Foreword Message from EVP (Generation)

Thermal Power Plant is highly capital intensive and in order to derive sustained capacity utilization, with
high availability & Plant Load Factors, sound O&M principles and practices should be adopted to run the
stations in most cost effective manner. Availability of technical information pertaining to equipment
(locations and layouts) is of paramount importance for effective, efficient and reliable operation and
maintenance of the plant. For dissemination of knowledge on technical data and schemes pertaining to
various systems to all O&M Engineers and related functionaries, Scheme Tracing Book was first published
in August 2009.
In the Second edition JIPT faculty and students have added value to the Book, on the basis of their day to
day exercises of scheme tracing and other on-job activities.
I appreciate the efforts made by Jindal Institute of Power Technology in consultation with the Operation
Team of the Jindal 4x250 MW Tamnar, Raigarh Plant, in preparing the Scheme Tracing Book and
publishing the same. I am confident that the details given in this book would be highly helpful for not only
the PG / PD Students but also for all Power Plant Professionals who would be attending various
Customized Training courses at JIPT in future.

Ram Niwas, EVP,

February 19, 2013 OPJindal Super Thermal Power Station,
Tamnar - 496107, Raigarh, (CG)
 SCHEMES NAME PAGE SCHEMES NAME PAGE SCHEMES NAME PAGE SCHEMES NAME PAGE
MAIN PLANT OVERVIEW 4 HP DOSING SYSTEM 30 CONDENSER CONNECTIONS 56 DM PLANT 82
DRUM – WATER CONNECTIONS 5 AMMONIA DOSING SYSTEM 31 VACUUM PUMP CONNECTION 57 BOTTOM ASH HOPPER 83
MAIN DRAINAGE & BLOWDOWN 6 HYDRAZINE DOSING SYSTEM 32 CONDENSER TUBE CLEANING SYSTEM 58 BOTTOM ASH HOPPER 84
CBD & IBD TAN CONNECTIONS 7 CONDENSATE SYSTEM 33 GENERATOR SEAL OIL SYSTEM 59 SEAL WATER PUMP 85
ID FAN LUB.OIL SYSTEM 8 CEP CONNECTIONS 34 GENERATOR H2 & CO2 FILLING STATION 60 VACUUM PUMPS 86
PA/FD FAN LUB.OIL SYSTEM 9 CEP COOLING AND SEALING SYS 35 GENERATOR COOLING WATER SYSTEM 61 ASH SLURRY SYSTEM 87
PRIMARY AIR SYSTEM 10 LP HEATERS CONNECTION 36 EXCITER COOLING WATER SYSTEM 62 ASH WATER SYSTEM 88
MILL CONNECTIONS 11 DEAERATOR CONNECTIONS 37 HYDROGEN DRIER 63 COLLECTOR TANK 89
MILL LUBE OIL SYSTEM 12 FEED WATER SYSTEM 38 CW/ACW SYSTEM 64 ESP HOPPERS 90
AUX PRDS SYSTEM 13 BFP CONNECTIONS 39 FUEL OIL SYSTEM 65 CHP (WASHERY END) 91
SH SPRAY STATION 14 BFP LUBE OIL SYSTEM 40 FUEL OIL UNLOADING SYSTEM 66 CHP (PLANT END) 92
RH SPRAY STATION 15 BFP COOLING SYSTEM 41 FUEL OIL STORAGE TANK 67 CONVEYOR-3A/ 3B&4A /4B 93
AIR & FLUE GAS PATH 16 HP HEATERS CONNECTIONS 42 HFO FORWARDING PUMPS 68 COAL WASHERY 94
SECONDARY AIR PATH 17 FEED CONTROL STATION 43 RABO PUMP HOUSE 69 COAL WASHING 95
LDO-AIR OPERATING FLOOR 18 MAIN STEAM LINE 44 FIRE WATER PUMP HOUSE 70 400KV SWITCHYARD 96
HFO OPERATING FLOOR 19 CRH LINE 45 FIRE WATER NETWORKING 71 220KV SWITCHYARD 97
HATOMIZING STEAM 20 HRH LINE 46 FIRE WATER NETWORKING (CHP) 72 33KV SWITCHYARD 98
OIL GUN CONNECTION 21 HP/LP BY PASS 47 FIRE WATER NETWORKING (MAIN PLANT) 73 ELECTRICAL SYSTEM 99
WIND BOX ASSEMBLY 22 TURBINE LUB OIL SYSTEM 48 RAW WATER PUMP HOUSE 74 STATION BOARD 100
SCANNER AIR FAN CONNECTION 23 CENTRIFUGE SYSTEM 49 COMPRESSOR HOUSE 75 MAIN PLANT DCBD 101
DRUM INTERNALS 24 TURBINE GLAND SEAL SYSTEM 50 INSTRUMENT AIR LINE 76 ACBD & MISC.MCC 102
SH & RH HEADERS 25 TURBINE STEAM CONNECTIONS 51 SERVICE AIR LINE 77 DM PLANT MCC 103
WATER WALL SOOT BLOWER 26 TURBINE EXTRACTIONS 52 DG SET 78 DCBD & BATTERY CHARGER 104
LRSB 27 TURBINE DRAIN SYSTEM 53 HYDROGEN GAS PLANT 79 DGPCC 105
APH SOOT BLOWING 28 LP FLASH TANK CONNECTIONS 54 WATER TREATMENT PLANT 80
APH LUB OIL SYSTEM 29 HP FLASH TANK CONNECTIONS 55 PT PLANT 81
 DRUM

SHH
HPT IPT LPT
G
MILL A
RHH
MILL B

MILL C
FURNACE DEARATOR
CONDENSER
MILL D

MILL E ECO A B C
MILL F FCS

HPH A B C
5 &6 BFP
HOT
PA CEP
ID FAN A
EP A
S
FD FAN B T LPH 1, 2 & 3
APH APH
A
A B
C
EP B K
COLD
PA
ID FAN B
FD FAN A

PA FAN A PA FAN B
MAIN PLANT OVERVIEW
 B6 B7 B8
TO Roof SH Header-1
B5
Vent Vent
SV-3 SV-1 SV-2
Gauge
Glass

DRUM Hydrastep

Drain

Drain EBD
Chemical B-60

LEFT SIDE W/W

EXT. W/W

EXT. W/W
RHS W/W
Dozing line

FRONT W/W REAR B-61

W/W TO
IBD
TANK
LEFT CBD B-64
F
R
R
E
O
B-75 A
N
R B-67
T
TO
B-76 IBD
RING HDR (RIGHT) TT TO
CBD TANK
TT
TANK
TO ECONOMISER
IBD
TANK
E024

E2A

BOILER DRAIN HEADER PT

TT FROM FRS
FROM SH DRN HEADER
FROM BOILER FILL PUMP E2

DRUM WATER CONNECTION

R R R R S E
I I I I U C
N N N N P O F
TO
G G G G E N R
DEAERATOR
R O O
H H H H H M M
E E E E E I
A A A A A S D
SV
R

w
D D D D T E
E E E E E R U
R R R R R M
D
D D D D D R
R R R R R A
A A A A A I
I I I I I N VENT CBD
N N N N N TANK

L R F R
H H W W
S S

CD 21

M
IBD
TANK
M

DRAIN HEADER

BOILER FILL PUMP

DRAIN TO ATMOSPHERE

MAIN DRAINAGE & BLOWDOWN

 AUX PRDS DRAIN
APH S/B DRAIN

EBD FROM BOILER DRUM

IBD FROM RING HEADER

LRSB DRAIN

WWSB DRAIN

STOP VALVES
DRAINS

IBD
TANK
VENT
B-67
B-66

LCV (CD21)
CBD
FROM
DRUM
TO DEARATOR

DRAIN

OPEN
DRAIN
CBD
TANK
SV

PT
PG

TG

CBD & IBD CONNECTION

 ID FAN
HYDRO.
COUPLING

COOLER
PS
TS

TG

TG
PG COOLER

PG
PG PG
DPS PG C
C O
DPG O O
O L
L
E E
PS R R

RELIEF
REC. V/V
V/V FS
FILTER

FILTER
LS

PG

FLOW
TG DPS REG.

OIL TANK

TS LUB OIL RETURN

ID FAN LUB. OIL SYSTEM

 PA/FD FAN

TS

TG
FILTER

LUB OIL
SUPPLY
TG

FLOW
PG FILTER REG.
PG
CONTROL OIL SUPPLY
PG PG

DPS
DPG

RELIEF
REC. V/V
V/V
COOLER

COOLER

LUBE OIL SUPPLY LINE

LOP-A LOP-B

LS

PG

PS PG TG
TG

OIL TANK CONTROL OIL RETURN

CONTROL OIL LEAKAGE

TS RETURN OIL MAIN BRG.
LEAKAGE OIL MAIN BRG.

PA/FD LUB. OIL SYSTEM

 MAIN
MILL A
AIR AUX
CAG HAG

MILL A TE
----------------- PT TE PA FAN-A
MILL B
APH-A
MILL C PAD-1
PAD-7 PAD-5 PAD-3
MILL D PT PT

MILL E

C MILL F H
MAIN
A A
D CAG HAG D
AIR AUX

TE
PT TE PA FAN-B

APH-B
PAD-2
PAD-6 PAD-4 PAD-4
PT PT

PRIMARY AIR SYSTEM

 BUNKER

BUNKER O/L GATE

FEEDER I/L GATE

FEEDER BELT

SCRAPAR BELT

FEEDER
SEAL AIR LINE FROM FEEDER O/L GATE
COLD PA DUCT

SEAL AIR LINE FROM COLD PA DUCT

SEAL AIR FOR JOC AND

SPRING ASSEMBLY
MILL
TRUNNION VERTICAL
SHAFT AND JOURNAL HOT PRIMARY AIR
AIR LINE FROM
SEAL IR FAN
VENTURY HAD
HAG

COLD PRIMARY AIR

CAD
CAG
MILL INNERTING LINE FROM PRDS

LUB OIL SYSTEM

MILL CONNECTIONS
 TO MILL BEARINGS & GEARBOX

ORIFICE FOR
FLOW
COOLER MEASUREME
NT

FILTER

RELIEF
RETURN FROM
VALVE
BEARINGS &
GEARBOX

SCREW PUMP 1
BREATHER
FILTER &
FILLER
NRV SCREW PUMP 2 INSPECTION
COVER

ELECTRIC
HEATER

.
OIL TANK IC

LEVEL INDICATOR
DRAIN
MILL LUB OIL SYSTEM
 AS-61
AS-10
MS - L AS-62 AS-60
AS-9 AS-11

AS-66
MS - R SPRAY FROM CEP

DESH-1
AS-35 AS-63 AS-67 AS-65
AS-34
AS-16 SV (3 NoS)
AS-15
AS-17

CRH

AS-68

DESH-2 LTPRDS
AS-32 AS-33
AS-23
AS-27 AS-28 AS-29 AS-38
AS-22 AS-26
D/A PEGGING

WET STEAM WASHING

HFO ATOMISING
FOPH

MILL INERTING

LT COMMON HEADER FOR ALL UNITS

AS-21

HTPRDS
HT COMMON HEADER FOR ALL UNITS

APH SOOT BLOWING

FOR VAM
U#2 AS-20
AS-39
GLAND SEALING
U#3
AS-37

U#4 U#2

U#3

U#4

AUX.PRDS SYSTEM
 S 28,29
START UP
VENT

MS-R MS-L
SH 14
Final SH

SH_13

SH 12
Platen SH

SH 11

SD-05 SD-09
PG
DSH DSH

FM
SD-08 SD-04

SD-01
FM
TO SOOT
SH_10 BLOWERS
SD-03 SD-07
PSH
PG S-135
SH 09
Roof & Wall SH
FROM SD-02 SD-06
FEED SH_01
LINE FROM
AFTER DRUM
HPH-6

SH SPRY STATION
 HRH-L HRH-R

RH

D D
S S
H H

CRH CRH

SD-14
SD-18 PG
FM
FM

SD-13
SD-17
SD-10

SD-11
SD-15
PG

SD-12
FROM FEED
SD-16
LINE AFTER HPH-6

RH SPRAY STATION
 PA-A
PAD-9
TO COLD PA HDR PAD-1
APH BYPAS

AIR AUX
TO HOT
MAIN
PA HDR
PAD-7
GD-3 GD-7 SAD-1
FD-A
AEROFOIL
PAD-5
APH-A
SAD-5 C ID-A
ESP-A
O
F M
GD-1 GD-1A
U M
R L O GD-5 GD-11 GD-13
P F MAIN GD-9
N R T E N
S S
A H S C H GD-4 GD-8 S
H H AIR AUX
C H O E ID-B T
E A A
D C
E K
R ESP-B GD-12 GD-14
SAD-4
GD-2 APH-B GD-2A

GD-6 GD-10 SAD-2

AEROFOIL FD-B

PAD-4
PAD-6
TO HOT
PA HDR
APH BYPASS PA-B
PAD-8
TO COLD PA HDR PAD-2

AIR & FLUE

. GAS PATH
SECONDARY AIR PATH
 EF

ATM AIR
CD
A01A

LO29A
AB
AB
OS35A TO
TO HEA
BURNERS
IGNITORS
FOR
F
LDO M PURGING
FROM LO21A LO22A LO22B LO30 LO24A LO23A LO24B
PUMPS (LOTV) (LOFCV)
# 2 # 3

# 1 # 4
LO22C LO25A

LO28A A08A

LDO-AIR OPERATING FLOOR

 HO39
A
HO33
(HOFCV) EF2 EF3

HO34A HO34B
F T
O
M CD2 CD3
HO32A HO32B HO40 B
HO38 HO38
(HOTV) U
A B
AB2 R
N AB3
E
HO32C R
S
# 2 # 3
HO35A

HO38C

HO48A HO38 HO39B

HO47A HO45A D

HO31A HO49A

FROM PUMP TO CORNER # #

HOUSE TANKS 1 4

= WHILE FIRING

= WHITE NOT
FIRING

HFO OPERATING FLOOR

 EF
OS34B

CD

AB

FROM AUX.
STEAM
HEADER OS31A OS34A OS33A OS34B
# 2 # 3

TO HFO LINE # 1 # 4
TRACING

T TRAP
T OS35A

CONDENSATE
TO IBD TANK

ATM. STEAM OPERATING FLOOR

 AIR GUN COOLING LINE FROM
SCANER AIR FAN
AANV

STEAM

ASNV

SCAV VLV
OIL GUN

HFO

HONV

LDO
LONV

OIL GUN CONNECTIONS

 UOFA CORNER –2 CORNER –3

LOFA
FF EA

FA
F

EF AA
SECONDAR
E FA Y AIR SECONDAR
Y AIR
DE AA

D FA
FRONT WATER WALL CORNER –4
CORNER –1
CD AA

C AA

BC FA OIL GUN HFO + LDO

B AA COAL + PRIMARY AIR

AB SCANNER II
FA
OIL GUN HFO
A AA
OIL IGNITOR
AA FA
SCANNER I
EA

WIND BOX ASSEMBLY

 PURGE AIR FOR
HOT SEC. AIR
DAMPER LOW ALARM
RDSH

FROM FD
PG
FANS O/L
AIR COOLED SID-4 SID-2
GUNS AIR
FILTERS

PT
RDSH
TO SID-5 SID-3
HIGH ALARM
SCANNERS DC

EMERGENCY
AIR FROM
ATM.

SCANNER AIR FAN CONNECTIONS

 SCREEN TYPE DRIER
49Nos.

ECONOMISER O/L 2Nos.

RISER TUBE
TURBO SEPARATORS
CONNECTIONS
2x50 Nos.

250
mm

EBD CONNECTION
NWL

CBD

HP Dosing

DRUM INTERNALS
 MS-LHS
MS-5
MS-1
MS-3
SV-7
ERV
FROM DRUM

3 4 4 SV-
5

S-
DS 28,29
3
A
7 9 11
1 2 5 8 6

3 DS
A

N2 FILL

3 4 4

SV-
4
SV-6
ERV

MS-6
SH DRAIN HEADER SV-13 MS-2
DRAIN TO IBD FILL LINE ERV MS-4
SV-
11
CRH-L SV-
9 MS-RHS
HRH-L

R N2 FILL
H 2 3 LINE
1

SV-14
ERV

CRH-R SV-10
SV-8 SV-12

HRH-R
SH & RH HEADERS
 SV PG PS
PG PG
PG S-135 APH S/B
TE TI
PG PS
S-134 FM
LRSB S/B
FROM PCV PG PS
SHH-10

LHS FRONT RHS REAR

1 1 1 1 2 3 4 5 6 7 8 9 10 11
2 3 4

26 27 28 1 1 1 18 1 20 2 22 23 24 25
5 6 7 9 1

40 4 42 29 30 31 32 33 34 35 36 37 38 39
1

54 55 56 43 44 45 46 47 48 49 50 51 52 53

TE TC TC TE
TCV TCV

TO IBD
TANK

WATER WALL SOOT BLOWERS

.
 SV PG PS
PG PG
PG S-135 APH S/B
TE TI
PG PS
S-134 FM

FROM PCV PG PS
SHH-10
WWSB S/B
RHS OF BOILER LHS OF BOILER

59 63 67 68 64 60

61 65 69 69 66 62

57 71 72 58

73 74

75 76

LONG RETRACTABLE
SOOT BLOWERS

TE TC
TCV
TO IBD
TANK

LONG RETRACTABLE SOOT BLOWERS

FROM SHH No. 10

PG

APH A S/B

FROM
AUX-PRDS
DRAIN

TE
PG
TC
APH B S/B

TCV
DRAIN

TO IBD
TANK

AIR PRE HEATER SOOT BLOWING

 MAIN

AIR AUX

RELIEF
GUIDE BEARING
LOP-A V/V LOP-B

AIR PREHEATER

COOLER

RELIEF SUPPORT BEARING

V/V
FILTER

LOP B
LOP A

COOLER

FILTER

AIR PRE HEATER LUB OIL SYSTEM

 TO BOILER DRUM
AGITATOR

VENT PDP A
STRAINER

L STRAINER
G PDP B

PHOSPHATE
MIXING TANK AGITATOR

VENT

L
G
DM/CONDENSATE PHOSPHATE
METERING TANK

.
HP DOSING SYSTEM
 FROM MAIN
CONDENSATE TO BOILER FILL PUMP
VENT NaOH
LINE TO DEAREATOR OUTLET
SOLUTION
MANUAL FILLING TO CEP DISCHARGE
BY BOTTLE
BREATHER
TANK
O
V DRAIN DRAIN
E L
R G DRAIN
F M 1 M 2
L
O AMMONIA
W MEASURING
TANK 125 LIT METERING PUMPS : 2 NOS
2 X 100%
CAPACITY : 50 LPH
MAX. DISCH. PR. 45 Kg/cm²

AGITATOR

VENT

NaOH
SOLUTIO
N
OVERF BREATHER
LOW L TANK
G
VENT AMMONIA DRAIN
WATER / MIXING CUM
AQUA STORAGE TANK
AMMONIA 2300 LIT

DRAIN

WATER SEAL
AMMONIA
. DOSING SYSTEM
FROM MAIN TO BOILER FILL PUMP
CONDENSATE VENT HYDRAZINE
SOLUTION TO DEAREATOR OUTLET
LINE
TO CEP DISCHARGE

O
BREATHER
V
TANK
E
R
F DRAIN DRAIN
L
O L DRAIN
W G M 1 2
M
HYDRAZINE
MEASURING
TANK 25 LIT METERING PUMPS : 2 NOS
2 X 100%
HAND CAPACITY : 50 LPH
PUMP MAX. DISCH. PR. 45 Kg/cm²

AGITATOR

VENT

HYDRAZINE

OVERF BREATHER
LOW L TANK
G
VENT HYDRAZINE DRAIN
MIXING CUM
STORAGE TANK
2300 LIT

WATER SEAL
.
DRAIN WATER / HYDRAZINE DOSING SYSTEM
HYDRAZINE
 CD-74
SURGE TANK
CD-58

T
TO DEAERATOR DM-36
CD-34 CD-30
CD-37

CD-31 DM-38
CD-33

CD-36

MIN. RECIRCULATION
CD-35 CD-32

TO O/H SURGE TANK

CD-29
CEP-C
CEP-B CEP-A

CD-21

CD-23
FT
CD-17 CD-19 CD-25
CD-14 TT
PT
TO HP FLASH CD-27
TANK SPRAY
CD-53 CD-12
CD-11 GSC
TO LPBP SPRAY, CD-10
EXHAUST HOOD &
TURBINE F/B SPRAY
AMMONIA
TO APRDS SPRAY HYDRAZINE
TO DMCW TANK
CONDENSATE SYSTEM
TO CEP STUFFING BOX SEALING
TO ATM
FROM HOT WELL

DISCHARGE VENT TO LP F/T

SUCTION VALVE (LSO)

MOTOR

EMERGENCY SEAL WATER

CANISTER VENT TO HOTWELL

FROM OCST

SUCTION STRAINER DMCW IN

DMCW OUT

FROM CEP DISH HEADER

CEP SUCTION LINE

STUFFING BOX DRAIN

CD - 4

TO CEP DISH HEADER

CEP CONNECTIONS
 FROM OCST

CEP
DISCHARGE

CEP - A CEP - B CEP - C D D

M M
C C
W W

S R
U E
P T
P U
L R
Y N

CEP COOLING & SEALING SYSTEM

 VENT TO CONDENSER

TO DEAERATOR EX-10
EX-9
EX-9

CD-36
SV CD-33 SV EX-17 EX-18
CD-30 SV

LPH - 3 LPH - 2 LPH - 1

CD-37

CD-32
CD-35

CD-34

CD-31 FROM CEP

LP HEATERS CONNECTIONS
 CD - 38
HPH – 5 DRIP

HPH – 6 DRIP CD - 39 MAIN CONDENSATE

FROM CEP
CRH -2
DR - 13 VENT DISCHARGE
CRH - 5
DR-6 VENT VENT FROM CBD TANK VENT
EX-11

WW
WW
WW
WW
WW

DEAERATOR BFP – A R/C

FROM HYDRAZINE BFP – B R/C
FEED PUMPS
DM - 5 BFP – C R/C
FROM AMMONIA
FEED PUMPS INITIAL FILLING
DM - 6

FEED STORAGE TANK

AS-5
AS-2 DR - 37
DR - 40
DR - 38
AS-7
DR - 36
DR - 39

TO UNIT FLASH TANK

FROM TO LP FLASH TANK
AUX. PRDS BFP SUCTION

DEAERATOR CONNECTIONS
 B-8 B-7
B-6 B-5
DEAERATOR

ECONOMISER
DRUM

EBD To FST
B-60 B-61 IBD TANK
E-24 B-67
CBD

FD-10 B-66
E-002 E–003

FD-9 HPH -6
FD-8
FD-18 FD-15 FD-21

FD-17 FD-14 FD-20

FD-7
FD-16 FD-13 HPH -5
FD-19
FD-6 FD-5

S.H / R.H
SPRAY APRDS SPRAY
HPHP SPRAY

FEED WATER SYSTEM

.
 SEAL COOLER DMW

M
Lub Oil CLR DEAREATOR
CW CW

Recirc to DEA

SUC-VLV
W OIL CLR
OUT

TO BRGS Strainer

FC1
BOOSTER
S MOTOR PUMP

HYDRAULIC
MAIN COUPLING
PUMP

SCOOP

Strainer
M

FD4
To BFP DSH HDR
.

BFP CONNECTIONS
 TI

TI TI
TI

TI
TI
AOP

BOOSTER VOITH MAIN

PUMP MOTOR
PUMP

W
O
LUB OIL C
COOLERS O
O
L
E
R TS
S

FILTER
TI

PI PS TI TS

BFP LUB OIL SYSTEM

BOOSTER HYDRAULIC MAIN
PUMP MOTOR PUMP
COUPLING

TI TI

TI

DMCW INLET

DMCW OUTLET

BFP COOLING SYSTEM

 TO FCS EX-13
FD-12 VENT TO
CONDENSER

HPH -6
FD-11
FD-10
DRAIN TO ATM.

EX-12

FD-9 VENT TO
CONDENSER

FD-8
HPH -5

FD-7 DRAIN TO ATM.

FROM BFP
HP HEATERS CONNECTIONS
 FD–17
FD–16 FD–18 NORMAL LOAD BYPASS
SH/RH SPRAY
STATION
FD–16A FD–18A

FD–14
FD–13 FD–15
NORMAL LOAD

FD–13A FD–15A VENT

FD–20
SAMPLE
FD–19 FD–21
E-1

FD–21A
FROM HP E–003 E-002
FD–19A
HEATERS
LOW LOAD ( 30% )

E-024
TO ECONOMISER

ECO. REC.
To Ring HDR

ECO.
DRN./FILL

FEED CONTROL STATION

 APRDS
SV 4
MS STRAINER
ERV S 109

W
LHS
M

M c
MS SV
HPBP
M
S 110 S 111

MS 105
MS 103
TO UNIT MS CV
To
IBD Tank FLASH TANK

MS
EQUALISING
LINE HPT

TO UNIT
MS 104 FLASH TANK MS CV
To
IBD Tank
S 120 S 121
HPBP
M c MS 106 CRH
M

MS 109 to MS SV
Flash Tank
M

MS STRAINER
S 119
ERV
W

RHS
SV 5
APRDS
MAIN STEAM LINE
 REHEATER HEADER

W
VENT VENT SV - 8
DSH
DSH
DRAIN DRAIN

TO DEA. PEGGING

TO AUX. PRDS
TO HPH 6

M CRH 101

CRH POT DRAIN

HPBP WARMUP LINE

HPBP WARMUP LINE

NRV

TAPPING FOR WET STEAM WASHING LINE

FROM HPT EXHAUST

CRH LINE
 IPT IP SV & CV
IP SV & CV

LPBP LPBP
LHS
RHS

M M
HRH HRH
STRAINER STRAINER
HRH 101 HRH 102

SV 11 SV 9 SV 10 SV 12
W

W
REHEATER COIL HEADER (OUTLET)

REHEATER COIL HEADER (INLET)

SV - 8

W
VENT VENT
DSH
DSH

DRAIN

TO DEA. PEGGING
DRAIN
TO AUX. PRDS

M TO HPH 6
CRH 101
CRH POT DRAIN
FROM HPBP LINE

NRV
TAPPING FOR WET STEAM WASHING LINE

FROM HPT EXHAUST

HRH LINE
 APRDS TT PT PT TO HPT
M.S ( LHS )

S-109 PT

WARM UP

S-110 S-111
TT
BP – 1
TT
TT TT

BPE – 1 BD - 2
TO DRAIN
BD – 4A

CRH TO
BFP REHEATER
DISCHARGE BP – 2
BD – 4 BD – 1
TT TT TT TT

BPE – 2 BD - 3
WARM UP

S-120 S-121
TT PT PT PT TO DRAIN

M.S ( RHS ) TO HPT

S-119
APRDS

HP/LP BYPASS
 MOP HPT IPT LPT G

FROM
EXC BRG

INJECTOR
6 NO.S
II 3 NO.S
TI OIL COOLER TI TT PS PT Atmosphere
SOST
OVE-1
TT PI OTCV OIL FILTER
OVE-2
ECW

PI PI PI PI PI PI
PI
AC AC DC AC AC DC

INJECTOR
I
AOP - 1 AOP - 2 EOP - 1 EOP - 2 JOP - 1 JOP - 2

MAIN OIL TANK

TURBINE LUBE OIL SYSTEM

 HEATER

BV1 BV2
DIRTY OIL INLET

BV3 BV4
FEED PUMP

CLEAN OIL OUTLET

ANTI FLOOD
MAB
TANK

SD1

SD2

CENTRIFUGE SYSTEM
 TO GSC

HPT EXHAUST
IPT EXHAUST

HPT IPT LPT

PT
TT

PT

TT TT

MAL-81 MAW-50
MAW-10
TT
TO CONDENSER

FROM HP STOP AND

CONTROL VALVES MAW-55
MAW-15
TO CONDENSER MAW- 11
FROM IP STOP AND TO CONDENSER
CONTROL VALVES
FROM APRDS TO ATM.

TURBINE GLAND SEAL SYSTEM

 TO HPFT
HPFT HRH-103
HRH - L HRH-101
MS-105 HRH-109
FLASH VESSEL
MS - L
LPBP
TO CONDENSER

BP-1
HPSV1
CRH
HPCV1 IPSV1

CRH-101 IPCV1

TO HPFT

ATM. HPT IPT LPT

BP-2
MS-110 IPCV2
IPSV2

HPCV2
HPSV2

W
W
LPBP
CONDENSER
MS - R MS-106
FLASH VESSEL HRH-110
HRH - R
HPFT
TO HPFT
HRH-102
HRH-104

TURBINE STEAM CONNECTIONS

 AS - 2
FROM APRDS
CRH - 2

Ex - 11 EX - 2
IPT LPT
A- 4 - 2
DEAERATOR
EX - 2

A- 4 - 1
EX - 14 EX - 14
MAL - 47

EX - 4 MAL - 51
FROM EX - 3
Ex - 110 Ex - 127
CRH Ex - 125
MAL - 54
A- 5 Ex - 111
EX - 14 MAL - 55
CRH - 7
A-3
Ex - 13
LPH - 1
EX - 2 EX - 1

Ex - 12 Ex - 124
HPH - 6

Ex - 112
Ex - 10
Ex - 9

W
A-2

W
CONDENSER
LPH - 3 LPH - 2
HPH - 5

TURBINE EXTRACTION
 BEFORE CV-1

AFTER IV-1
AFTER IV-2

MAL - 31
MAL - 32
MAL - 11

BEFORE IV-2
EXTRACTION - 2 FLASH BOX
FLASH BOX 2
HP INLET INS - 3
1
GLAND STM.

MAL - 26

BEFORE IV-1 EXTRACTION - 4

MAL - 22
BEFORE
HP CASING EXTRACTION - 3 CRH NRV
BEFORE CV-2
MAL - 21 MAL - 66
EXTRACTION - 5
HP INLET INS-4

MAL - 13

BEEFORE CV-3 BEFORE CV-4

TURBINE DRAIN SYSTEM

Dearator NRV Drain
EX-119 EX-120 EX-121

EX-114
EX-115 EX-113
EX-125
Dearator
EX-126
NRV Drain
EX-127 EX-
116
EX-128
From GSC
DR-34 DR-32
DR-33

CRH-117
CRH-116 CRH-118
LP FLASH TANK

CRH-119 DR-29

DR-28

DR-27

From LPH-2

Deaerator Over flow LP FLASH TANK CONNECTIONS

 CD-53
EX-106

EX-104

EX-106

To Condenser
132
EX-
CD-52

From CEP
CD-55

FROM HPH-5

FROM HPH-6
HP FLASH TANK
TO HOTWEL

HP FLASH TANK CONNECTIONS

 DM-38
TO VAC. PUMP 1 & 2
A DM MAKE UP

B C B DM-36

VENT FROM HPH-5 & 6

D D EMERGENCY MAKE UP FROM OCST

E
CEP DISH
FROM DC VENT
DRIP LINES

W
W
FROM LPH-2
DRIP FROM HPH-5
D/A
FROM LPH-3 LPFT OVERFLOW HPFT DRIP FROM HPH-6

GSC DRAIN FROM EXT.

FROM EXT. LINE DRAINS
LINE DRAINS MANIFOLD
FROM AS-139
MS,HRH,CRH
DRAINS

TURBINE FLASH BOX

(MAL DRAINS)

A LPH-3 EXTRACTION
B LPBP STEAM INLET
C LPH-2 EXTRACTION
D LPH-1 EXTRACTION
E CONDENSATE MINIMUM
RECIRCULATION

CD - 4 CEP-A CD - 5 CEP-B CD – 6 CEP-C

CONDENSATE WATER

CONDENSER CONNECTIONS
 TO VAC. PUMP-A SUC VLV (LSO) TO ATM.
FROM
OCST

S
SEPARATION
SOL VLV
TANK S FROM
DMCW

SOL VLV

MOTOR
W
W
VACUUM PUMP-A RECIRCULATION
PUMP

VACUUM BREAKER
WATER COOLER

ACW IN
ACW OUT

SUC VLV (LSO)

TO ATM.
TO VAC. PUMP-B S
SEPARATION
SOL VLV
TANK S FROM
DMCW

MOTOR

VACUUM PUMP-B

WATER COOLER
ACW IN
VACUUM PUMP CONNECTION ACW OUT
.
 CONDENSER

COLTS COLTS
PASS A PASS B COLLECTING
COLLECTING
SCREEN SCREEN
PASS - A PASS - B
DEBRIS DEBRIS
FILTER FILTER
PASS - A PASS - B

CW - 04 CW - 03

CW - 01 CW - 02

COOLING WATER OULET

COOLING WATER INLET

CONDENSER TUBE CLEANING SYSTEM

 B.C. EXHAUST FAN-1 F.M.
F.M. F.M.

PG
TO RING RELIEF OIL OIL IMPULSE
ATMOSPHERE F.M.

B.C. EXHAUST FAN-2 GENERATOR

DPR DPR

OIL TRAP

H2 IMPULSE
DRAIN
LUB OIL RETURN HEADER
SOST

W FILTERS
O
IOT T
SOVP-A VACCUM TANK
VENT VENT

G/G
G/G

SOVP-B COOLERS

DC SOP

SOP-1 SOP-2

GENERATOR
. SEAL OIL SYSTEM
 GENERATOR DUPLEX HYDROGEN
DRIER

OIL TRAP

OIL
FILL

WW
WOT
FLASH

W
LLD EVAPORATOR
WWWW WW
VENT
To WOT GAS
PANEL FROM CO2
ANALYSER BOTTLE RACK

VENT
SAMPLE
AIR FILTER
SUPPLY

PR. REG. FROM H2

FROM H2 PLANT BOTTLE RACK

GENERATOR H2 &
. CO2 FILLING
. STATION
 EE SIDE
TE SIDE

VENT
H2 SEAL H2 SEAL
GENERATOR ROTOR
VENT

VENT VENT

VENT VENT
I/L LINE OF COOLER O/L LINE OF COOLER

VENT
DMCW O/L

DMCW I/L

DRAIN
DRAIN GENERATOR COOLING WATER SYSTEM
 VENT

GEN SIDE
DRAIN

RECTIFIER PILOT EXCITER

MAIN EXCITER
WHEEL

VENT DRAIN

DMCW O/L FROM GENERATOR

EXCITER COOLING WATER SYSTEM

 TT

PG
DRY HYDROGEN OUTLET

DRIER - A DRIER - B
H
E
A
T
E AIR SUCTION
R
TS TG

EXHAUST

TT

WET HYDROGEN INLET

BLOWER
# DRIER – A IN SERVICE AND DRIER – B UNDER REGENERATION

HYDROGEN DRIER
ACW-1A PG ACW-1B PG CW-1A PG CW-1B PG CW-1/2C PG CW-2A PG CW-2B PG ACW-2A PG ACW-2B PG

01-ACW-BF-01 01-ACW-BF-02 01-CW-BF-01 01-CW-BF-02 1/2-CW-BF-03 02-CW-BF-04 02-CW-BF-05 02-ACW-BF-03 02-ACW-BF-04

01-ACW-GA-01 1/2-CW-BF-06 1/2-CW-BF-07 02-ACW-GA-02

COOLING TOWER-UNIT-2
02-CW-A-01

01-CW-2500 1/2-ACW-BF-05 02-CW-A-02

02-CW-A-03

01-CW-2500 02-CW-A-04

02-CW-A-05

02-CW-A-06

02-CW-A-07
02-CW-A-08
DPS 02-CW-A-09
02-ACW-800

02-CW-A-10
01-ACW-800

TO TG AUX U-1
02-CW-A-11
01-ACW-GA-03 01-ACW-GA-01
01-ACW-BF-06 01-ACW-BF-07 02-CW-A-12
01-ACW-ST-01

02-CW-A-13
TO TG AUX U-2
01-ACW-GA-04 01-ACW-GA-02 02-CW-A-14
01-ACW-BF-09
01-ACW-BF-08 01-ACW-ST-02

TO SG AUX U-1 & 2

1/2-ACW-GA-04 1/2-ACW-GA-02
DPS 02-ACW-BF-16

COOLING TOWER-UNIT-1
01-CW-A-01
TO COMPRESSOR HOUSE
01-CW-A-02
1/2-ACW-GA-05 1/2-ACW-GA-03
02-ACW-BF-10 02-ACW-BF-11
02-ACW-ST-03 01-CW-A-03
01-ACW-BF-16
01-CW-A-04
TO ACW BOOSTER PUMP
01-CW-A-05
02-ACW-GA-06 02-ACW-GA-04
02-ACW-BF-12 02-ACW-BF-03 02-ACW-BF-13 01-CW-A-06
01-ACW-BF-18
01-CW-A-07
TO ACW BOOSTER PUMP 02-ACW-BF-19
02-ACW-GA-07 01-CW-A-08
02-ACW-GA-05
01-CW-A-09

01-CW-A-10
01-CW-A-11

CONDENSOR-U-1 CONDENSOR-U-2 01-CW-A-12

01-CW-A-13

1A 1B 2A 2B 01-CW-A-14

01-CW-BF-09 02-CW-BF-13

01-CW-BF-08 01-CW-BF-11 02-CW-BF-12 02-CW-BF-15

02-CW-BF-14
01-CW-BF-10

CW/ACW SYSTEM
 ATOMISING AIR

S
LDO UNLOADING STATION

LDO TANK-1

S TO BOILER CORNER-1
S

LDO TANK-2 TO BOILER CORNER-2

TO BOILER CORNER-2

TO BOILER CORNER-3

TO BOILER CORNER-3

TO BOILER CORNER-4

TO BOILER CORNER-4

ATOMISING STEAM

S
HFO UNLOADING STATION

HFO TANK-1

S TO BOILER CORNER-1
S

HFO TANK-2 TO BOILER CORNER-2

SHORT RECIRCULATION
TO BOILER CORNER-2

TO BOILER CORNER-3
S
TO BOILER CORNER-3

TO BOILER CORNER-4

LONG RECIRCULATION
TO BOILER CORNER-4

FROM ALL CORNERS

FUEL OIL SYSTEM

LDO UNLOADING STATION

NRV
STRAINER
LDO PUMP-1 TO LDO TANKS

NRV
STRAINER
LDO PUMP-2 RECIRCULATION LINE

LDO UNLOADING PUMPS

HEATING
STEAM CONDENSATE
STEAM
HFO UNLOADING STATION

STRAINER NRV
HFO PUMP-1
TO HFO TANKS

NRV
STRAINER HFO PUMP-2
RECIRCULATION LINE

HFO UNLOADING PUMPS

FUEL OIL UNLOADING SYSTEM

 RETURN LINE FROM BOILER & PUMP

LI LI

LDO STORAGE LDO STORAGE

FM TANK-1 TANK-2 TO LDO FORWARDING PUMP

FROM LDO
UNLODING
PUMP
GRAVITY TRANSFER LINE
TO OIL DRAIN PIT
RETURN LINE FROM BOILER & PUMP

LI LI

TI TI
FM HFO STORAGE HFO STORAGE
TANK-1 TO HFO FORWARDING PUMP
TANK-2
FROM HFO
UNLODING PUMP HEATING
STEAM

GRAVITY TRANSFER LINE

TO OIL DRAIN PIT CONDENSATE
STEAM TO DRAIN
CONDENSATE
STEAM TO DRAIN

FUEL OIL STORAGE TANK

 HEATING STEAM

RETURN TO HO11 TCV

HFO TANK

HTR-1

PUMP-1 CONDENSATE

HEATING STEAM

HTR-1

TO BOILER
PUMP-2
CONDENSATE

FROM HFO TANKS

HFO FORWARDING PUMPS

 RABO DAM

DOLPHIN CHAMBER

S S S

RESERVIOUR

RABO PUMP HOUSE

 MAIN SPRAY
HYDRANT LINES
PI

PS
PS F

F
PI

LS

HYDRO
PNEUMATIC
TANK LI
TESTING HEADER

PS

PI

AC AC AC DG DG DG
DC COMPRESSORS
HYDRANT SPRAY
JOCKY
PUMPS PUMPS PUMPS 1
RAW WATER SUMP
2

FIRE WATER PUMP HOUSE

FIRE WATER NETWORKING
 TP3

TP2

FIRE WATER NETWORKING(CHP)

 TP5

FIRE WATER NETWORKING(MAIN PLANT)

 FROM RABO DAM
TO ASH PLANT

A PG VENT

PS
RAW WATER
RESERVOIR-A B PG VENT
RAW WATER SUMP

ISO.
GATE VENT
C PG

ISO.
RAW WATER GATE
RESERVOIR-B VENT
D PG
TO DM PLANT

R/C

RAW
WATER
PUMPS
FROM RABO DAM

RAW
RAW WATER PUMP
PUMP
. HOUSE
HOUSE
.
 INST. AIR TO UNIT# 1&2

AIR REC.
A AIR ADP-1

TANK
COMPRES
SOR-
INST. AIR TO UNIT# 3&4

AIR REC.
ADP-2
TANK
IA TO OFF SITE

SERVICE AIR TO OIL GUN ATOMISING &

H.E COOLING
AIR
B COMPRES
SOR-
SERVICE AIR TO UNIT# 1&2
AIR REC.
TANK

SERVICE AIR TO UNIT# 3&4

AIR
C COMPRES
SOR-

COMPRESSOR HOUSE
CHLORINATION INST. AIR FROM COMPRESSOR HOUSE
PLANT PHASE#2

D.M. PLANT
P.T. PLANT

CLARIFIED WATER

TG#1 TG#2 TG#3 TG#4

BOILER#4 BOILER#3 BOILER#2 BOILER#1

CHLORINATION PLANT#1&2

MILL AREA#3
MILL AREA#1 HYDROGEN PLANT
MILL AREA#4
MILL AREA#2

FUEL OIL PUMP HOUSE

MILL REJECT #3&4 ASH PLANT MILL REJECT #1&2

INSTRUMENT AIR LINE

 HOUSE
COMPRESSOR
FROM
SERVICE AIR
CHLORINATION
PLANT PHASE#2

GEN.T/F#4 GEN.T/F#3 GEN.T/F#2 GEN.T/F#1

C.W.P.H. Phase#2

P.T. PLANT
RAW WATER P. H.

TG#4 TG#3 TG#2 TG#1

CLARIFIED WATER P.H.

D.M.PLANT

C.W.P.H. Phase#1
BOILER#4 BOILER#3 BOILER#2 BOILER#1

CHLORINATION PLANT#1&2

FOR APH MOTOR&SAMPLING OF COAL

&FEEDER FOR LDO OIL GUN ATOMISING
& IGNITER COOLING
MILL AREA#3
MILL AREA#1 HYDROGEN PLANT
MILL AREA#4
MILL AREA#2

WORKSHOP
ASH SLURRY ASH SLURRY P.H.1
P.H.#2
FUEL OIL PUMP HOUSE

TRANSPORT AIR TRANSPORT AIR

COMPRESSOR HOUSE COMPRESSOR HOUSE
PHASE-1 PHASE-2
SERVICE AIR LINE
EMERGENCY MCC#1 EMERGENCY MCC#2 EMERGENCY MCC#3 EMERGENCY MCC#4

X X X X X X X X

X X X
BUS COUPLER BUS COUPLER BUS COUPLER

I/C I/C I/C I/C

DG SET-1 DG SET-2 DG SET-3 DG SET-4

DG SET
 DM WATER

GAS GAS
VENT HOLDER HOLDER
DM DM
TANK TANK O2
4 WAY
H2 VALVE

GAS GENERATOR COMPRESSOR

PURIFIER

GAS GENERATOR COMPRESSOR PURIFIER

OXYGEN ANALYSER COOLER

RECTIFIER RECTIFIER

AC POWER
PARTICLE
FILTER DUAL TOWER DUAL TOWER
DRYER DRYER

PARTICLE
FILTER

VACUUM
PUMPS

MANIFOLDS

CYLINDERS

HYDROGEN GENERATION PLANT

PROCESS FLOW SHEET
HYDROGEN GAS PLANT
 RAW WATER CONTROL STATION
CASCADE AERATOR
STILLING CHAMBER
PARSHALL FLUME
FLASH MIXER
CLARIFLOCCULATOR
CLARIFIED WATER STORAGE TANK
DUAL MEDIA FILTER
ACTIVATED CARBON FILTER
LAYER BED CATION EXCHANGER
DEGASSER
WEAK BASE ANION EXCHANGER
STRONG BASE ANION EXCHANGER
MIXED BED EXCHANGER
ULTRA-FILTRATION SYSTEM
DM WATER STORAGE TANK

CONDENSATE STORAGE TANK HYDROGEN GENERATION PLANT MAKE UP

HYDROGEN GENERATION PLANT MAKE UP CONDENSER MAKE UP

WATER TREATMENT SYSTEM FLOW DIAGRAM

PRE TREATMENT PLANT
 ABBIVIATION:-
•CWST-CLARIFIED WATER STORAGE TANK
•OFBT-OVERHEAD FILER BACKWASH TANK
•DMF-DUAL MEDIA FILTER
A
A C •ACF-ACTIVE CARBON FILTER
C M
M M
M
T
T •LBC-LAYERED BED CATION
T T
•DGWT-DEGASSER WATER TANK
•WBA-WEAK BASE ANION
OFBT •SBA-STRONG BASE ANION
•MB-MIXED BED
•UF-ULTRA FILTRATION
•AMT-ACID MEASURING TANK
•CMT-CAUSTIC MEASURING TANK

SERVICE D
WATER PUMP DMF ACF LBC G WBA SBA MB
A P
P P
A A W A A A
T DM-Tank
P CT A P A
PUMP
P
P
UF SKID A
D
C
P
P
G H H
SBA
UF P
WBA
W
P DMF ACF LBC E MB BREAK
P
W E
A B B A B B B TANK
A
P P
T
P
S P B
D
E
P
D
E
UF SKID B

T PUMP
DM R R P

UF SKID C DM-Tank
D B
DMF ACF
G WBA SBA MB
LBC P
C C C W P C C C
P P T
C

PORTABLE WATER
PUMP
DMF D TG TANK

DMF E
H-2 TANK

DM PLANT
 FROM ECO
WATER SUPPLY

BOTTOM ASH HOPPER

CG -1C CG -1B
BOTTOM ASH
CG -1D CG -1A OVERFLOW
FROM HP WATER
SUPPLY TANK

TO ASH SLURRY SUMP

TO
CLARIFIERE

BOTTOM ASH HOPPER

COMPRESSOR COMPRESSOR
AIR AIR

SOLENOID
SOLENOID

PG
PG

HYDRO-PNEUMATIC REFRACTORY
HYDRO-PNEUMATIC
TANK
TANK

GATE GATE

CLINKER
CLINKER
GRINDER -- 1
GRINDER -- 3

SEAL PG
PS
WATER
SEAL
WATER
HP
HYDRO EJECTOR HYDRO EJECTOR TO ASH SLURRY
WATER PG PUMP HOUSE
PS

ASH SLURRY FROM

GRINDER 2&4

BOTTOM ASH HOPPER

 SERVICE WATER

TO VACCUM PUMP ( UNIT-1 & 2 )

TO SLURRY PUMP ( UNIT-1 & 2 )

HPSWP - A HPSWP - B LPSWP - A LPSWP - B

SEAL WATER SUMP

SEAL WATER PUMP

FROM AIR FROM BAG FROM AIR FROM BAG FROM AIR FROM BAG
WASHER FILTER WASHER FILTER WASHER FILTER

VT-1A VT-1C
VT-1B

VACUUM PUMPS
 FROM B.A AND ECO. HOPPER
FROM LP PUMP

FROM COLLECTOR TANK DISCHARGE 3&4

FROM COLLECTOR TANK DISCHARGE 1&2

SUMP-A SUMP-B SUMP-C SUMP-D

SUCTION VALVE
SUCTION VALVE A SUCTION VALVE B SUCTION VALVE C
D

ASH SLURRY ASH SLURRY ASH SLURRY

PUMP A1 PUMP B1 PUMP D1

INTERCOOLER
INTERCOOLER INTERCOOLER INTERCOOLER
PUMP A
PUMP B PUMP C PUMP D

ASH SLURRY ASH SLURRY ASH SLURRY ASH SLURRY

PUMP A2 PUMP B2 PUMP C2 PUMP D2

ASPDV-A ASPDV-B ASPDV-C ASPDV-D

TO ASH DYKE

ASH SLURRY SYSTEM

 TREATED ASH WATER
FROM ASH POND
UNIT -
4 TREATED ASHWATER

ECONOMISER
TO ESP – 4 C / T

TO ESP – 3 C / T

TO ESP – 2 C / T
TO ESP – 1 C / T
UNIT - INSIDE PLANT

TO ESP – 3 & 4

HOPPERS
TO ESP – 1 & 2
3 CLARIFFLOCULATOR

TO
UNIT -
2
CT BLOWDOWN
UNIT -
1
RAW WATER
MAKE UP

HPWP – A / B / C / D / E / F LPWP – A / B / C / D EFP – A / B / C / D

HIGH PRESSURE WATER PUMPS – LOW PRESSURE ECONOMISER WATER

6 NOS WATER PUMPS – 4 NOS PUMPS – 4 NOS

ASH WATER SYSTEM

 DSIV-1C1 & 1C2 DSIV-1B1 & 1B2 DSIV-1A1 & 1A2
WSIV-1C2 WSIV-1C1

VB-1C2 WSIV-
1B2 FROM
WSIV-
WSIV-1B1 HOPPERS
1A2
VB-1C1
VB-1B2 WSIV-1A1
VB-1B1
VB-1A2
VB-1A1

COLLECTOR COLLECTOR COLLECTOR COLLECTOR COLLECTOR COLLECTOR

TANK – 1C2 TANK - 1C1 TANK - 1B2 TANK - 1B1 TANK - 1A2 TANK - 1A1

W W
W W
H
W W
H
Wetting Head (WH)
H H H H

AWU AWU AWU AWU AWU AWU Air Washery Unit

(AWU)

C2 C1 B2 B1 A2 A1
TO SLURRY

TO SLURRY

TO SLURRY
TO SLURRY

TO SLURRY

TO SLURRY
SUMP

SUMP

SUMP
SUMP

SUMP

SUMP

VACCUM
LINE - B

LINE - A
VACCUM
VACCUM
LINE - C

COLLECTOR TANK
MHV- MHV- MHV- MHV- MHV- MHV- MHV- MHV-
1A8 1A8 1A8 1A8 1A8 1A8 1A8 1A8

MHV- MHV- MHV- MHV- MHV- MHV- MHV- MHV-

1A7 1A7 1A7 1A7 1A7 1A7 1A7 1A7

MHV- MHV- MHV- MHV- MHV- MHV- MHV- MHV-

1A6 1A6 1A6 1A6 1A6 1A6 1A6 1A6

MHV- MHV- MHV- MHV- MHV- MHV- MHV- MHV-

1A5 1A5 1A5 1A5 1A5 1A5 1A5 1A5

MHV- MHV- MHV- MHV- MHV- MHV- MHV- MHV-

1A4 1A4 1A4 1A4 1A4 1A4 1A4 1A4

MHV- MHV- MHV- MHV- MHV- MHV- MHV- MHV-

1A3 1A3 1A3 1A3 1A3 1A3 1A3 1A3

MHV- MHV- MHV- MHV- MHV- MHV- MHV- MHV-

1A2 1A2 1A2 1A2 1A2 1A2 1A2 1A2

MHV- MHV- MHV- MHV- MHV- MHV- MHV- MHV-

1A1 1A1 1A1 1A1 1A1 1A1 1A1 1A1

MHV- MHV-
1A1 1A1
MHV- MHV- MHV- MHV- MHV- MHV-
1A1 1A1 1A1 1A1 1A1 1A1

ESP HOPPERS
 TO BELT
FEEDER

STEEL
TP -7 TP - 5
BUNKER
SCREEN
HOUSE
RBF 1 & RBF - 2
ROLLER SCREEN

TP -6 CH - 1 TP - 4
CH - 2
FROM
DUMPER

DUMPER
UNLOADIN ABON
TP - 1 TP – 1 A TP -2 RCC BUNKER TP - 3
G HOPPER SIZER

CHP (WASHERY END)

 FROM CROSS
COUNTRY PIPE
CONVEYOR

SUSPENDED
DUMPER MAGNET IN CONV-1 CONV-2
UNLOADING PENT HOUSE TP - 1
HOPPER
TP - 3
STACKER CUM
COAL STOCK PILE
RECLAIMER
CONV-5
TP – 3A

CONV-5A TP - 4
COAL STOCK PILE

TP – 4A
CONV-6
ILMS CONV-3A

TRAVELLING TRIPPRERS ON BUNKER FLOOR ILMS

CONV-3B
CONV-4A
TT - 3 TT - 1

CONV-4B
TT - 4 TT - 2
TP - 5

CHP (PLANT END)

 TP - 5
CONV – 4A

ILMS - ILMS - MD-1

1 2
CONV – 3A CONV – 4B
MD-2

CONV – 3B
CONVEYOR – 4A / 4B

TO
TRAVELLIN
G TRIPPER
FLOOR
T
CONVEYOR – 3A / 3B P
5
T T
P P
3 4

CONVEYOR-3A/3B & 4A/4B

 FEED BUNKER FEED BUNKER

BELT FEEDER BELT FEEDER

CRUSHED COAL CONV. ( WBC – 1 )

REJECT
FLAP GATE VALVE BUNKER

FEED CONV. (BC-

FEED CONV. (BC-2)
3)

DESLIMMING DESLIMMING
SCREEN EXISTING
SCREEN REJECT
CONVEYOR
CONVEYOR
( BC-1J )
( BC-10 )
HM CYCLONE HM CYCLONE

REJECT CLEAN COAL REJECT CLEAN COAL D & REJECT

CROSS
D & R SCREEN D & R SCREEN D & R SCREEN R SCREEN CONVEYOR
COUNTRY
( BC-9 )
TRANSFER
CONVEYOR
( BC-7 )
REJECT CONVEYOR ( BC – 8 )

CLEAN COAL CONVEYOR ( BC – 6 )

COAL WASHERY
 FEED CONV.
(BC-2)
MAGNETIC MAGNETIC
SEPARATOR SEPARATOR
DESLIMMING MAKE UP
SCREEN MEDIA
HM
DISTT.
CYCLONE
BOX
MEDIA
FINESS DISTT. BOX
SUMP
Spray
TANK
water
REJECT D & R CLEAN COAL
supply
SCREEN D & R SCREEN
WING
TANK CORRECT
MEDIA MAKE
TANK UP
Spray Spray DILUTE MEDIA
FILTER FEED water water MEDIA TANK
HOLDING TANK supply supply TANK

DEWATERING Filter Feed Pump

CYCLONE (3)
THICKNE Belt Press Dosing
R TANK Pump REJ. CONV. BC-8 CC CONV. BC-6

BELT
HF SCREEN PRESS REJ. CONV. BC-9 REJ. CONV. BC-7

BELT
EFFLUENT
FEED CONV. BC-4 WASH REJ. CONV. BC-10 EXIST.. CONV. BC-1J
POND
TANK
FINESS CONV. BC-4
REJECT BUNKER

COAL WASHING
400KV SWITCHYARD
220KV SWITCHYARD
33KV SWITCHYARD
ELECTRICAL SYSTEM
STATION BOARD
MAIN PLANT DCBD
ACDB & MISC.MCC
DM PLANT MCC
DCBD & BATTERY CHARGER
DGPCC