Repair Parts Sheet

Pow’r Riser Lifting Jacks

PR Series - 100 Ton Electric Models

L54717 Rev. K 06/24 For Date Codes Beginning with the Letter "B" thru "C"

To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil.

Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product.

Pendant
See Figure 21.

Note: This illustration is for reference only.

The appearance of your unit may differ from
the unit shown.

P.R. Basic Assembly Pump and Motor Subassembly Valve Subassemblies

See Figure 2. See Figure 3. See Figures 13 and 14.
Cylinder Assembly
See Figure 12.
Manifold Assembly
See Figure 15.

Handle Assembly
See Figure 22.
Pump Subassemblies A

and Sub-components
See Figures 4 through 11.

Shroud Electrical Assembly

See Figures 16, 17 and 18.
Electrical Wiring Diagrams
See Figures 19 and 20.

Main Assembly
See Figure 1.
Figure 1 - Main Assembly

23 36

Note: This illustration is for reference

only. The appearance of your unit
may differ from unit shown.
100 TON
17
CAPACITY 9 11

Testing Procedure: WARNING

THIS JACK IS FOR LIFTING ONLY! SUPPORT THE LOAD
IMMEDIATELY AFTER LIFT BY OTHER APPROPRIATE
MEANS. NEVER GET ON OR UNDER A LOAD SUPPORTED
ONLY BY THE JACK.

NEVER EXCEED THE RATED CAPACITY OF THE JACK.

USE JACK ONLY ON SOLID SURFACES CAPABLE OF

Load the jack to full rated capacity,

SUPPORTING THE LOAD AND THE BASE OF THE JACK.

ALWAYS CENTER THE LOAD ON THE LIFTING SADDLE

OF THE JACK.

29
USE ONLY ENERPAC HYDRAULIC OIL, OR APPROVED
EQUIVALENT.

FAILURE TO HEED THESE WARNINGS MAY CAUSE LOSS

OF LOAD OR FAILURE OF THE JACK RESULTING IN
PROPERTY DAMAGE OR PERSONAL INJURY.

CONSULT ENERPAC OPERATING INSTRUCTIONS AND

ASME/ANSI B30.1 SAFETY STANDARD FOR ADDITIONAL
INSTRUCTIONS ABOUT SAFE OPERATION.

hold and check. No drift allowed. Lift

DO NOT REMOVE OR COVER THIS LABEL 89292E

29

2.50-1.75" @ 1 minute. Lower and

check load holding .31" drift max.
before load lock off. VIEW A-A

36 24

10
TORQUE TO
75 IN-LBS

25
A A
100 TONS

ONS
POW'R-RISER

RAISE

13 14 TORQUE TO
MAX. OPERATING PRESSURE
RESERVOIR CAPACITY

150 IN-LBS
POWER REQUIRED
POWER SOURCE
CLOSED HEIGHT

LOWER

15
100
MODEL NO.
ORDER NO.
CAPACITY
TRAVEL

22

34 22

12

18

28
6

35
APPLY LOCTITE 242
TORQUE TO 150 IN-LBS 26

37
1
27 30

38
TORQUE TO
250 IN-LBS

SERIAL NUMBER
AND DATE CODE

2
 Repair Parts List (Refer to figure 1)
Model

PREMB10016L

PREMB10027L

PREME10016L

PREME10027L
PREMI10016L

PREMI10027L
115 Volt

115 Volt

230 Volt

230 Volt

230 Volt

230 Volt
Item Qty. Description

PR Basic Asm
1 41939SR 42408SR 41939SR 42408SR 41939SR 42408SR 1
(See Fig 2)
Subassembly, Pump
DS1069900SR DS1069900SR DS1072900SR DS1072900SR DS1175900SR DS1175900SR 1 and Motor (see Figure 3),
Date Code "B" only
2
Subassembly, Pump
DD9775900SR DD9775900SR DD9790900SR DD9790900SR DD9791900SR DD9791900SR 1 and Motor (see Figure 3),
Date Code "B" thru "C"
4 88743E 88743E 88743E 88743E 88743E 88743E 1 Plug Hex O-Ring
6 85469E 85469E 85469E 85469E 85469E 85469E 1 Gasket
89292E 89292E 89292E 89292E 89292E 89292E 1 Decal, Warning PWR R

9 Decal, Warning PWR R,

DD9743026 DD9743026 DD9743026 DD9743026 DD9743026 DD9743026 1 Starting With Date Code
"C"
10 B2005046E B2005046E B2005046E B2005046E B2005046E B2005046E 14 Screw 1/4-20 x 3/4" St
11 42358E N/A 42358E N/A 42358E N/A 1 Lifting Bar 24" PR
12 40085E 40085E 40085E 40085E 40085E 40085E 1 Male Elbow 3/8-3/8"
13 42363E N/A 42363E N/A 42363E N/A 4 HCS 5/16-18 x 1.25" Plt.
14 93942E N/A 93942E N/A 93942E N/A 4 Lock Washer 5/16"
15 42365E N/A 42365E N/A 42365E N/A 2 Nut Plt - Lift Bar
17 42208E 42208E 42208E 42208E 42208E 42208E 1 Load Cap PR Long Stm
18 89967E 89967E 89967E 89967E 89967E 89967E 1 Enerpac Logo - Large
S-Hook, Pendant, Not
42367E 42367E 42367E 42367E 42367E 42367E 2
Used On Date Code "C"
22 Cord Management
DD9657900SR DD9657900SR DD9657900SR DD9657900SR DD9657900SR DD9657900SR 2 Bracket, Starting With
Date Code "C"
23 42531E 42531E 42531E 42531E 42531E 42531E 1 Label 100 Ton Capacity
24 42432E 42433E 45715E 45608E DS1179026 DS1180026 1 Model Label
25 86027E 86027E 86027E 86027E 86027E 86027E 1 Control Valve Plate
26 41944E 41944E 41944E 41944E 41944E 41944E 2 Tire/Rim Assembly
27 41945E 41945E 41945E 41945E 41945E 41945E 2 Spacer
28 41961SR 41961SR 41961SR 41961SR 41961SR 41961SR 1 Handle Assembly
29 43021E N/A 43021E N/A 43021E N/A 2 Square Hole Plug PR
30 46053E 46053E 46053E 46053E 46053E 46053E 2 1"-8 Hex Lock Nut
34 41979E 42412E 41979E 42412E 41979E 42412E 1 Tube
35 41983E 41983E 41983E 41983E 41983E 41983E 1 Screw Shoulder
Decal Overlay, Not
36 46539E 46539E 46539E 46539E 46539E 46539E 1
Used On Date Code "C"
37 41598E 41598E 41598E 41598E 41598E 41598E 1 Lower Weldment 4" PR
38 84692E 84692E 84692E 84692E 84692E 84692E 2 SHC 3/8-16 x 1.75"
N/A = Not Available

3
Figure 2 - 41939SR, 42408SR Pow’r Riser Basic Assembly

TORQUE TO
20-25 FT. LBS.
4

21

20

22

23

9 TORQUE ACORN NUT TO

17 14 90-100 FT-LBS.
24 8 7
28
19
27 15 10
TORQUE ADAPTER TO
180 FT-LBS. MINIMUM
TORQUE BOLTS TO
225 FT-LBS. MINIMUM

16

18
13 25

4
 Repair Parts List (Refer to figure 2)
Model

PREMB10016L

PREMB10027L

PREME10016L

PREME10027L
PREMI10016L

PREMI10027L
115 Volt

115 Volt

230 Volt

230 Volt

230 Volt

230 Volt
Item Qty. Description

BASIC
ASSY
41939SR 42408SR 41939SR 42408SR 41939SR 42408SR

1 41886E 41886E 41886E 41886E 41886E 41886E 1 Housing Mach P. R.

4 41917SR 42430SR 41917SR 42430SR 41917SR 42430SR 1 100 Ton Cylinder Assy.
5 85477E 85477E 85477E 85477E 85477E 85477E 2 Jam Nut
6 (See Fig. 11) 1 O.C. Valve and Hoses
7 93947E 93947E 93947E 93947E 93947E 93947E 6 Lock Washer 5/8"
8 93605E 93605E 93605E 93605E 93605E 93605E 6 SHCS 5/8-11 x 1.5" Lg.
9 41941E 41941E 41941E 41941E 41941E 41941E 1 100 Ton P.R. Base
10 89754E 89754E 89754E 89754E 89754E 89754E 1 Screen - 2" Nipple
13 44968E 44968E 44968E 44968E 44968E 44968E 2 Rubber Ball 3/8" 70
14 93950E 93950E 93950E 93950E 93950E 93950E 1 1/4" Soc Pipe Plug
15 ♦ ♦ ♦ ♦ ♦ ♦ 1 Gasket Adapter
16 41948E 41948E 41948E 41948E 41948E 41948E 2 Axle Shaft
17 41942E 41942E 41942E 41942E 41942E 41942E 1 Adapter O.C. Valve
18 42275E 42275E 42275E 42275E 42275E 42275E 2 PR Base Pin
19 46740E 46740E 46740E 46740E 46740E 46740E 1 Acorn Nut 5/8-11
20 41940E 41940E 41940E 41940E 41940E 41940E 1 Ring 100 Ton
21 ♦ ♦ ♦ ♦ ♦ ♦ 1 O-Ring 6-3/4 x 7-1/4"
22 ♦ ♦ ♦ ♦ ♦ ♦ 1 O-Ring 9" x 9-1/2"
23 ♦ ♦ ♦ ♦ ♦ ♦ 1 Gasket Base
24 ♦ ♦ ♦ ♦ ♦ ♦ 1 O-Ring Power Riser
25 66021E 66021E 66021E 66021E 66021E 66021E 1 Magnet
27 ♦ ♦ ♦ ♦ ♦ ♦ 1 O-Ring 6" x 6-1/4"
28 68183E 68183E 68183E 68183E 68183E 68183E 2 Gasket Plug
♦ Included in 54411K Repair Kit

5
Figure 3 - Pump and Motor Sub-Assembly
DS1069900SR (115 VAC - See Fig. 16A for electrical parts list. See Fig. 19 for wiring diagram.) (Date Code "B" only)
DS1072900SR (230 VAC - See Fig. 17A for electrical parts list. See Fig. 20 for wiring diagram.) (Date Code "B" only)
DS1175900SR (230 VAC European - See Fig. 18A for electrical parts list. See Fig. 20 for wiring diagram.) (Date Code "B" only)
DD9775900SR (115VAC - See fig. 16A for electrical parts list. See Fig. 19 for wiring diagram) (Date Code "B" Thru "C")
DD9790900SR (230VAC - See Fig. 17A for electrical parts list. See Fig. 20 for wiring diagram) (Date Code "B" Thru "C")
DD9791900SR (230VAC European - See Fig. 18A for electrical parts list. See Fig. 20 for wiring diagram) (Date Code B Thru "C")
230V USA PLUG 230V EURO PLUG

TORQUE TO
75-100 IN-LBS

43

13
TORQUE TO
225-275 IN-LBS

36

SECONDARY PRIMARY

40 mA
FUSE
300 mA
FUSE
40

18

TORQUE TO
45-55 IN-LBS
30 31 27

32 35
TORQUE TO
28 29 8-12 IN-LBS

12
A 16
A

26 6A 6B 6C 6D

11 6
TORQUE TO 10
225-275 IN-LBS
15
9
A 2
42
33
5
3
TORQUE TO 41
325-375 IN-LBS 7 TORQUE TO
4 10 225-275 IN-LBS

14 1

VIEW A-A
20

21

17

19

6
 Repair Parts List (Refer to figure 3)
Item Part Number Qty. Description
Pump and Motor Pump and Motor Pump and Motor Assy.
Assy. DS1069900SR Assy. DS1072900SR DS1175900SR Date Code "B"only
(115 VAC) (230 VAC) (230 VAC European)
Pump and Motor Pump and Motor Pump and Motor Assy.
Assy. DD9775900SR Assy. DD9790900SR DD9791900SR Date Code "B" thru "C"
(115VAC) (230VAC) (230VAC European)
1 (See Fig. 4) 1 Pump Asm 2P 1.5 HP.
Gasket-Motor, Not Used
2 ★ 66012E ★ 66012E ★ 66012E 1
On Date Code "C"
★ 68231E ★ 68231E ★ 68231E 1 Gasket-Pump @ Motor
3 Gasket-Pump, Starting
DC9551920SR DC9551920SR DC9551920SR 1
With Date Code "C"
Gasket-Pump @ Valve, Not
4 ★ 68551E ★ 68551E ★ 68551E 1
Used On Date Code "C"
DD6038101E DD6038101E DD6038101E 1 Reservoir Cover Plate
5 Reservoir Cover Plate,
DD9585101 DD9585101 DD9585101 1
Starting With Date Code "C"
68376E --- --- 1 Electric Motor, 1.5 HP 115V
Electric Motor, 1.5 HP 115V,
DD6113259 --- --- 1
Starting With Date Code "C"
6
--- 68403E 68403E 1 Electric Motor, 1.5 HP 230V
Electric Motor, 1.5 HP 230V,
--- DD6114259 DD6114259 1
Starting With Date Code "C"
6A ✦ 55028E --- --- 1 Brush Kit, 115V
6B --- ] 55029E ] 55029E 1 Brush Kit, 230V
6C s 55056E --- --- 1 Brush Ring Kit, 115V
6D --- v 55030E v 55030E 1 Brush Ring Kit, 230V
7 69026E 69026E 69026E 1 Pin Dowel 3/16-1
9 (See Fig. 15) 1 Manifold Asm NPR
10 86184E 86184E 86184E 5 SHCS 3/8-16 x 1-1/2"
11 (See Fig. 14) 1 Locking Valve w/relief
12 (See Fig. 13) 1 Control Valve Asm.
13 42383E 42383E 42383E 4 SHCS 3/8-16 x 8.0"
14 (See Fig. 10) 1 Adapter Assy.
Air Baffle, Not Used On
15 DS1055398E DS1055398E DS1055398E 1
Date Code "C"
16 DS1056098E DS1056098E DS1056098E 1 Cover, Shroud
68884E 68884E 68884E 1 Screen
17 Inlet Screen, Starting With
DC9178118 DC9178118 DC9178118 1
Date Code "C"
18 (See Fig. 16) (See Fig. 17) (See Fig. 18) 1 Shroud Electrical Assembly
19 561604E 561604E 561604E 1 Roll Pin 1/8 x 3/8" Lg.
69442E 69442E 69442E 1 Nipple 1/4 NPT x 3"
20 Inlet Tube, Starting With
DC9603268 DC9603268 DC9603268 1
Date Code "C"
Pipe Coupling 1/4", Not
21 80241E 80241E 80241E 1
Used On Date Code "C"
26 (See Fig. 9) 1 Filter Block Asm
★ Included in 54177K Repair Kit
✦ Includes 4 brushes (68757) and 4 springs (68758)
] Includes 2 brushes (68757) and 2 springs (68758)
s Includes 4 brushes (68757) and 1 brush ring (45306)
v Includes 2 brushes (68757) and 1 brush ring (68761)

7
 Repair Parts List (Refer to figure 3) cont.
Item Part Number Qty. Description
Pump and Motor Pump and Motor Pump and Motor Assy.
Assy. DS1069900SR Assy. DS1072900SR DS1175900SR Date Code "B"only
(115 VAC) (230 VAC) (230 VAC European)
Pump and Motor Pump and Motor Pump and Motor Assy.
Assy. DD9775900SR Assy. DD9790900SR DD9791900SR Date Code "B" thru "C"
(115VAC) (230VAC) (230VAC European)
27 DS1057037E DS1057037E DS1057037E 1 Gasket, Shroud Cover
28 DS1135042E DS1135042E DS1135042E 8 HHCS 10-32 x 3/8" Lg.
29 DS1136108E DS1136108E DS1136108E 8 Washer, Sealing
30 42336E 42336E 42336E 4 Nut, Acorn
31 65892E 65892E 65892E 4 Washer, Sealing
DS1137305E --- --- 4 Stud, 1/4-20 x 2.75" Lg.

32 --- DS1138305E DS1138305E 4 Stud, 1/4-20 x 1.50" Lg.

Stud, Starting With Date
DD9723305 DD9722305 DD9722305 4
Code "C"
33 69264E 69264E 69264E 1 Breather Vent
34 65888E 65888E 65888E 2 Push-On Terminal
DS1139186E --- --- 4 Spacer, 1.69" Lg.

35 --- 44620E 44620E 4 Spacer, 0.38" Lg.

Spacer, Starting With Date
DD9724186 69353 69353 4
Code "C"
36 DC9922026E DC9922026E DC9922026E 1 Decal, High Voltage
40 DD4338026E DD4338026E DD4338026E 1 Decal, Transformer Fuses
41 41964E 41964E 41964E 2 Swivel Fitting
42 DD6106037E DD6106037E DD6106037E 1 Valve Gasket
43 B1013028X B1013028X B1013028X 2 SHCS, 1/4-20 x 1.25" Lg
Ferrite Core - Wrap Around
44 DD9750380 --- --- 1 Motor Hot Leads, Starting
With Date Code "C"

★ Included in 54177K Repair Kit

✦ Includes 4 brushes (68757) and 4 springs (68758)
] Includes 2 brushes (68757) and 2 springs (68758)
s Includes 4 brushes (68757) and 1 brush ring (45306)
v Includes 2 brushes (68757) and 1 brush ring (68761)

8
Figure 3A - Starting With Date Code "C"
Torque to Torque to
72 - 84 in-lbs. 1 50 - 55 ft-lbs.
[8.1 - 9.5 Nm] 26 10 11 [68 - 74 Nm]

Used only on
models without
heat exchanger
assembly

13A

12A Torque to
15 - 18 ft-lbs.
29 28 [20 - 24 Nm] 2X Torque to
27 20 - 22 ft-lbs.
[27 - 30 Nm]

21 Torque to
45 - 47 ft-lbs.
24 [61 - 64 Nm]
25

22
23
Notes:

1 Apply Loctite 545 to threads before installation.

Repair Parts List (Refer to figures 3A)

Starting With Date Code "C"
Item Part Number Qty. Description
10 Pump Element 1 see RPS L2596 for MPE
11 F100094-246 1 Fitting 5-4 FTX-S
12A F100097-16 1 Fitting, Standard Pump
13A DC9335646 1 Hose, Bypass 8"
21 DC9173690 1 Connector Fitting
22 ★BSS0368D 1 Back-up
23 ★B1012803 1 O-Ring
24 ★DC9271167 1 Copper Gasket
25 ★DC9551920 1 Pump Gasket
26 CBE621028-1A 2 SHCS, M6 X 20
27 DD9587900 1 Tube, ASM Steel
28 DC9603268 1 Intake Tube, 6.5" 40L
29 DC9178118 1 Intake Filter
H★ Items included in Seal Kit ZE3K

9
Figure 4 - 18852SR Pump Assembly

TORQUE TO
180 IN*LBS. 46

21
35
36
37
38
TORQUE TO
250 IN-LBS. TORQUE TO
25 IN-LBS.
TORQUE TO TORQUE TO
46 43 11 300 IN-LBS.
180 IN-LBS.
18
12 13 5 10 9 42
TORQUE TO 14 1
15 16
250 IN-LBS.
38

TORQUE TO 7
120 IN-LBS.
TORQUE TO
25 175 IN-LBS.
6
55
TORQUE TO 21
180 IN-LBS. 3 4
46 2
39 53
31
54
TORQUE TO
120 IN-LBS. TORQUE TO
28
175 IN-LBS.
25
27

22 33
18
24 29 44
17 18
23 44
41 45
19
TORQUE TO TORQUE TO
25 IN-LBS.
32
150 IN-LBS.

50 TORQUE TO
150 IN-LBS. 34
49

48
47
TORQUE TO
225 IN-LBS.

20

30

10
 Repair Parts List (Refer to figure 4)
Item Part Number Qty. Description Item Part Number Qty. Description
43769E 1 Pump Body 2 Piston 27 68849E 1 Plate-Bottom
1 See RPS L2596 For MPE
Pump Element 1 Pump Element, Starting 28 68848E 1 Gear Set
With Date Code "C"
3 66033E 1 Thrust Bearing 30
★ 68921E 1 Screen
4 66474E 2 Thrust Washer 31 68894E 2 Tube-Guide .11
5 (See Fig. 7) 1 Eccentric Shaft Assembly 32 68255E 4 SHCS 1/4-28 x 1-3/4"
6 66106E 1 Thrust Bearing 33 68927E 1 Plate-Screen Mtg.
7 66108E 2 Thrust Washer 34 89148E 1 SHCS 1/4-28 x 1-1/2"
8 (See Fig. 5) 1 Adapter-Shaft Asm. 35 68225E 1 Spring
9
★ 56020322E 2 O-Ring 1-7/8 x 2" Ure 36 81332E 1 Roll Pin 1/8 x 15/16"
10 68978E 1 Retaining Ring 37 68226E 1 Screw, Ball Stop
11 68945E 1 Adaptor .225 Dia. 38 85726E 2 Gasket 25/64 x 19/32"
12 67868E 1 Piston .225 Dia. 39 43673E 1 Spring Cap Unload Valve
13 68340E 1 Spring, Piston 41 68569E 1 Tube Return
14 68810E 1 Ball Stop 42
★ 69513E 2 Shaft Adp Backup Was.
15 93950E 1 1/4" Soc Pipe Plug 43 66042E 1 Spring
16 (See Fig. 6) 1 Unloading Piston Assy 44 68891E 3 Bearing
17 66043E 1 Ball Retainer 45 68892E 1 Ring-Retaining
18 90906E 5 Ball 1/8" 46 81093E 3 Pipe Plug 1/8" Flush
19 66046E 1 Intake Seat 47
▲ 68004E 1 Seat - Ext Relief
20 68851SR 1 Tube Asm 48
▲ 68003E 1 Cone - Ext Relief
21 91701E 2 Ball 5/16" 49
▲ 66085E 1 Spring - Relief Valve
22 43671E 1 Unloading Spring 50 66083E 1 Relief Valve Adj. Screw
23 43674E 1 Set Screw Unloading Valve 53 (See Fig. 8) 1 Piston Blk .225
24 43675E 1 Hex Nut Unloading Valve 54 69392E 2 SHCS 5/16-24 x 1.75"
25 97641E 2 1/16" Soc Pipe Plug 55 82687E 2 SHCS 5/16-24 x 5/8"
★ Included in 54177K Repair Kit ▲ Included in 55057K Relief Kit
Note: Not used starting with Date Code "C"

11
Figure 5 - 68829SR Adapt-Shaft Assembly Repair Parts List (Refer to figure 5)
Item Part Number Qty. Description
1 68912E 1 Adapter Shaft
2 66030E 1 Bearing
3
★ 68901E 1 Seal
★Included in Repair Kit 54177K
Note: Not used starting with Date Code "C"

Figure 6 - 43766SR Unloading Piston Assembly Repair Parts List (Refer to figure 6)
Item Part Number Qty. Description
1 43765E 1 Unload Piston
2 5602009E 1 O-Ring
3 43768E 1 Back-Up Washer
4 43686E 1 Roll Pin
Note: Not used starting with Date Code "C"

Figure 7 - 69082SR Eccentric Shaft Assembly Repair Parts List (Refer to figure 7)
Item Part Number Qty. Description
1 68859E 1 Eccentric Shaft
2 69081SR 1 Bearing
3 69475E 2 Bearing Washer
4 67863E 1 Retaining Ring
5 90548E 1 Ball
Note: Not used starting with Date Code "C"

Figure 8 - 68502SR Piston Block Assembly Repair Parts List (Refer to figure 8)
Item Part Number Qty. Description
1
Piston Block Assembly
1 68502SR 1
(Includes item 2)
2
★ 5602008E 1 O-Ring 3/16 x 5/16"
★ Included in Repair Kit 54177K.
Note: Piston block components are shown in Fig. 8 for
reference only. Order complete 68898SR piston block
assembly if replacement is required. Piston block assembly is
not repairable.
Note: Not used starting with Date Code "C"

12
Figure 9 - 69740USR Filter Block Assembly Repair Parts List (Refer to figure 9)
Item Part Number Qty. Description
1 69546E 1 Filter Block
2 69670E 1 Oil Filter Power Pump
3 69144E 1 Adapter Filter
4 93950E 2 1/4" Soc Pipe Plug
5 56020112E 4 O-Ring 5/16 x 7/16" URE
6 5602008E 1 O-Ring 3/16 x 5/16"

Figure 10 - 68963SR Adapter Assembly Repair Parts List (Refer to figure 10)
Item Part Number Qty. Description
1 88073E 1 Valve Adapter
2
★ 65881E 2 B-U Ring
3 5602012E 2 O-ring 3/8 x 1/2"
★Included in Repair Kit 54177K
Note: Not Used, Starting With Date Code "C"

13
Figure 11 - 42353SR Over-Center Valve Subassembly
1

PILOT PRESS.
TO OPEN @
2500±500 PSI
@ 10,000 PSI

Repair Parts List (Refer to figure 11)

Item Part Number Qty. Description
1 42353SR 1 Valve, Over-Center
Note: Item 1 includes OC valve subassembly, elbows and hydraulic
hoses. Items not sold separately. Order complete 42353SR OC valve
assembly if replacement is required. Valve is not repairable.

Figure 12 - 41917SR, 42430SR Cylinder Assembly Repair Parts List (Refer to figure 12)
Model PREM_10016L PREM_10027L
(all versions) (all versions)

Item Asm. 41917SR Asm. 42430SR Qty. Description

1 41918E 42429E 1 Cylinder Weldment
2 41921SR 42427SR 1 Piston Rod Asm.
3 41924E 41924E 1 100 Ton Head Gland
4 ✼ ✼ 1 T-Seal Rod 4" Dia
5 ✼ ✼ 1 T-Seal Piston 5-1/4"
6 ✼ ✼ 1 Wiper 4" Rod Dia
7 ✼ ✼ 1 O-Ring 5" x 5-1/4"
8 ✼ ✼ 1 B-U Washer
9 41925E 41925E 1 Ring
10 N/A 43308E 1 Swivel Eye Bolt 1/2"
11 N/A 44888E 1 Washer Eyebolt
12 45664E 45664E 1 O-Ring Face Seal Plug
13 44865E 45666E 1 O-Ring Ftg, 3/8" NPT
✼ Included in 54401K Repair Kit N/A = Not Available

14
Figure 13 - 69101SR 4-Way Manual Valve Subassembly

Repair Parts List (Refer to figure 13)

Item Part Number Qty. Description Item Part Number Qty. Description
1 43762E 1 Valve Rotor 12 68029E 1 Shear Seal
2
✸ 56020112E 4 O-Ring 13 68028E 3 Spring Washer
3 68180E 1 Subplate - Valve 14 68025E 1 Detent Spring
4
✸ 5602225E 1 O-Ring 15 92549E 1 Ball
5 68026E 2 Thrust Washer 16 69091E 1 Valve Handle
6 68155E 1 Thrust Bearing 17 44595E 1 Screw
7
✸ 5602012E 1 O-Ring 18 85317E 2 Screw
8 69135E 1 Upper Valve Block N/S 93598E 4 Screw
9 93804E 1 Drive Lok Pin 20 5602008E 1 O-Ring
10
✸ 5602011E 3 O-Ring 21 68181E 2 Shear Seal
11
✸ 65882E 3 Washer 22 Y0010765E 1 Lockwasher
N/S = Not Shown ✸ Included in Valve Kit 54490K

15
Figure 14 - 42480SR Locking Valve Subassembly (with relief)

SPOOL AND SEAL REPLACEMENT INFORMATION

OLD DESIGN - ITEM 2A
IMPORTANT: Use
0.243" items 3B and 4B
0.238" with NEW design
0.198" DIA.
0.196" spool, item 2B.

A B A B

0.505"
NEW DESIGN - ITEM 2B
A B
0.292" 0.210"
A B
0.205" 0.264" DIA.
0.262"

IMPORTANT: Use
items 3A and 4A
with OLD design
0.520"
spool, item 2A.
0.307"

Note: Old design spool (2A) must be replaced with new design spool (2B)
if it is worn or damaged. Old design spool (2A) is no longer available.

Repair Parts List (Refer to figure 14)

Item Part Number Qty. Description Item Part Number Qty. Description
1 42307E 1 Locking Valve Body - Relief 12 68258E 1 Plug SAE #4
2A (not available) 1 Spool Piston (old design) 13 84084E 1 Spring Washer
2B 42727E 1 Spool Piston (new design) 14 69870E 1 Spring Eyelet Lock
3A 5608106E 2 Backup Washer 8-106 15
▲ 68004E 1 Seat - Ext Relief
3B
✜ 43927E 2 Backup Washer TEF -010 16
▲ 68003E 1 Cone - Ext Relief
4A 5602106E 1 O-Ring 3/16 x 3/8" 17
▲ 66085E 1 Spring - Relief Valve
4B
✜ B1005503 1 O-Ring 1/4 x 3/8" 18 66083E 1 Relief Valve Adjusting Scr.
5 68590E 1 Seat 19 40049E 3 1/16" Pipe Plug - Flush
6 92526E 1 Ball 9/32" 20 69518E 1 Screen O.C. Valve
7 69508E 1 Plug - Adapt P.R. Lock 21 42423E 1 Screen O.C. Valve
8 68183E 1 Gasket - Plug 22 69517E 1 Screen Cap
9 56020102E 3 O-Ring 1/4 x 3/8" Ureth 23 82522E 1 Pipe Plug 1/4" Flush
10 56020162E 1 O-Ring 5/8 x 3/4" Ureth 24 42726E 1 Washer PR Lock Block
11 68870E 1 Compression Spring 25 68871E 1 Compression Spring
▲ Included in 55057K Relief Kit ✜ Included with item 2B

16
Figure 15 - 69749SR Manifold Assembly

TORQUE TO 4
350 IN-LBS

TORQUE TO
9
350 IN-LBS
1

TORQUE TO
3
150 IN-LBS

TORQUE TO
2
90 IN-LBS

8
7 TORQUE TO
350 IN-LBS

Repair Parts List (Refer to figure 15)

Item Part Number Qty. Description Item Part Number Qty. Description
1 69429E 1 Manifold Pow’r Riser 7 45664E 1 O-Ring Face Seal Plug
2 40049E 2 1/16" Pipe Plug - Flush 8 45663E 1 O-Ring Face Tube Ftg 1/4"
3 81093E 1 Pipe Plug 1/8" Flush 9 4100067E 1 Nipple 1/4"
4 43166E 1 Elbow 90 3/8 - 1/4"

17
Figure 16A - DS1061900SR Shroud Electrical Assembly (115 V)

DETAIL B

GREEN/YELLOW

BROWN BLUE

WARNING: High voltage. Disconnect power cord

from electrical outlet before beginning any repairs.
(DETAIL B - VIEWED FROM BELOW)

18
 Figure 16B - DS1061900SR Shroud Electrical Assembly (115 V)

Repair Parts List (Refer to figure 16A and 16B)

Item Part Number Qty. Description Item Part Number Qty. Description
1 DS1054424 1 Shroud 23 65887E 6 Spade, Terminal
2 68375E 1 Fitting, Cord, L-Tight 24 69917E 2 Ring, Terminal
3 85510E 1 Locknut, 1/2 inch 25 DS1065452 A/R Wire #14GA Strand Blue
GREEN/YELLOW
4 68595E 1 Plug and Cord Assy. 26 46676E A/R Wire #14GA Brown
6 (See Fig. 21) 1 Pendant Assy. 27 BROWN
68261BE A/R
BLUE Wire #14GA Black
7 88032E 1 RHMS 10-32 5/8" Lg. 28 68262BE A/R Wire #14GA White
8 DS1244380 1 Bridge Rectifier 1600V 29 68093E 1 Wire Nut, Blue
9 42522E 5 SHCS 10-32 x 1/2" Lg. 30 DC8237026 1 Decal, CB Reset
10 68623E 1 Bridge Rectifier 25A 32 DC9922026 1 Decal, High Voltage
11 69599E 1 Terminal Strip 33 DC8119026 1 Decal, ZE Ground
12 68717E 1 Transformer 34 DC9984028 1 M6 x 40 Pan Hd. Screw
13 45175E 4 SHCS 10-32 x 1/4" Lg. Plt. 35 CCE1060108 3 Star Washer, 6mm Zinc
14 DS1051380 1 EMI Filter 36 CAE1060108-1A 1 Flat Washer, 6mm Zinc
15 DS1064980 1 Relay, 30A/250V 12VDC 37 CBE1060120-1D 3 Nut, M6
16 81145E 2 BHCS 8-32 x 1/4" Lg. 38 DS1066452 A/R Wire #14GA Green/Yellow
17 DS1058380 1 Circuit Breaker, 20A 39 DD1651026 1 Decal, Electric Shock
18 DC8200380 1 Reset Cap, Circuit Breaker 40 DC9538021 1 Locking Nut, 20mm
19 69754E 2 Fuse Holder, 250V 41 DD4024026 1 Decal, Attention (French)
20 DC8371378 1 Fuse, 300mA 42 DC8400378 1 Fuse, 40 mA
21 44491E 9 Flag, Quick-Disc. Blue 43 DD9750380 1 Ferrite Core
22 65888E 11 Terminal, Push On
A/R = As Required

19
Figure 17A - DS1062900SR Shroud Electrical Assembly (230 V)

DETAIL B

GREEN/YELLOW

BROWN BLUE

WARNING: High voltage. Disconnect power cord (DETAIL B - VIEWED FROM BELOW)
from electrical outlet before beginning any repairs.

20
Figure 17B - DS1062900SR Shroud Electrical Assembly (230 V)

Repair Parts List (Refer to figure 17A and 17B)

Item Part Number Qty. Description Item Part Number Qty. Description
1 DS1054424 1 Shroud 22 65888E 11 Terminal, Push On
2 68375E 1 Fitting, Cord, L-Tight 23 65887E 6 Spade, Terminal
3 85510E 1 Locknut, 1/2 inch 24 69917E 2 Ring, Terminal
Cord Assembly, 230V 25 DS1065452 A/R Wire #14GA Strand Blue
4 DD4773052E 1
US/Canada , 6 Feet Long 26 46676E A/R Wire #14GA Brown
6 (See Fig. 21) 1 Pendant Assy. 27 68261BE A/R Wire #14GA Black
7 88032E 1 RHMS 10-32 5/8" Lg. 28 68262BE A/R Wire #14GA White
8 DS1244380 1 Bridge Rectifier 1600V 29 68093E 2 Wire Nut, Blue
9 42552E 5 SHCS 10-32 x 1/2" Lg. 30 DC8237026 1 Decal, CB Reset
10 68623E 1 Bridge Rectifier 25A 32 DC9922026 1 Decal, High Voltage
11 69599E 1 Terminal Strip 33 DC8119026 1 Decal, ZE Ground
12 68717E 1 Transformer 34 DC9984028 1 M6 x 40 Pan Hd. Screw
13 45175E 4 SHCS 10-32 x 1/4" Lg. Plt. 35 CCE1060108-6A 3 Star Washer, 6mm Zinc
14 DS1051380 1 EMI Filter 36 CAE1060108-1A 1 Flat Washer, 6mm Zinc
15 DS1064980 1 Relay, 30A/250V 12VDC 37 CBE1060120-1D 3 Nut, M6
16 81145E 2 BHCS 8-32 x 1/4" Lg. 38 DS1066452 A/R Wire #14GA Green/Yellow
17 DC8309380 1 Circuit Breaker, 12A 39 DD1651026 1 Decal, Electric Shock
18 DC8200380 1 Reset Cap, Circuit Breaker 40 DC9538021 1 Locking Nut, 20mm
19 69754E 2 Fuse Holder, 250V 41 DD4024026 1 Decal, Attention (French)
20 DC8371378 1 Fuse, 300mA 42 DC8400378 1 Fuse, 40 mA
21 44491E 9 Flag, Quick-Disc. Blue
A/R = As Required

21
Figure 18A - DS1173900SR Shroud Electrical Assembly (230 V European)

DETAIL B

GREEN/YELLOW

BROWN BLUE

WARNING: High voltage. Disconnect power cord (DETAIL B - VIEWED FROM BELOW)
from electrical outlet before beginning any repairs.

22
Figure 18B - DS1173900SR Shroud Electrical Assembly (230 V European)

Repair Parts List (Refer to figure 18A and 18B)

Item Part Number Qty. Description Item Part Number Qty. Description
1 DS1054424 1 Shroud 22 65888E 11 Terminal, Push On
2 68375E 1 Fitting, Cord, L-Tight 23 65887E 6 Spade, Terminal
3 85510E 1 Locknut, 1/2 inch 24 69917E 2 Ring, Terminal
4 69604RE 1 Power Cord, 1.6 Ft. Lg. 25 DS1065452 A/R Wire #14GA Strand Blue
5 69778E 1 Plug 16 A, 250V European 26 46676E A/R Wire #14GA Brown
6 (See Fig. 21) 1 Pendant Assy. 27 68261BE A/R Wire #14GA Black
7 88032E 1 RHMS 10-32 5/8" Lg. 28 68262BE A/R Wire #14GA White
8 DS1244380 1 Bridge Rectifier 1600V 29 68093E 2 Wire Nut, Blue
9 42552E 5 SHCS 10-32 x 1/2" Lg. 30 DC8237026 1 Decal, CB Reset
10 68623E 1 Bridge Rectifier 25A 31 DS1169026 1 Decal, Transformer Fuse
11 69599E 1 Terminal Strip 32 DC9922026 1 Decal, High Voltage
12 68717E 1 Transformer 33 DC8119026 1 Decal, ZE Ground
13 45175E 4 SHCS 10-32 x 1/4" Lg. Plt. 34 DC9984028 1 M6 x 40 Pan Hd. Screw
14 DS1051380 1 EMI Filter 35 CCE1060108-6A 3 Star Washer, 6mm Zinc
15 DS1064980 1 Relay, 30A/250V 12VDC 36 CAE1060108-1A 1 Flat Washer, 6mm Zinc
16 81145E 2 BHCS 8-32 x 1/4" Lg. 37 CBE1060120-1D 3 Nut, M6
17 DC8309380 1 Circuit Breaker, 12A 38 DS1066452 A/R Wire #14GA Green/Yellow
18 DC8200380 1 Reset Cap, Circuit Breaker 39 DD1651026 1 Decal, Electric Shock
19 69754E 2 Fuse Holder, 250V 40 DC9538021 1 Locking Nut, 20mm
20 DC8371378 1 Fuse, 300mA 41 DD4024026 1 Decal, Attention (French)
21 44491E 9 Flag, Quick-Disc. Blue 42 DC8400378 1 Fuse, 40 mA
A/R = As Required

23
Figure 19 - 115 Volt Wiring Diagram

WHITE
PENDANT
BLACK BLUE
SWITCH
WHITE BROWN
PENDANT
BLACK BLUE
SWITCH
BROWN

MOTOR
BLUE
BLACK
MOTOR − AC

BLUE
BROWN
+
AC BLACK
− AC
BLACK

RELAY RELAY
BROWN
+
AC − AC
BLACK
AC
− + EMI FILTER
AC
WHITE BROWN
EMI FILTER
+

AC
WHITE
WHITE BROWN BLACK
TRANSFORMER
RED BLUE
WHITE
VIOLET BROWN
YELLOW WHITE BLACK
TRANSFORMER

GREY BLACK
RED BLUE
VIOLET BROWN
WHITE BLUE
YELLOW
GREY BLACK BROWN
GREEN/YELLOW

BLUE
BROWN
BROWN
GREEN/YELLOW

BROWN
FUSE CIRCUIT
FUSE BREAKER

FUSE CIRCUIT
FUSE BREAKER

WARNING: High voltage. Disconnect power cord Note: For Date Code "C"
from electrical outlet before beginning any repairs. Motor (+) to Rectifier (+)
WARNING: High voltage. Disconnect power cord
from electrical outlet before beginning any repairs.
Motor (-) to Rectifier (-)

Figure 20 - 230 Volt Wiring Diagram

WHITE
PENDANT BLUE
BLACK
SWITCH
WHITE BROWN
PENDANT BLUE
BLACK
SWITCH
BROWN

MOTOR
BLUE
BLACK
MOTOR
− AC

BLUE
BROWN
+

AC
− BLACK
AC
BLACK
RELAY RELAY

BROWN
+

AC − AC
BLACK
230V European Style Plug
+

AC
− EMI FILTER
AC
WHITE
BROWN
230V European Style Plug
+

AC EMI FILTER
WHITE
WHITE BLACK
BROWN
TRANSFORMER

RED BLUE
WHITE
VIOLET BROWN
YELLOW WHITE BLACK
230V North American Style Plug
TRANSFORMER

GREY BLACK
RED BLUE
VIOLET BROWN
YELLOW WHITE BLUE
GREY BLACK BROWN
GREEN/YELLOW
230V North American Style Plug
BROWN
BLUE
BROWN
GREEN/YELLOW

BROWN
FUSE CIRCUIT
FUSE BREAKER

FUSE CIRCUIT
FUSE BREAKER

WARNING: High voltage. Disconnect power cord

from electrical outlet before beginning any repairs.
WARNING: High voltage. Disconnect power cord Note: For Date Code "C"
from electrical outlet before beginning any repairs.
Motor (+) to Rectifier (+)
Motor (-) to Rectifier (-)

24
Figure 21 - DS1074900SR Pendant Assembly

96

90 1

TORQUE
4.0-4.5 IN-LBS
[.45-.50 Nm]

92
99
1
94

96

100

97

2 91 95

98

Notes:
97 1 SHIPPED WITH SWITCH.
2 CABLE IS COILED CORD.

Repair Parts List for Figure 21

Item Part Number Qty. Description Item Part Number Qty. Description
90 DC9425424E 1 Enclosure, Lower 96 DC9428008E 6 Screw, Hi-Low #8 x 1/2"
DS1075960E 1 Cable Assembly 97 B1223503E 2 O-Ring
91 Cable Assembly, Starting
DD9706960 1 98 DC8228009E 1 Dome Plug
With Date Code "C"
92 DC8282379E 1 Pendant Button, NO DS1167101E 1 Plate, Pendant Hook
99 Plate, Pendant Hook,
94 DC8122424E 1 Enclosure, Upper DD9660101 1
Starting With Date Code "C"
95 DC8284379E 1 Switch Cover 100 DD4333026E 1 Decal, PR Pendant
Note: Pendant Assembly DD9745900SR includes all items shown above, starting with Date Code "C"
Note: Cable is coilded cord, for Date Code "B" only

25
Figure 22 - 41961SR Upper Handle Assembly

Repair Parts List (Refer to figure 22)

Item Part Number Qty. Description Item Part Number Qty. Description
1 41595E 1 Upper Weldment 8 41614E 1 Washer 9/16" ID x 3/32"
3 42368E 1 Handle Lock Lever 9 42497E 1 Roll Pin 5/32 x 7/8"
4 41600E 1 Sleeve 11 88429E 4 Washer SS 1/4"
5 41601E 1 Handle Rod 12 42340E 4 Pin Ring
6 41602E 1 Spring . 656 x 9.50" 13 42338E 2 Pin Handle Lever
7 41613E 1 E-Ring .8/.82 x .042

26
NOTES:

27
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