LIFTING CHARTS - Crawler Cranes

KOBELCO MODEL CK2500-II - 250 TON CAPACITY

The Kobelco CK2500-II Crawler Crane is designed from the ground up for reliable operation, convenient maintenance and
easy transport.
Please consult your Kobelco distributor for additional information regarding specifications, operating parameters and
maintenance requirements.

1. GENERAL DESCRIPTION
Type Crawler mounted, fully revolving Boom lowering line speed
Maximum lifting capacity 500,000 lbs (226,800 kg) 144 ft/min (44 m/min)
at 16’ (4.88 m) operating radius, Swing speed 2.2 rpm (2.2 min-1)
with 50’ (15.2 m) boom Travel speed (High / Low) 0.69 / 0.44 mph
Maximum boom length 300’ (91.4 m) (1.1 / 0.7 km/hour)
Maximum boom & jib length
250’ + 100’ (76.2 m + 30.5 m)
4. UPPER MACHINERY
Basic boom length 50’ (15.2 m)
4.1 Power plant
Working weight Approx. 476,200 lbs (216,000 kg)
Diesel engine, make and model
(Including Upper and Lower machine,
Hino P11C-UN (Comply with EPA “Tier 3”)
counterweights, carbody weights,
No. of cylinders 6
50’ boom, 250 ton Hook block)
Bore_stroke 4-13/32” x 5-29/32”
Ground pressure
(122 mm x 150 mm)
(with basic boom) Approx. 14.6 psi (101 kPa)
Cycles 4
Gradeability (with basic boom) 30%
Total displacement 642 cu.in (10,520 liters)
Rated output SAE GROSS 331 HP / 2,000 rpm
2. GENERAL DIMENSIONS (247 kW / 2,000 min-1)
Height to top of cab 12’ 6” (3,810 mm) Maximum torque 959 lbs-ft / 1,500 rpm
Width of upper machine with operator’s cab (1,300 N-m / 1,500 rpm)
11’ 2” (3,400 mm) Starter 24 Volts / 6.0 kW
Radius of rear end (counterweight) Alternator 24 Volts / 50 Amp
19’ 8” (6,000 mm) Batteries
Counterweight ground clearance 4’ 11” (1,490 mm) Two 12 volt, 136 AH capacity series connected.
Center of rotation to boom foot pin 4’ 7” (1,400 mm) Radiator
Height from ground to boom foot pin Corrugated type core, thermostatically controlled.
8’ 4” (2,530 mm) Throttle
Height over gantry (raised) 18’ 2” (5,530 mm) Twist grip type hand throttle, electrically actuated.
Overall length of crawler 29’ 6” (8,985 mm) Air cleaner
Center to center of tumblers 25’ 11” Dry type with replaceable paper element.
(7,895 mm) Fuel tank capacity 106 US gal. (400 liters)
Overall width of crawlers 25’ 4” (7,730 mm) Lube oil filter
Shoe width 52” (1,330 mm) Full flow and by-pass type with
Ground clearance of carbody 17” (435 mm) replaceable element.
Fuel filter replaceable paper element.
3. WORKING SPEED
Line speeds based on single line, no load and first 4.2 Hydraulic pumps
layer of rope on the drum. All driven from heavy duty pump drive.
Load hoist and propel 2 Piston pumps
Hoist line speed (front and rear drum) Boom hoist 1 Piston pump
360 ft/min (110 m/min) Swing 1 Piston pump
Lowering line speed (front and rear drum) Control system and auxiliary 2 Gear pumps
360 ft/min (110 m/min)
Boom hoist line speed 4.3 Counterweight
144 ft/min (44 m/min) Upper counterweight 198,400 lbs(90,000 kg)
Carbody counterweight 52,900 lbs (24,000 kg)

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 4.4 Gantry Brake
This high folding type gantry is fitted with a sheave A spring set, hydraulically-released, multiple-disc
frame for boom hoist reeving. Hydraulic lift is standard. holding brake is mounted on the boom hoist motor
It provides full up, full down positions with linkage. and is operated through a counter-balance valve. An
external ratchet is fitted for locking the drum.
4.5 Operator’s Cab
Totally enclosed from weather, this full-vision cab has 4.11 Rear drum
safety glass all around. The adjustable, high-backed Powered by hydraulic motor through planetary
seat with armrest is standard, allowing operators to reducer.
customize the position. Auxiliary controls and instru- Drum
ments are on a side mounted console. A signal horn, 24.3” (617.4 mm) P.C.D. X 32.8”
windshield wipers, air conditioner are all standard (833.7 mm) Lg., Grooved for 1” (25.4 mm)
features. dia. wire rope. Rope capacity is 1,263’ (385 m)
working, 1,969’ (600 m) storage length.
4.6 Controls Brake
At operator’s right are console-mounted adjustable A spring set, hydraulically-released, multiple-disc
short levers for the front and rear drum and the boom holding brake is mounted inside the hoist motor and
hoist control. Beside the operator’s seat on the right is operated through a counter-balance valve. An
are two short levers for propel control, individual external ratchet is fitted for locking the drum.
speed shifts for front drum, rear drum and boom drum.
At the operator’s left are the console mounted swing 4.12 Swing
lever, knobs for front and rear drum, boom drum Swing Function Hydraulic motor driving through
pawls, engine start / stop key. A swing brake control planetary reducer (2 sets) to output
switch and signal horn button are on the swing lever. swing pinion for 360° rotation.
Swing Brake Spring set hydraulically
4.7 Electric system released multiple disk brake mounted
All wiring corded for easy serving with individual, fused on swing motor.
branch circuit. Swing Circle Single row ball bearing with internal,
integral swing gear.
4.8 Hydraulic system
Maximum pressure rating 4,620 psi (320 kg/cm2)
5. LOWER MACHINERY
Cooling Oil to air heat exchanger
Filtration 5.1 Carbody
Full flow filters with replaceable paper elements and The durable carbody features steel welded
bypass type with replaceable element. construction with extendible axles.
Reservoir capacity: 142 US gal (540 liters)
5.2 Crawler
4.9 Boom hoist Crawler belt tension adjusted with hydraulic jack and
Powered by hydraulic motor through planetary maintained by shims between the idler block and
reducer. frame.
Drum Double drum.
Grooved for 1” (26 mm) dia. wire rope. 5.3 Crawler drive
Brake The independent hydraulic propel drive is built into
A spring set, hydraulically-released, multiple-disc each crawler side frame. Each drive consists of a
holding brake is mounted inside the boom hoist hydraulic motor driving a propel sprocket through a
motor and is operated through a counter-balance planetary gear box. The hydraulic motor and gearbox
valve. An external ratchet is fitted for locking the are built into the crawler side frame within the shoe
drum. width.

4.10 Front drum 5.4 Crawler brakes

Powered by hydraulic motor through planetary Spring set, hydraulically released, multiple disk-type
reducer. parking brakes are built into each propel drive.
Drum
24-5/16” (617.4 mm) P.C.D. X 32’ 13/16”
(833.7 mm) Lg., Grooved for 1” (25.4 mm)
dia. wire rope.
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 5.5 Steering mechanism 6.6 Line Pull
The hydraulic propel system provides both skid
Rated line pull *Max. line pull
steering (driving one track only) and counter-rotating
steering (driving each track in opposite direction). Front Drum 29,500 lbs 55,000 lbs
(13,380 kg) (24,950 kg)

5.6 Crawler shoes Rear Drum 29,500 lbs 55,000 lbs

67 shoes, 52” (1,330 mm) wide each crawler. (13,380 kg) (24,950 kg)

5.7 Track rollers 6.7 Wire rope specifications

The track rollers are sealed for maintenance-free Use Specs Diameter Working Breaking
operation. inch (mm) Length Strength
Feet (m) Lbs (kg)

6. CRANE ATTACHMENTS Front IWRC C/O 1” 1,575’ 103,500

Drum 6 x Fi (25) (25.4) (480) (46,900)
6.1 Standard Crane boom
Tubular high tensile steel chords all welded, lattice Rear IWRC C/O 1” 1,263’ 103,500
construction, pin connected. Drum 6 x Fi (25) (25.4) (385) (46,900)

Boom IWRC O/O 1-1/32” 935’ 124,500

Extendible up to 300’ (91.4 m) Hoist 6 x WS (31) (26) (285) (56,500)
Basic boom length 50’ (15.2 m) Drum
Boom base section 25’ (7.6 m)
Luffing IWRC O/O 7/8” 870’ 89,330
Boom tip section 25’ (7.6 m) Jib 6 x WS (31) (22) (265) (40,500)
Drum
6.2 Boom insert (Optional)
Boom insert available for extension, tubular high
6.8 Boom hoist reeving
tensile steel chords all welded, lattice construction, pin
Sixteen (16) parts of 1-1/32” (26 mm) dia. high
connected, each one of 10’ (3.05 m), 20’ (6.10 m),
strength wire rope.
40’ (12.2 m) length.

6.9 Boom backstops

6.3 Jib (Optional)
Required for all boom lengths.
Tubular high tensile steel chords all welded, lattice
construction, pin connected.
Extendible up to 100’ (30.5 m) 7. AUXILIARY EQUIPMENT
Basic jib length 40’ (12.2 m) 7.1 Lights
Jib base section 15’ (4.6 m) Two (2) front flood lights
Jib tip section 15’ (4.6 m) One (1) cab inside light
Jib insert 10’ (3.0 m), 20’ (6.1 m)
7.2 Gauges and warning display
Jib inserts are available to provide extension Gauges
capabilities. They also have welded lattice One (1) Tachometer
construction with tubular, high-tension steel chords One (1) Hour meter
and pin connections. Jib is extendible on booms of One (1) Fuel gauge
90’ (27.4 m) through 250’ (76.2 m) . One (1) Water temperature gauge for engine
Jib only fits on the standard boom and does not fit on Warning display
boom exceeding length of 250’ (76.2 m). Battery charge
Engine oil pressure
6.4 Auxiliary sheave (Optional) Air cleaner
Engine oil filter
6.5 Diameter of wire rope Control main pressure
Hoist rope 1” (25.4 mm) Hydraulic oil temperature
Boom hoist rope 1-1/32” (26 mm)
Boom suspension rope 1 5/16” (34.0 mm) 7.3 Others
Jib suspension rope 1 5/16” (34.0 mm) Air conditioner
Drum turn indicator (front and rear drum)
Foot acceleration pedal
Electric fuel pump
Counterweight self-removal device
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 8. SAFETY SERVICE
Over load protective device (Moment limiter)
Function lock lever
Boom over hoist limit switch
Signal horn
Front and rear hoist drum lock
Swing alarm (Buzzer and lamps)
Hook over hoist shut off (Anti-two-block)
Boom angle indicator
Boom hoist drum lock
Swing lock
Boom backstops

9. TRANS-LIFTER
The trans-lifter system allows quick and easy removal of
the crawler side frames and trailer loading for transport.
Four vertical cylinders lift the basic machine for self-
loading onto a trailer. Four horizontal axle pin cylinders
facilitate the removal and replacement of the side frames.

10. TOOLS AND ACCESSORIES

A complete set of standard tools and accessories is
furnished.

11. MAST
Fitted with a point sheave, the newly designed mast
enhances lifting capabilities and also handling of major
components during self-erection. Raises and lowers by
means of a hydraulic cylinder.

All specifications are subject to change without notice.

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