467 76.77
Base Slab-4 1.0 x 1.0 x 0.90 x 0.50 x 25 = 11.25 3.100 34.88
Wt of Soil-1 1.0 x 1.0 x 2.75 x 8.20 x 20 = 451 4.925 2221.18
Wt of Soil-2 0.50 x 1.0 x 2.75 x 0.50 x 20 = 13.75 5.383 74.02
Wt of Soil-3 0.50 x 1.0 x 0.65 x 8.20 x 20 = 53.3 3.250 173.23
Vertical Pressure
0.5 x 1.0 x 24.36 x 9.00 = 109.61 3.173 347.80
due to Soil
Total 837.79 3455.83

Dist. Moment
Components Horizontal Load (kN) From about Toe
Toe (m) (kN-m)
Earth Pressure 0.5 x 1.0 x 54.0 x 9.0 = 243.07 3.78 918.80
Surcharge 1.0 x 1.0 x 7.2 x 9.0 = 64.819 4.500 291.68
Total 307.89 1210.49
RCC Retaining Wall for 9 m Height.
4.0 Check for stability

a. Check for Overturning

Restoring moment = 3455.83 kN-m

Overturning moment = 1210.49 kN-m

Factor of safety = 3455.83

1210.49
= 2.855 > 2 Hence Safe

b. Check for Sliding

Restoring Force = 837.8 kN

Overturning Force = 307.9 kN

Factor of safety = 483.70

307.89
= 1.571 > 1.5 Hence Safe

5.0 Check for Base Pressure (Without Factor of safety)

Length of footing = 1.0 m

Width of Footing = 6.3 m
Area at Base of Footing = 1.0 x 6.3 = 6.3 m2

Restoring Force = 837.786 kN

Restoring Moment = 3455.828 kN-m
Overturning Force = 307.889 kN
Overturning Moment = 1210.489 kN-m

Distance of C.G. of vertical = 3455.83 - 1210.49 = 2.680 m

837.786
Eccentricity e = 6.30 - 2.68 = 0.470 m < 1.05 m
2 Hence Safe
P Pxe
Base pressure = ±
A Z

Maximum pressure at A = 837.786 837.786 x 0.470 x 6

+
6.30 1 x 6.3 x 6.3
= 192.49632 kN/m2 < 200 Hence Safe.

Minimum pressure at B = 837.786 837.786 x 0.470 x 6

-
6.30 1 x 6.3 x 6.3
= 73.467593 kN/m2 > 0 Hence Safe.

Contact area = 100 % Hence Ok.

Max. base pres. = 837.786 837.786 x 0.470 x 6

+
6.30 1 x 6.30 x 6.30
192.49632 kN/m2
RCC Retaining Wall for 9 m Height.

Minimum pressure at B 73.467593 kN/m2

6300

A B
73.4676
192.496 kN/m2
2
kN/m
Figure: Base Pressure ( Without safety of factor)

6.0 Calculation of Base Pressure for Load Combination

Restoring Overturning Maximum Minimum

Eccentricity e
Load Case Moment Moment Force Pressure at A Pressure at
Force (kN) (m)
(kN-m) (kN-m) (kN) (kN/m2) B (kN/m2)
Ultimate Load
4665.368 1131.012 1728.228 442.387 0.553 274.090 84.961
Combination
Rare
3455.828 837.786 1152.152 294.925 0.400 183.677 82.286
Combination
Quasi-
Permanent 3455.828 837.786 918.805 243.070 0.122 148.402 117.562
Combination

7.0 Calculation of Moment and Shear Force for Ultimate Limit State Combination

Moment At Heel

Downward pressure due to = 0.55 x 25.0 x 1.35

wt of heel slab = 18.5625 kN/m 2

Downward pressure wt of = 8.45 x 20.0 x 1.35

Soil = 228.15 kN/m2

167.52 84.961 + = 79.20 161.75

kN/m2 kN/m2 kN/m2 kN/m2
246.7125 kN/m 2

Upward Pressure Downward pressure Net Pressure

Moment = 79.195 x 2.75 x 2.75 82.6 x 2.75 x 2.75

+
2 3
= 507.568 kN-m

For Shear
Effective depth, deff = 0.719 m
Projection of Heel Slab = 2.75 - 0.719 = 2.031 m Shear Check is required.

Pressure intensity at deff distance = 100.78 kN/m2

Shear = 100.8 x 2.03 61.0 x 2.03
+
2
= 266.6 kN

TanE = 0.182
RCC Retaining Wall for 9 m Height.

M at deff = 79.195 x 2.75 x 2.75 21.6 x 2.75 x 2.75

+
2 3
= 353.868 kN-m
M TanE
= 89.5 kN
d

Net Shear Force = 177.1159 kN

Moment At Toe

Downward pressure due to = 0.55 x 25.0 x 1.35

wt of heel slab = 18.5625 kN/m2
Downward pressure wt of = 0.00 x 20.0 x 1.35
Soil = 0 kN/m 2

274.09 194.536 + = 255.53 175.97

2 2 2
kN/m kN/m kN/m kN/m2
18.5625 kN/m2
Upward Pressure Downward pressure Net Pressure

Moment = 175.973 x 2.65 x 2.65 79.6 x 2.65 x 2.65

+
2 3
= 804.111 kN-m

For Shear
Effective depth, deff = 0.717 m
Projection of Heel Slab = 2.65 - 0.717 = 1.933 m Shear Check is required.

Pressure intensity at deff distance = 197.50 kN/m2

Shear = 197.5 x 1.93 58.0 x 1.93
+
2
= 437.8 kN

TanE = 0.189

M at deff = 197.498 x 2.65 x 2.65 58.0 x 2.65 x 2.65

+
2 3
= 829.304 kN-m
M TanE
= 218.2 kN
d

Net Shear Force = 219.6177 kN

RCC Retaining Wall for 9 m Height.

Earth Surcharge Shear

Moment
Component Pressure Pressure deff (mm) Force at
(kN-m)
(kN/m2) (kN/m2) deff (kN)
Stem ht. 8.2 m 73.821 8.642 1332.946 815 336.410
from Top 4.5 m 40.512 8.642 259.781 521.7 130.042

8.0 Calculation of Moment for Rare Combination

Moment At Heel

Downward pressure due to = 0.55 x 25.0 x 1.0

wt of heel slab = 13.75 kN/m2
Downward pressure wt of = 8.45 x 20.0 x 1.0
Soil = 169 kN/m2

126.54 82.286 + = 56.21 100.46

kN/m2 kN/m2 kN/m2 kN/m2
182.75 kN/m 2

Upward Pressure Downward pressure Net Pressure

Moment = 56.206 x 2.75 x 2.75 44.3 x 2.75 x 2.75

+
2 3
= 324.094 kN-m

Moment At Toe

Downward pressure due to = 0.55 x 25.0 x 1.0

wt of heel slab = 13.75 kN/m2
Downward pressure wt of = 0.00 x 20.0 x 1.0
Soil = 0 kN/m 2

183.68 141.029 + = 169.93 127.28

kN/m2 kN/m2 kN/m2 kN/m2
13.75 kN/m 2

Upward Pressure Downward pressure Net Pressure

Moment = 127.279 x 2.65 x 2.65 42.6 x 2.65 x 2.65

+
2 3
= 546.741 kN-m

Earth Surcharge
Moment
Component Pressure Pressure
(kN-m)
(kN/m2) (kN/m2)
Stem ht. 8.2 m 49.214 5.762 888.631
from Top 4.5 m 27.008 5.762 173.187

9.0 Calculation of Moment for Quasi-Permanent Combination

Moment At Heel
RCC Retaining Wall for 9 m Height.

Downward pressure due to = 0.55 x 25.0 x 1.0

wt of heel slab = 13.75 kN/m2
Downward pressure wt of = 8.45 x 20.0 x 1.0
Soil = 169 kN/m 2

131.02 117.562 + = 51.73 65.19

kN/m2 kN/m2 kN/m2 kN/m2
182.75 kN/m 2

Upward Pressure Downward pressure Net Pressure

Moment = 51.726 x 2.75 x 2.75 13.5 x 2.75 x 2.75

+
2 3
= 229.525 kN-m

Moment At Toe

Downward pressure due to = 0.55 x 25.0 x 1.0

wt of heel slab = 13.75 kN/m2
Downward pressure wt of = 0.00 x 20.0 x 1.0
Soil = 0 kN/m 2

148.40 135.430 + = 134.65 121.68

2 2 2
kN/m kN/m kN/m kN/m2
13.75 kN/m 2

Upward Pressure Downward pressure Net Pressure

Moment = 121.680 x 2.65 x 2.65 13.0 x 2.65 x 2.65

+
2 3
= 457.614 kN-m

Earth Surcharge
Moment
Component Pressure Pressure
(kN-m)
(kN/m2) (kN/m2)
Stem ht. 8.2 m 49.214 0.000 694.924
from Top 4.5 m 27.008 0.000 114.851
RCC Retaining Wall for 9 m Height.
10 Ultimate Bending Check

Moment fck fctm fcd Cover Width, deff Es Xlim

Location fyk (MPa) β1 β2 Єyd Єcu x (mm) Remark
(kN-m) (MPa) (MPa) (MPa) (mm) b (mm) (mm) (MPa) (mm)

Heel Slab 507.568 30 500 2.501 13.4 75 1000 719 0.8095 0.41597 200000 0.0022 0.0035 67.7319 443.52 OK > than x
Toe Slab 804.111 30 500 2.501 13.4 75 1000 717 0.8095 0.41597 200000 0.0022 0.0035 110.466 442.29 OK > than x
Stem ht. from 8.2 m 1332.95 30 500 2.501 13.4 75 1000 815 0.8095 0.41597 200000 0.0022 0.0035 164.601 502.74 OK > than x
Top 4.5 m 259.781 30 500 2.501 13.4 75 1000 521.71 0.8095 0.41597 200000 0.0022 0.0035 47.7194 321.82 OK > than x

Lever Avg. Ast Provided (mm2/m) Total Ast

Moment Ast min Ast req.
Location Arm, depth Ast (mm2/m) Bar 1 Spacing 1 Bar 2 Spacing 2 Provied Remark
(kN-m) (mm2/m) (mm2/m)
z(mm) (mm) (mm) (mm) (mm) (mm) (mm2/m)
Heel Slab 690.826 469 507.568 1689.026 609.851 1689.026 12 120 12 120 1884.956 OK
Toe Slab 671.049 467 804.111 2754.685 607.250 2754.685 16 160 20 160 3220.132 OK
Stem ht. from 8.2 m 746.531 490 1332.95 4104.644 637.157 4104.644 20 120 20 120 5235.988 OK
Top 4.5 m 501.857 343.35 259.781 1189.975 446.470 1189.975 20 120 0 120 2617.994 OK

Distribution Steel = 20% of Main Steel = 338 mm2 For Heel Slab
Provide 10 mm@ 180 mm C/C i.e. 436.33 mm2 OK

Distribution Steel = 20% of Main Steel = 551 mm2 For Toe Slab
Provide 10 mm@ 140 mm C/C i.e. 561.00 mm2 OK

Distribution Steel = 20% of Main Steel = 821 mm2 For Stem

Provide 16 mm@ 200 mm C/C i.e. 1005.31 mm2 OK

Distribution Steel = 20% of Main Steel = 238 mm2 For Stem

Provide 8 mm@ 180 mm C/C i.e. 279.25 mm2 OK
RCC Retaining Wall for 9 m Height.
11.0 Serviceability Limit State Check for Stress

Moment of
Moment fck fctm fcm Cover Width, deff Depth, Ecm Es σtop = σbottom
Location fyk (MPa) Inertia Remark
(kN-m) (MPa) (MPa) (MPa) (mm) b (mm) (mm) D (mm) (MPa) (MPa) (N/mm2)
(mm4)
Heel Slab 324.094 30 500 2.501 40 75 1000 719 800 31186.6 200000 4.267E+10 3.038 Section is Cracked
Toe Slab 546.741 30 500 2.501 40 75 1000 717 800 31186.6 200000 4.267E+10 5.126 Section is Cracked
Stem ht. from 8.2 m 888.631 30 500 2.501 40 75 1000 815 900 31186.6 200000 6.075E+10 6.582 Section is Cracked
Top 4.5 m 173.187 30 500 2.501 40 75 1000 521.71 606.71 31186.6 200000 1.861E+10 2.823 Section is Cracked

Total Ast Permissible Permissible Cracked

dc σconcrete
Location Provied Stress in Stress in Moment of Zc (mm3) Zs (mm3) Remark σsteel (N/mm2) Remark
(mm) (N/mm2)
(mm2/m) concrete Steel Inertia (mm4)
Heel Slab 1884.956 14.400 400.000 120.31 7.66E+08 6.37E+06 1.28E+06 7.94 OK. 253.26 OK.
Toe Slab 3220.132 14.400 400.000 152.67 1.21E+09 7.93E+06 2.14E+06 10.75 OK. 254.90 OK.
Stem ht. from 8.2 m 5235.988 14.400 400.000 202.77 2.40E+09 1.18E+07 3.91E+06 11.73 OK. 227.07 OK.
Top 4.5 m 2617.994 14.400 400.000 116.63 5.12E+08 4.39E+06 1.26E+06 6.15 OK. 137.01 OK.
RCC Retaining Wall for 9 m Height.
12.0 Serviceability Limit State Check for Crack Width

Moment of
Moment fck fctm fcm Cover Width, deff Depth, Ecm Es σtop = σbottom
Location fyk (MPa) Inertia Remark
(kN-m) (MPa) (MPa) (MPa) (mm) b (mm) (mm) D (mm) (MPa) (MPa) (N/mm2)
(mm4)
Heel Slab 229.525 30 500 2.501 40 75 1000 719 800 31186.6 200000 4.267E+10 2.152 Section is Uncracked
Toe Slab 457.614 30 500 2.501 40 75 1000 717 800 31186.6 200000 4.267E+10 4.290 Section is Cracked
Stem ht. from 8.2 m 694.924 30 500 2.501 40 75 1000 815 900 31186.6 200000 6.075E+10 5.148 Section is Cracked
Top 4.5 m 114.851 30 500 2.501 40 75 1000 521.71 606.71 31186.6 200000 1.861E+10 1.872 Section is Uncracked

Total Ast Permissible Permissible Cracked

dc σconcrete
Location Provied Stress in Stress in Moment of Zc (mm3) Zs (mm3) Remark σsteel (N/mm2) Remark
(mm) (N/mm2)
(mm2/m) concrete Steel Inertia (mm4)
Heel Slab 1884.956 10.800 400.000 120.31 7.66E+08 6.37E+06 1.28E+06 5.62 OK. 179.36 OK.
Toe Slab 3220.132 10.800 400.000 152.67 1.21E+09 7.93E+06 2.14E+06 9.00 OK. 213.34 OK.
Stem ht. from 8.2 m 5235.988 10.800 400.000 202.77 2.40E+09 1.18E+07 3.91E+06 9.17 OK. 177.57 OK.
Top 4.5 m 2617.994 10.800 400.000 116.63 5.12E+08 4.39E+06 1.26E+06 4.08 OK. 90.86 OK.
RCC Retaining Wall for 9 m Height.

Crack Permissible
α= hc,eff Ac,eff Min Designed Bar Dia. Sr,max
Location 2 ρp,eff kt k1 k2 Єsm - Єcm Width W k Crack Width Remark
Es/Ecm (mm) (mm ) (Єsm - Єcm) (Єsm - Єcm) Ф (mm) (mm)
(mm) (mm)
Heel Slab 6.413 202.5 202500 0.00931 1.0 0.8 0.5 -5.27E-04 0.000538 5.38E-04 12.00 474.16 0.255 0.3 OK.
Toe Slab 6.413 207.5 207500 0.01552 1.0 0.8 0.5 1.81E-04 0.000640 6.40E-04 18.22 454.62 0.291 0.3 OK.
Stem ht. from 8.2 m 6.413 212.5 212500 0.02464 1.0 0.8 0.5 3.00E-04 0.000533 5.33E-04 20.00 392.99 0.209 0.3 OK.
Top 4.5 m 6.413 163.36 163360 0.01603 1.0 0.8 0.5 -4.06E-04 0.000273 2.73E-04 20.00 467.16 0.127 0.3 OK.

13.0 ULS Shear Check

Shear Depth Total Ast Shear

fck Width,b deff fcd Ac σcp
Location Force fyk (MPa) at deff K NEd 2 2
Provied, Asl ρl Resisitance Remark
(MPa) (mm) (mm) (MPa) (mm ) (N/mm )
(kN) Ved (mm) (mm2/m) (kN)
Heel Slab 177.12 30 500 1000 719 588 1.583 13.4 0.0 588273 0.000 1884.956 0.0032 220.584 OK.
Toe Slab 219.62 30 500 1000 717 582 1.586 13.4 0.0 581717 0.000 3220.132 0.0055 262.271 OK.
Stem ht. from 8.2 m 336.41 30 500 1000 815 750 1.516 13.4 0.0 750396 0.000 5235.988 0.007 349.316 OK.
Top 4.5 m 130.04 30 500 1000 521.71 521.7 1.619 13.4 0.0 521707 0.000 2617.994 0.005 232.353 OK.