SAM600 Process Bus I/O System: Product Guide
SAM600 Process Bus I/O System: Product Guide
The software and hardware described in this document is furnished under a license and may be used or disclosed
only in accordance with the terms of such license.
Trademarks
ABB and SAM600 are registered trademarks of ABB Asea Brown Boveri Ltd. Manufactured by/for a Hitachi Energy
company. All other brand or product names mentioned in this document may be trademarks or registered trademarks
of their respective holders.
This product incorporates open source software components covered by the terms of third party copyright notices
and license agreements.
Warranty
Please inquire about the terms of warranty from your nearest Hitachi Energy representative.
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product description and are
not to be deemed as a statement of guaranteed properties. All persons responsible for applying the equipment
addressed in this manual must satisfy themselves that each intended application is suitable and acceptable,
including that any applicable safety or other operational requirements are complied with. In particular, any risks in
applications where a system failure and /or product failure would create a risk for harm to property or persons
(including but not limited to personal injuries or death) shall be the sole responsibility of the person or entity applying
the equipment, and those so responsible are hereby requested to ensure that all measures are taken to exclude or
mitigate such risks.
This document has been carefully checked by Hitachi Energy but deviations cannot be completely ruled out. In case
any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit
contractual commitments, in no event shall Hitachi Energy be responsible or liable for any loss or damage resulting
from the use of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities on the approximation of the
laws of the Member States relating to electromagnetic compatibility (EMC directive 2014/30/EU) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive 2014/35/EU). This conformity is the
result of tests conducted by Hitachi Energy in accordance with the product standard EN 60255-26 for the EMC
directive, and with the product standard EN 60255-27 for the low voltage directive. The product is designed in
accordance with the international standards of the IEC 60255 series.
SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2
Contents
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SAM600 Process Bus I/O System 1MRK 511 437-BEN D
Version 1.2 Issued: May 2022
Revision: D
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2. Overview GUID-300360E0-8897-4ACA-A73C-3BF75903163E v2
SAM600 process bus I/O system is a modular, extensible,
and customizable product solution that converts signals
from the primary analog process to its digital counterpart
according to the IEC 61850 standard.
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3. Features GUID-4374ADFF-730A-4C26-8FBC-F4B2ACF6CB8B v4
SAM600 process bus I/O system provides unique features
with focus on adaptability to different application types,
easy installation and maintenance for integration into
existing secondary systems or for new installations.
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(a) (b)
9‐2LE
IED IED
1PPS Ctrl 1PPS Ctrl
9‐2LE
9‐2LE
IED IED
1PPS Prot 1PPS Prot
9‐2LE
IED IED
Station house
Station house
SAM600
1PPS source
TS
1PPS 9‐2LE
SAM600
Process Bus
SAM600
TS
Kiosk
Kiosk
CT VT CT VT
(c) (d)
9‐2LE
IED IED
Ctrl 1PPS Ctrl
9‐2LE 9‐2LE
IED IED
1PPS
Prot 1PPS Prot
1PPS
SAM600 SAM600
CT TS
Analog current
SAM600
Process Bus
Analog current
Kiosk
Analog voltage
IEC18000516 V1 EN-US
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The SAM600 family consists of three different types of A SAM600-CT module has four analog input measurement
hardware modules. Each module provides distinct channels and interfaces conventional current transformers
functionality: with a 1A or 5A secondary interface (order variant). The
• Analog input modules for current and voltage measurement chain is calibrated and temperature
measurements SAM600-CT and SAM600-VT – The two compensated. Interposing CTs are not required and
modules acquire analog data from instrument different ratios can be set as settings in PCM600.
transformers (currents and voltages), perform the analog
to digital conversion and generate IEC/UCA 61850-9-2LE The neutral current as provided in the IEC/UCA
conformant data streams on the IEC 61850 access points. 61850-9-2LE stream can either be measured or calculated
• Time synchronization and IEC 61850 redundant as sum of the three phase values.
communication gateway module SAM600-TS – The
A pre-assigned binary input can be directly wired to a test
module provides up to four additional IEC 61850 access
switch. The input signals a test condition in the IEC/UCA
points. The module provides communication redundancy
61850-9-2LE stream through a corresponding quality bit in
functionality according to IEC 62439-3 (PRP, HSR) for
order to allow for blocking conditions in the IEDs receiving
uplink communication. It also acts as a time
the data stream. The polarity of the binary input is
synchronization conversion unit providing different
configurable.
mechanisms to synchronize against time synchronization
protocols, such as IEEE 1588 and 1PPS. SAM600-TS SAM600-VT GUID-D840B872-0A2A-4717-96E5-49A35B6632A5 v2
provides 1PPS outputs which can be used to synchronize A SAM600-VT module has four analog input measurement
other devices in the secondary system setup. channels and interfaces conventional voltage transformers
• Up to 10 SAM600 modules can be chained into a SAM600 with a configurable input voltage between 100V – 125V AC
system in order to scale and configure IEC 61850 access (phase-phase) on the secondary interface. The
points. Up to three SAM600 modules in a chain or ring measurement chain is calibrated and temperature
can be SAM600-TS modules for creating redundant uplink compensated.
communication according to HSR or PRP.
The neutral voltage as provided in the IEC/UCA
SAM600 common design features GUID-DF4EEB3D-7011-4379-88DD-31206E050693 v2
61850-9-2LE stream can either be measured or calculated
SAM600 modules with a compact form factor are suited for as sum of the three phase values.
marshalling kiosk or panel mounting using standard DIN-
rail. Each SAM600 module terminates the secondary side of Binary inputs are provided to signal fuse failure and test
the primary equipment for both main and auxiliary signals. conditions in the IEC/UCA 61850-9-2LE stream through a
corresponding quality bit in order to allow for blocking
Power supply voltage of SAM600 modules is 24 VDC. This conditions in the IEDs receiving the data stream. Three
supply voltage is typically retrieved from the station battery inputs which can be wired to the secondary contacts of
through a DC/DC converter (available as separate MCBs are pre-assigned to signal a fuse failure per phase. A
accessory). All SAM600 modules carry two power supply fourth input is provided to signal a test condition in the
connectors in order to allow for redundant power supply stream. The polarities of the binary inputs are configurable.
setups.
SAM600-TS GUID-B176380D-1EA9-410E-8E3B-031DAF25DB10 v3
Each SAM600 module has four communication ports, two A SAM600-TS module provides IEC 61850 access point
100BASE-TX and two 100BASE-FX (SFP). functionality, including redundant communication according
to IEC 62439-3, as well as time synchronization
Two of the ports are used to connect SAM600 modules with
functionality. The module also has a hardware watchdog
each other to a SAM600 IEC 61850-compliant system bus
functionality.
in a chain or in a ring according to IEC 62439-3 HSR. The
other two communication ports are available as IEC 61850 A SAM600-TS module includes two additional IEC 61850
access points for bay level protection and control devices. access points which can receive and publish IEC/UCA
61850-9-2LE streams from and to the SAM600 system to
All SAM600 modules are natively synchronized through
bay level protection and control devices.
IEEE 1588 (profile IEC/IEEE 61850-9-3).
Two of the access points can be configured to create a
chain or a SAM600 system bus ring, and two additional
access points provide either two separate IEC 61850
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6. Functionality
SAM600 system is limited to 7. The amount of time
Scalable SAM600 system and system size
GUID-D6BCACEB-9D4A-469C-AD79-F2D4938E9E86 v1 synchronization modules (SAM600-TS) is limited to 3 per
Each SAM600 module with analog inputs (SAM600-VT and SAM600 system.
SAM600-CT) is a self-contained SAMU and can be used in
different process bus architectures. Two independent IEC The chained SAM600 modules act as a single SAMU with
61850 access points are available in order to publish analog scalable and configurable IEC 61850 access points.
measurements according to IEC/UCA 61850-9-2LE and to
synchronize the device by means of IEEE 1588 to external Sample value bridging GUID-4A3BCA33-387F-4B7C-86CC-2F7CF887B8D9 v3
according to IEC 62439-3 (HSR or PRP) (Figure 2a and With a SAM600 system, IEC/UCA 61850-9-2LE based
Figure 2b). If a SAM600 system needs to participate in streams that consist of information provided by individual
several redundant communication schemes (such as PRP SAM600 modules can be configured and published on all
for IEC 61850 station bus, and HSR for IEC 61850 process IEC 61850 access points. This allows to adapt to various
bus), then several SAM600-TS modules can be used for this communication architectures and performance requirements
purpose, each of those modules creating a separate of client devices such as IEDs.
redundant uplink communication (Figure 2c).
Each SAM600 module provides its measurements as
A SAM600 system consists of at least one module of any IEC/UCA 61850-9-2LE compatible stream on the SAM600
type (SAM600-CT or SAM600-VT or SAM600-TS) and can system bus. With PCM600, streams can be created with the
have up to 10 SAM600 modules. The amount of analog SV Configurator Tool and are assigned to the available IEC
processing modules (SAM600-CT, SAM600-VT) per 61850 access points of a SAM600 system.
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SAM600 Process Bus I/O System 1MRK 511 437-BEN D
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(a) (b)
Grandmaster Grandmaster
IED Ctrl IED Ctrl
Clock Clock
9-2LE
1PPS
9-2LE
IED 9-2LE
IED
Busbar Busbar
1PPS
(c)
IED Ctrl
9-2LE (HSR)
IED Prot
9-2LE (PRP)
IEEE 1588
9-2LE
IED
Busbar
1PPS
IEC18000517 V3 EN-US
When installed in the same kiosk, a SAM600 system bus is GM Clock IED
typically realized through 100BASE-TX ports. When
installed in different compartments in the field, the system
bus through which SAM600 modules communicate with IEEE 1588 1PPS
each other must be realized by 100BASE-FX ports.
system supervision. The inputs are pre-assigned with test Figure 3. SAM600 IEEE 1588 synchronization
switch indication (SAM600-VT and SAM600-CT) and fuse • Free-running – A SAM600 system can operate in a free-
failure indication (SAM600-VT only). Information acquired running mode (see Figure 4) with no external time
through these inputs is reflected in the quality information in synchronization. The SAM600 system itself synchronizes
the IEC/UCA 61850-9-2LE streams. internally by means of IEEE 1588 in order to ensure
synchronous sampling of the analog data.
The polarity and the input level of the binary inputs are
configurable.
Analog samples are time synchronized in order to provide Figure 4. SAM600 free-running
the phase accuracy required by IEC 61869-9. • Synchronization by 1PPS - A PPS from an external clock
Synchronization of a SAM600 system with IEDs is achieved is used to synchronize a SAM600 system (see Figure 5)
by IEEE 1588 (profile IEC/IEEE 61850-9-3) or using a through SAM600-TS with an accuracy of 1μs in order to
SAM600-TS device through a 1PPS signal. Internally, a ensure synchronous sampling. The SAM600-TS module
SAM600 system always synchronizes using IEEE 1588. replicates the 1PPS information to the 1PPS outputs and
synchronizes the SAM600 system internally through IEEE
The following synchronization methods are supported: 1588 against the 1PPS input.
• Synchronization by IEEE 1588 – Any SAM600 module
can synchronize against an external IEEE 1588 master
clock (see Figure 3) with an accuracy of 1μs in order to IED
IED IED
ensure synchronous sampling. If a SAM600-TS device is Time Master
available in the system chain, then the 1PPS outputs are
synchronized against the IEEE 1588 signal and can be 1PPS
1PPS
used for synchronizing client devices such as IEDs. IEEE 1588
IEC18000697 V2 EN-US
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Watchdog GUID-AB81D9F9-4710-4DE0-80E2-F80670971DD7 v1
The SAM600-TS module provides watchdog functionality.
The watchdog is activated during critical system states.
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7. Hardware
modules can be mounted both in horizontal or vertical
General description GUID-8E51FDC8-360A-4C73-B36A-079FE54DC67E v1 orientation. All SAM600 modules are equipped with a
SAM600 modules come with a compact form factor and are marked safety GND connection point on the left side of the
mounted on standard DIN-rails (see Figure 6). SAM600 module.
IEC18000698 V1 EN-US
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8. Connection diagrams
SAM600-CT
Sideplate connector positions
GUID-EB4C17A2-B968-4753-9A8F-1302DF701C7C v2
Figure 7 and Figure 8 depict the position and numbering of
DD□
connectors of the SAM600-CT module.
0 0 0 0 0 0 0 0
00 00 00 00
1
0
X14 X13 X12 X11
IEC18000526 V1 EN-US
IEC18000527 V1 EN-US
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SAM600 Process Bus I/O System 1MRK 511 437-BEN D
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SAM600-VT
Sideplate connector positions
GUID-1558A3CA-D1A0-43A5-953B-FFAAC0598B3B v1
Figure 9 and Figure 10 depict the position and numbering of
connectors of the SAM600-VT module.
IEC18000701 V1 EN-US
IEC18000702 V1 EN-US
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SAM600 Process Bus I/O System 1MRK 511 437-BEN D
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SAM600-TS
Sideplate connector positions
GUID-454DA8ED-45BA-4C3E-8FA9-DF6130AB158A v2
Figure 11 and Figure 12 depict the position and numbering
of connectors of the SAM600-TS module.
IEC18000703 V1 EN-US
IEC18000704 V1 EN-US
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Common X40 1
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9. Technical data
Description Value
Synchronization IEC/IEEE 61850-9-3: Precision time protocol profile for power utility
automation
1PPS: 1 Pulse Per Second (available on SAM600-TS)
Description Value
Implementation according to IEC 62439-3 Clause 4 and Clause 5 (PRP and HSR)
Description Value
Protection accuracy across For protective applications, SAM600 shall be operated together with protection and control IEDs. SAM600-
operating temperature range CT device accuracy error is less than 4% over 1 period of the rated current.
(-40°C … +70°C)
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Description Value
Rated voltage (line-line), Ur 100V, 110V, 115V, 120V, 125V (RMS) settable
Protection accuracy across For protective applications, SAM600 shall be operated together with protection and control IEDs. SAM600-
operating temperature range VT device accuracy error is less than 4% over 1 period of the rated voltage.
(-40°C … +70°C)
Description Value
Description Value
Interfaces GUID-D24A3FD6-295C-4211-88C0-88F26957B40B v1
1300 nm MM 62.5/125 µm LC
MM 50/125 µm LC
glass fiber core
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850 nm MM 62.5/125 µm ST
MM 50/125 µm ST
glass fiber core
USB 2.0 FTDI http://www.ftdichip.com/Drivers/VCP.htm USB2.0 type A. This port is a USB slave port. The connector
is used only with USB master (cable type USB 2.0 A-A).
Description Value
Permissible temporary temperature for operation (tested for 16h) -40°C .. +70°C
Altitude up to 2000 m
IP rating IP20
Damp heat tests steady state 240 h at +40ºC and humidity 93% IEC 60068-2-78
6 cycles at +25ºC to +55ºC and IEC 60068-2-30
cyclic humidity 93 to 95%
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Radio frequency interference tests 10 V (emf), f=150 kHz ... 80 MHz IEC 61000-4-6:2013
Conducted, common mode 20 V/m (rms), f=80 ... 1000 MHz IEC 61000-4-3:2010
Radiated, amplitude-modulated 10 V/m (rms), f=1.4 ... 2.7 GHz
Impulse voltage test 5 kV, unipolar impulses, waveform 1.2/50 μs, IEC 60255-27:2013
source energy 0.5 J ANSI C37.90-2005
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12. Appendix A
THIS SOFTWARE IS PROVIDED BY THE AUTHOR ``AS IS
Open source software licenses GUID-DF208527-D04D-448E-B220-5482BD621748 v2 AND ANY EXPRESS OR IMPLIED WARRANTIES,
lwIP - A Lightweight TCP/IP stack, version 1.4.1 INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS
lwIP is licenced under the BSD licence:
FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO
Copyright (c) 2001-2004 Swedish Institute of Computer EVENT SHALL THE AUTHOR BE LIABLE FOR ANY
Science. DIRECT, INDIRECT, INCIDENTAL, SPECIAL,
EXEMPLARY, OR CONSEQUENTIAL DAMAGES
All rights reserved. (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF
SUBSTITUTE GOODS OR SERVICES; LOSS OF USE,
Redistribution and use in source and binary forms, with or DATA, OR PROFITS; OR BUSINESS INTERRUPTION)
without modification, are permitted provided that the HOWEVER CAUSED AND ON ANY THEORY OF
following conditions are met: LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY,
1. Redistributions of source code must retain the above OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE)
copyright notice, this list of conditions and the following ARISING IN ANY WAY OUT OF THE USE OF THIS
disclaimer. SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF
2. Redistributions in binary form must reproduce the above SUCH DAMAGE.
copyright notice, this list of conditions and the following
disclaimer in the documentation and/or other materials
provided with the distribution.
3. The name of the author may not be used to endorse or
promote products derived from this software without
specific prior written permission.
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SAM600 Process Bus I/O System 1MRK 511 437-BEN D
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Abbreviation Description
AC Alternating Current
DC Direct Current
Abbreviation Description
AC Alternating Current
DC Direct Current
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Abbreviation Description
SV Sample Value
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34
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Grid Automation Products
SE-721 59 Västerås, Sweden
Phone +46 (0) 10 738 00 00