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SAM600 Process Bus I/O System: Product Guide

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0% found this document useful (0 votes)
69 views

SAM600 Process Bus I/O System: Product Guide

Uploaded by

chaithrashri.s
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Grid Automation Products

SAM600 Process Bus I/O System


Version 1.2
Product guide
Copyright
This document and parts thereof must not be reproduced or copied without written permission from Hitachi Energy,
and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose.

The software and hardware described in this document is furnished under a license and may be used or disclosed
only in accordance with the terms of such license.

Trademarks

ABB and SAM600 are registered trademarks of ABB Asea Brown Boveri Ltd. Manufactured by/for a Hitachi Energy
company. All other brand or product names mentioned in this document may be trademarks or registered trademarks
of their respective holders.

Open Source License Acknowledgements

This product incorporates open source software components covered by the terms of third party copyright notices
and license agreements.

Warranty

Please inquire about the terms of warranty from your nearest Hitachi Energy representative.
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product description and are
not to be deemed as a statement of guaranteed properties. All persons responsible for applying the equipment
addressed in this manual must satisfy themselves that each intended application is suitable and acceptable,
including that any applicable safety or other operational requirements are complied with. In particular, any risks in
applications where a system failure and /or product failure would create a risk for harm to property or persons
(including but not limited to personal injuries or death) shall be the sole responsibility of the person or entity applying
the equipment, and those so responsible are hereby requested to ensure that all measures are taken to exclude or
mitigate such risks.

This document has been carefully checked by Hitachi Energy but deviations cannot be completely ruled out. In case
any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit
contractual commitments, in no event shall Hitachi Energy be responsible or liable for any loss or damage resulting
from the use of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities on the approximation of the
laws of the Member States relating to electromagnetic compatibility (EMC directive 2014/30/EU) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive 2014/35/EU). This conformity is the
result of tests conducted by Hitachi Energy in accordance with the product standard EN 60255-26 for the EMC
directive, and with the product standard EN 60255-27 for the low voltage directive. The product is designed in
accordance with the international standards of the IEC 60255 series.
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Contents

1. Document revision history............................................. 6 8. Connection diagrams.................................................. 18


2. Overview....................................................................... 7 9. Technical data............................................................. 25
3. Features........................................................................ 8 10. Ordering..................................................................... 29
4. Typical installations....................................................... 9 11. Related documents.................................................... 30
5. SAM600 system design............................................... 11 12. Appendix A................................................................. 31
6. Functionality ............................................................... 13 13. Glossary..................................................................... 32
7. Hardware.....................................................................17

Hitachi Energy 5
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2 Issued: May 2022
Revision: D

1. Document revision history GUID-DF73222C-C15C-4961-B89A-0C30B78C8D12 v5

Document Date Product revision History


revision

A 2017-06 1.2.0 First release for product version 1.2

B 2019-04 1.2.1 Document enhancement and corrections

C 2020-05 1.2.2 Document enhancement and corrections

D 2022-05 1.2.2.2 Document enhancement and corrections

Hitachi Energy 6
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

2. Overview GUID-300360E0-8897-4ACA-A73C-3BF75903163E v2
SAM600 process bus I/O system is a modular, extensible,
and customizable product solution that converts signals
from the primary analog process to its digital counterpart
according to the IEC 61850 standard.

The product is designed for both AIS and GIS applications.


It can be beneficially applied to secondary system upgrades
as well as new substation installations, thus integrating
seamlessly with modern sensor technology.

SAM600 optimally tailors to different applications, is


prepared for placement in harsh outdoor setups and can be
deployed in a stepwise manner in marshalling kiosks close
to primary apparatus, or in existing secondary system
protection and control panels.

Hitachi Energy 7
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

3. Features GUID-4374ADFF-730A-4C26-8FBC-F4B2ACF6CB8B v4
SAM600 process bus I/O system provides unique features
with focus on adaptability to different application types,
easy installation and maintenance for integration into
existing secondary systems or for new installations.

• A SAM600 module per primary apparatus interfaces


conventional current or voltage transformers and provides
SAMU functionality according to the IEC 61850-9-2
standard.
• DIN-rail mountable SAM600 modules with a compact form
factor can be placed close to the primary apparatus.
SAM600 modules support operating temperature ranges
between -40°C to +70°C.
• Each SAM600 module terminates main signals from the
process (for example, voltages and currents), as well as
auxiliary signals (fuse failure and test switch indication),
thus avoiding cross-wiring and simplifying replacement
and maintenance activities.
• SAM600 modules can be chained into a SAM600 system
in order to scale the specific needs of the installation in
terms of analog interfaces, communication ports, and time
synchronization capabilities needed, supporting IEC
62439-3 PRP and HSR communications.
• A SAM600-TS module can bridge IEC 61850-9-2 traffic
for simplifying integration with non-conventional
instrument transformers.
• SAM600 provides time synchronization according to IEEE
1588 (according to profile IEC/IEEE 61850-9-3) as well as
1PPS (both inputs and outputs).

8 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

4. Typical installations GUID-B0DB5017-5889-4356-AF78-298788574AF3 v3


As depicted in Figure 1, SAM600 modules can be deployed cables from primary apparatus can be terminated directly
in a variety of scenarios which optimally suit different at SAM600 modules mounted in the station panels. This
installation types. deployment option is ideal for retrofit projects where
copper cabling already exists and is not exchanged in a
• SAM600 modules installed in a single marshalling kiosk in retrofit project.
the field (Figure 1a) - All SAM600 modules are installed in • A SAM600-TS module is optional in a SAM600 system
a marshalling kiosk which is placed in the field close to setup and is required for redundant uplink
the primary apparatus. Cabling from the instrument communications (PRP, HSR) and for 1PPS
transformers is terminated at the kiosk and fiber optic is synchronization requirements. For IEEE 1588
used for communication to protection and control synchronization, SAM600 can directly synchronize without
equipment. The kiosk requires station battery supply for a SAM600-TS module (Figure 1a, Figure 1d). Up to three
powering the SAM600 modules. SAM600-TS modules can be integrated into a SAM600
• SAM600 modules installed in several marshalling kiosks chain or ring.
(Figure 1b and Figure 1c) - SAM600 modules can be
deployed in a physically distributed setup and exchange
information over fiber optic communication according to
IEC 61850 standard. This deployment optimizes proximity
to primary apparatus.
• SAM600 modules installed in secondary system control
and protection panels (Figure 1d) - The existing copper

Hitachi Energy 9
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

(a) (b)
9‐2LE
IED IED
1PPS Ctrl 1PPS Ctrl

9‐2LE

9‐2LE
IED IED
1PPS Prot 1PPS Prot

9‐2LE
IED IED

Station house
Station house

1PPS 9‐2LE Busbar 1PPS Busbar

SAM600
1PPS source
TS

1PPS 9‐2LE
SAM600
Process Bus

SAM600
TS
Kiosk

SAM600 SAM600 SAM600 SAM600

Kiosk
CT VT CT VT

Analog current Analog current

Analog voltage Analog voltage

(c) (d)
9‐2LE
IED IED
Ctrl 1PPS Ctrl

9‐2LE 9‐2LE
IED IED
1PPS
Prot 1PPS Prot

IED 9‐2LE IED


9‐2LE
Busbar 1PPS Busbar
Station house
Station house

1PPS

SAM600 SAM600 SAM600


9‐2LE
TS CT VT
1PPS
Kiosk

SAM600 SAM600
CT TS

Analog current
SAM600
Process Bus

Analog current
Kiosk

SAM600 Analog voltage


VT

Analog voltage

IEC18000516 V1 EN-US

Figure 1. Installation options of SAM600 process bus I/O system

10 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

5. SAM600 system design A SAM600 system is configured through PCM600 Protection


GUID-2D46E18E-8B24-41DA-9B5A-7721BA950BEA v3
SAM600 process bus I/O system is a modular system and Control IED manager software and a SAM600 specific
allowing for optimal adaption to different primary application Connectivity Package.
types.
SAM600-CT GUID-2E584BA7-E2FE-4EF1-A3EA-437DFC541448 v2

The SAM600 family consists of three different types of A SAM600-CT module has four analog input measurement
hardware modules. Each module provides distinct channels and interfaces conventional current transformers
functionality: with a 1A or 5A secondary interface (order variant). The
• Analog input modules for current and voltage measurement chain is calibrated and temperature
measurements SAM600-CT and SAM600-VT – The two compensated. Interposing CTs are not required and
modules acquire analog data from instrument different ratios can be set as settings in PCM600.
transformers (currents and voltages), perform the analog
to digital conversion and generate IEC/UCA 61850-9-2LE The neutral current as provided in the IEC/UCA
conformant data streams on the IEC 61850 access points. 61850-9-2LE stream can either be measured or calculated
• Time synchronization and IEC 61850 redundant as sum of the three phase values.
communication gateway module SAM600-TS – The
A pre-assigned binary input can be directly wired to a test
module provides up to four additional IEC 61850 access
switch. The input signals a test condition in the IEC/UCA
points. The module provides communication redundancy
61850-9-2LE stream through a corresponding quality bit in
functionality according to IEC 62439-3 (PRP, HSR) for
order to allow for blocking conditions in the IEDs receiving
uplink communication. It also acts as a time
the data stream. The polarity of the binary input is
synchronization conversion unit providing different
configurable.
mechanisms to synchronize against time synchronization
protocols, such as IEEE 1588 and 1PPS. SAM600-TS SAM600-VT GUID-D840B872-0A2A-4717-96E5-49A35B6632A5 v2
provides 1PPS outputs which can be used to synchronize A SAM600-VT module has four analog input measurement
other devices in the secondary system setup. channels and interfaces conventional voltage transformers
• Up to 10 SAM600 modules can be chained into a SAM600 with a configurable input voltage between 100V – 125V AC
system in order to scale and configure IEC 61850 access (phase-phase) on the secondary interface. The
points. Up to three SAM600 modules in a chain or ring measurement chain is calibrated and temperature
can be SAM600-TS modules for creating redundant uplink compensated.
communication according to HSR or PRP.
The neutral voltage as provided in the IEC/UCA
SAM600 common design features GUID-DF4EEB3D-7011-4379-88DD-31206E050693 v2
61850-9-2LE stream can either be measured or calculated
SAM600 modules with a compact form factor are suited for as sum of the three phase values.
marshalling kiosk or panel mounting using standard DIN-
rail. Each SAM600 module terminates the secondary side of Binary inputs are provided to signal fuse failure and test
the primary equipment for both main and auxiliary signals. conditions in the IEC/UCA 61850-9-2LE stream through a
corresponding quality bit in order to allow for blocking
Power supply voltage of SAM600 modules is 24 VDC. This conditions in the IEDs receiving the data stream. Three
supply voltage is typically retrieved from the station battery inputs which can be wired to the secondary contacts of
through a DC/DC converter (available as separate MCBs are pre-assigned to signal a fuse failure per phase. A
accessory). All SAM600 modules carry two power supply fourth input is provided to signal a test condition in the
connectors in order to allow for redundant power supply stream. The polarities of the binary inputs are configurable.
setups.
SAM600-TS GUID-B176380D-1EA9-410E-8E3B-031DAF25DB10 v3
Each SAM600 module has four communication ports, two A SAM600-TS module provides IEC 61850 access point
100BASE-TX and two 100BASE-FX (SFP). functionality, including redundant communication according
to IEC 62439-3, as well as time synchronization
Two of the ports are used to connect SAM600 modules with
functionality. The module also has a hardware watchdog
each other to a SAM600 IEC 61850-compliant system bus
functionality.
in a chain or in a ring according to IEC 62439-3 HSR. The
other two communication ports are available as IEC 61850 A SAM600-TS module includes two additional IEC 61850
access points for bay level protection and control devices. access points which can receive and publish IEC/UCA
61850-9-2LE streams from and to the SAM600 system to
All SAM600 modules are natively synchronized through
bay level protection and control devices.
IEEE 1588 (profile IEC/IEEE 61850-9-3).
Two of the access points can be configured to create a
chain or a SAM600 system bus ring, and two additional
access points provide either two separate IEC 61850
Hitachi Energy 11
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

access points for point to point uplink connections to IEDs


or the IEC 61850 station bus, or one IEC 61850 access
point configured according to IEC 62439-3 as PRP or HSR
functionality.

A SAM600 system can run in a free-running mode or


synchronize with IEEE 1588 (profile IEC/IEEE 61850-9-3) or
1PPS signal. Conversely, SAM600 can synchronize through
SAM600-TS other merging units or IED devices through the
five 1PPS outputs available.

A SAM600-TS module is optional in a SAM600 system.


Maximum three SAM600-TS modules can be chained into a
SAM600 system, each of them providing point-to-point or
redundant uplink communication.

12 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

6. Functionality
SAM600 system is limited to 7. The amount of time
Scalable SAM600 system and system size
GUID-D6BCACEB-9D4A-469C-AD79-F2D4938E9E86 v1 synchronization modules (SAM600-TS) is limited to 3 per
Each SAM600 module with analog inputs (SAM600-VT and SAM600 system.
SAM600-CT) is a self-contained SAMU and can be used in
different process bus architectures. Two independent IEC The chained SAM600 modules act as a single SAMU with
61850 access points are available in order to publish analog scalable and configurable IEC 61850 access points.
measurements according to IEC/UCA 61850-9-2LE and to
synchronize the device by means of IEEE 1588 to external Sample value bridging GUID-4A3BCA33-387F-4B7C-86CC-2F7CF887B8D9 v3

clocks. The ports of a SAM600-TS module can be configured for


bridging incoming IEC/UCA 61850-9-2LE traffic into a
Redundant uplink communication (HSR, PRP)
GUID-B0EAA885-1992-47BA-A3AE-10597753A710 v3
SAM600 system to outgoing IEC 61850 access points in the
A SAM600-TS module in a SAM600 chain or SAM600 ring SAM600 system. A SAM600 system does not modify the
can be configured with up to two IEC 61850 access points payload of any bridged messages.
for uplink communication in a point-to-point mode, or with
one IEC 61850 access point with redundant communication Merging of IEC/UCA 61850-9-2LE streams
GUID-D12FD23F-42A2-45AF-895C-F6D853969EF7 v2

according to IEC 62439-3 (HSR or PRP) (Figure 2a and With a SAM600 system, IEC/UCA 61850-9-2LE based
Figure 2b). If a SAM600 system needs to participate in streams that consist of information provided by individual
several redundant communication schemes (such as PRP SAM600 modules can be configured and published on all
for IEC 61850 station bus, and HSR for IEC 61850 process IEC 61850 access points. This allows to adapt to various
bus), then several SAM600-TS modules can be used for this communication architectures and performance requirements
purpose, each of those modules creating a separate of client devices such as IEDs.
redundant uplink communication (Figure 2c).
Each SAM600 module provides its measurements as
A SAM600 system consists of at least one module of any IEC/UCA 61850-9-2LE compatible stream on the SAM600
type (SAM600-CT or SAM600-VT or SAM600-TS) and can system bus. With PCM600, streams can be created with the
have up to 10 SAM600 modules. The amount of analog SV Configurator Tool and are assigned to the available IEC
processing modules (SAM600-CT, SAM600-VT) per 61850 access points of a SAM600 system.

Hitachi Energy 13
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

(a) (b)

Grandmaster Grandmaster
IED Ctrl IED Ctrl
Clock Clock
9-2LE

1PPS

IED Prot 9-2LE (HSR)


IED Prot

9-2LE

IED 9-2LE
IED
Busbar Busbar

IEEE 1588 9-2LE IEEE 1588

1PPS

SAM600 SAM600 SAM600 SAM600 SAM600


CT VT TS CT VT

(c)

IED Ctrl

9-2LE (HSR)
IED Prot
9-2LE (PRP)

IEEE 1588

9-2LE
IED
Busbar

1PPS

SAM600 SAM600 SAM600 SAM600


TS TS CT VT

IEC18000517 V3 EN-US

Figure 2. SAM600 communication architectures

Usage of electrical or optical communication ports


GUID-D2066FCE-0036-4904-9368-B01AE1DF065A v1
SAM600 modules can be placed in a single marshaling
kiosk or in separate housings in order to achieve close
14 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

proximity to primary equipment (see Figure 1) and minimize


cabling to primary apparatus.

When installed in the same kiosk, a SAM600 system bus is GM Clock IED
typically realized through 100BASE-TX ports. When
installed in different compartments in the field, the system
bus through which SAM600 modules communicate with IEEE 1588 1PPS
each other must be realized by 100BASE-FX ports.

A redundant uplink communication on SAM600-TS requires


SAM600 SAM600 SAM600
the same physical ports to be used as pair.
TS CT VT
Binary inputs GUID-91EE435C-7CD8-462D-BD06-24AFE6B73B37 v1
Binary inputs on SAM600 modules are used for secondary IEC18000695 V1 EN-US

system supervision. The inputs are pre-assigned with test Figure 3. SAM600 IEEE 1588 synchronization

switch indication (SAM600-VT and SAM600-CT) and fuse • Free-running – A SAM600 system can operate in a free-
failure indication (SAM600-VT only). Information acquired running mode (see Figure 4) with no external time
through these inputs is reflected in the quality information in synchronization. The SAM600 system itself synchronizes
the IEC/UCA 61850-9-2LE streams. internally by means of IEEE 1588 in order to ensure
synchronous sampling of the analog data.
The polarity and the input level of the binary inputs are
configurable.

Neutral behavior GUID-C923F0F2-7E5E-4465-AC6A-64964D096BA1 v1


The IEC/UCA 61850-9-2LE telegram definition contains a
IED
fourth measurement for both currents and voltages.
Depending on the primary equipment and user 1PPS
requirements, SAM600 modules can be configured
individually on how the fourth measurement is acquired.
Both, measurements of the primary value and summation of
measured phases are available. The quality information in SAM600 SAM600 SAM600
the IEC/UCA 61850-9-2LE stream will reflect the setting. TS CT VT
Time synchronization GUID-C55721AD-0DC4-41F1-8D76-77FBF0827158 v2
IEC18000696 V1 EN-US

Analog samples are time synchronized in order to provide Figure 4. SAM600 free-running

the phase accuracy required by IEC 61869-9. • Synchronization by 1PPS - A PPS from an external clock
Synchronization of a SAM600 system with IEDs is achieved is used to synchronize a SAM600 system (see Figure 5)
by IEEE 1588 (profile IEC/IEEE 61850-9-3) or using a through SAM600-TS with an accuracy of 1μs in order to
SAM600-TS device through a 1PPS signal. Internally, a ensure synchronous sampling. The SAM600-TS module
SAM600 system always synchronizes using IEEE 1588. replicates the 1PPS information to the 1PPS outputs and
synchronizes the SAM600 system internally through IEEE
The following synchronization methods are supported: 1588 against the 1PPS input.
• Synchronization by IEEE 1588 – Any SAM600 module
can synchronize against an external IEEE 1588 master
clock (see Figure 3) with an accuracy of 1μs in order to IED
IED IED
ensure synchronous sampling. If a SAM600-TS device is Time Master
available in the system chain, then the 1PPS outputs are
synchronized against the IEEE 1588 signal and can be 1PPS
1PPS
used for synchronizing client devices such as IEDs. IEEE 1588

SAM600 SAM600 SAM600


TS CT VT

IEC18000697 V2 EN-US

Figure 5. PPS synchronization

SAM600 configuration with PCM600 GUID-13B78364-FBC2-466A-9200-A0E804F698DF v2


PCM600 Protection and Control IED Manager Software is
used for configuring SAM600 modules and SAM600

Hitachi Energy 15
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

systems. A SAM600 Connectivity Package provides the


user with a wizard-based configuration approach for
SAM600 system setup, such as SAM600 module types and
topology configuration.

IEC 61850 access points and relevant IEC/UCA


61850-9-2LE stream configurations, as well as specific
SAM600 module and system settings are configurable by
the user.

PCM600 generates a SAM600 system configuration which


is downloaded to a SAM600 system by connecting to any
SAM600 module through USB and then replicated to the
other SAM600 modules in the system chain. The IEC 61850
configuration of a SAM600 system can also be exported and
used in IEC 61850 system engineering tools.

Backward compatibility GUID-1D0C01EF-4991-4C5D-A9B9-74DB828D6D2C v2


SAM600 Connectivity Package provides a migration
assistant which allows to migrate SAM600 configurations.

Watchdog GUID-AB81D9F9-4710-4DE0-80E2-F80670971DD7 v1
The SAM600-TS module provides watchdog functionality.
The watchdog is activated during critical system states.

Cyber security GUID-A76EF364-4483-47F8-BB84-A0D29192179C v1


SAM600 modules provide means for minimizing the impact
of cyber security attacks such as denial of service or
network flooding.

By default all unused physical ports and services are


disabled in a SAM600 system configuration.

For more information refer to 1MRK 511 430-UEN SAM600


Cyber Security Deployment Guideline document.

16 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

7. Hardware
modules can be mounted both in horizontal or vertical
General description GUID-8E51FDC8-360A-4C73-B36A-079FE54DC67E v1 orientation. All SAM600 modules are equipped with a
SAM600 modules come with a compact form factor and are marked safety GND connection point on the left side of the
mounted on standard DIN-rails (see Figure 6). SAM600 module.

IEC18000698 V1 EN-US

Figure 6. SAM600 module (SAM600-VT)


Dimensions and weights GUID-198F9918-8447-40D9-853B-E9C4B42B28DA v1
Table 1 provides an overview of the dimensions and
weights of the SAM600 modules.
Table 1. Dimensions and weights of SAM600 modules

Dimensions and weights SAM600-CT SAM600-VT SAM600-TS

Length (mm) 233 233 233

Width (mm) (with/without 157/132 144/132 157/132


connectors)

Height (mm) (with DIN-rail clamp) 60 60 60

Weight (kg) < 1.30 < 1.00 < 1.30

Minimum horizontal space (mm) 20 (between modules or cable duct)

Minimum vertical space (mm) 50 (between modules or cable duct)

Hitachi Energy 17
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

8. Connection diagrams

SAM600-CT
Sideplate connector positions
GUID-EB4C17A2-B968-4753-9A8F-1302DF701C7C v2
Figure 7 and Figure 8 depict the position and numbering of

DD□
connectors of the SAM600-CT module.

0 0 0 0 0 0 0 0

00 00 00 00
1
0
X14 X13 X12 X11
IEC18000526 V1 EN-US

Figure 7. SAM600-CT module electrical Ethernet side view

IEC18000527 V1 EN-US

Figure 8. SAM600-CT module fiber optical Ethernet side view


Wiring diagrams Connector descriptions
GUID-1F2A8325-1C84-43F1-9913-E153CF0A35B4 v1 GUID-47300860-B913-4D38-A3F6-0031B61C34E5 v2
Refer to Section 10 for additional documentation. Table 2 lists the interface descriptions for the SAM600-CT
module.

18 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Table 2. Interfaces for SAM600-CT

Interface Connector Pin Remark

Power supply interface X1/X2

Power supply - VDC X1 1

Power supply +24 VDC X1 2 main power

Power supply - VDC X1 3

Power supply - VDC X2 1

Power supply +24 VDC X2 2 redundant power

Power supply - VDC X2 3

Digital interface X10

Test switch indication X10 1

Not used X10 2

Not used X10 3

Not used X10 4

Binary input common GND X10 5

Shielding GND X10 6 leave open (internally connected


to shielding GND)

Shielding GND X10 7 leave open (internally connected


to shielding GND)

Analog interface X11-X14

Current phase L1- X14 1

Current phase L1+ X14 2

Current phase L2- X13 1

Current phase L2+ X13 2

Current phase L3- X12 1

Current phase L3+ X12 2

Current phase N- X11 1

Current phase N+ X11 2

Optical network interface X101/X102

IEC/UCA 61850-9-2LE process X101 NA SFP cage for optional 100Base-


bus/system bus FX SFP module

IEC/UCA 61850-9-2LE process X102 NA SFP cage for optional 100Base-


bus/system bus FX SFP module

Electrical network interface X103/X104

IEC/UCA 61850-9-2LE process X103 NA 100Base-TX


bus/ system bus

IEC/UCA 61850-9-2LE process X104 NA 100Base-TX


bus/ system bus

Configuration interface X105

Hitachi Energy 19
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Table 2. Interfaces for SAM600-CT, continued


Interface Connector Pin Remark

Connection to SAM600 X105 NA USB-A/USB-A cable


configuration tool

LED status indication D2

Status indications D2.1-D2.4 NA For more details refer to 1MRK


511 429-UEN SAM600 Operation
Manual

SAM600-VT
Sideplate connector positions
GUID-1558A3CA-D1A0-43A5-953B-FFAAC0598B3B v1
Figure 9 and Figure 10 depict the position and numbering of
connectors of the SAM600-VT module.

IEC18000701 V1 EN-US

Figure 9. SAM600-VT module electrical Ethernet side view

IEC18000702 V1 EN-US

Figure 10. SAM600-VT module fiber optical Ethernet side view


Wiring diagrams Connector descriptions
GUID-1F2A8325-1C84-43F1-9913-E153CF0A35B4 v1 GUID-D093F165-200A-4062-8C06-13418F2A0D2F v2
Refer to Section 10 for additional documentation. Table 3 lists the interface descriptions for the SAM600-VT
module.

20 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Table 3. Interfaces for SAM600-VT

Interface Connector Pin Remark

Power supply interface X1/X2

Power supply - VDC X1 1

Power supply +24 VDC X1 2 main power

Power supply - VDC X1 3

Power supply - VDC X2 1

Power supply +24 VDC X2 2 redundant power

Power supply - VDC X2 3

Digital interface X10

Test switch indication X10 1

Fuse failure phase 1 X10 2

Fuse failure phase 2 X10 3

Fuse failure phase 3 X10 4

Binary input common GND X10 5

Shielding GND X10 6 leave open (internally connected


to shielding GND)

Shielding GND X10 7 leave open (internally connected


to shielding GND)

Analog inputs X20

Voltage phase L1- X20 1

Voltage phase L1+ X20 2

Voltage phase L2- X20 3

Voltage phase L2+ X20 4

Voltage phase L3- X20 5

Voltage phase L3+ X20 6

Voltage phase N- X20 7

Voltage phase N+ X20 8

Optical network interface X101/X102

IEC/UCA 61850-9-2LE process X101 NA SFP cage for optional 100Base-


bus/system bus FX SFP module

IEC/UCA 61850-9-2LE process X102 NA SFP cage for optional 100Base-


bus/system bus FX SFP module

Electrical network interface X103/X104

IEC/UCA 61850-9-2LE process X103 NA 100Base-TX


bus/system bus

IEC/UCA 61850-9-2LE process X104 NA 100Base-TX


bus/system bus

Configuration interface X105

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SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Table 3. Interfaces for SAM600-VT, continued


Interface Connector Pin Remark

Connection to SAM600 X105 NA USB-A/USB-A cable


configuration tool

LED status indication D2

Status indications D2.1-D2.4 NA For more details refer to 1MRK


511 434-UEN SAM600 Operation
Manual

SAM600-TS
Sideplate connector positions
GUID-454DA8ED-45BA-4C3E-8FA9-DF6130AB158A v2
Figure 11 and Figure 12 depict the position and numbering
of connectors of the SAM600-TS module.

IEC18000703 V1 EN-US

Figure 11. SAM600-TS module electrical Ethernet side view

IEC18000704 V1 EN-US

Figure 12. SAM600-TS module fiber optical Ethernet side view


Wiring diagrams Connector descriptions
GUID-1F2A8325-1C84-43F1-9913-E153CF0A35B4 v1 GUID-BD3B6A51-13FC-4B4F-AA64-47416508073B v2
Refer to Section 10 for additional documentation. Table 4 lists the interface descriptions for the SAM600-TS
module.

22 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Table 4. Interfaces for SAM600-TS

Interface Connector Pin Remark

Power supply interface (Not X1/X2


activated)

Power supply - VDC X1 1

Power supply +24 VDC X1 2 main power

Power supply - VDC X1 3

Power supply - VDC X2 1

Power supply +24 VDC X2 2 redundant power

Power supply - VDC X2 3

Binary input interface X10

Binary input X10 1 Not used

Binary input X10 2 Not used

Binary input X10 3 Not used

Binary input X10 4 Not used

Binary input common GND X10 5 Not used

Shielding GND X10 6 Not used

Shielding GND X10 7 Not used

Internal relay fault X40

Common X40 1

Normally closed X40 2

Normally open X40 3

Optical network interface X101/X102

IEC/UCA 61850-9-2LE process X101 NA SFP cage for optional 100Base-


bus/system bus FX SFP module

IEC/UCA 61850-9-2LE process X102 NA SFP cage for optional 100Base-


bus/system bus FX SFP module

Copper network interface X103 / X104

IEC/UCA 61850-9-2LE process X103 NA 100Base-TX


bus/system bus

IEC/UCA 61850-9-2LE process X104 NA 100Base-TX


bus/system bu

Configuration interface X105

USB 2.0 configuration interface X105 NA USB-A/USB-A cable


(serial connection)

Optical network interface X106/X107

IEC/UCA 61850-9-2LE process X106 NA


bus

IEC/UCA 61850-9-2LE process X107 NA


bus

1PPS input interface X300

1PPS input X300 NA

1PPS output interface X301-X305

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SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Table 4. Interfaces for SAM600-TS, continued


1PPS output X301 NA

1PPS output X302 NA

1PPS output X303 NA

1PPS output X304 NA

1PPS output X305 NA

LED status indication D2/D9

Status indications D2.1-D2.4 NA For more details refer to 1MRK


511 434-UEN SAM600 Operation
Manual

Status indications D9.1-D9.4 NA For more details refer to 1MRK


511 434-UEN SAM600 Operation
Manual

24 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

9. Technical data

IEC 61850 process bus interface GUID-BE9EBB0B-3679-4F09-AFDA-E1AE9B1EEB30 v1

Table 5. Telegram definition

Description Value

Sampled values telegram IEC 61850-9-2

Implementation UCAIug Implementation Guideline 2004


The sample synchronization indication is a single bit value according to
UCAlug Implementation Guideline 2004. SAM600 indicates local and
global synchronization in the sample synchronization information (two
bit value). This extension is backward compatible to IEC 61850 First
Edition and the UCAIug Implementation Guideline 2004.

Sampling rate 80 samples/cycle

Synchronization IEC/IEEE 61850-9-3: Precision time protocol profile for power utility
automation
1PPS: 1 Pulse Per Second (available on SAM600-TS)

IEC 62439-3 redundant communication GUID-B3179A4B-489D-4B8C-AD61-A899D81522A5 v3

Table 6. Redundant communication

Description Value

Implementation according to IEC 62439-3 Clause 4 and Clause 5 (PRP and HSR)

Port availability SAM600-TS, ports X101, X102, X106, X107

SAM600 system bus topology chain or ring

Analog inputs GUID-A432D64B-FBBC-417F-8199-D9D41E05D63F v3


Relevant standard for the analog input accuracy is IEC
60044-8.
Table 7. Analog input rating for SAM600-CT

Description Value

Rated frequency 50 or 60Hz, settable


Operating range Rated frequency ± 5Hz

Nominal current, Ir 1A or 5A (RMS), order variant

Measurement range 80 Ir, up to 20th harmonic

Thermal withstand capability


Continuously 4x Ir
For 1 s 100x Ir
For 10 s 20x Ir

Dynamic current withstand


capability 250 Ir
Half-wave value

Burden at rated current < 0.1VA

Measurement accuracy 0.01 .. 0.2 Ir < 0.4% Ir < 30 arcmin


(amplitude/phase) across 0.2 .. 1.2 Ir < 0.1% Ir < 10 arcmin
operating temperature range 1.2 .. 2 Ir < 0.5% Ir < 10 arcmin
(-40°C ... +70ºC) 2 .. 6 Ir < 1.0% Ir < 10 arcmin
6 .. 80 Ir < 5.0% Ir < 30 arcmin

Protection accuracy across For protective applications, SAM600 shall be operated together with protection and control IEDs. SAM600-
operating temperature range CT device accuracy error is less than 4% over 1 period of the rated current.
(-40°C … +70°C)

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© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Table 8. Analog input rating SAM600-VT

Description Value

Rated frequency 50 or 60Hz, settable


Operating range Rated frequency ± 5Hz

Rated voltage (line-line), Ur 100V, 110V, 115V, 120V, 125V (RMS) settable

Measurement range 2.5 Ur, up to 20th harmonic

Voltage withstand capability


Continuously 400V (RMS)
For 10 s 600V (RMS)

Burden at rated voltage < 0.1VA

Measurement accuracy 0 .. 0.2 Ur < 0.4% Ur < 15 arcmin


(amplitude/phase) across 0.2 .. 1.2 Ur < 0.1% Ur < 5 arcmin
operating temperature range 1.2 .. 2.5 Ur < 0.2% Ur < 60 arcmin
(-40°C ... +70ºC)

Protection accuracy across For protective applications, SAM600 shall be operated together with protection and control IEDs. SAM600-
operating temperature range VT device accuracy error is less than 4% over 1 period of the rated voltage.
(-40°C … +70°C)

Digital inputs and power consumption GUID-05FFBBEB-D5A5-40DF-A82A-6DA44C43158C v2

Table 9. Binary inputs

Description Value

Operating range 0 to 250 V DC

Rated voltage 24 V, 48 V, 110 V, 125 V, 220 V DC settable

Typical power consumption per input < 0.10 W at 110 V DC

Table 10. Power consumption

Description Value

Power supply voltage 24 V DC

Maximum load on auxiliary voltage supply per SAM600 module < 15 W

Interfaces GUID-D24A3FD6-295C-4211-88C0-88F26957B40B v1

Table 11. Ethernet interface

Ethernet interfaces Protocol Cable Data transfer rate

100BASE-TX IEC 61850-9-2 CAT 5, CAT 6 100 MBit/s


IEC/IEEE 61850-9-3 STP or SFTP

100BASE-FX IEC 61850-9-2 Fiber-optic cable with LC 100 MBit/s


IEC/IEEE 61850-9-3 connector

Table 12. Fiber-optic communication link

Wave length Fiber type Connector type

1300 nm MM 62.5/125 µm LC
MM 50/125 µm LC
glass fiber core

26 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Table 13. 1PPS inputs and outputs

Wave length Fiber type Connector type

850 nm MM 62.5/125 µm ST
MM 50/125 µm ST
glass fiber core

Table 14. Configuration interface

USB interface USB driver Connector type

USB 2.0 FTDI http://www.ftdichip.com/Drivers/VCP.htm USB2.0 type A. This port is a USB slave port. The connector
is used only with USB master (cable type USB 2.0 A-A).

Influencing factors GUID-CCACFD7A-0E93-4FAB-94FF-A2FCEB9FAFD5 v3

Table 15. Environmental conditions

Description Value

Operating temperature recommended for operation -25°C .. +55°C

Permissible temporary temperature for operation (tested for 16h) -40°C .. +70°C

Relative humidity < 93%, non-condensing

Altitude up to 2000 m

IP rating IP20

Table 16. Environmental tests

Description Type test value Reference

Cold tests operation 96 h at -25ºC IEC 60068-2-1/ANSI C37.90-2005


16 h at -40ºC (chapter 4)
96 h at -40ºC
storage

Dry heat tests operation 96 h at +55ºC IEC 60068-2-2/ANSI C37.90-2005


16 h at +70°C (chapter 4)
96 h at +85ºC
storage

Damp heat tests steady state 240 h at +40ºC and humidity 93% IEC 60068-2-78
6 cycles at +25ºC to +55ºC and IEC 60068-2-30
cyclic humidity 93 to 95%

Hitachi Energy 27
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Type tests according to standards GUID-09BA1001-8E76-457F-8F24-69D99FF577F2 v2

Table 17. Electromagnetic compatibility tests

Description Type test value Reference

Electrostatic discharge test IEC 61000-4-2:2009


Contact discharge 8 kV
Air discharge 15 kV

Radio frequency interference tests 10 V (emf), f=150 kHz ... 80 MHz IEC 61000-4-6:2013
Conducted, common mode 20 V/m (rms), f=80 ... 1000 MHz IEC 61000-4-3:2010
Radiated, amplitude-modulated 10 V/m (rms), f=1.4 ... 2.7 GHz

Fast transient disturbance tests IEC 61000-4-4:2012


Communication ports 4 kV, f=5 kHz
Other ports 4 kV, f=5 kHz

Surge immunity test IEC 61000-4-5:2014


Communication 4 kV line-to-earth
Other ports 4 kV line-to-earth

Power frequency immunity test IEC 61000-4-16:2011


Common mode 300 V rms
Differential mode 150 V rms

DC input ripple immunity 15% IEC 61000-4-17:2009

Burst disturbance test IEC 61000-4-18:2011


Common mode, 100KHz and 1MHz 2.5 kV

Table 18. Insulation tests

Description Type test value Reference

Dielectric tests 2 kV, 50 Hz, 1 min IEC 60255-27:2013


ANSI C37.90-2005

Impulse voltage test 5 kV, unipolar impulses, waveform 1.2/50 μs, IEC 60255-27:2013
source energy 0.5 J ANSI C37.90-2005

Insulation resistance >100 MΩ, 500 V DC IEC 60255-27:2013


ANSI C37.90-2005

Protective bonding resistance <0.1 Ω (60 s), I ≥ 20 A IEC 60255-27:2013

28 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

10. Ordering GUID-A7AF2578-1D03-4D91-B9E5-BD63600FF825 v4

Table 19. SAM600 order codes

Part number Order code Description Pictures

1KHL150040R0110 SAM600*1.2-CT-DA-A SAM600 current measurement unit


4 measurement channels, 1 A nominal

1KHL150039R0110 SAM600*1.2-CT-DA-B SAM600 current measurement unit, 5A


4 measurement channels, 5 A nominal

1KHL150038R0110 SAM600*1.2-VT-DA-H SAM600 voltage measurement unit


4 measurement channels, 110 V AC nominal

1KHL150042R0110 SAM600*1.2-TS-DA-P2 SAM600 time synchronization and gateway unit

Hitachi Energy 29
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

11. Related documents GUID-353EA206-4CC4-4971-ABA4-522DFAD15B12 v2


Table 20. Related documents

SAM600 Product Documentation Document number

SAM600 Product Guide 1MRK 511 437-BEN

SAM600 Engineering Manual 1MRK 511 433-UEN

SAM600 Operation Manual 1MRK 511 434-UEN

SAM600 Cyber Security Deployment Guideline 1MRK 511 435-UEN

SAM600 Accessory List 1MRK 511 436-BEN

SAM600 Safety Leaflet 1KHL511872-UEN

SAM600-TS Wiring Diagram 1KHL511910

SAM600-VT Wiring Diagram 1KHL511911

SAM600-CT Wiring Diagram 1KHL511912

SAM600 1.2 PICS and PIXIT (IEC61580 Ed1) 1KHL516076

SAM600 1.2 MICS (IEC61850 Ed2) 1KHL516090

SAM600 1.2 IEC/IEEE 61850-9-3 PICS 1KHL516091

SAM600 1.2 TICS (IEC61850 Ed2) 1KHL516092

30 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

12. Appendix A
THIS SOFTWARE IS PROVIDED BY THE AUTHOR ``AS IS
Open source software licenses GUID-DF208527-D04D-448E-B220-5482BD621748 v2 AND ANY EXPRESS OR IMPLIED WARRANTIES,
lwIP - A Lightweight TCP/IP stack, version 1.4.1 INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS
lwIP is licenced under the BSD licence:
FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO
Copyright (c) 2001-2004 Swedish Institute of Computer EVENT SHALL THE AUTHOR BE LIABLE FOR ANY
Science. DIRECT, INDIRECT, INCIDENTAL, SPECIAL,
EXEMPLARY, OR CONSEQUENTIAL DAMAGES
All rights reserved. (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF
SUBSTITUTE GOODS OR SERVICES; LOSS OF USE,
Redistribution and use in source and binary forms, with or DATA, OR PROFITS; OR BUSINESS INTERRUPTION)
without modification, are permitted provided that the HOWEVER CAUSED AND ON ANY THEORY OF
following conditions are met: LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY,
1. Redistributions of source code must retain the above OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE)
copyright notice, this list of conditions and the following ARISING IN ANY WAY OUT OF THE USE OF THIS
disclaimer. SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF
2. Redistributions in binary form must reproduce the above SUCH DAMAGE.
copyright notice, this list of conditions and the following
disclaimer in the documentation and/or other materials
provided with the distribution.
3. The name of the author may not be used to endorse or
promote products derived from this software without
specific prior written permission.

Hitachi Energy 31
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

13. Glossary GUID-F3D21565-33C7-4D14-AE9A-42732E3D3CCC v1

Abbreviation Description

1PPS One Pulse Per Second

AC Alternating Current

AIS Air Isolated Switchgear

BMC Best Master Clock

DC Direct Current

FOCS Fiber Optic Current Sensor

FTDI Future Technology Devices International Ltd. (http://www.ftdichip.com/)

GIS Gas Isolated Switchgear

ICT IED Configuration Tool

IEC 61850 Substation Automation Communication Standard

IED Intelligent Electronic Device

IID Instantiated IED Description

LE IEC/UCA 61850-9-2LE Light Edition

LED Light Emitting Diode

MAC Media Access Control

MSVCB Multicast Sample Value Control Block

PCM600 Protection and Control IED Manager

PTP IEEE 1588 Precision Time Protocol

RCB Report Control Block

SAM600 SAM600 Standalone Merging Unit

SAMU Standalone Merging Unit

Abbreviation Description

1PPS One Pulse Per Second

AC Alternating Current

AIS Air Isolated Switchgear

BMC Best Master Clock

DC Direct Current

FOCS Fiber Optic Current Sensor

FTDI Future Technology Devices International Ltd. (http://www.ftdichip.com/)

GIS Gas Isolated Switchgear

ICT IED Configuration Tool

IEC 61850 Substation Automation Communication Standard

IED Intelligent Electronic Device

IID Instantiated IED Description

LE IEC/UCA 61850-9-2LE Light Edition

LED Light Emitting Diode

MAC Media Access Control

32 Hitachi Energy
© 2019 - 2022 Hitachi Energy. All rights reserved
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2

Abbreviation Description

MSVCB Multicast Sample Value Control Block

PCM600 Protection and Control IED Manager

PTP IEEE 1588 Precision Time Protocol

RCB Report Control Block

SAM600 SAM600 Standalone Merging Unit

SAMU Standalone Merging Unit

SCD Substation Communication Description

SCL System Configuration Description Language

SCT System Configuration Tool

SFP Small Form-Factor Pluggable

SMVID Sample Value Identifier

SST System Specification Tool

SV Sample Value

USB Universal Serial Bus

UTC Coordinated Universal Time

Hitachi Energy 33
© 2019 - 2022 Hitachi Energy. All rights reserved
34
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Grid Automation Products
SE-721 59 Västerås, Sweden
Phone +46 (0) 10 738 00 00

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